MECHANICAL WORKSHOPS Pila Division MECHANICAL WORKSHOPS PIŁA DIVISION General information Mechanical workshops located in Piła are a part of the Exalo Drilling S.A company created in 2013 with the merger of five companies of the PGNiG Group. Piła Workshops began its activities 60 years ago as a technical background of Oil and Gas NAFTA Piła company. Currently, a group of more than 90 employees using its extensive experience executes orders for the oil industry both at home and abroad. As a company we have a functioning system of quality, environment and security management which are compatible with the following standards: ISO 9001: 2008, ISO 14001: 2009, OHSAS 18001: 2007. In addition, we have API monograms on manufactured products according to API Spec 7-1 and API Spec 7-2. NON-DESTRUCTIVE TESTS AND GEOMETRICAL MEASUREMENTS Department of Control and Non-Destructive Testing Staff is certified according to PN-EN ISO 9712, has a second degree of competence in the following test methods: • visual (VT) • penetration (PT) • magnetic powder (MT) • ultrasonic (UT). We provide the following services: • testing the continuity of materials (detection of cracks and other hidden defects) with Olympus Epoch 1000 ultrasonic flaw detector and magnetic-powder in white light and ultraviolet • measuring complex geometry and spatial structures of large dimensions (accuracy ± between 0.07mm) with a „Stinger II” mobile measuring arm with digital geometry recording in real time, • checking torque wrenches with Dremotest Tronic 8612 device in the range from 20 to 1000Nm, • measuring the wall thickness of pipes, tanks, and other enclosed structure having a thickness in the range of 0.1 to 600 mm, • measurement of surface roughness by parameters Ra and Rz (profilografometr) with a Mitutoyo mobile device, • review, inspection and non-destructive testing of the drill string components by the provisions of API RP 7G-2 and DS.-1. We perform the tests and measurements either in our headquarters or in a place designated by the customer. WELDING Our welding works are executed on the basis of approved Welding Procedure Qualification Record PN-EN ISO 15614-1 and comprise steel in group 1; 5; 8; 9; 10 according to PN-CR ISO 15608. Welding methods according to PN-EN ISO 4063 are: • 111 - welding with coated electrodes (MMA) • 135 - semi-automatic welding (active gas) • 141 - TIG welding (inert gas) • 311 - gas welding (oxy-acetylene) We meet the full quality requirements for welding according to EN ISO 3834-2 The core business of welding include: • repair and production of steel structures • repair and production of tanks and heavy containers • repair and production of high pressure valves • regeneration of special tools through technological welding and brazing layers of hard carbide • regeneration of pump housings, components, spare parts • repair and modernization of tanks, pipelines. We provide our welding services either in our headquarters or in a place designated by the customer. MACHINING We provide: • Drilling and milling CNC DEFUM WFM 110E table with a capacity of 4000 kg and dimensions of the workpiece 1400 mm x 1000 mm and a height of 1200 mm • CNC lathe with a capacity of 6000 kg in the centers and 320 mm passage of the spindle, • pipe lathes with a capacity of 6000 kg in the centers and a bed length of 3000 mm • grinding machines: Cylindrical with a capacity of 400 kg between the centers and dimensions of the workpiece 1471 mm in length and 500 mm in diameter and a flat grinder with a 600 mm x 200 mm table • a group of CNC and conventional machine tools: milling machines, lathes. We provide the following services: • regeneration and production of parts and components of a heavy industry machines (including drilling) • production of spare parts by our or entrusted documentation, • machining of large parts, • turning and threading of long shafts and pipes with diameter up to 300 mm, • production of threaded connections of various types, including those according to the API standard. ENGINEERING AND DESIGN DEPARTMENT We have many years of experience in the creation of constructional-technological documentation to conduct repairs, maintenance, modernization and implementation of new machinery, equipment and production parts. In our business we are guided by the understanding of customer needs and supporting the Customer from the moment of defining the objectives of the project through close cooperation during the design process to supporting the consultation and supervision of the production process. We use modern computer systems supporting design: T-Flex Parametric 3D CAD and progeCAD 2010 Pro ENG as well as Microsoft Office 365. Range of services: • preparation of constructional-technological documentation by design assumptions, for the design of new and modification, upgrading of existing machines and parts, • exploration of design concept solutions and technology, • visualization of the project at the design stage, before performing, • calculations supporting the design work, • analysis, evaluation and verification of design solutions, • creation of accompanying documentation (manuals and repair, assembly and disassembly, parts catalogs) • analysis and evaluation of the manufacturing processes and assembly, • introduction of structural changes in the proposed product. CORROSION PROTECTION Corrosion protection is carried out in a hall equipped with a blasting and varnish chamber. This ensures optimal process control, ensuring the highest quality services. Abrasive blasting of surfaces is done in a blasting chamber SciTeeX BLASTLUX BL1555 PC using cast steel shot. Blasting chamber dimensions are: length - 15 meters; width - 5 meters; height - 5 meters. The maximum weight of the cleaned structure - 24 tons. Painting of the construction takes place in a dust-free SciTeeX Venus 1555 painting-drying cabin with an airless spray. Dimensions of the paint booths are: length - 15 meters; width - 5 meters; height - 5 meters. The maximum weight of painted structure - 24 tons. MACHINE REPAIR AND MAINTENANCE We do inspections, repairs and overhaul of equipment used in heavy industry. We specialize in the repair of components and devices, such as: • centrifugal pumps, pistons • combustion engines and generators, • hydraulics: actuators, control sets, • pulleys, • decanter centrifuges, • mixers, mechanical and hydraulic • Technological and special purpose machines. EXALO MECHANICAL WORKSHOPS Powstańców Wielkopolskich 167 64-920 Piła Tel: 67 215 12 79 kom. +48 785 995 103 e-mail: [email protected] MECHANICAL WORKSHOPS Pila Division
