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Uicker, Jr. Professor Emeritus of Mechanical Engineering University of Wisconsin – Madison Gordon R. Pennock Associate Professor of Mechanical Engineering Purdue University Joseph E. Shigley Late Professor Emeritus of Mechanical Engineering The University of Michigan Oxford University Press NEW YORK OXFORD 2016 2 Oxford University Press Oxford New York Auckland Bangkok Buenos Aires Cape Town Chennai Dar es Salaam Delhi Hong Kong Istanbul Kolkata Kuala Lumpur Madrid Melbourne Mexico City Mumbai Nairobi Sao Paulo Shanghai Taipei Tokyo Toronto Copyright 2016, 2011, 2003 by Oxford University Press, Inc. Published by Oxford University Press, Inc. 198 Madison Avenue, New York, New York, 10016 http://www.oup-usa.org Oxford is a registered trademark of Oxford University Press All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior permission of Oxford University Press Library of Congress Cataloging-in-Publication Data ISBN: 978-0-19-537124-6 Printing number: 9 8 7 6 5 4 3 2 1 Printed in the United States of America on acid-free paper 3 PART 1 KINEMATICS AND MECHANISMS 4 5 Page intentionally blank. 1 Chapter 1 The World of Mechanisms 1.1 Sketch at least six different examples of the use of a planar four-bar linkage in practice. These can be found in the workshop, in domestic appliances, on vehicles, on agricultural machines, and so on. Since the variety is unbounded no standard solutions are provided here. 1.2 The link lengths of a planar four-bar linkage are 1 in, 3 in, 5 in, and 5 in. Assemble the links in all possible combinations and sketch the four inversions of each. Do these linkages satisfy Grashof's law? Describe each inversion by name, for example, a crankrocker linkage or a drag-link linkage. s 1 in, l 5 in, p 3 in, q 5 in; since 1 in 5 in 3 in 5 in . these linkages all satisfy Grashof’s law Ans. Drag-link linkage Drag-link linkage Ans. Crank-rocker linkage Crank-rocker linkage Ans. Double-rocker linkage Crank-rocker linkage Ans. 2 1.3 1.4 A crank-rocker linkage has a 100-mm frame, a 25-mm crank, a 90-mm coupler, and a 75mm rocker. Draw the linkage and find the maximum and minimum values of the transmission angle. Locate both toggle postures and record the corresponding crank angles and transmission angles. Extremum transmission angles: min 1 53.1 max 3 98.1 Ans. Toggle postures: 2 40.1 2 59.14 228.6 4 90.9 Ans. Plot the complete path of coupler point C. 3 1.5 Find the mobility of each mechanism. (a) n 6, j1 7, j2 0; m 3 6 1 2 7 1 0 1 Ans. (b) n 8, j1 10, j2 0; m 3 8 1 2 10 1 0 1 Ans. (c) n 7, j1 9, j2 0; Ans. m 3 7 1 2 9 1 0 0 Note that the Kutzbach criterion fails in the case of part (c); the true mobility is m=1. The exception is due to a redundant constraint. The assumption that the rolling contact joint does not allow links 2 and 3 to separate duplicates the constraint of the fixed link length O2O3 . m 3 4 1 2 3 1 2 1 (d) n 4, j1 3, j2 2; Ans. Note in part (d) that each pair of coaxial sliding ground joints is counted as only a single prismatic pair. 4 1.6 Use the Kutzbach criterion to determine the mobility of the mechanism. n 5, j1 5, j2 1; m 3 5 1 2 5 11 1 Note that the double pin is counted as two single pin j1 joints. Ans. 5 1.7 Sketch a planar linkage with only revolute joints and a mobility of m=1 that contains a moving quaternary link. How many distinct variations of this linkage can you find? To have at least one quaternary link, a planar linkage must have at least eight links. The Kutzbach criterion then indicates that ten single-freedom joints are required for mobility of m = 1. According to H. Alt, 1955. “Die Analyse und Synthese der achtgleidrigen Gelenkgetriebe”, VDI-Berichte, 5, pp. 81-93, there are a total of sixteen distinct eight-link planar linkages having ten revolute joints, seven of which contain a quaternary link. These seven are illustrated here: Ans. 6 1.8 Use the Kutzbach criterion to detemine the mobility of the mechanism. Clearly number each link and label the lower pairs (j1 joints) and higher pairs (j2 joints). n 5, j1 5, j2 1; 1.9 m 3 5 1 2 5 11 1 Ans. Determine the number of links, the number of lower pairs, and the number of higher pairs. Use the Kutzbach criterion to determine the mobility of the mechanism. Is the answer correct? Briefly explain. n 4, j1 3, j2 2; m 3 4 1 2 3 1 2 1 Ans. If it is not evident visually that link 3 can be incremented upward without jamming, then consider incrementing link 3 downward. Since it is clear visually that this determines the position of all other links, this verifies that mobility of one is correct. 7 1.10 Use the Kutzbach criterion to detemine the mobility of the mechanism. Clearly number each link and label the lower pairs and higher pairs. n 5, j1 5, j2 1; 1.11 m 3 5 1 2 5 11 1 Ans. Determine the number of links, the number of lower pairs, and the number of higher pairs. Treat rolling contact to mean rolling with no slipping. Using the Kutzbach criterion determine the mobility. Is the answer correct? Briefly explain. n 7, j1 8, j2 1; Ans. m 3 7 1 2 8 11 1 This result appears to be correct. If all parts remain assembled (connected), then within the limits of travel of the joints illustrated, it appears that when any one joint is locked the total system becomes a structure. 8 1.12 Does the Kutzbach criterion provide the correct result for this mechanism? explain why or why not. Briefly n 4, j1 2, j2 3; Ans. m 3 4 1 2 2 1 3 2 The joints at A and B are both assumed to allow slipping and are j2 joints. This results in m = 2 which appears to be correct. If any part except wheel 4 is moved, all other parts are required to follow. However, after all other parts are in a certain posture, wheel 4 is still able to rotate while slipping against the frame at A. 1.13 The mobility of the mechanism is m = 1. Use the Kutzbach criterion to determine the number of lower pairs and the number of higher pairs. Is the wheel rolling without slipping, or rolling and slipping, at point A on the wall? Suppose that we identify the number of independent freedoms at A by the symbol k. Then if we account for all links and all other joints as follows, the Kutzbach criterion gives n 5; j1 4; j2 1; jk 1; m 3 5 1 2 4 11 3 k 1 k; Therefore, to have mobility of m 1 , we must have k 1 independent freedom at A. The wheel must be rolling without slipping. Then, n 5; j1 5; j2 1; and m 1; Ans. 9 1.14 Devise a practical working model of the drag-link linkage Ans. 1.15 Find the advance-to-return ratio of the linkage of Prob. 1.3. From the values of 2 and 4 we find 188.5 and 171.5 . Then, from Eq. (1.5), 1.16 Q 1.099 . Ans. Plot the complete coupler curve of Roberts' linkage illustrated in Fig. 1.24b. Use AB = CD = AD = 2.5 in and BC = 1.25 in. 10 1.17 If the handle of the differential screw in Fig. 1.11 is turned 15 revolutions clockwise, how far and in what direction does the carriage move? Screw and carriage move by (15 rev)/(16 rev/in) = 0.937 50 in to the left. Carriage moves (15 rev)/(18 rev/in) = 0.833 33 in to the right with respect to the screw. Net motion of carriage = 15/16 in – 15/18 in = 15/144 = 0.104 17 in to the left. Ans. 1.18 Show how the linkage of Fig. 1.15b can be used to generate a sine wave. With the length and angle of crank 2 designated as R and 2, respectively, the horizontal motion of link 4 is x4 R cos2 R sin 2 90 . 11 1.19 Devise a crank-rocker four-bar linkage, as in Fig. 1.14c, having a rocker angle of 60. The rocker length is to be 0.50 m. Distances shown are in meters. Ans. 12 1.20 A crank-rocker four-bar linkage is required to have an advance-to-return ratio Q = 1.2. The rocker is to have a length of 2.5 in and oscillate through a total angle of 60. Determine a suitable set of link lengths for the remaining three links of the four-bar linkage. Following the procedure of Example 1.4, the required advance-to-return ratio gives Q 180 180 1.2 and, therefore, we must have 16.36 . Then, with the X-line chosen at 30°, the drawing shown below gives measured distances of RO4O2 r1 4.34 in , RB2O2 r3 r2 6.42 in , and RB1O2 r3 r2 4.44 in . From these we get one possible solution, which has link lengths RAO2 r2 0.99 in, RBA r3 5.43 in, and RBO4 r4 2.50 in. Distances shown are in inches of RO4O2 r1 4.34 in, Ans. 13 1.21 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 7, j1 = 8, and j2 = 1. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(7 1) 2(8) 11 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2 or link 3 would be suitable as inputs since these are pinned to the ground link. Translation of the slider (link 4) would also be suitable as an input. Other choices for the input are not particularly practical. Ans. 14 1.22 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 5 links and the joint types are illustrated in the figure below. Ans The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 5, j1 = 5, and j2 = 1. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is m 3(5 1) 2(5) 11 1 Ans. This is the correct answer for this mechanism, that is, for a single input value there is a unique posture. Rotation of link 3 would be a suitable input since it is pinned to the ground link. Translation of the slider (link 2) would also be suitable as an input. Other choices for the input are not particularly practical. Ans. 15 1.23 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 5 links and the joint types are illustrated in the figure below. Ans The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 8, j1 = 10, and j2 = 0. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(8 1) 2(10) 1 0 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2 or link 5 would be suitable inputs since they are pinned to the ground link. Translation of the slider (link 4) would also be a suitable input. Other choices for the input are not particularly practical. Ans. 16 1.24 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 7 links and the joint types are illustrated in the figure below. Ans The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 7, j1 = 8, and j2 = 1. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(7 1) 2(8) 11 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2 or link 4 would be suitable inputs since they are pinned to the ground link. Other choices for the input are not particularly practical. Ans. 17 1.25 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 7 links and the joint types are illustrated in the figure below. Ans. The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 7, j1 = 8, and j2 = 1. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(7 1) 2(8) 11 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2 or link 4 would be suitable inputs since they are pinned to the ground link. Translation of the slider (link 7) would also be suitable as an input. Other choices for the input are not particularly practical. Ans. 18 1.26 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 8 links and the joint types are illustrated in the figure below. Ans The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 8, j1 = 10, and j2 = 0. Note that the double-pin joint between links 5, 6, and 7 is counted as 2 j1 joints. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is m 3(8 1) 2(10) 1 0 1 Ans. This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2 or link 6 would be suitable inputs since they are pinned to the ground link. Translation of either of the sliders (link 4 or link 8) would also be suitable as inputs. Other choices for the input are not particularly practical. Ans. 19 1.27 Determine the mechanical advantage of the four-bar linkage in the posture illustrated. The mechanical advantage, Eq. (3.41), can be written as RBO4 sin b RBO4 sin MA a RAO2 sin RAO2 sin (1) where the angles , , and are as shown in Fig. P1.27. O2O4 120 mm, O2 A 60 mm, AB 100 mm, and O4 B 130 mm. . To determine the angles , , and , the law of cosines for the triangle O2AO4 can be written as 2 2 AO4 RO24O2 RAO 2 RO4O2 RAO2 cos( O4O2 A) 2 120 mm 60 mm 2 120 mm 60 mm cos 30 5529.234 m 2 2 2 Therefore, AO4 74.359 mm The law of sines for the triangle O2AO4 can be written as 20 RO2O4 AO4 sin( AO2O4 ) sin( O2 AO4 ) Rearranging this equation gives RO O 120 mm sin( O2 AO4 ) 2 4 sin( AO2O4 ) sin 30 0.8069 AO4 74.359 mm Therefore, the angle is either O2 AO4 53.79 or O2 AO4 126.21 Note that O2 AO4 53.79 can be eliminated since it is not a physically possible result for the open configuration of the four-bar linkage. Therefore, the correct result for the angle is O2 AO4 126.21 (2) The law of cosines for the triangle ABO4 can be written as 2 2 2 RBO RBA AO4 2RBA AO4 cos( O4 AB) 4 Rearanging this equation gives 100 mm 74.359 mm 130 mm 0.092 17 cos( O4 AB ) 2 100 mm 74.359 mm 2 Therefore, the angle is either O4 AB 95.29 or 2 2 O4 AB 84.71 Note that the value O4 AB 84.71 can be eliminated since it is not physically possible for the open configuration of the four-bar linkage. Therefore, the correct result is O4 AB 95.29 (3) The angle O2 AO4 O4 AB (4) Substituting Eqs. (2) and (3) into Eq. (4) gives (5) 126.21 95.29 221.50 The law of cosines for the triangle ABO4 can be written as 2 2 2 AO4 RBA RBO 2 RBARBO cos 4 4 Rearanging this equation gives 2 2 2 100 mm 130 mm 74.359 mm cos 0.821 95 2 100 mm 130 mm Therefore, the transmission angle is 34.72 Substituting Eqs. (5) and (6) into Eq. (1), the mechanical advantage is 130 mm sin 34.72o 74.044 mm MA 1.86 o 39.757 mm 60 mm sin 221.50 (6) Ans. 21 1.28 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 7 links and the joint types are indicated in the figure below Ans. The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 7, j1 = 8, and j2 = 1. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(7 1) 2(8) 11 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2, link 4, or link 7 would be suitable inputs since they are each pinned to the ground link. Other choices for the input are not particularly practical. Ans. 22 1.29 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 7 links and the joint types are illustrated in the figure below. Ans. The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 5, j1 = 5, and j2 = 1. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(5 1) 2(5) 1 1 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. Rotation of either link 2 or link 4 would be suitable inputs since they are each pinned to the ground link. Other choices for the input are not particularly practical. Ans. 23 1.30 The rocker of a crank-rocker four-bar linkage is required to have a length of 6 in and swing through a total angle of 30°. Also, the advance-to-return ratio of the linkage is required to be 1.75. Determine a suitable set of link lengths for the remaining three links. The advance-to-return-ratio must be Q 1.75 (1) where and (2) 180o 180o Substituting Eqs. (2) into Eq. (1) gives 180 1.75 180 Therefore, 49.09 o 229.09 130.91 and Note that the dimensions of the synthesized four-bar linkage to satisfy the given design constraints are not unique. However, the graphic procedure follows the steps shown in Example 1.4. (For this problem, refer to the figure below): (1) Draw the rocker r4 6 in of the crank-rocker four-bar linkage to a suitable scale, for example, full scale. Draw the rocker in the two extreme positions, that is, show the swing angle of the rocker of 30 degrees. Label the ground pivot O4 and label the pin B in the two positions B1 and B2. (2) Through point B1 draw an arbitrary line (labeled the X-line). Through B2 draw a line parallel to the X-line. (3) Lay out the angle 49.09o counterclockwise from the X-line through point B1. The intersection of this line with the line parallel to the X-line through point B2 is the input crank pivot O2. (4)i The length O2O4 of the ground link can be measured from the drawing. That is r1 O2O4 8.94 in Ans. The other measurements are O2 B1 r3 r2 4.02 in and O2 B2 r3 r2 3.18 in Therefore, the length of the input link and the length of the coupler link, respectively, must be r2 O2 A 0.42 in and r3 AB 3.60 in Ans. This solution of the synthesized four-bar linkage is shown in the figure below. 24 The synthesized four-bar linkage. 25 1.31 Determine a suitable set of link lengths for a slider-crank linkage such that the stroke will be 500 mm and the advance-to-return ratio will be 1.8. The advance-to-return ratio must be Q 1.8 (1) where and (2) 180o 180o Substituting Eqs. (2) into Eq. (1) gives 180 1.8 180 Therefore, 51.43 o and 128.57 231.43 Note that the dimensions of the synthesized slider-crank linkage to satisfy the given design constraints are not unique. However, the graphic procedure follows the steps shown in Example 1.5. (For this problem, refer to the figure below): (1) Draw the stroke of the slider-crank linkage to a suitable scale, for example, 1 in ~ 100 mm. The length of the stroke of this mechanism is specified as r4 500 mm . Label the pin B in its two extreme positions as B1 and B2. (2) Through point B2 draw an arbitrary line (labeled the X-line). Through point B1 draw a line parallel to the X-line. (3) Lay out the angle 51.43o clockwise from the X-line. The intersection of this line with the line parallel to the X-line through point B1 is the ground pivot O2. (4) From the scale drawing below, the ground link; i.e., the offset (the vertical distance), is measured as r1 102.5 mm Ans. The other measurements are O2 B2 r3 r2 562.5 mm and O2 B1 r3 r2 118.5 mm Therefore, the length of the input link and the length of the coupler link, respectively, are r2 O2 A 222 mm and r3 AB 340.5 mm Ans. The solution of the synthesized slider-crank linkage is shown in the figure below. 26 The synthesized slider-crank linkage. 27 1.32 Determine the transmission angle and the mechanical advantage of the four-bar linkage in the posture illustrated. What type of four-bar linkage is this? Grashof’s law for a planar four-bar linkage, Sec. 1.9, Eq. (1.6), states that in order for the four-bar linkage to be a Grashof chain, the dimensions must satisfy s l p q (1) The lengths of the four links of the four-bar linkage are s 20 mm, l 90 mm, p 60 mm, and q 70 mm. . Substituting these dimensions into Eq. (1) gives 20 mm 90 mm 60 mm 70 mm or 110 mm 130 mm Since this inequality is satisfied, the four-bar linkage is a Grashof chain. Also, since the shortest link s is adjacent to the ground link, the shortest link is a crank; see Sec. 1.9. Therefore, this is a crank-rocker four-bar linkage. Ans. r2 20 mm, r3 70 mm, r4 90 mm, and r1 60 mm. 28 In the posture illustrated, the distance between points A and O4 can be found from the triangle AO2O4 . The law of cosines can be written as 2 AO4 r22 r12 2r2 r1 cos2 Substituting the given dimensions gives AO4 ( 20 mm)2 (60 mm)2 2(20 mm)(60 mm)cos 30 1 921.54 mm 2 2 Therefore, AO4 43.84 mm . To determine the transmission angle consider the triangle ABO4 . The law of cosines can be written as 2 AO4 r32 r42 2r3 r4 cos Substituting the given dimensions gives 2 1921.54 mm (70 mm)2 (90 mm)2 2(70 mm)(90 mm)cos This equation gives cos 0.879 24 Therefore, the transmission angle is 28.45 Ans. (2) The angle can be found from the triangle O2O4 A. From the law of sines, 20 mm sin 30 13.19 43.84 mm To determine the angle , consider the triangle BO4 A. From the law of sines, this angle is 70 mm sin 28.45 sin 1 49.52 43.84 mm The angle between link 3 (link AB) and the ground link O2O4 can be written as sin 1 3 180o 180o 28.45o 49.52o 13.19o 88.84o The angle can be written as 3 30 88.84 30 58.84 (3) The mechanical advantage of a four-bar linkage, Sec.1.10, can be written as r sin MA 4 r2 sin Substituting Eqs. (2) and (3), and the given link lengths, the mechanical advantage of the four-bar linkage (in the given posture) is 90 mm sin 28.45o MA 2.51 Ans. 20 mm sin 58.84o 29 1.33 Determine the mobility of the mechanism. Number each link and label the lower pairs and the higher pairs. Identify a suitable input, or inputs, for the mechanism. The mechanism has 6 links and the joint types are illustrated in the following figure Ans. The link numbers and joint types of the mechanism. Ans. The number of links, lower pairs, and higher pairs, respectively, are n = 6, j1 = 6, and j2 = 2. Substituting these values into the Kutzbach mobility criterion, Eq. (1.1), the mobility of the mechanism is Ans. m 3(6 1) 2(6) 1 2 1 This is the correct answer for this mechanism; that is, for a single input value there is a unique posture. The rotation of either link 2 or link 4 would be suitable inputs since they are pinned to the ground link. Other choices for the input are not particularly practical. Ans. 30 1.34 A crank-rocker four-bar linkage is illustrated in one of its two toggle postures. Find 2 and 4 corresponding to each toggle posture. What is the total rocking angle of link 4? What are the transmission angles at the extremes? 94B (a) r2 8 in, r3 20 in, and r4 r1 16 in. From isosceles triangle O4O2 B we can calculate r2 r3 2 cos1 8 in 20 in 28.955 , 57.910, 4 r1 2 16 in Ans. 2 cos1 3 r r2 20 in 8 in cos1 247.976 , 4 135.951 . 2r1 2 16 in Ans. (b) Then 4 4 4 78.041 Ans. (c) Finally, from isosceles triangle O2 BO4 , 28.955 and 67.976 . Ans. 2 cos1 31 1.35 Find 2 and 4 corresponding to a dead-center posture. Is there a toggle posture? r2 110 mm, r3 100 mm, r4 240 mm, and r1 280 mm. For the given dimensions, there are two dead-center postures, and they correspond to the two extreme travel postures of crank O2 A . From O4 AO2 using the law of cosines, we can find 2 114.05, 4 162.82 and, symmetrically, 2 114.05, 4 162.82. There are also two toggle postures; these occur at 2 56.50, 4 133.14 and, symmetrically, at 2 56.50, 4 133.14 . Ans. 32 1.36 Determine the advance-to-return ratio for the slider-crank linkage with the offset e. Also, determine in which direction the crank should rotate to provide quick return. An offset slider-crank linkage in the two dead-center postures. From the figure we can see that e r3 r2 sin 2 r3 r2 sin 2 180 or e , r3 r2 2 sin 1 e r3 r2 2 180 sin 1 e e 1 drive 2 2 180 sin 1 sin r3 r2 r3 r2 e e 1 return 2 360 2 180 sin 1 sin r3 r2 r3 r2 The advance-to-return ratio is e e 1 180 sin 1 sin r3 r2 r3 r2 Q Ans. e e 1 1 180 sin sin r3 r2 r3 r2 Assuming driving is when B is sliding to the right, the crank should rotate clockwise. Ans. 33 Chapter 2 Position and Displacement 2.1 Describe and sketch the locus of a point A which moves according to the equations RAx atcos 2t , RAy atsin 2 t , and RAz 0 . The locus is the spiral shown. 2.2 Ans. Find the position difference from point P to point Q on the curve y x2 x 16 , where RPx 2 and RQx 4 . 2 RPy 2 2 16 10 ; R P 2ˆi 10ˆj RQ 4ˆi 4ˆj RQy 4 4 16 4 ; R R R 2ˆi 14ˆj 14.14281.87 2 QP Q P Ans. 34 2.3 The path of a moving point is defined by the equation y 2 x2 28 . Find the position difference from point P to point Q if RPx 4 and RQx 3 . RPy 2 4 28 4 ; 2 R P 4ˆi 4ˆj 2 RQy 2 3 28 10 ; RQ 3ˆi 10ˆj R R R 7ˆi 14ˆj 15.652243.43 QP 2.4 Q P Ans. The path of a moving point P is defined by the equation y 60 x3 / 3 . What is the displacement of the point if its motion begins at RPx 0 and ends at RPx 3 ? 3 RPy 0 60 0 / 3 60 ; R P 0 60ˆj 3 RPy 3 60 3 / 3 51 ; R P 3 3ˆi 51ˆj R R (3) R (0) 3ˆi 9ˆj 9.487 71.57 P 2.5 P P Ans. If point A moves on the locus of Problem 2.1, find its displacement from t = 2 to t = 2.5. R A 2.0 2.0a cos 4 ˆi 2.0a sin 4 ˆj 2.0aˆi R 2.5 2.5a cos5 ˆi 2.5a sin 5 ˆj 2.5aˆi A ΔR A R A 2.5 R A 2.0 4.5aˆi 2.6 Ans. The position of a point is given by the equation R 100e j 2t . What is the path of the point? Determine the displacement of the point from t = 0.10 to t = 0.40. The point moves on a circle of radius 100 units with center at the origin. R 0.10 100e j 0.628 80.902ˆi 58.779ˆj R 0.40 100e j 2.513 80.902ˆi 58.779ˆj ΔR R 0.40 R 0.10 161.804ˆi 161.804180 Ans. Ans. 35 2.7 The equation R t 2 4 e jt /10 defines the position of a point. In which direction is the position vector rotating? Where is the point located when t = 0? What is the next value t can have if the orientation of the position vector is to be the same as it is when t = 0? What is the displacement from the first position of the point to the second? Since the polar angle for the position vector is t /10 , then d / dt is negative and therefore the position vector is rotating clockwise. Ans. R 0 02 4 e j 0 40 The position vector will next have the same orientation when t /10 2 , that is, when t=20. Ans. R 20 202 4 e j 2 4040 R R 20 R 0 4000 2.8 Ans. The location of a point is defined by the equation R 4t 2 e jt / 30 , where t is time in 2 seconds. Motion of the point is initiated when t = 0. What is the displacement during the first 3 s? Find the change in angular orientation of the position vector during the same time interval. R 0 0 2 e j 0 20 2ˆi R 3 12 2 e j9 / 30 1454 8.229ˆi 11.326ˆj ΔR R 3 R 0 6.229ˆi 11.326ˆj 12.92661.19 Ans. 54 0 54 ccw Ans. 36 2.9 Link 2 rotates according to the equation t / 4 . Block 3 slides outward on link 2 according to the equation r t 2 2 . What is the absolute displacement R P from t = 1 3 to t = 2? What is the apparent displacement R P ? 3/ 2 R P3 re j t 2 2 e j t / 4 R P3 1 345 2.121ˆi 2.121ˆj R 2 690 6ˆj P3 ΔR P3 R P3 2 R P3 1 2.121ˆi 3.879ˆj 4.421118.67 Ans. R P3 / 2 re j 0 t 2 2 ˆi 2 R P3 / 2 1 3ˆi2 R 2 6ˆi P3 / 2 2 ΔR P3 / 2 R P3 / 2 2 R P3 / 2 1 3ˆi2 2.10 Ans. A wheel with center at O rolls without slipping on the ground at point P. If point O is displaced 10 in to the right, determine the displacement of point P during this interval. Since the wheel rolls without slipping, RO RPO . RO / RPO 10 in / 6 in 1.667 rad 95.51 270 95.51 174.49 RPO 6 in174.49 5.972ˆi 0.576ˆj in ΔR P ΔR O RPO R PO 10ˆi 5.972ˆi 0.576ˆj 6ˆj in ΔR P =4.028ˆi 6.576ˆj 7.712 in58.51 Ans. 2.11 A point Q moves from A to B along link 3 while link 2 rotates from 2 30 to 2 120 Find the absolute displacement of Q. RQ3 3 in30 2.598ˆi 1.500ˆj in R 3 in120 1.500ˆi 2.598ˆj in Q3 ΔRQ3 RQ3 RQ3 4.098ˆi 1.098ˆj in ΔR R 6.000ˆi in Q5 /3 RAO RBO 3 in and RBA RO O 6 in 2 4 4 2 BA ΔRQ5 ΔRQ3 ΔRQ5 / 3 ΔRQ5 1.902ˆi 1.098ˆj in 2.196 in30 Ans. 37 2.12 The double-slider linkage is driven by moving sliding block 2. Write the loop-closure equation. Solve analytically for the position of sliding block 4. Check the result graphically for the posture where 45 .. The loop-closure equation is ? I ? R A R B R AB j RAe j /12 RB RAB e Ans. RB RAB e j Taking the imaginary components of this, we get RAB 200 mm and 15 RA sin15 RAB sin sin sin 45 RA RAB 200 mm 546.4 mm sin15 sin15 2.13 Ans. The offset slider-crank linkage is driven by crank 2. Write the loop-closure equation. Solve for the position of slider 4 as a function of 2 . RAO 1 in , RBA 2.5 in , and RCB 7 in . ? I RC R A R BA R CB RC RAe j / 2 RBAe j2 RCB e j3 Taking real and imaginary parts, RC RBA cos 2 RCB cos3 and 0 RA RBA sin 2 RCB sin 3 and, solving simultaneously, we get R RBA sin 2 3 sin 1 A with 90 3 90 RCB 2 RC RBA cos 2 RCB RA RBA sin 2 2 2.5cos 2 48 5sin 2 6.25sin 2 2 in Ans. 38 2.14 Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One suitable set of two vector loop equations is ? ? ? R 2 R3 R 4 R5 R1 0 I ? C1 C 2 C 3 and R 2 R3 R 44 R 24 R 22 0 The angle 2 is a suitable input. Three constraint equations are required. Ans. Ans. 24 4 (C2) 22 2 (C3) The known quantities are R11, R2, R3, R4, R5, R22, R44, and . The unknown quantities are 3 , 4 , 5 , 22 , 24 , 44 , and R24 . Ans. 44 4 (C1) Ans. Ans. 39 2.15 Define a set of vectors that is suitable for a complete kinematic analysis of the rackpinion mechanism. Label and show the sense and orientation of each vector. Assuming rolling with no slip between rack 4 and pinion 5, write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One suitable set of vectors is as shown in the figure. The vector loop equation is ? ? R 2 R 3 R 4 R 6 R 15 R 1 0 with 55 R4 (C1) The angle 2 is a suitable input. The known quantities are R1, 1=180°, R2, R3, 4=90°, 5, R6, 6=0, R15, 15=90°. The unknown variables are, 3 , R4, and 5 . Ans. Ans. Ans. Ans. 40 2.16 Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Assuming rolling with no slipping between gears 2 and 5, write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One suitable set of vectors is as shown in the figure. The vector loop equation is ? C R 2 R 3 R 4 R 5 R 1 0 with 2 2 55 0 (C1) The angle 2 is a suitable input. The known quantities are R1, 1=0, R2, 2, R3, R4, 5, and R5. The unknown variables are 3, 4, and 5. Ans. Ans. Ans. Ans. 41 2.17 Gear 3, which is pinned to link 4 at point B, is rolling without slipping on semi-circular ground link 1. The radius of gear 3 is 3 and the radius of the ground link is 1. Define a set of vectors that are suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One suitable set of vectors is shown in the figure. The vector loop equation is ? R 2 R 4 R5 R 1 0 with R2 2 33 (C1) The angle 2 is a suitable input. The known quantities are R1, 1=0, R2, 3, R4, and R5. The unknown variables are 3, 4, and 5. Ans. Ans. Ans. Ans. 42 2.18 For the mechanism in Figure P1.6, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown below. The corresponding vector loop equations are I ? ? ? ? ? C1C 2 R1 R 2 R 3 R13a 0 and R 3 R 4 R15 R13b 0 with the constraint equation(s) R13a R13b constant. (C1) and 13b = 13a (C2). Angle 2 is a suitable input. Known quantities are R1, 1=90°, R2, R3, 13a, R4, and 15=0. Unknown variables are 3, R13a, R13b, 13b, 4, and R15. Ans. Ans. Ans. Ans. Ans. 43 2.19 For the mechanism in Figure P1.8, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The corresponding set of vector loop equations is ? ? I C1 ? ? R1 R 2 R 4 R 5 0 and R1 R 22 R 3 R 35 0 with the constraint equation 22 2 (C1). Angle 5 is a suitable input. Known quantities are R, 1, R2, R3, R4, R5, R22, and R35. Unknown variables are 2, 3, 4, 22, and 35. Ans. Ans. Ans. Ans. Ans. 44 2.20 For the mechanism in Figure P1.9, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One set of vectors suitable for a complete kinematic analysis of this mechanism is as shown in this figure. The corresponding set of vector loop equations is ? I R1 R3 R32 R 2 0 and with the two constraint equations ? ? C1 C 2 ? I R11 R 4 R34 R33 R32 R 2 0 33 4 180° (C2). (C1) and The angle 2 is a suitable input. Known quantities are R1, 1=180°, R2, 3=90°, R4, R11, 11, 32=180°, and R33. Unknown variables are R3, 4, R32, 33, R34, and 34. 34 4 90° Ans. Ans. Ans. Ans. Ans. 45 2.21 For the mechanism in Figure P1.10, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The corresponding set of vector loop equations is I I C1 ? ? R1 R11 R 2 R 3 0 and R11 R 2 R34 R 4 R9 0 with the constraint equation 34 3 . (C1) Ans. Ans. Angle 2 is a suitable input. Ans. The known quantities are R1, 1, R2, R4, R9, R11, 11, and R34. Ans. The unknown variables are R3, 3, 4, 9, and 34. However, these equations do not analyze the angular displacement of the small wheel, body 5. In order to do this, we might consider the apparent angular displacement as seen by an observer fixed on vector 9 and viewing the point of contact between bodies 5 and 1. The non-slip condition would provide the constraint 11/9 55/9 (C2) 1 1 9 5 5 9 55 1 5 9 0 55 R9 9 0 where 5 is the radius of wheel 5 and 5 is the angular displacement of body 5. Ans. 46 2.22 Write a calculator program to find the sum of any number of two-dimensional vectors expressed in mixed rectangular or polar forms. The result should be obtainable in either form with the magnitude and angle of the polar form having only positive values. Because the variety of makes and models of calculators is vast and no standards are known for programming them, no solution is shown here. 2.23 Write a computer program to plot the coupler curve of any crank-rocker or double-crank form of the four-bar linkage. The program should accept four link lengths and either rectangular or polar coordinates of the coupler point with respect to the coupler. Again the variety of programming languages makes it impossible to provide a standard solution. However, one version, written in ANSI/ISO FORTRAN 77, is supplied here as an example. There are also no universally accepted standards for programming graphics. Therefore the Tektronix PLOT10 subroutine library, for display on Tektronix 4010 series displays, is chosen as an old but somewhat recognized alternative. The symbols in the program correspond to the notation shown in Fig. 2.15 of the text. The required input data are: -1 X5,Y5, R1, R2, R3, R4, R5,ALPHA, 1 The program can be verified using the data of Example 2.6 and checking the results against those of Table 2.3. PROGRAM CCURVE C C C C C C C C C C C C C C C C C A FORTRAN 77 PROGRAM TO PLOT THE COUPLER CURVE OF ANY CRANK-ROCKER OR DOUBLE-CRANK FOUR-BAR LINKAGE, GIVEN ITS DIMESNIONS. ORIGINALLY WRITTEN USING SUBROUTINES FROM TEKTRONIX PLOT10 FOR DISPLAY ON 4010 SERIES DISPLAYS. REF:J.J.UICKER,JR, G.R.PENNOCK, & J.E.SHIGLEY, ‘THEORY OF MACHINES AND MECHANISMS,’FIFTH EDITION, OXFORD UNIVERSITY PRESS, 2015. EXAMPLE 2.7 WRITTEN BY: JOHN J. UICKER, JR. ON: 01 JANUARY 1980 READ IN THE DIMENSIONS OF THE LINKAGE. READ(5,1000)R1,R2,R3,R4,X5,Y5,IFORM 1000 FORMAT(6F10.0,I2) FIND R5 AND ALPHA. IF(IFORM.LE.0)THEN R5=SQRT(X5*X5+Y5*Y5) ALPHA=ATAN2(Y5,X5) ELSE R5=X5 ALPHA=Y5/57.29578 X5=R5*COS(ALPHA) Y5=R5*SIN(ALPHA) END IF INITIALIZE FOR PLOTTING AT 120 CHARACTERS PER SECOND. CALL INITT(1200) 47 C C C C C C C C C C C C C C SET THE WINDOW FOR THE PLOTTING AREA. CALL DWINDO(-R2,R1+R2+R4,-R4,R4+R4+Y5) CYCLE THROUGH ONE CRANK ROTATION IN FIVE DEGREE INCREMENTS. TH2=0.0 DTH2=5.0/57.29578 IPEN=-1 DO 2 I=1,73 CTH2=COS(TH2) STH2=SIN(TH2) CALCULATE THE TRANSMISSION ANGLE. CGAM=(R3*R3+R4*R4-R1*R1-R2*R2+2.0*R1*R2*CTH2)/(2.0*R3*R4) IF(ABS(CGAM).GT.0.99)THEN CALL MOVABS(100,100) CALL ANMODE WRITE(7,1001) 1001 FORMAT(//’ *** THE TRANSMISSION ANGLE IS TOO SMALL. ***’) GO TO 1 END IF SGAM=SQRT(1.0-CGAM*CGAM) GAM=ATAN2(SGAM,CGAM) CALCULATE THETA 3. STH3=-R2*STH2+R4*SIN(GAM) CTH3=R3+R1-R2*CTH2-R4*COS(GAM) TH3=2.0*ATAN2(STH3,CTH3) CALCULATE THE COUPLER POINT POSITION. TH6=TH3+ALPHA XP=R2*CTH2+R5*COS(TH6) YP=R2*STH2+R5*SIN(TH6) PLOT THIS SEGMENT OF THE COUPLER CURVE. IF(IPEN.LT.0)THEN IPEN=1 CALL MOVEA(XP,YP) ELSE IPEN=-1 CALL DRAWA(XP,YP) END IF TH2=TH2+DTH2 2 CONTINUE DRAW THE LINKAGE. CALL MOVEA(0.0,0.0) CALL DRAWA(R2,0.0) XC=R2+R3*COS(TH3) YC=R3*SIN(TH3) CALL DRAWA(XC,YC) CALL DRAWA(XP,YP) CALL DRAWA(R2,0.0) CALL MOVEA(XC,YC) CALL DRAWA(R1,0.0) 1 CALL FINITT(0,0) CALL EXIT STOP END 48 2.24 Plot the path of point P for: (a) inverted slider-crank linkage; (b) second inversion of the slider-crank linkage; (c) Scott-Russell straight-line linkage; and (d) drag-link linkage. (a) (b) (c) (d) (a) RCA 2 in , RBA 3.5 in , and RPC 4 in ; (b) RCA 40 mm , RBA 20 mm , and RPB 65 mm ; (c) RBA RCB RPB 25 mm ; RCB RCD 3 in , and RPB 4 in . (d) RDA 1 in , RBA 2 in , 49 2.25 Using the offset slider-crank linkage in Figure P2.13, find the crank angles corresponding to the extreme values of the transmission angle. As shown, 90 3 . Also from the figure e r2 sin 2 r3 cos . Differentiating with respect to 2 ; d ; r2 cos 2 r3 sin d 2 r cos 2 d . 2 d 2 r3 sin Now, setting d / d 2 0 , we get cos 2 0 . Therefore, we conclude that 2 2k 1 / 2 90, 270, 2.26 Ans. Section 1.10 states that the transmission angle reaches an extreme value for the four-bar linkage when the crank lies on the line between the fixed pivots. Referring to Figure 2.19, this means that reaches a maximum or minimum when crank 2 is collinear with the line O2O4 . Show, analytically, that this statement is true. From O4O2 A : s 2 r12 r22 2r1r2 cos 2 . Also, from ABO4 : s 2 r32 r42 2r3r4 cos . Equating these we differentiate with respect to 2 to obtain d or 2r1r2 sin 2 2r3r4 sin d 2 r r sin 2 d . 12 d 2 r3r4 sin Now, for d 0 , we have sin 2 0 . Thus, 2 0, 180, 360, d 2 Q.E.D. 50 2.27 Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The three vector loop equations are ? R11 R 3 R 6 R5 R15 R19 0 C1 C3 ? C2 ? ? R 2 R 22 R 55 R15 R19 0 R11 R 33 R 7 R 4 R14 0 with three constraint equations Ans. 22 2 (C1) 33 3 (C2) and 55 5 (C3). The angle 2 is a suitable input. Known quantities are: R2, R3, 4=90°, R5, R6, R7, R11, 11, R14, 14=0, 15=180°, R19, 19=90°, R22, R33, and R55 Unknown variables are 3, R4, 5, 6, 7, R15, 22, 33, and 55. Ans. Ans. Ans. Ans. 51 2.28 Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The two vector loop equations are C1 R 2 R12 R 23 R 32 R 3 0 C2 ? R 3 R 34 R 4 R5 R15 R1 0 with two constraint equations Ans. 32 3 90 (C1) and 34 3 90 (C2). Ans. The magnitude R2 is a suitable input. Ans. Known quantities are: R1, 1=180°, 2=180°, R3, R4, R5, 5=180°, R12, 12=90°, 15=90°, 23, R32, and R34. Ans. Unknown variables are 3, 4, R15, R23, 32, and 34. Ans. Note that the angular displacement of the wheel 5 is related to the distance R15 by rolling contact. The rolling contact equation between link 5 and the ground link 1 can be written as R15 5 5 15 5 5 The correct sign in this equation is positive because, for a positive (counterclockwise) rotation of wheel 5, the length of the vector R15 is increasing whereas, for a negative (clockwise) rotation of wheel 5, the length of the vector R15 is decreasing. 52 2.29 Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraint(s) then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The three vector loop equations are ? ? R 2 R 3 R 4 R14 0 R 2 R 9 R 5 R15 0 ? ? C R 3 R 7 R8 R 6 R 9 0 with one constraint equation 6 3 9 3 6 9 where the minus sign is used because gears 3 and 6 have external rolling contact. The angle 2 is a suitable input. Known quantities are: R2, R3, 4=90°, R5, R6, R7,R8, R9=6+3, R14, 14=180°, R15, and 15=0. Unknown variables are 3, R4, 5, 6, 7, 8, and 9. Ans. Ans. Ans. Ans. Ans. 53 2.30 Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector.. Write the vector loop equation(s) for the mechanism. Identify suitable input(s), known quantities, unknown variables, and any constraints. If you identify constraint(s) then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The three vector loop equations are ? C1 ? ? C R 2 R 3 R 4 R1 0 R 26 R 6 R 9 R11 0 ? C2 C1 R 2 R 3 R 45 R 5 R 65 R 26 0 There are four constraint equations 26 2 (C1) 45 4 180 (C2) Ans. 65 6 (C3) 1 7 9 (C4) 7 1 9 where the minus sign is used because gears 1 and 7 have external rolling contact. The angle 2 is a suitable input. Known quantities are: R1, 1=90°, R2, R3, R4, R5, R6, R9, R11, 11=0, R26, and R45. Unknown variables are 3, 4, 5, 6, 7, 9, 26, 45, R65, and 65. Ans. Ans. Ans. Ans. 54 2.31 For the input angle 2 300o , measured counterclockwise from the x-axis, determine the two postures of link 4. r2 60 mm, r3 140 mm, r4 140 mm, and r1 160 mm. The vector loop equation can be written r2 r3 r4 r1 0 The horizontal and vertical components are r2 cos 2 r3 cos3 r4 cos 4 r1 0 r2 sin 2 r3 sin3 r4 sin 4 0 Squaring, adding, and rearranging these gives us Freudenstein’s equation. That is A cos4 B sin4 C A 2r1r4 2r2 r4 cos 2 B 2r2 r4 sin 2 where C r32 r42 r12 r22 2r1r2 cos 2 Substituting the known data into these equations gives A 2 160 mm 140 mm 2 60 mm 140 mm cos 300 36 400 mm B 2 60 mm 140 mm sin 300 14 549 mm 2 2 C 140 mm 140 mm 160 mm 60 mm 2 160 mm 60 mm cos 300 2 19 600 mm 2 2 2 2 (1) 55 which reduces Eq. (1) to the form 36 400 cos4 14 549 sin4 19 600 0 To solve this transcendental equation, we define Z tan 4 2 (2) (3) which gives 2Z 1 Z2 and cos 4 1 Z2 1 Z2 Substituting these into Eq. (2), and rearranging, gives 16 800Z 2 29 098Z 56 000 0 which has the solutions sin4 Z 14 549 14 549 16 800 56 000 2 16 800 2.886 73 or - 1.154 71 Substituting these two roots back into Eq. (3) gives the two solutions and 4 98.21 4 141.79 Ans. 56 2.32 For the input angle 2 60o , measured counterclockwise from the x-axis, determine the two postures of link 4. r2 80 mm, r3 50 mm, r4 100 mm, and r1 70 mm. The vector loop equation can be written r2 r3 r4 r1 0 The horizontal and vertical components are r2 cos 2 r3 cos3 r4 cos 4 r1 0 r2 sin 2 r3 sin3 r4 sin 4 0 Squaring, adding, and rearranging these gives us Freudenstein’s equation. That is A cos4 B sin4 C A 2r1r4 2r2 r4 cos 2 where B 2r2 r4 sin 2 C r32 r42 r12 r22 2r1r2 cos 2 Substituting the known data into these equations gives (1) 57 A 2 70 mm 100 mm 2 80 mm 100 mm cos 60 6 000 mm B 2 80 mm 100 mm sin 60 13 856.4 mm 2 2 C 50 mm 100 mm 70 mm 80 mm 2 70 mm 80 mm cos 60 2 2 13 200 mm 2 2 2 which reduces Eq. (1) to the form 6 000 cos4 13 856 sin4 13 200 0 To solve this transcendental equation, we define Z tan 4 2 (2) (3) which gives 2Z 1 Z2 and cos 4 1 Z2 1 Z2 Substituting these into Eq. (2), and rearranging, gives 7 200Z 2 27 712Z 19 200 0 which has the solutions sin4 Z 13 856 13 856 7 200 19 200 2 7 200 2.942 69 or 0.906 20 Substituting these two roots back into Eq. (3) gives the two solutions and 4 84.37 . 4 142.46 The angular position of link 4, for the open configuration shown is 4 84.37 . Ans. 58 2.33 Consider a four-bar linkage for which ground link 1 is 14 in, input link 2 is 7 in, coupler link 3 is 10 in, and output link 4 is 8 in. The fixed x and y axes are specified as horizontal and vertical, respectively. The origin of this reference frame is coincident with the ground pivot of link 2, and the ground link is aligned with the x axis. For the input angle 2 60 (counterclockwise from the x axis): (a) Using a suitable scale, draw the linkage in the open and crossed postures and measure the values of the variables 3 and 4 for each posture. (b) Use trigonometry (that is, the laws of sines and cosines) to determine 3 and 4 for the open posture. (c) Use Freudenstein's equation to determine 3 and 4 for both postures. (d) Use the Newton-Raphson iteration procedure to determine 3 and 4 for the open posture. Using the measurements in (a) as initial estimates for 3 and 4 , iterate until the two variables converge to within 0.01°. (a) Graphic Method. The link dimensions and angles are specified as: Ground Link: Input Link: Coupler Link: Output Link: R1 = 14.0 in R2 = 7.0 in R3 = 10.0 in R4 = 8.0 in θ1 = 0 θ2 = 60˚ θ3 = ? θ4 = ? For the specified input angle 2 60 , the two possible configurations of the four-bar linkage are as shown in the following figure. The loop O2ABO4 is the open posture of the four-bar linkage and the loop O2AB’O4 is the closed (crossed) posture. Graphic solution. 59 From measurements of the drawing, the answers for the coupler angle and the output angle are: The Open Posture: and 3 11 4 95 The Crossed Posture: 3 71 or 289 4 155 or 205 and (b) Trigonometry. The notation for the open and crossed configurations of the four-bar linkage are shown in the following figure. From the triangle AO2O4, the law of cosines gives 2 AO 4 R12 R22 2 R1R2 cos2 AO 4 14 in 7 in 2 14 in 7 in cos 60 12.124 in 2 2 From the triangle O2O4A, the law of cosines gives 14 in 12.124 in 7 in 30 R 2 AO 4 R22 cos 1 cos1 2 14 in 12.124 in 2 R1 AO 4 2 2 2 2 1 From the triangle O4AB, the law of cosines gives 10 in 12.124 in 8 in 41 R 2 AO 4 R42 cos 3 cos1 2 10 in 12.124 in 2 R3 AO 4 2 2 2 2 1 8 in 12.124 in 10 in 55.10 R 2 AO 4 R32 cos 4 cos1 2 8 in 12.124 in 2 R4 AO 4 2 2 2 1 From these, the angles for the open posture are 3 41 30 11 Ans. 4 180 30 55.10 94.90 Ans. For the crossed posture, the angles are 3 30 41 71 289 Ans. 60 4 180 30 55.10 205.10 154.90 (c) The vector loop equation can be written R 2 R3 R 4 R1 0 The horizontal and vertical components are R2 cos 2 R3 cos 3 R4 cos 4 R1 0 R2 sin2 R3 sin3 R4 sin4 0 Squaring, adding, and rearranging these gives us Freudenstein’s equation. That is, A cos4 B sin4 C Ans. (1) (2) A 2 R1R4 2 R2 R4 cos 2 B 2 R2 R4 sin2 where C R32 R42 R12 R22 2 R1R2 cos 2 Substituting the known data into these equations gives A 2 14 in 8 in 2 7 in 8 in cos 60 168 in 2 B 2 7 in 8 in sin 60 97 in 2 C 10 in 8 in 14 in 7 in 2 14 in 7 in cos 60 111 in 2 2 2 2 2 which reduces Eq. (2) to the form 168 cos4 97 sin4 111 0 To solve this transcendental equation, we define Z tan 4 2 (3) (4) which gives 2Z 1 Z2 and cos 4 1 Z2 1 Z2 Substituting these into Eq. (3), and rearranging, gives 57Z 2 194 279 0 which has the solutions sin4 Z 97 97 57 279 2 57 1.089 43 or 4.492 94 Substituting these two roots back into Eq. (4) gives the two solutions 4 94.90 and 4 154.90 205.10 . The angular position of link 4, for the open posture shown is 4 94.90 . Ans. From this, Eqs. (1) gives 3 11.00 . The crossed posture gives 4 154.90 and 3 71.00 289.00 . Ans. Ans. (d) For the Newton-Raphson technique, the vector loop equation can be written f R 2 R3 R 4 R1 0 From this, the horizontal and vertical components are 61 f x R2 cos 2 R3 cos 3 R4 cos4 R1 0 f y R2 sin2 R3 sin3 R4 sin4 0 Expanding these to first order in Taylor series we find R2 cos 2 R3 cos 3 R3 sin33 R4 cos 4 R4 sin4 4 R1 0 R2 sin2 R3 sin3 R3 cos 33 R4 sin4 R4 cos 4 4 0 and, writing this in matrix format gives R3 sin3 R4 sin4 3 R2 cos 2 R3 cos 3 R4 cos 4 R1 R cos R cos R sin R sin R sin 3 4 4 2 2 3 3 4 4 4 3 Substituting the given data this becomes 10.0 sin3 8.0 sin4 3 10.50000 10.0 cos 3 8.0 cos 4 10.0 cos 8.0 cos 6.06218 10.0 sin 8.0 sin 3 4 3 4 4 (5) Using the graphic solution of part (a) as an estimate, 3 11 and 4 95, the first iteration equations are 1.90809 7.96956 3 0.01352 9.81627 0.69725 0.00071 4 which give corrections of 3 0.000 0471 rad 0.002 70 , 4 0.001 68 rad 0.096 26 . Therefore, after one iteration, we have 3 11.002 70 and 4 94.903 74. Substituting again into Eqs. (5) gives 1.90855 7.97072 3 0.00000099 9.81618 0.68382 0.000011312 4 This gives corrections of 3 1.142 10 rad 0.000 065 4 , 4 1.49 10 rad 0.000 008 54. . 7 7 Therefore, after two iteration , we have 3 11.002 64 and 4 94.903 73. Ans. 62 2.34 A crank-rocker four-bar linkage is illustrated in two different postures for which 2 150 and 2 240 . Determine 3 and 4 for the open posture and 3 and 4 for the crossed posture.. RO4O2 600 mm, RAO2 140 mm, RBA 690 mm, and RBO4 400 mm. For the first input angle 2 150 , to the following figure and observe that R A 0.140 m150, RO4 0.600 m0. and Therefore, S RO4 R A 0.600 m0 0.140 m150 0.725 m 5.54. Referring again to the figure, we note that the vectors in the triangle ABO4 are related by the equation ? ? S R BA R BO4 (a) There are two unknown orientations in this equation, and so we identify this as case 4. Using Eq. (2.49) and substituting S for C, RBA for A, RBO4 for B, S for C, and 4 for B 63 gives 4 S cos 1 2 2 S 2 RBO RBA 4 2 SRBO4 0.725 m 0.400 m 0.690 m 5.54 cos 2 0.725 m 0.400 m 2 2 2 1 Ans. 5.54 111.18 105.64 or 116.72 We note that we could have substituted RBO4=+0.400 m for B and we would have obtained 4 + 180° for the final result. Next, using Eq. (2.50) and substituting 3 for A gives 2 2 S 2 RBA RBO 4 3 S cos 1 2 SRBA 0.725 m 0.690 m 0.400 m 5.54 cos 2 0.725 m 0.690 m 2 2 2 1 5.54 32.72 38.26 or Ans. 27.18 We follow the same procedure for the second input angle 2 240 . Using the figure above yields S RO4 RA 0.600 m0 0.140 m240 0.681 m10.26. 0.681 m 0.400 m 0.690 m 4 10.26 cos 2 0.681 m 0.400 m 2 2 2 1 10.26 105.73 115.99 95.47 0.681 m 0.690 m 0.400 m 2 0.681 m 0.690 m 2 3 10.26 cos1 or 2 Ans. 2 10.26 33.92 23.66 or 44.18 We recognize the positive angles as the solutions of interest in all cases. Ans. 64 Page intentionally blank. 65 Chapter 3 Velocity 3.1 The position vector of a point is given by the equation R 100e jt , where R is in inches. Find the velocity of the point at t 0.40 s. R t 100e j t in R t j 100e j t in/s R 0.40s j 100e j 0.40 in/s j 100 cos0.40 j sin 0.40 in/s 100 sin 72 in/s j100 cos72 in/s R 0.40s 298.783 j97.080 in/s 314.159 in/s162 3.2 Ans. The path of a point is defined by the equation R t 2 4 e-j t / 10 , where R is in meters. Find the velocity of the point at t 20 s. R t t 2 4 e j t /10 R t 2te j t /10 j /10 t 2 4 e j t /10 R 20 s 40e j 20/10 j /10 202 4 e j 20/10 40e j 2 j 40.4e j 2 R 20 s 40.000 j126.920 m/s 133.074 m/s 72.51 Ans. 66 3.3 Automobile A is traveling south at 55 mi/h and automobile B is travelling north 60 east at 40 mi/h. Find the velocity difference between B and A and the apparent velocity of B to the driver of A? VA 55 mi/h 90 55ˆj mi/h V 40 mi/h30 34.641ˆi 20ˆj mi/h B VBA VB VA 34.641ˆi 75ˆj mi/h VBA 82.613 mi/h65.2 =82.613 mi/h N 24.8 E Ans. Naming B as car 3 and A as car 2, we have VB2 VA since car 2 is translating. Then VB3 / 2 VB3 VB2 VBA VB3 /2 82.613 mi/h65.2 =82.613 mi/h N 24.8 E 3.4 Ans. Wheel 2 rotates at 600 rev/min cw and drives wheel 3 without slipping. Find the velocity difference between points B and A. 2 600 rev/min 2 rad/rev 60 s/min 20 rad/s cw VAO2 2 RAO2 80 251 in/s VBA VB VA Construct the velocity polygon VB 223 in/s90 VBA 251ˆi 223ˆj in/s Ans. 335.75 in/s138.4 67 3.5 The distance between points A and B, located along the radius of a wheel, is RBA 300 mm. The speeds of points A and B are VA = 80 m/s and VB = 140 m/s, respectively. Find the diameter of the wheel; the velocities VAB and VBA ; and the angular velocity of the wheel. V V V 140ˆj 80ˆj 60ˆj m/s VAB VA VB 80ˆj 140ˆj 60ˆj m/s BA B Ans. Ans. A VAB 60 m/s 200 rad/s cw RAB 0.300 m VBO2 140 m/s RBO2 0.700 m 700 mm 2 200 rad/s 3.6 2 Ans. Dia 2 RBO2 2 0.7 m 1.4 m 1 400 mm Ans. An airplane takes off from point B and flies east at 350 mi/h. Simultaneously, another airplane at point A, 200 miles southeast, takes off and flies northeast at 390 mi/h. (a) How close will the airplanes come to each other if they fly at the same altitude? (b) If both airplanes leave at 6:00 p.m., at what time will this occur? VA 39045 mi/h 276ˆi 276ˆj mi/h ; VB 350ˆi mi/h V V V 74ˆi 276ˆj mi/h BA B A At initial time R BA 0 200 mi120 100ˆi 173ˆj mi Later R (t ) R 0 V t 100 74t ˆi 173 276t ˆj mi BA BA BA 2 100 74t 173 276t To find the minimum of this: RBA 2 2 2 dRBA dt 2 100 74t 74 2 173 276t 276 0 163 120t 110 376 0 ; t 0.677 h 41 min or 6:41p.m. Ans. R BA 0.677 h 49.8ˆi 13.4ˆj 51.5 mi 165 Ans. RAB 200 mi 68 3.7 Include a wind of 30 mi/h from the west with the data of Problem 3.6. (a) If airplane A flies the same heading, what is its new path? (b) What change does the wind make in the results of Problem 3.6? With the added wind VA 306ˆi 276ˆj mi/h 412 mi/h42 ; VB 380ˆi mi/h V V V 74ˆi 276ˆj mi/h BA B Ans. A Since the velocities are constant, the new path is a straight line at N 48º E. Since the velocities of both planes change by the same amount, the velocity difference Ans. VBA does not change. Therefore the results of Problem 3.6 do not change. 3.8 For the double-slider linkage in the posture illustrated, the velocity of point B is 40 m/s. Find the velocity of point A and the angular velocity of link 3. RAB 400 mm ? ? V A V B V AB VA 48.99 m/s 165 VAB 14.64 m/s 120 V 14.64 m/s 3 AB 36.60 rad/s ccw RAB 0.400 m Ans. Ans. 69 3.9 The four-bar linkage in the posture illustrated is driven by crank 2 at 2 45 rad/s ccw. Find the angular velocities of links 3 and 4. RAO 4 in, RBA 10 in, RO O 10 in, and RBO 12 in. 2 VAO2 2 RAO2 45 rad/s 4 in 180 in/s ? 4 2 4 ? VB V A V BA VO4 V BO4 VBA 14.34 in/s ; VBO4 184.76 in/s . VBA 14.34 in/s 1.43 rad/s ccw RBA 10 in V 184.76 in/s 4 BO4 15.40 rad/s ccw RBO4 12 in 3 Ans. Ans. 70 3.10 The four-bar linkage in the posture illustrated is driven by crank 2 at 2 60 rad / s cw. Find the angular velocities of links 3 and 4 and the velocity of pin B and point C on link 3. RAO 150 mm, RBA 300 mm, RO O 75 mm, RBO 300 mm, RDA 150 mm, and RCD 100 mm. 2 4 2 4 VAO2 2 RAO2 60 rad/s 0.150 m 9.0 m/s ? ? VB V A V BA VO4 V BO4 VBA 13.020 m/s ; VB 11.360 m/s41 ? Ans. ? VC V A VCA V B VCB VC 3.830 m/s60 V 13.020 m/s 3 BA 43.40 rad/s cw RBA 0.300 m V 11.360 m/s 4 BO4 37.87 rad/s cw RBO4 0.300 m Ans. Ans. Ans. 71 3.11 The four-bar linkage in the posture illustrated is driven by crank 2 at 2 48 rad / s ccw. Find the angular velocity of link 3 and the velocity of point C on link 4 RAO 8 in, RBA 32 in, RO O 16 in, RBO 16 in, and RCO 12 in. 2 4 2 4 4 VAO2 2 RAO2 48 rad/s 8.0 in 384.0 in/s ? ? VB V A V BA VO4 V BO4 VBA 10.7 in/s ? ? VC VO4 VCO4 V B VCB VC 284.7 in/s 75.8 V 10.7 in/s 3 BA 0.335 rad/s ccw RBA 32.0 in Ans. Ans. 72 3.12 For the parallelogram four-bar linkage, demonstrate that 3 is always zero and that 4 2 . How would you describe the motion of link 4 with respect to link 2? Referring to Fig. 2.19 and using r1 r3 and r2 r4 , we compare Eqs. (2.26) and (2.27) to see that . Then Eq. (2.29) gives 3 0 and its derivative is 3 0 . Ans. Next we substitute Eq. (2.25) into Eq. (2.33) to see that 2 . Then Fig. 2.19 shows that, since link 3 is parallel to link 1 3 0 , then 4 2 . Finally, the derivative of this gives 4 2 . Ans. Since 4/ 2 4 2 0 , link 4 is in curvilinear translation with respect to link 2. Ans. 73 3.13 The antiparallel, or crossed, four-bar linkage in the posture illustrated is driven by link 2 at 2 1 rad/s ccw. Find the velocities of points C and D. RAO RBO 300 mm , RBA RO O 150 mm , and RCA RDB 75 mm 2 4 4 2 VAO2 2 RAO2 1 rad/s 0.300 m 0.300 m/s ? ? VB V A V BA VO4 V BO4 Construct the velocity image of link 3. VC 0.402 m/s151 VD 0.290 m/s 111 Ans. Ans. 74 3.14 For the four-bar linkage in the posture illustrated, link 2 has an angular velocity of 60 rad/s ccw. Find the angular velocities of links 3 and 4 and the velocity of point C. RAO RBA 6 in, RO O RBO 10 in, and RCA 8 in. 2 4 2 4 VAO2 2 RAO2 60 rad/s 6.0 in 360.0 in/s ? ? VB V A V BA VO4 V BO4 Construct the velocity image of link 3: VC 507.1 in/s156.9 VBA 169.4 in/s ; VBO4 317.6 in/s VBA 169.4 in/s 28.24 rad/s cw RBA 6.0 in V 317.6 in/s 4 BO4 31.76 rad/s ccw RBO4 10.0 in 3 Ans. Ans. Ans. 75 3.15 Crank 2 of the inverted slider-crank linkage, in the posture illustrated, is driven at 2 60 rad/s ccw. Find the angular velocities of links 3 and 4 and the velocity of point B. RAO 75 mm, RBA 400 mm, and RO O 125 mm. 2 4 2 VAO2 2 RAO2 60 rad/s 0.075 m 4.500 m/s ? ? VP3 V A V P3 A VP4 V P3 /4 Construct the velocity image of link 3: VB 4.789 m/s96.5 VP A 4.259 m/s 4 3 3 22.0 rad/s ccw RP3 A 0.194 m Ans. Ans. 76 3.16 For the four-bar linkage in the posture illustrated, crank 2 has an angular velocity of 30 rad/s cw. Find the velocity of the coupler point C and the angular velocities of links 3 and 4. RAO 3 in, RBA RCB 5 in, RO O 10 in, and RBO 6 in. 2 4 2 4 VAO2 2 RAO2 30 rad/s 3.0 in 90.0 in/s ? ? VB V A V BA VO4 V BO4 Construct the velocity image of link 3: VC 90.0 in/s126.9 V 90.0 in/s 3 BA 18.00 rad/s ccw ; RBA 5.0 in V 0 4 BO4 0 RBO4 8.0 in Ans. Ans. Ans. 77 3.17 For the modified slider-crank linkage in the posture illustrated, crank 2 has an angular velocity of 10 rad/s ccw. Find the angular velocity of link 6 and the velocities of points B, C, and D. RAO 2.5 in, RBA 10 in, RCB 8 in, RCA RDC 4 in, RO O 8 in, and RDO 6 in. 2 6 2 6 VAO2 2 RAO2 10 rad/s 2.5 in 25.0 in/s ? ? V B V A V BA VB 11.57 in/s180 Construct velocity image of link 3: ?? ? ? VC V A VCA V B VCB VC 24.22 in/s207.6 ?? ? Ans. Ans. ? V D V C V DC V O6 V DO6 VD 24.18 in/s206.2 VDO6 24.18 in/s 6 4.03 rad/s ccw RDO6 6.0 in Ans. Ans. 78 3.18 For the four-bar linkage illustrated, the angular velocity of crank 2 is a constant 16 rad/s cw. Plot a polar velocity diagram for the velocity of point B for all crank positions. Check the positions of maximum and minimum velocities by using Freudenstein’s theorem. RAO 350 mm, RBA 425 mm, RO O 100 mm, and RBO 400 mm. 2 4 2 4 The graphic construction is shown in the posture where 2 135 , where the result is VB 5.76 m/s 7.2 . It is repeated at increments of 2 15 . The maximum and minimum velocities are VB,max 9.13 m/s 146.6 at 2 15 and VB,min 4.59 m/s63.7 at 2 225 , respectively. Within graphic accuracy these two positions approximately verify Freudenstein’s theorem. A numeric solution for the same problem can be found from Eq. (3.22) using Eqs. (2.25) through (2.33) for position values. The accuracy of the values reported above have been verified in this manner. 79 3.19 For the four-bar linkage in the posture illustrated, link 2 is driven at 2 36 rad/s cw. Find the angular velocity of link 3 and the velocity of point B. RAO 5 in, RBA RBO 8 in, and RO O 7 in. 2 4 4 2 VAO2 2 RAO2 36 rad/s 5.0 in 180.0 in/s ? ? VB V A V BA VO4 V BO4 VBA 25.9 in/s 3.23 rad/s ccw RBA 8.0 in VB 202.8 in/s 56.3 3 Ans. Ans. 80 3.20 For the four-bar linkage in the posture illustrated, the angular velocity of the input link 2 is 8 rad/s ccw. Find the velocity of point C and the angular velocity of link 3. RAO 150 mm, RBA RBO 250 mm, RO O 75 mm, RCA 300 mm, and RCB 100 mm. 2 4 4 2 VAO2 2 RAO2 8 rad/s 0.150 m 1.200 m/s ? ? VB V A V BA VO4 V BO4 Construct velocity image of link 3: ?? ? ? VC V A VCA V B VCB VC 3.848 m/s 136.8 V 3.784 m/s 3 BA 15.14 rad/s ccw RBA 0.250 m Ans. Ans. 81 3.21 For the four-bar linkage in the posture illustrated, link 2 has an angular velocity of 56 rad/s ccw. Find the velocity of point C. RAO2 150 mm, RBA RBO 250 mm, RO O 100 mm, and RCA 300 mm. 4 4 2 VAO2 2 RAO2 56 rad/s 0.150 m 8.400 m/s ? ? VB V A V BA VO4 V BO4 Construct the velocity image of link3: ?? ? ? VC V A VCA V B VCB VC 9.028 m/s137.8 Ans. 82 3.22 For the double-slider linkage in the posture illustrated, the angular velocity of the input crank 2 is 42 rad/s cw. Find the velocities of points B, C, and D. RAO 2 in, RBA 10 in, RCA 4 in, RCB 7 in, and RDC 8 in. 2 VAO2 2 RAO2 42 rad/s 2.00 in 84.00 in/s ? ? V B V A V BA VB 65.36 in/s180 Construct velocity image of link 3: ?? ? ? VC V A VCA V B VCB VC 67.86 in/s154.2 ? Ans. Ans. ? V D V C V DC VD 21.23 in/s90 Ans. 83 3.23 For the linkage used in a two-cylinder 60 V-engine consisting, in part, of an articulated connecting rod, crank 2 rotates at 2 000 rev/min cw. Find the velocities of points B, C, and D. RAO 2 in, RBA RCB 6 in, RCA 2 in, and RDC 5 in. 2 2000 rev/min 2 rad/rev 209.4 rad/s 60 s/min VAO2 2 RAO2 2 209.4 rad/s 2.0 in 418.9 in/s ? ? V B V A V BA VB 425.9 in/s 120 Construct velocity image of link 3: ?? ? ? VC V A VCA V B VCB VC 486.9 in/s 93.3 ? Ans. Ans. ? V D V C V DC VD 378.7 in/s 60 Ans. 84 3.24 For the inverted slider-crank linkage in the posture illustrated, the angular velocity of the crank is 2 24 rad/s cw. Make a complete velocity analysis of the linkage. What is the absolute velocity of point B? What is its apparent velocity to an observer moving with link 4? RAO 8 in and RO O 20 in. 2 4 2 VAO2 2 RAO2 24 rad/s 8.00 in 192.0 in/s Using the path of P3 on link 4, we write ? ? VP3 V A V P3 A VP4 V P3 /4 3 VP3 A RP3 A 161.8 in/s 6.16 rad/s cw 26.27 in From this, or from the velocity image of link 3, we find VB3 157.8 in/s 39.7 Ans. Then, since link 4 remains perpendicular to link 3, we have 4 = 3 and we find the velocity image of link 4: VB3 /4 103.3 in/s 12.4 Ans. 85 3.25 For the linkage in the posture illustrated, the velocity of point A is 1iˆ ft/s. Find the velocity of coupler point B. VA 12 in/s Using the path of P3 on link 4, we write ? ? VP3 V A V P3 A VP4 V P3 /4 Next we construct the velocity image of link 3 ? ? VB V P3 V BP3 V A V BA VB 12.50 in/s 23.0 Ans. 86 3.26 A variation of the Scotch-yoke linkage in the posture illustrated, is driven by crank 2 at 2 36 rad/s ccw. Find the velocity of the crosshead, link 4. RAO 250 mm. 2 VAO2 2 RAO2 36 rad/s 0.250 m 9.0 m/s Using the path of A2 on link 4, we write ? ? V A2 V A4 V A2 /4 (Note that the path is unknown for VA4 / 2 !) VA4 4.658 m/s180 All other points of link 4 have this same velocity since link 4 is in translation. Ans. 87 3.27 Perform a complete velocity analysis of the modified four-bar linkage for 2 72 rad/s ccw. RAO RDC 1.5 in, RBA 10.5 in, RO O 6 in, RBO 5 in, RO O 7 in, and REO 8 in. 2 4 2 4 6 2 6 VAO2 2 RAO2 72 rad/s 1.50 in 108.0 in/s ? ? VB V A V BA VO4 V BO4 Construct the velocity image of link 3 ? ? VC V A VCA V B VCB VC3 76.32 in/s203.2 Ans. Using the path of C3 on link 6, we next write ? ? V C3 VC6 VC3 /6 and VC6 VC6O6 from which VC6 43.07 in/s241.4 Then we can complete the velocity image of link 6 VE 77.39 in/s 98.9 Since link 5 remains perpendicular to link 6, VC O 5 6 6 6 9.67 rad/s cw RC6O6 Ans. Ans. Ans. From these we can find VDC 5 RDC 9.67 rad/s 1.5 in 14.505 in/s ?? V D5 V C5 V D5C5 64.49 in/s210.1 Ans. 88 3.28 For the mechanism in the posture illustrated, the velocity of point C is VC = 10 in/s to the left. There is rolling contact between links 1 and 2, but slip is possible between links 2 and 3. Determine the angular velocity of link 3. 1 6 in, 2 0.75 in, R AD 2.5ˆi 1.75ˆj in, and RED 1 in. (Note that the path of C3 on link 2 for VC3 /2 is unknown!) Using the path of C2 on link 3, we write ?? 3 VC3D3 RC3D3 ?? ? V C2 VC3 VC2 /3 and ? VC3 VD3 VC3D3 4.226 in/s 1.569 rad/s ccw 2.69 in Ans. 89 3.29 For the circular cam in the posture illustrated, the angular velocity of the cam is 2 15 rad/s ccw. There is rolling contact between the cam and the roller, link 3. Find the angular velocity of the oscillating follower, link 4. VB VBA 2 RBA 15 rad/s1.25 in 18.75 in/s Construct the velocity image of link 2. ? ? VD4 V D2 V D4 /2 VE V D4 E 4 VD4 E RD4 E 15.24 in/s 4.355 rad/s ccw 3.500 in Ans. 90 3.30 The mechanism in the posture illustrated is driven by link 2 at 10 rad/s ccw. There is rolling contact at point F. Determine the velocities of points E and G and the angular velocities of links 3, 4, 5, and 6. VBA 2 RBA 10 rad/s 1.000 in 10.00 in/s ? ? ? ? VC V B VCB VD VCD Construct velocity image of link 3: VE3 V B V E3B V C V E3C VE3 10.06 in/s220.9 Ans. Using the path of E3 on link 6, ?? ?? ? ? V E3 V E6 V E3 /6 and V E6 VH V E6H Construct velocity image of link 6: ? ? VG V E6 VGE6 VH VGH VG 11.93 in/s 57.1 V 13.33 in/s 3 CB 3.333 rad/s ccw RCB 4.000 in V 6.667 in/s 4 CD 3.333 rad/s ccw RCD 2.000 in VF E 12.78 in/s 5 5 25.56 rad/s cw RF5 E 0.500 in 6 VE6 H RE6 H 4.858 in/s 3.774 rad/s cw 1.288 in Ans. Ans. Ans. Ans. Ans. 91 3.31 The two-piston pump, in the posture illustrated, is driven by a circular eccentric, link 2, at 2 25 rad/s ccw. Find the velocities of the two pistons, links 6 and 7. VF2 VF2 E 2 RFE 25 rad/s 1.0 in 25.00 in/s Using the path of F2 on link 3, we write ?? ? ? V F2 V F3 V F2 /3 VF3 VG V F3G and Construct velocity image of link 3: ? ? ? ? VC V F3 VCF3 VG VCG VD V F3 V DF3 VG V DG . Then ? ? V A V C V AC VA 1.302 in/s180 ? Ans. ? V B V D V BD VB 5.777 in/s180 Ans. 92 3.32 The epicyclic gear train is driven by the arm, link 2, at 2 10 rad/s cw. Determine the angular velocity of the output shaft, attached to gear 3. VB VBA 2 RBA 10 rad/s 3.000 in 30.00 in/s Using VD4 0 construct the velocity image of link 4. VC 60 in/s0 . V 60.00 in/s 3 CA 30.00 rad/s cw RCA 2.000 in Ans. 93 3.33 The diagram illustrates a planar schematic approximation of an automotive front suspension. The roll center is the term used by the industry to describe the point about which the auto body seems to rotate (roll) with respect to the ground. The assumption is made that there is pivoting but no slip between the tires and the road. After making a sketch, use the concepts of instant centers to find a technique to locate the roll center. By definition, the “roll center” (of the vehicle body, link 2, with respect to the road, link 1,) is the instantaneous center I12. It can be found by the repeated application of Kennedy’s theorem as shown. In the automotive industry it has become common practice to use only half of this graphic construction, assuming, by symmetry, that I12 must lie on the vertical centerline of the vehicle. Note that this is true only when the right and left suspension arms are symmetrically positioned. It is not true once the vehicle begins to roll, as in a turn. Having lost sight of the relationship to instantaneous centers and Kennedy’s theorem, and remembering only the shortened graphic construction on one side of the vehicle, many in the industry are now confused and believe that the movement of the roll center, as roll progresses, is vertical, along the centerline of the vehicle (sometimes called the “jacking coefficient”!). They should be thinking about the fixed and moving centrodes (Sec. 3.21), which are more horizontal than vertical! 94 3.34 Locate all instant centers for the linkage of Problem 3.22. Primary instant centers I12 , I 23 , I 34 , I14 (at infinity), I 35 , I 56 , and I16 (at infinity) are found by inspection. All others are found by repeated applications of Kennedy’s theorem except I 46 . One line can be found by Kennedy’s theorem for I 46 ; however, no second line can be found by Kennedy’s theorem since no line can be drawn (in finite space) between I14 and I16 . However, we can see that I 46 must be infinitely remote because the relative motion between links 4 and 6 is translation; that is, the angle between lines on links 4 and 6 remains constant. 95 3.35 Locate all instant centers for the mechanism of Problem 3.25. Primary instant centers I12 (at infinity), I 23 , I 34 (at infinity), and I14 are found by inspection. All others are found by repeated applications of Kennedy’s theorem. 96 3.36 Locate all instant centers for the mechanism of Problem 3.26. Primary instant centers I12 , I 23 , I 34 (at infinity), and I14 (at infinity) are found by inspection. All others are found by repeated applications of Kennedy’s theorem except I13 . One line ( I12 I 23 ) can be found for I13 ; however, no second line can be found by Kennedy’s theorem since no line can be drawn (in finite space) between I14 and I 34 . However, it may be seen that I13 must be infinitely remote because the relative motion between links 1 and 3 is translation; that is, the angle between links 1 and 3 is constant. 97 3.37 Locate all instant centers for the mechanism of Problem 3.27. Primary instant centers I12 , I 23 , I 34 , I14 , I 35 , I 56 (at infinity), and I16 are found by inspection. All others are found by repeated applications of Kennedy’s theorem. 98 3.38 Locate all instant centers for the mechanism of Problem 3.28. Primary instant centers I12 and I13 are found by inspection. One line for I 23 is found by Kennedy’s theorem. The other is found on the perpendicular to the relative velocity of slipping at the point of contact between links 2 and 3. 99 3.39 Locate all instant centers for the mechanism of Problem 3.29. Primary instant centers I12 , I 23 , I 34 , and I14 are found by inspection. The other two are found by Kennedy’s theorem. 100 3.40 The posture of the input link 2 is R AO4 120ˆi mm and the velocity of point A is V 15ˆi m/s . Determine the first-order kinematic coefficients for the mechanism. Find A the angular velocities of links 3 and 4. RBO4 RBA 120 mm The loop-closure equation is I ? ? r2 r3 r4 0 . The two scalar position equations are r2 r3 cos 3 r4 cos 4 0 r3 sin 3 r4 sin 4 0 With the given data, at the position r2 120 mm , the solution is 3 60 and 4 120 . Taking the derivative of the position equations with respect to input r2 gives 1 r3 sin 33 r4 sin 4 4 0 r3 cos 33 r4 cos 4 4 0 r3 sin 3 r4 sin 4 3 1 or, in matrix format, r3 cos 3 r4 cos 4 4 0 The determinant of the Jacobian is r3r4 sin 4 3 and goes to zero when 3 4 or when 3 4 180 . The solutions for the first-order kinematic coefficients are r2 1 m/m, 3 r4 cos 4 4.811 rad/m , and 4 r3 cos 3 4.811 rad/m . The input velocity is given as r2 15.0 m/s . 3 3r2 72.17 rad/s (ccw) and 4 4r2 72.17 rad/s (cw) Ans. Ans. 101 3.41 For the rack-and-pinion mechanism in the posture illustrated, link 2 is the input and pinion 3 is rolling without slipping on rack 4 at point D. Determine the first-order kinematic coefficients of the links 3 and 4. If the constant input velocity is VG 3ˆi in/s, determine the angular velocities of rack 4 and pinion 3. RGO4 10 in, and RDG 3 5 in . I C ? The loop-closure equation is r2 ρ3 r4 0 with the constraint 3 4 90. The two scalar position equations are r2 3 sin 4 cos 4 r4 0 3 cos 4 sin 4 r4 0 At the position r2 10 in , the solution is 4 150 and r4 3 tan 4 8.660 in . Taking the derivative of the position equations with respect to input r2 gives 1 3 cos 4 4 sin 4 r4 4 cos 4 r4 0 3 sin 4 4 cos 4 r4 4 sin 4 r4 0 or, simplifying by use of the position equations and putting into matrix format, 0 cos 4 4 1 r sin r 0 2 4 4 The determinant of the Jacobian is r2 cos 4 and goes to zero when 4 90 or r2 0 . The solutions for the first-order kinematic coefficients are 4 sin 4 0.057 7 rad/in and r4 r2 1.154 7 in/in Ans. The input velocity is given as r2 3.0 in/s . From this we can get 4 4r2 0.173 2 rad/s (cw) Ans. However, we must notice that vector ρ3 is not attached to link 3. To find 3 we start with the constraint for rolling with no slip. If we designate rotation of link 3 by the angle 3 then 3 3 4 r4 . Dividing this by t and taking the limit, we get the angular velocity of the pinion, link 3 3 3 4 r4 3 0.519 6 rad/s (ccw) Ans. 102 3.42 For the rack-and-pinion mechanism of Example 2.8, (Figures 2.33 and 2.34), the dimensions are R1 800 mm , R9 550 mm , 34 60 , and 3 500 mm . In the posture where R 750 mm , the input link 2 has a velocity of V 0.150ˆj m/s . A 2 Determine the first-order kinematic coefficients to obtain the velocity of the rack 4 and the angular velocity of pinion 3. Using the vectors defined in Example 2.8, the complex algebra loop-closure equation is jR2 jR9e j34 R34e j34 jR1 R4e j 0 and the two scalar position equations are R9 sin 34 R34 cos 34 R4 0 R2 R9 cos 34 R34 sin 34 R1 0 At R2 750 mm with the given dimensions these give R34 259.8 mm and R4 606.2 mm with the no-slip condition that R34 33 . Taking the derivative of the position equations with respect to input R2 gives R4 0 cos 34 R34 0 1 sin 34 R34 33 . with the condition that R34 From these, the first-order kinematic coefficients are 1.154 7 m/m , 3 2.309 4 rad/m , and R4 0.577 35 m/m R34 The velocity of the rack is V R R ˆi 0.086 6ˆi m/s Ans. The angular velocity of the pinion is 3 3R2 0.346 4 rad/s ccw. Ans. 4 4 2 Ans. 103 3.43 For the mechanism in the posture illustrated, RAO4 10 in and the input velocity is V 5ˆi in/s . Determine the first-order kinematic coefficients to obtain the angular A velocity of link 3 and the slipping velocity between links 3 and 4. RPA 5 in and APO4 90. Let the following vectors be defined as R AO4 r2e j 0 , R PA r3e j3 , R PO4 jr4e j3 . Then the loop-closure equation is r2 r3e j3 jr4e j3 0 The two scalar equations are r2 r3 cos 3 r4 sin 3 0 r3 sin 3 r4 cos 3 0 which, at the input position r2 10 in , has the solution 3 cos1 r3 r2 240 and r4 r3 tan 3 8.66 0 in . Taking the derivative of the position equations with respect to input r2 gives 1 r3 sin 33 r4 cos 33 sin 3r4 0 r3 cos 33 r4 sin 33 cos 3r4 0 or, simplifying by use of the position equations and putting into matrix format, sin 3 3 1 0 r cos r 0 3 4 2 The determinant of the Jacobian is r2 sin 3 and goes to zero when 3 0 at r2 5 in . From the solution of these equations, the first-order kinematic coefficients are 3 cos3 0.057 7 rad/in and r4 r2 1.154 7 in/in Ans. For the given input velocity of r2 5.0 in/s , the angular velocity of link 3 is 3 3 3r2 0.289 rad/s (cw) and the slipping velocity is V3/4 r4 r4r2 5.774 in/s . Ans. Ans. 104 3.44 For the mechanism in the posture illustrated in Figure P3.30, the input crank 2 has an angular velocity 2 10 rad/s ccw and there is rolling contact between links 5 and 6 at point F. Determine the first-order kinematic coefficients of links 3, 4, 5, and 6. Find the angular velocities of links 3, 4, 5, and 6 and the velocities of points E and G. Let the following vectors be defined: R BA r2e j2 , RCB r3e j3 , R DA r1e j 0 , RCD r4e j4 , R EB ½r3e j3 j1.5e j3 in, R HA 1.0 j1.5 in, and R EH j 0.5e j6 r6e j6 . Then there are two loop-closure equations R BA R CB R CD R DA 0 R BA R EB R EH R HA 0 and four corresponding scalar equations r2 cos 2 r3 cos 3 r4 cos 4 r1 0 r2 sin 2 r3 sin 3 r4 sin 4 0 r2 cos 2 ½ r3 cos 3 1.5sin 3 0.5sin 6 r6 cos 6 1.0 0 r2 sin 2 ½ r3 sin 3 1.5cos 3 0.5cos 6 r6 sin 6 1.5 0 Numeric solution of these with the dimensions specified at the posture with 2 180 gives the current position as 3 28.955, 4 75.522, 6 14.478, r6 1.186 in. Taking derivatives of these four equations with respect to input 2 gives r2 sin 2 r3 sin 33 r4 sin 4 4 0 r2 cos 2 r3 cos 33 r4 cos 4 4 0 r2 sin 2 ½ r3 sin 33 1.5cos 33 0.5cos 6 6 r6 sin 6 6 cos 6 r6 0 r2 cos 2 ½ r3 cos 33 1.5sin 33 0.5sin 6 6 r6 cos 6 6 sin 6 r6 0 105 Numeric solution gives the solution as 3 0.333 34 rad/rad, 4 0.333 34 rad/rad, 6 0.377 51 rad/rad, and r6 1.089 56 in/rad. The no-slip condition gives the displacement constraint r6 5 5 6 from which we find r6 5 5 6 , which gives 5 6 r6 5 2.556 63 rad/rad. Therefore the first-order kinematic coefficients are 3 0.333 3 rad/rad, 4 0.333 3 rad/rad, 5 2.556 6 rad/rad, 6 0.377 5 rad/rad. Ans. The angular velocities are 3 32 3.333 rad/s ccw, 4 42 3.333 rad/s ccw, 5 52 25.566 rad/s (cw), and 6 62 3.775 rad/s (cw). Ans. The positions of points E and G are xE r2 cos 2 ½ r3 cos 3 1.5sin 3 yE r2 sin 2 ½ r3 sin 3 1.5cos 3 xG 1.0 1.0sin 6 3.0 cos 6 yG 1.5 1.0 cos 6 3.0sin 6 The derivatives of these give the first-order kinematic coefficients xE r2 sin 2 ½r3 sin 33 1.5cos 33 0.760 26 in/rad yE r2 cos 2 ½ r3 cos 33 1.5sin 33 0.658 72 in/rad xG 1.0cos 66 3.0sin 66 0.648 65 in/rad yG 1.0sin 66 3.0cos 66 1.002 19 in/rad And the velocities are VE xE 2ˆi yE 2 ˆj 7.603ˆi 6.587ˆj 10.059 in/s 139.09 V x ˆi y ˆj 6.487ˆi 10.022ˆj 11.938 in/s 57.09 G G 2 G 2 Ans. 106 3.45 For the mechanism in the posture illustrated, where RAO4 40 mm, the 4 is rolling without slipping on rack 3 at point B. Determine the first-order kinematic coefficients of rack 3 and pinion 4. If VA 150ˆi mm/s, determine the angular velocities of rack 3 and pinion 4 and the velocity of point E. Also, determine the velocity along rack 3 of the point of contact between links 3 and 4 (that is, point B). Let the following vectors be defined: R AO4 jr2 , R BA r3e j3 , and R BO4 r4e j4 jr4e j3 . Then the loop-closure equation R AO4 R BA R BO4 0 and the scalar equations are is r3 cos 3 r4 sin 3 0 r2 r3 sin 3 r4 cos 3 0 The position solution for the given data at r2 40.0 mm is 3 120, r3 34.641 mm . Taking derivatives of these equations with respect to input r2 gives cos 3r3 r3 sin 33 r4 cos 33 0 4 20 mm and REB RBA . 1 sin 3r3 r3 cos 33 r4 sin 33 0 or, simplifying by use of the position equations and putting into matrix format, cos 3 r2 r3 0 sin 0 1 3 3 The determinant of the Jacobian is r2 sin 3 and goes to zero when 3 0 or 180. From these, the first-order kinematic coefficients are r3 1 sin 3 and 3 1 r2 tan 3 The no-slip condition gives the displacement constraint r3 4 4 3 from which we find r3 4 4 3 , which gives 4 3 r3 4 . Therefore the first-order kinematic coefficients are r3 1.1547 m/m, 3 14.43 rad/m, 4 43.30 rad/m. Ans. For r2 0.150 m/s , the angular velocities of links 3 and 4 are 3 3r2 2.165 rad/s ccw and 4 4r2 6.495 rad/s (cw) . Ans. Given that REA = 2r3 = 69.3 mm, the position of point E is R E xE jyE jr2 69.3e j3 xE 69.3cos 3 34.65 mm and yE r2 69.3sin 3 20.02 mm The derivative with respect to input r2 gives xE 69.3sin 33 0.8663 m/m yE 1 6.93cos 33 0.4999 m/m and xE xE r2 0.129 95 m/s and yE yE r2 0.074 99 m/s The velocity of point E is VE 0.150 04 m/s150.01 Ans. The velocity along rack 3 of the point of contact between links 3 and 4 is VB4 /3 r3 r3r2 1.1547 m/m 0.15 m/s 0.173 20 m/s VB4 /3 0.173 20 m/s 60 Ans. 107 3.46 For the mechanism in the posture illustrated, where 2 150, RPA RAO4 , and RPB RBA , determine the first-order kinematic coefficients of links 3, 4, and 5. If the angular velocity of the input link 2 is ω2 = 5 rad/s cw, determine: (a) the angular velocities of links 3 and 4, (b) the velocity of link 5, and (c) the velocity of point P fixed in link 4. RAO2 10 in and RPO4 20 in Using instant centers, the first-order kinematic coefficients for links 3, 4, and 5 are RI I 10.000 in 3 23 12 0.500 rad/rad RI23 I13 20.000 in 4 RI24 I12 RI24 I14 5.774 in 0.500 rad/rad 11.548 in xB 0, and rB yB RI25 I12 8.660 in/rad From these, with 2 5 rad/s (cw), 3 32 2.50 rad/s ccw, 4 42 2.50 rad/s ccw (a) V r 43.30ˆj in/s (b) B (c) B 2 Ans. Ans. Ans. Ans. Ans. rP 4 RPI14 0.500 rad/rad 20.000 in 10.000 in/rad VP rP2 50.00 in/s120 Ans. 108 3.47 For the inverted slider-crank linkage in the posture illustrated, where θ4 = 60º, the input link 2 is moving parallel to the x-axis. Determine the first-order kinematic coefficients of links 3 and 4. Also, determine the conditions for the determinant of the coefficient matrix to become zero. If VB 15 in/s constant to the right, determine the angular velocities of links 3 and 4. (a) (b) RBA RAO4 4 in. The two scalar loop-closure equations are xB RBA cos 3 RAO4 cos 4 0 yB RBA sin 3 RAO4 sin 4 0 The solution at the current position, with yB 7.464 in, is xB 2.000 in and 3 90 . Taking the derivative with respect to input r2 gives 1 RBA sin 33 RAO4 sin 4 4 0 RBA cos 33 RAO4 cos 4 4 0 which in matrix format becomes RBA sin 3 RBA cos 3 RAO4 sin 4 3 1 RAO4 cos 4 4 0 The determinant of the Jacobian matrix is RBA RAO4 sin 4 3 8.00 in 2 . The first-order kinematic coefficients for links 3 and 4 are 3 RAO4 cos 4 0.25 rad/in and 4 RBA cos3 0 The angular velocities are 3 3r2 3.75 rad/s (cw) Ans. and 4 4r2 0 Ans. The conditions for which 0 are that 3 4 or 3 4 180 ; e.g., this will happen when 3 4 68.907 and xB 2.879 in as shown in part (b) of the figure above. 109 3.48 For the rack-and-pinion mechanism in the posture illustrated in Figure P2.15, the input link 2 is vertical and BAO2 is 150°. The dimensions are 5 2.5 in, R 8ˆi 4ˆj in, R 2 in, and R 6 in. (a) Show the locations of all instant O5O2 AO2 BA centers. (b) Using instant centers, determine the first-order kinematic coefficients of link 3, rack 4, and pinion 5. (c) If 2 10 rad/s cw, determine the angular velocity of link 3, the velocity of rack 4, and the angular velocity of pinion 5. (a) The instant centers are shown in the following figure: (b) The first-order kinematic coefficients are RI I 2.00 in 3 23 12 0.385 rad/rad RI23 I13 5.20 in r4 RI24 I12 1.15 in/rad 5 RI25 I12 RI25 I15 5.85 in 0.463 rad/rad 12.63 in Ans. Ans. Ans. (c) The requested velocities are 3 32 0.385 rad/rad 10 rad/s 3.85 rad/s (ccw) Ans. V4 r42 1.15 in/rad 10rad/s 11.5 in/s 90 Ans. 5 52 0.463 rad/rad 10 rad/s 4.63 rad/s (cw) Ans. 110 3.49 For the mechanism in the posture illustrated in Fig. P2.16, 2 1 in, 5 2 in, RBA 7.071 in, and RBC 6 in. Determine the first-order kinematic coefficients of links 3, 4, and 5. If link 2 is driven at 2 5 rad/s ccw, determine the angular velocities of links 3, 4, and 5. The two scalar loop closure equations are RO5O2 5 cos 5 RBC cos 4 RBA cos 3 2 cos 2 0 5 sin 5 RBC sin 4 RBA sin 3 2 sin 2 0 with the rolling contact constraint equation 55 2 2 . At the position 2 90 with the given dimensions the solution is 3 45, 4 90, 5 0. The derivatives of these equations with respect to input 2 are 5 sin 55 RBC sin 4 4 RBA sin 33 2 sin 2 0 5 cos 55 RBC cos44 RBA cos33 2 cos 2 0 with the constraint 55 2 . In matrix form, these appear as RBA sin 3 RBC sin 4 3 5 sin 55 2 sin 2 2 sin 5 sin 2 R cos RBC cos 4 4 5 cos 55 2 cos 2 2 cos 5 cos 2 3 BA The determinant is RBA RBC sin 3 4 30.000 in 2 . At 2 90 with the given dimensions the first-order kinematic coefficients are 3 2 RBC sin 4 5 sin 4 2 0.200 rad/rad Ans. 4 2 RBC sin 3 5 sin 3 2 0 Ans. 5 2 5 0.500 rad/rad Ans. The angular velocities are 3 32 0.200 rad/rad 5 rad/s 1.00 rad/s (cw) 4 42 0 5 52 0.500 rad/rad 5 rad/s 2.50 rad/s (cw) Ans. Ans. Ans. 111 3.50 For the mechanism in the posture illustrated in Figure P2.17, link 4 is parallel to the xaxis and link 5 is coincident with the y-axis. The radius of wheel 3 is 3 0.75 in, RO2O5 7.0 in, RBA 5.5 in, and RAO5 2.6 in. Determine the first-order kinematic coefficients of links 3, 4, and 5. If the input link 2 has an angular velocity of 2 15 rad/s cw, determine the angular velocities of links 3, 4, and 5. The two scalar equations for loop closure are RO2O5 RBO2 cos 2 RBA cos 4 RAO5 cos 5 0 RBO2 sin 2 RBA sin 4 RAO5 sin 5 0 with the rolling contact constraint equation 3 3 2 1 1 2 , and, since 1 0 , this reduces to 33 1 3 2 . At the posture where 4 0, 5 90 and with the given dimensions, satisfaction of the loop closure equation requires that RBO2 3.001 67 in, 1 2.251 67 in, and 2 119.982. The derivatives of the loop-closure equations with respect to input 2 are RBO2 sin 2 RBA sin 4 4 RAO5 sin 55 0 RBO2 cos 2 RBA cos 4 4 RAO5 cos 55 0 In matrix form, these appear as RBA sin 4 RBA cos 4 RAO5 sin 5 4 RBO2 sin 2 RAO5 cos 5 5 RBO2 cos 2 and the constraint equation derivative gives 33 1 3 . The determinant is RBA RAO5 sin 5 4 14.3 in 2 . At 2 120 with the given dimensions the first-order kinematic coefficients are 3 1 3 3 4.002 rad/rad Ans. 4 RBO RAO sin 5 2 0.272 73 rad/rad Ans. 5 RBA RBO sin 2 4 1.000 rad/rad Ans. 2 5 2 The angular velocities are 3 32 4.002 rad/rad 15 rad/s 60.033 rad/s (cw) Ans. 4 42 0.272 73 rad/rad 15 rad/s 4.091 rad/s (ccw) Ans. 5 52 1.000 rad/rad 15 rad/s 15.000 rad/s (cw) Ans. 112 3.51 For the mechanism in the posture illustrated, wheel 3 is rolling without slipping on the ground link at point C while sliding in the slot in link 2. Write the vector loop equation and determine the first-order kinematic coefficients of the mechanism. If the angular velocity of the input is 2 30 rad/s ccw , determine: the angular velocity of the wheel; and the apparent velocity of the center of the wheel, point A, with respect to the slot in link 2. 1 60 mm, 3 15 mm, RCO 60ˆi 60ˆj mm, and RAO 75 mm. 2 2 Using the vectors shown in the figure above, the vector loop equation can be written as jr1 r13e j13 r2e j2 0 Ans. From this, the two scalar equations are r13 cos 13 r2 cos 2 0 r1 r13 sin13 r2 sin2 0 At the current posture, r13 45 mm and 13 180. Therefore, these equations give r2 75 mm and 2 tan1 45 mm 60 mm 126.87. The derivatives of the above loop-closure equations with respect to input 2 give 113 r1313 sin13 r2 cos 2 r2 sin2 0 r1313 cos 13 r2 sin2 r2 cos 2 0 which in matrix format are r13 sin13 cos 2 13 r2 sin2 r cos sin2 r2 r2 cos 2 13 13 At the current posture the determinant of the Jacobian is r13 cos 13 2 27.0 mm We note that this determinant becomes zero when r13 is perpendicular to r2 and that this occurs at 2 138.59 and at 2 41.41. Using Cramer’s rule, the solution of the above equations for the first-order kinematic coefficients at the current position are 13 r2 75 mm 27 mm 2.778 rad/rad Ans. r2 r2 tan 13 2 0.100 m/rad The first-order kinematic coefficient of the wheel can be obtained from the rolling contact equation. The rolling contact condition can be written as 1 3 13 3 1 13 Note that the positive sign must be chosen because the contact between gears 1 and 3 is internal rolling. Differentiating this equation with respect to the input position 2 (and using the positive sign) gives 1 3 13 3 13 which gives 3 1 1 3 13 8.333 rad/rad Ans. Therefore the angular velocity of the wheel is 3 32 8.333 rad/rad 30 rad/s 250 rad/s (cw) Ans. and the apparent velocity of the center of the wheel, point A, with respect to the slot in link 2 is VA3 /2 r22 0.100 m/rad 30 rad/s 3.000 m/s Ans. 114 3.52 For the linkage in the posture illustrated, link 2 is the input, link 3 is horizontal, and link 4 is vertical. Write the vector loop equation and determine the kinematic coefficients of the mechanism. If the angular velocity of link 2 is 2 30 rad/s ccw, determine the angular velocity of links 3 and 4. Defining the vectors shown in the figure, the vector loop equation can be written as Ans. r2 r3 r4 r1 0 The corresponding two scalar loopclosure equations are r2 cos 2 r3 cos 4 90 r4 cos 4 r1 0 r2 sin 2 r3 sin 4 90 r4 sin 4 0 At the posture shown, these equations have a solution of 4 90 and r4 3 3 in 5.196 in RO4O2 12 in, RAO2 6 in, and RBA 9 in. Taking the derivatives of the scalar loop-closure equations with respect to the input angle 2 gives r2 sin 2 r34 sin 4 90 r44 sin 4 r4 cos4 0 r2 cos 2 r34 cos 4 90 r44 cos 4 r4 sin 4 0 Writing these equations in matrix form, they become r3 sin 4 90 r4 sin 4 cos 4 4 r2 sin 2 r cos 90 r cos sin 3 4 4 4 4 r4 r2 cos 2 For the current posture, using the data found from the loop-closure equations, these become 5.196 in 0 4 5.196 in 9 in 1 r4 3 in The determinant of the Jacobian is 5.196 in and Cramer’s rule gives the solution as 4 1.000 rad/rad and r4 12.000 in/rad Since we know that the angle of link 3 is 3 4 90 , the derivative of this constraint equation gives 3 4 1.000 rad/rad. Therefore the angular velocity of link 3 is 3 3 32 1.000 rad/rad 30 rad/s 30 rad/s Ans. 115 3.53 For the mechanism in the posture illustrated, determine: the first-order kinematic coefficients of the mechanism. If the velocity of the link 2 is VA2 0.30 m/s in the direction shown, determine (a) the angular velocity of link 3; (b) the apparent velocity of pin A2 with respect to the slot in link 3; and (c) the velocity of point B. RA2O3 750 mm and RBO3 1 250 mm Defining the vectors shown in the figure, the vector loop equation can be written as I ?? r1 r2 r3 0 and the corresponding two scalar equations are r2 cos 30 r3 cos 3 0 r1 r2 sin 30 r3 sin 3 0 In a real situation, the distance r1 would be known and r2 would be given as input; the length and angle of vector r3 would both be unknown. As given here, however, the two scalar equation can be solved for r1 836.52 mm and, at the posture shown, r2 612.37 mm . To find the kinematic coefficients of the mechanism, we take the derivative of the scalar loop-closure equations above with respect to the input variable r2. This gives the 116 following two equations cos 30 r3 cos 3 r33 sin 3 0 sin 30 r3 sin 3 r33 cos 3 0 which, in matrix format, appear as follows cos 3 r3 sin 3 r3 cos 30 sin r cos sin 30 3 3 3 3 The determinant of the Jacobian is r3 and never becomes zero. The solutions for these two first-order kinematic coefficients at the given posture are r3 r3 cos 30 3 0.258 82 m/m 3 sin 30 3 1.287 90 rad/m Ans. (a) The input velocity is r2 VA2 0.3 m/s . Using this, the angular velocity of link 3 is 3 3 3r2 1.287 90 rad/m 0.3 m/s 0.386 rad/s (cw) Ans. (b) The apparent velocity of pin A2 with respect to the slot in link 3 is VA2 /3 r3 r3r2 0.258 82 m/m 0.3 m/s 0.0776 m/s45 Ans. (c) For finding the velocity of point B we first write the position vector RB RBO3 e j3 Taking the derivative of this with respect to input r2 gives the first-order kinematic coefficient RB jRBO33e j3 j 1.25 m 1.2879 rad/m e j 4 1.6099e j 4 m/m Therefore, the velocity of point B is VB RB RB r2 1.6099e j 4 rad/rad 0.3 m/s 0.483 m/s - 45 Ans. 117 3.54 For the mechanism in the posture illustrated, the internal track of input gear 2 is in rolling contact with gear 3 at point C and the external track is in rolling contact with rack 5 at point F. Gear 3 is also in rolling contact with the fixed gear (link 1) at point E. Determine the first-order kinematic coefficients of gear 3 and the rack. Also, determine the angular velocities of gear 3 and link 4; and the velocity of the rack if gear 2 has an angular velocity 2 77 rad/s ccw. . 1 REO 4 in, 2 RCO 18 in, 3 RCD 7 in, and RFA RBF 20 in. 1 2 The rolling contact equation for the contact between gear 1 and gear 3 can be written as 1 3 4 3 1 4 where the negative sign is used since the gears are in external contact. Rearranging this, it can be put into the form 33 1 3 4 (1) The rolling contact equation between gear 2 and gear 3 can be written as 2 3 4 3 2 4 Here the gears are in internal contact; therefore a positive sign must be used. Noting that, gear 2 is the input, we have 2 1, and we can rearrange this equation as follows 2 3 2 4 33 Solving this equation simultaneously with Eq. (1) gives 2 18 in 9 4 rad/rad 1 2 22 in 11 118 11 9 Ans. 4 rad/rad 7 7 If we take the position of link 5 to be measured from point A (fixed in link 1) to point F (fixed in link 5), the position of link 5 can be defined as R5 RFA . Then the rolling contact constraint between link 2 and link 5 can be written as R5 2 2 5 2 1 0 2 18 in/rad , Ans. and, from Eq. (1) 3 where the positive sign is used since a positive rotation of link 2 causes link 5 to move to the right which causes R5 RFA to become larger. The angular velocities of gears 3 and 4 can now be written as Ans. 3 32 9 7 rad/rad 77 rad/s 99 rad/s ccw and 4 42 9 11 rad/rad 77 rad/s 63 rad/s ccw The velocity of rack 5 is VF5 /1 R52 18 in/rad 77 rad/s 1386 in/s Ans. Ans. The velocity of rack 5 is to the right since a positive result shows that the distance R5 RFA is increasing. 119 3.55 For the mechanism in the posture illustrated, the input arm, link 2, is pinned to the ground at O1 and is pinned to the center of gear 3 at A. The center of gear 4 is also pinned to the ground at O1 and gear 5 is pinned to the ground at O5 . Gears 3, 4, and 5 are all in rolling contact at point B. Determine the first-order kinematic coefficients of gears 3, 4, and 5. If the angular velocity 2 15 rad/s cw, use the kinematic coefficients to determine the angular velocities of gears 3, 4, and 5. 1 100 mm, 3 100 mm, 4 300 mm, and 5 500 mm. The rolling contact equation between fixed gear 1 and gear 3 can be written as 1 3 2 3 1 2 where the negative sign is used because the gears are in external contact. Rearranging this, and recognizing that 2 1 because arm 2 is the input, this equation can be solved for 3 . 120 3 1 3 200 mm 2 rad/rad 3 100 mm (1) The rolling contact equation between gear 3 and gear 4 can be written as 3 4 2 4 3 2 where the positive sign is used since the gears are in internal contact. Rearranging this, recognizing that 2 1 , and using Eq. (1), this equation can be solved for 4 . 4 1 4 400 mm 4 rad/rad 4 300 mm 3 (2) The rolling contact equation between gear 4 and gear 5 can be written as 5 1 4 5 4 1 where the positive sign is used since the gears are in internal contact. Rearranging this, and using Eq. (2), this equation can be solved for 5 . 4 300 mm 4 4 (3) rad/rad 0.8 rad/rad 5 500 mm 3 Substituting the known input angular velocity, 2 15 rad/s, into Eqs. (1), (2), and (3), 3 32 2 rad/rad 15 rad/s 30 rad/s (cw) Ans. 5 4 rad/rad 15 rad/s 20 rad/s (cw) 3 5 52 0.8 rad/rad 15 rad/s 12 rad/s (cw) 4 42 Ans. Ans. 121 3.56 For the mechanism in the posture illustrated, the radius of the wheel (link 5) is rolling on the circular ground link. Determine the first-order kinematic coefficients of the mechanism. If the input link has a constant velocity of VA2 5i m/s, determine the angular velocities of links 3, 4, and 5. RBO4 120 mm, RCO4 180 mm, RBA 120 mm, and 5 = 20 mm. One suitable set of vectors for the mechanism is shown in the figure. Using these, the vector loop closure equation can be written as R4e j4 R3e j3 R2e j 0 with the two scalar component equations R4 cos 4 R3 cos 3 R2 cos180 0 R4 sin4 R3 sin3 0 For the posture shown the values are 3 240 , 4 120 , and R2 R3 R4 120 mm. Note that the magnitude of R2 has a positive value, but is at an angle of 180°. Note also that this magnitude is the independent input for the mechanism. The derivative of the scalar loop-closure equations with respect to the input are 122 R44 sin4 R33 sin3 cos180 0 R44 cos 4 R33 cos 3 0 And, in matrix format, these become R3 sin3 R4 sin4 3 1 R cos R4 cos 4 4 0 3 3 (1) The determinant of the coefficient matrix is R3R4 sin 4 3 and we see that this becomes zero when 4 , 3 or when 4 2 , 3 3 2 . Therefore, this mechanism can only be operated with R2 as input between these limits, or difficulty will be encountered. At the posture shown, however, there is no difficulty. Eqs. (1) can be solved by Cramer’s rule cos 120 R4 cos 4 3 4.811 rad/m Ans. R3 R4 sin 4 3 0.120 m sin 120 4 cos 240 R3 cos 3 4.811 rad/m R3 R4 sin 4 3 0.120 m sin 120 Ans. The negative sign for 3 indicates that link 3 is rotating clockwise for a positive change in the input. The positive sign for 4 indicates that link 4 is rotating counterclockwise for a positive change in the input. The rolling constraint equation between link 5 and link 1 can be written as 4 1 5 5 1 4 where the positive sign is used because of the internal rolling contact. Substituting known data this can be solved for 1 180 mm 4.811 rad/m 43.299 rad/m Ans. 5 5 4 5 20 mm For the given input velocity VA2 5 i m/s. we can see that the positive value of R2 must be decreasing in size and, therefore, that we must have R2 5 m/s. Using this and the first-order kinematic coefficients we can find the angular velocities of the other links. 3 3R2 4.811 rad/m 5 m/s 24.055 rad/s (ccw) Ans. 4 4R2 4.811 rad/m 5 m/s 24.055 rad/s (cw) 5 5R2 43.299 rad/m 5 m/s 216.495 rad/s (ccw) Ans. Ans. 123 3.57 For the mechanism in the posture illustrated, the pinion (link 3) rolls without slip on rack 4 at point B. Determine the first-order kinematic coefficients of the mechanism. If the velocity of input link 2 is VA2 4.8 in/s constant upward, determine the angular velocity of the pinion, and the velocity of the rack. 3 2 in A suitable set of vectors for this mechanism is shown in the figure. From these, the loopclosure equation can be written as R4 jR1 R43e j 2 3 R24e j 6 jR2 0 where R1 has constant length, but R2 varies as the input. R4 is also variable, showing the horizontal motion of link 4. The corresponding two scalar equations are R4 R43 cos120 R24 cos 30 0 (1) R1 R43 sin120 R24 sin 30 R2 0 In addition, we can write the rolling contact constraint between the pinion 3 and the rack 4 as 124 R43 33 (2) where the negative sign is used since a positive (counterclockwise) movement of 3 corresponds to a decrease in the length of R43. Differentiating Eqs. (1) and constraint Eq. (2) with respect to input motion R2 we get cos120 0 R4 R43 sin120 1 0 R43 33 R43 The solutions to these three equations give the first-order kinematic coefficients of the mechanism. 1 sin120 1.154 70 in/in R43 Ans. R4 1 tan120 0.577 35 in/in 1 1 3 0.577 35 rad/in Ans. 3 sin120 2 in 0.866 03 With the input velocity of VA given, the angular velocity of the pinion is 3 3R2 0.577 35 rad/in 4.8 in/s 2.771 rad/s (cw) Ans. and the velocity of the rack is V4 R4 R2 0.577 35 in/in 4.8 in/s 2.771 in/s ( ) . Ans. 125 3.58 For the mechanism in the posture illustrated, determine the first-order kinematic coefficients of links 3, 4, 5, and 6. If the constant input velocity VA2 0.090 ĵ m/s, determine the angular velocities of links 3 and 5 and the velocity of point P. RCO4 RDO6 RBC RBD RAB 40 mm, RPD 20 mm, and R A 104 mm ˆi yAˆj There are 8 primary instant centers, namely, I12, I14, I16, I23, I34, I35, I46, and I56, and there are 7 secondary instant centers, namely, I13, I15, I24, I25, I26, I36, and I46. The locations of the 15 instant centers are shown on the figure The procedure to locate the secondary instant centers is marked on the Kennedy circle shown in the following figure. The velocity of point A fixed in link 3 can be written as VA3 I13 I 233 VA2 R2 Rearranging this gives the first-order kinematic coefficient of link 3; that is, 1 1 3 3 9.62 rad/m R2 I13 I 23 104 mm (1) Ans. where the measured distance is I13 I 23 104 mm. Since the input R2 = yA is defined by the vertical distance from the x-axis to point A (that is, the vector is negative and its change is 126 positive with the given upward input velocity VA2 0.090 ĵ m/s ), therefore, the correct sign for 3 is positive. In other words, link 3 is rotating counterclockwise about the instant center I13. The velocity of point B fixed in link 4 can be written as VB4 I14 I 244 VB2 R2 Rearranging this equation gives the first-order kinematic coefficient of link 4; that is, 1 1 Ans. 4 4 14.4 rad / m R2 I14 I 24 69 mm where the measured distance is I14 I 24 69 mm. Note that the correct sign is positive because link 4 is rotating counterclockwise about the instant center I14. The velocity of point E fixed in link 5 can be written as VE5 I15 I 255 VE2 R2 Rearranging this equation gives the first-order kinematic coefficient of link 5; that is, 1 1 5 5 14.4 rad / m (2) Ans. R2 I15 I 25 69 mm where the measured distance is I15 I 25 69 mm. Note that the correct sign is positive because link 5 is rotating counterclockwise about the instant center I15. The velocity of point F fixed in link 6 can be written as VF6 I16 I 266 VF2 R2 Therefore, the first-order kinematic coefficient of link 6 can be written as 1 1 6 6 9.62 rad / m R2 I16 I 26 104 mm Ans. where the measured distance is I16 I 26 104 mm. Note that the correct sign is positive because link 6 is rotating counterclockwise about the instant center I16. Check: Note that the mechanism is a pantograph. Due to the symmetry of the linkage, it is expected that the kinematic coefficient of link 4 is the same as that of link 5 and that the kinematic coefficient of link 3 is the same as that of link 6. Since we are given the input velocity as VA2 R2 90ˆj mm/s, we can use Eqs. (1) and (2) above to find the angular velocities of links 3 and 5. 3 3R2 9.62 rad/m 0.090 m/s 0.866 rad/s (ccw) Ans. 5 5R2 14.4 rad/m 0.090 m/s 1.30 rad/s (ccw) Ans. The velocity of point P fixed in link 5 can be written as VP I15 P5 34.5 mm 1.30 rad/s 0.045 m/s Ans. where the measured distance is I15 P 34.5 mm. Check: Note that the given mechanism is a pantograph. Due to the link lengths and the symmetry of the mechanism, point P traces a path of the same shape as point A but at a scale of one half. Therefore, it is expected that point P should have a velocity in the same direction as that of point A but with half the magnitude. 127 3.59 For the mechanism in the posture illustrated, the line AB is vertical and the line CD is horizontal. Determine the first-order kinematic coefficients of the mechanism. If the angular velocity of the input link 2 is 2 10 rad/s cw, determine the angular velocities of links 3 and 4; and the velocity of point D fixed in link 4 with respect to point C fixed in link 3. RAO2 4 in, RBA 8 in, RDO4 4 in, and RO2O4 2 in. A suitable set of vectors for this mechanism is shown in the figure. From these, the complex vector form of the loop-closure equation can be written as j 4 Ans. R1 R2e j2 jR22e j2 R3e j3 R34e 3 R4e j4 0 The corresponding two scalar equations are R1 R2 cos 2 R22 sin 2 R3 cos 3 R34 cos 45 cos 3 R34 sin 45 sin 3 R4 cos 4 0 (1) R2 sin 2 R22 cos2 R3 sin 3 R34 sin 45 cos3 R34 cos 45 sin 3 R4 sin 4 0 with the additional constraint equation 3 135 4 0 . (2) In these equations 2 is the input variable and 3 , 4 , and R34 are response variables. Differentiating Eqs (1) and (2) with respect to input variable 2 , we obtain 128 R34 cos 45 sin 33 R2 sin 2 R22 cos 2 R3 sin 33 cos 45 cos 3 R34 R34 sin 45 cos 33 R4 sin 4 4 0 sin 45 sin 3 R34 R34 sin 45 sin 33 R2 cos 2 R22 sin 2 R3 cos 33 sin 45 cos 3 R34 R34 cos 45 cos 33 R4 cos 4 4 0 cos 45 sin 3 R34 3 4 0 The third of these equations can be used to eliminate 4 from the other two. This leaves two equations which can be put into matrix form as follows R3 sin 3 R34 sin 3 45 R4 sin 4 cos 3 45 3 R2 sin 2 R22 cos2 R2 cos 2 R22 sin 2 R3 cos 3 R34 cos 3 45 R4 cos 4 sin 3 45 R34 In the posture illustrated, the given data shows that R2 4 in, R22 8 in, R3 5.657 in, R34 2 in, R4 4 in, 2 0, 3 135, and 4 90. above matrix equation becomes 8 in 1 3 8 in 6 in 0 R 4 in 34 Substituting these data, the The determinant of the coefficient matrix is 6 in and Cramer’s rule gives the solution for the first-order kinematic coefficients as 3 0.667 rad/rad Ans. R 2.667 in/rad 34 4 0.667 rad/rad . and The angular velocities of links 3 and 4 are 3 32 0.667 rad/rad 10 rad/s 6.667 rad/s (cw) 4 42 0.667 rad/rad 10 rad/s 6.667 rad/s (cw) Ans. Ans. Ans. The position vector of point D fixed in link 4 with respect to point C fixed in link 3 is R D4C3 R34e j3 4 R34 cos 45 cos 3 R34 sin 45 sin 3 j R34 sin 45 cos 3 R34 cos 45 sin 3 The derivative with respect to input 2 gives the kinematic coefficient R34 cos 45 sin 33 sin 45 sin 3 R34 R34 sin 45 cos 33 RD4C3 cos 45 cos 3 R34 R34 sin 45 sin 33 cos 45 sin 3 R34 R34 cos 45 cos 33 j sin 45 cos 3 R34 R34 sin 3 45 3 j sin 3 45 R34 R34 cos 3 45 3 cos 3 45 R34 and with the data for the posture shown this becomes RD4C3 R334 ˆi R343 ˆj 2.667 in/rad ˆi 2 in 0.667 rad/rad ˆj 2.667 in/rad ˆi 1.333 in/rad ˆj 2.981 in/rad 153.43 Finally, The velocity of point D fixed in link 4 with respect to point C fixed in link 3 is VD4C3 RD4C32 2.981 in/rad 153.43 10 rad/s 29.81 in/s26.57 Ans. 129 3.60 For the mechanism in the posture illustrated, gear 3 rolls without slipping on link 4 at point C. Determine the first-order kinematic coefficients of the mechanism. If the velocity of the input link 2 is a constant VB 0.5ˆj m / s, determine the angular velocity of gear 3 and the velocity of link 4. 3 25 mm A suitable set of vectors for this mechanism is shown in the figure. Using these vectors, the loop-closure equation for the mechanism is jR2 R4 R34e j 2 3 R3e j 5 6 0 The corresponding two scalar equations are R4 R34 cos120 R3 cos 150 0 (1) R2 R34 sin120 R3 sin 150 0 where R2 is the input variable and R4 and R34 are response variables. In addition, there is 130 a displacement constraint for the rolling contact at point C. R34 3 3 4 (2) In the posture illustrated, where R2 25 mm, these scalar equations give the positions of the response variables as R34 14.434 mm and R4 14.434 mm. Differentiating Eqs. (1) with respect to input variable R2 gives cos120 0 R4 R34 sin120 0 1 R34 which can be written in matrix form as 0 cos120 1 R34 sin120 0 R 1 4 The determinant of the Jacobian is sin120 0.866 and, using Cramer’s rule, the solutions for the first-order kinematic coefficients are 1.154 7 m/m R34 Ans. R 0.577 m/m 4 and, from Eq. (2), we find which yields 3 3 0 R34 R34 1.154 7 m/m 46.188 rad/m 3 0.025 m The angular velocity of gear 3 is 3 3R2 46.188 rad/m 0.500 m/s 23.094 rad/s 3 Ans. Ans. and the velocity of link 4 is R4 R4 R2 0.577 m/m 0.500 m/s 0.2885 m/s The positive sign indicates that the magnitude of vector R4 is increasing. Therefore, link 4 is moving to the left; that is, the velocity of link 4 is VC4 0.288 5ˆi m/s Ans. 131 3.61 For the mechanism in the posture illustrated, link 3 is vertical and link 4 is horizontal. Determine the first-order kinematic coefficients of the mechanism, and the coupler point C. If the input link 2 has a constant angular velocity 2 = 15 rad/s ccw, then determine the velocity of point C.. RO4O2 12 in, RAO2 6 in, and RCA 13 in Using the vectors shown in the figure, the loop-closure equation for the mechanism is R2e j2 R3e j3 R4e j4 jR1 0 with the additional constraint equation 3 4 90 (1) The two scalar equations for loop-closure are R2 cos 2 R3 cos 3 R4 cos 4 0 (2) R2 sin 2 R3 sin 3 R4 sin 4 R1 0 At the posture indicated the input variable is 2 30 and the response variables are 3 90, 4 0, and R3 9 in, and R4 5.196 in. Differentiating Eqs. (2) with respect to input variable 2 we obtain 132 R2 sin 2 R3 sin 33 R4 cos 4 R4 sin 44 0 (3) R2 cos 2 R3 cos 33 R4 sin 4 R4 cos44 0 and, from Eq. (1), we get 3 4 , which allows us to put Eqs. (3) into the matrix form R3 sin 3 R4 sin 4 cos 4 4 R2 sin 2 R cos R cos sin 4 R4 R2 cos 2 3 4 4 3 Using the data for the posture indicated, this becomes 1 4 3 in 9 in 5.196 in 0 R 5.196 in 4 for which, the determinant of the Jacobian is 5.196 in, and the solutions may be found by Cramer’s rule: 4 1 rad/rad Ans. R 12 in/rad 4 and 3 4 1 rad/rad. The scalar equations for the position of point C are xC R2 cos 2 CA cos 3 Ans. yC R2 sin 2 CA sin 3 which gives first-order kindematic coefficients of xC R2 sin 2 CA sin 33 16 in/rad yC R2 cos 2 CA cos 33 5.196 in/rad R 16ˆi 5.196ˆj in/rad 16.823 in/rad162 C Therefore, the velocity of point C is VC RC2 16.823 in/rad16215 rad/s 252.34 in/s162 Ans. Ans. 133 Chapter 4 Acceleration 4.1 The position vector of a point is defined by the equation t3 ˆ R 4t i 10ˆj 3 where R is in inches and t is in seconds. Find the acceleration of the point at t 2 s. t3 R t 4t ˆi 10ˆj 3 R t 4 t 2 ˆi R t 2tˆi 4.2 R 2 s 2 2 ˆi 4ˆi in/s2 Ans. A point moves according to the equation 2 t3 ˆ t3 ˆ R = t i j . 6 3 where R is in meters and t is in seconds. Find the acceleration at t = 3 s. t3 t3 R t = t 2 ˆi ˆj 6 3 t2 R t = 2t ˆi t 2ˆj 2 R t = 2 t ˆi 2tˆj R 3 s = 2 3 ˆi 2 3 ˆj R 3 s = ˆi 6ˆj m/s2 Ans. 134 4.3 The path of a point is described by the equation R = (t 2 4)e j t /10 where R is in millimeters and t is in seconds. Find the unit tangent vector to the path, the normal and tangential components of the absolute acceleration, and the radius of curvature of the path, at t = 20 s. R t = (t 2 4)e j t /10 j 2 (t 4)e j t /10 10 j t j t /10 j t j t /10 2 2 R t = 2 e (t 4)e j t /10 e 5 5 100 Noting, at t = 20 s, that e j t /10 e j 2 1.0 , we find that R 20 s = (202 4) 404 mm R t = 2te j t /10 j (202 4) 40.00 j126.92 133.07 mm/s 72.5 10 j 20 j 20 2 R 20 s = 2 (202 4) 37.873 j 25.133 mm/s 2 5 5 100 From the direction of the velocity we find the unit tangent and unit normal vectors uˆ t 1.0 72.5 cos 72.5 ˆi sin 72.5 ˆj 0.300 71ˆi 0.953 72ˆj uˆ n kˆ uˆ t sin 72.5 ˆi cos 72.5 ˆj 0.953 72ˆi 0.300 71ˆj R 20 s = 2 20 From these, the components of the point’s absolute acceleration are An uˆ n R 0.953 72ˆi 0.300 71ˆj 37.873ˆi 25.133ˆj mm/s 2 43.678 mm/s2 A uˆ R 0.300 71ˆi 0.953 72ˆj 37.873ˆi 25.133ˆj mm/s 12.581 mm/s t t 2 2 Ans. Ans. Ans. Then, from Eq. (4.2) or Eq. (4.14), the radius of curvature is R 2 133.07 mm/s 405.4 mm 2 Ans. An 43.678 mm/s2 where the negative sign indicates that the center of curvature is in the negative uˆ n direction from the point. 135 4.4 The motion of a point is described by the equations t 3 sin 2 t 6 where x and y are in feet and t is in seconds. Find the acceleration of the point at t 1.40 s . x 4t cos t 3 and y t 3 sin 2 t ˆ R t 4t cos t 3 ˆi j 6 t 2 sin 2 t t 3 cos 2 t ˆ R t 4 cos t 3 12 t 3 sin t 3 ˆi + j 2 3 2 2t 2 ˆ 2 R t 48 t 2 sin t 3 36 2t 5 cos t 3 ˆi t 1 sin 2 t + 2 t cos 2 t j 3 2 2 R 1.40 s 1 112.620ˆi 19.753ˆj ft/s 1 112.796 ft/s 1.0 4.5 Ans. Link 2, in the posture illustrated, has an angular velocity 2 120 rad/s ccw and an angular acceleration 2 = 4 800 rad/ s 2 ccw. Determine the absolute acceleration of point A.. RAO2 500 mm A A AO2 A nAO2 AtAO2 22 R AO2 2kˆ R AO2 2 120 rad/s 0.500ˆi m 4 800 rad/s 2kˆ 0.500ˆi m A A 7 200ˆi 2 400ˆj m/s2 7 589 m/s 2161.6 Ans. 136 4.6 The accelerations of points A and B of link 2, which is rotating clockwise, are as given. Determine the angular velocity, the angular acceleration, and the acceleration of the midpoint C of link 2. RBA 20 in, AA 600 ft/s2 , and AB 150 ft/s2 . A B A A AnBA AtBA Construct the acceleration polygon. t Then, from measurement of ABA , 2 n ABA 594.6 ft/s 2 18.9 rad/s cw RBA 20 12 ft Ans. Note the ambiguous sign of this square root. The sense of cannot be determined from the accelerations, but here is found from the problem statement. At 170.1 ft/s 2 2 BA 102.1 rad/s2 cw Ans. RBA 20 12 ft AC 309.2 ft/s244.0 Ans. 137 4.7 For the given kinematic data for link 2, find the velocity and acceleration of points B and C.. RBA 16 in, RCA 10 in, and RCB 8 in VB VA VBA VBA 2 RBA 24 rad/s 16 12 ft 32 ft/s Construct the velocity polygon. VB 12.0 ft/s270 VC 8.367 ft/s12.1 Ans. Ans. A B A A AnBA AtBA n ABA 22 RBA 24 rad/s 16 12 ft 768.0 ft/s 2 2 t ABA 2 RBA 160 rad/s2 16 12 ft 213.3 ft/s 2 Construct the acceleration polygon. A B 395.1 ft/s2165 Ans. AC 210.2 ft/s2240.3 Ans. 138 4.8 The angular velocity and angular acceleration of link 2 of the Scott-Russell linkage in the posture illustrated, are 2 20 rad/s cw and 2 140 rad/s2 cw , respectively. Determine the velocity and acceleration of point B and the angular acceleration of link 3. RAO2 RCA RBA 100 mm VA VO2 VAO2 VAO2 2 RAO2 20 rad/s 0.100 m 2.000 m/s VC VA VCA Construct the velocity image of link 3. VB 3.76 m/s 90 A A AO2 A n AO2 A Ans. t AO2 n AAO 22 RAO2 20 rad/s 0.100 m 40.0 m/s2 2 2 t AAO 2 RAO2 140 rad/s2 0.100 m 14.0 m/s 2 2 n t AC A A ACA ACA n 2 ACA VCA RCA 2.00 m/s 2 0.100 m 40.0 m/s2 Construct the acceleration image of link 3. A B 53.7 m/s2 90 3 t ACA 14.0 m/s2 140 rad/s 2 ccw RCA 0.100 m Ans. Ans. 139 4.9 In the posture illustrated in Fig. P4.8, the slider 4 is moving to the left with a constant velocity VC = 2 m/s. Find the angular velocity and angular acceleration of link 2. VA VC VAC VO2 VAO2 . Construct the velocity image of link 3. V 3.864 m/s 2 AO2 38.64 rad/s cw RAO2 0.100 m Ans. A A AC AnAC AtAC AO2 AnAO AtAO 2 V n AC 2 AC A 2 / RAC 3.864 m/s / 0.100 m 149.28 m/s2 2 n 2 AAO VAO / RAO2 3.864 m/s / 0.100 m 149.28 m/s2 2 2 2 2 4.10 t AAO 2 RAO2 557.13 m/s2 5 571.3 rad/s 2 cw 0.100 m Ans. If the velocity of point B in the posture illustrated in Problem 3.8 is constant, then determine the acceleration of point A and the angular acceleration of link 3. A A A B AnAB AtAB 14.64 m/s 535.9 m/s2 V2 AB RAB 0.400 m 2 n AB A A A 757.9 m/s215 3 t AB Ans. 2 A 535.9 m/s 1 339.7 rad/s 2 cw RAB 0.400 m Ans. 140 4.11 If the angular velocity of crank 2 in the posture illustrated in Problem 3.9 is constant, then determine the angular accelerations of links 3 and 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 45 rad/s 4 in 8 100 in/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 14.34 in/s / 10.0 in 20.57 in/s 2 (Ignore compared to other components.) n BA 2 BA 2 n 2 ABO VBO / RBO4 184.8 in/s / 12.0 in 2 844.8 in/s 2 4 4 2 3 t ABA 5 632.7 in/s2 563.3 rad/s2 ccw RBA 10.0 in t ABO 4 1 484.1 in/s 2 4 123.7 rad/s2 ccw RBO4 12.0 in Ans. Ans. 141 4.12 If the angular velocity of crank 2 in the posture illustrated in Problem 3.10 is constant, then determine the acceleration of point C and the angular accelerations of links 3 and 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 60 rad/s 0.150 m 540.0 m/s2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 13.02 m/s / 0.300 m 565.1 m/s2 n BA 2 2 BA n 2 ABO VBO / RBO4 11.36 m/s / 0.300 m 430.1 m/s2 4 4 2 Construct the acceleration image of link 3. AC 209.6 m/s210.6 3 4 t ABA 136.5 m/s 2 455.0 rad/s 2 ccw RBA 0.300 m t ABO 4 RBO4 46.04 m/s2 153.5 rad/s2 cw 0.300 m Ans. Ans. Ans. 142 4.13 If the angular velocity of crank 2 in the posture illustrated in Problem 3.11 is constant, then determine the acceleration of point C and the angular accelerations of links 3 and 4. t A A AO2 AnAO A AO 2 2 n AAO 22 RAO2 48 rad/s 8.000 in 18 432.0 in/s 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 n 2 ABA VBA / RBA 10.7 in/s / 32.0 in 3.6 in/s 2 (Ignore compared to other components.) 2 n 2 ABO VBO / RBO4 374.6 in/s / 16.0 in 8 770.8 in/s 2 4 4 2 Construct the acceleration image of link 4. AC 37 254 in/s2114.4 3 4 t BA A 55 730 in/s 1 741.6 rad/s 2 ccw RBA 32.0 in t ABO 4 RBO4 Ans. 2 48 892 in/s 2 3 055.8 rad/s 2 ccw 16.0 in Ans. Ans. 143 4.14 If the angular velocity of crank 2 in the posture illustrated in Problem 3.13 is constant, then determine the accelerations of points C and D and the angular acceleration of link 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 1.0 rad/s 0.300 m 0.300 m/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 0.263 5 m/s / 0.150 m 0.462 9 m/s2 n BA 2 2 BA n 2 ABO VBO / RBO4 0.227 0 m/s / 0.300 m 0.171 8 m/s 2 4 4 2 Construct the acceleration image of link 3. AC 0.515 4 m/s2 119.8 Ans. A D 0.492 5 m/s221.8 Ans. 4 t ABO 4 RBO4 0.221 2 m/s 2 0.737 4 rad/s 2 cw 0.300 m Ans. 144 4.15 If the angular velocity of crank 2 in the posture illustrated in Problem 3.14 is constant, then determine the acceleration of point C and the angular acceleration of link 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 60.0 rad/s 6.0 in 21 600 in/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 169.4 in/s / 6.0 in 4 783 in/s 2 n BA 2 2 BA n 2 ABO VBO / RBO4 317.6 in/s / 10.0 in 10 090 in/s 2 4 4 2 Construct the acceleration image of link 3. AC 31 250 in/s2 68.9 4 t ABO 4 RBO4 14 950 in/s 2 1 495 rad/s 2 ccw 10.0 in Ans. Ans. 145 4.16 If the angular velocity of crank 2 in the posture illustrated in Problem 3.16 is constant, then determine the acceleration of point C and the angular acceleration of link 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 30.0 rad/s 3.0 in 2 700 in/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 90.0 in/s / 5.0 in 1 620 in/s 2 n BA 2 2 BA n 2 ABO VBO / RBO4 0.0 in/s / 5.0 in 0.0 in/s 2 4 4 2 Construct the acceleration image of link 3. AC 5 940 in/s2216.9 4 t ABO 4 RBO4 4 320 in/s2 720 rad/s2 ccw 6.0 in Ans. Ans. 146 4.17 If the angular velocity of crank 2 in the posture illustrated in Problem 3.17 is constant, then determine the acceleration of point B and the angular accelerations of links 3 and 6. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 10.0 rad/s 2.50 in 250.0 in/s 2 2 2 2 A B A A AnBA AtBA n 2 ABA VBA / RBA 18.70 in/s / 10.0 in 34.99 in/s 2 2 A B 200.9 in/s20 3 Ans. t ABA 174.9 in/s2 17.49 rad/s2 ccw RBA 10.0 in Ans. n t ACA A B AnCB AtCB Construct the acceleration image of link 3, or AC A A ACA A D AC AnDC AtDC AO6 A nDO AtDO 6 n DC A V 2 DC 6 / RDC 0.600 in/s / 4.0 in 0.090 in/s 2 (Ignore compared to other parts.) 2 n 2 ADO VDO / RDO6 24.18 in/s / 6.0 in 97.475 in/s 2 6 6 2 6 t ADO 6 RDO6 64.878 in/s 2 10.81 rad/s 2 cw 6.0 in Ans. 147 4.18 For the four-bar linkage of Problem 3.18 in the posture illustrated, determine the angular acceleration of crank 2 to ensure that the angular acceleration of link 4 is zero. t A B AO4 AnBO A BO 4 n BO4 A V 2 BO4 4 / RBO4 5.764 m/s / 0.400 m 83.056 m/s2 2 A A A B AnAB AtAB AO2 A nAO AtAO 2 2 A V / RAB 5.004 m/s / 0.425 m 58.93 m/s2 n AB 2 AB 2 n 2 AAO VAO / RAO2 5.600 m/s / 0.35 m 89.60 m/s2 2 2 2 t AAO 2 18.54 m/s2 2 52.98 rad/s 2 ccw RAO2 0.350 m Ans. 148 4.19 For the four-bar linkage of Problem 3.19 in the posture illustrated, determine the angular acceleration of crank 2 to ensure that the angular acceleration of link 4 is 100 rad/ s 2 cw. A B AO4 AnBO AtBO 4 4 n 2 ABO VBO / RBO4 202.8 in/s / 8.0 in 5 140.7 in/s 2 4 4 2 t ABO 4 RBO4 100 rad/s2 8.0 in 800.0 in/s 2 4 A A A B AnAB AtAB AO2 A nAO AtAO 2 2 A V / RAB 25.87 in/s / 8.0 in 83.63 in/s 2 (Ignore compared to other components.) n AB 2 2 AB n 2 AAO VAO / RAO2 180.0 in/s / 5.0 in 6 480.0 in/s 2 2 2 2 2 t AAO 2 RAO2 20 903 in/s 2 4 180.7 rad/s 2 ccw 5.0 in Ans. 149 4.20 If the angular velocity of crank 2 in the posture illustrated in Problem 3.20 is constant, then determine the acceleration of point C and the angular acceleration of link 3. t A A AO2 AnAO A AO 2 2 n AAO 22 RAO2 8.0 rad/s 0.150 m 9.600 m/s 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 n 2 ABA VBA / RBA 3.783 9 m/s / 0.250 m 57.270 m/s2 2 n 2 ABO VBO / RBO4 3.483 7 m/s / 0.250 m 48.544 m/s2 4 4 2 Construct the acceleration image of link 3. AC 63.41 m/s2 22.9 3 t BA Ans. 2 A 15.647 m/s 62.59 rad/s 2 cw RBA 0.250 m Ans. 150 4.21 If the angular velocity of crank 2 in the posture illustrated in Problem 3.21 is constant, then determine the acceleration of point C and the angular acceleration of link 3. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 56.0 rad/s 0.150 m 470.40 m/s2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 6.966 m/s / 0.250 m 194.09 m/s2 n BA 2 2 BA n 2 ABO VBO / RBO4 11.380 m/s / 0.250 m 518.06 m/s2 4 4 2 Construct the acceleration image of link 3. AC 450.6 m/s2255.6 3 t BA Ans. 2 A 18.52 m/s 74.08 rad/s2 cw RBA 0.250 m Ans. 151 4.22 If the angular velocity of crank 2 in the posture illustrated in Problem 3.22 is constant, then determine the accelerations of points B and D. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 42.0 rad/s 2.00 in 3 528.0 in/s 2 2 2 2 n 2 ABA VBA / RBA 42.64 in/s / 10.0 in 181.9 in/s 2 A B A A AnBA AtBA 2 A B 2117 in/s 20 Ans. n t ACA A B AnCB AtCB Construct the acceleration image of link 3, or AC A A ACA A D AC AnDC AtDC n 2 ADC VDC / RDC 61.66 in/s / 8.0 in 475.2 in/s 2 2 A D 1 976 in/s 290 Ans. 152 4.23 If the angular velocity of crank 2 in the posture illustrated in Problem 3.23 is constant, then determine the accelerations of points B and D. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 209.4 rad/s 2.00 in 87 730 in/s 2 2 2 2 n 2 ABA VBA / RBA 218.75 in/s / 6.0 in 7 975.4 in/s 2 A B A A AnBA AtBA 2 A B 29 287 in/s2240 Ans. Construct the acceleration image of link 3, or AC A A A A D AC A n DC A n CA A t CA A B A CB A CB n t t DC n 2 ADC VDC / RDC 269.0 in/s / 5.0 in 14 473 in/s 2 2 A D 48 372 in/s2120 Ans. 153 4.24 to 4.30 The nomenclature for a the four-bar linkage is illustrated in Figure. P4.24; the dimensions and data are given in Table P4.24 to P4.30. The angular velocity 2 is constant for each problem; (a negative sign indicates that the direction is clockwise). The dimensions of even-numbered problems are inches; and odd-numbered problems are millimeters. For each problem, determine 3 , 4 , 3 , 4 , 3 , and 4 . Table P4.24 to P4.30 Prob. r1 r2 r3 r4 2 , deg 2 , rad/s P4.24 4 6 9 10 240 1 P4.25 100 150 250 250 -45 56 P4.26 14 4 14 10 0 10 P4.27 250 100 500 400 70 -6 P4.28 8 2 10 6 40 12 P4.29 400 125 300 300 210 -18 P4.30 16 5 12 12 315 -18 This group of problems was solved on a programmable calculator. The position solution values were found from Eqs. (2.25) through (2.32). The velocity values were found from Eqs. (3.22). The acceleration values were found from Eqs. (4.31) and (4.32). Prob. 3 , deg 4 , deg 3 , rad/s 4 , rad/s 4 , rad/s2 3 , rad/s2 4.24 4.25 4.26 4.27 4.28 4.29 4.30 105.29 171.01 45.57 28.32 24.17 38.42 73.16 159.60 195.54 91.15 55.88 63.73 155.60 138.51 0.809 3 70.452 7 -4.000 0 -0.632 6 -1.516 7 -6.855 2 -0.505 1 0.525 0 47.566 8 -4.000 0 -2.155 7 1.712 9 -1.234 5 7.275 3 0.230 28 3 196.657 49 -1.120 22 7.822 40 41.414 93 62.500 44 -206.384 28 0.008 09 3 330.841 37 54.890 98 6.704 18 74.975 93 -96.514 21 -94.122 01 154 4.31 For the inverted slider-crank linkage in the posture illustrated, crank 2 has a constant angular velocity of 60 rev/min ccw. Find the velocity and acceleration of point B and the angular velocity and acceleration of link 4. RO4O2 12 in, RAO2 7 in, and RBO4 28 in rev rad 1 min 2 6.283 rad/s min rev 60 s VA2 VO2 VA2O2 VA4 VA2 / 4 2 60 VA2O2 2 RA2O2 6.283 rad/s 7.0 in 43.98 in/s Construct the velocity polygon. V 36.43 in/s 4 A4O4 6.572 rad/s cw RA4O4 5.543 in Ans. VB VO4 VBO4 VBO4 4 RBO4 6.572 rad/s 28.0 in 184.0 in/s VB 184.0 in/s 19.1 Since we know the path of A2 on link 4, we write A A2 AO2 ΑnA2O2 Α At 2O2 A A4 AcA2 A4 AnA2 / 4 AtA2 / 4 ; A A4 AO4 ΑnA4O4 ΑtA4O4 Ans. AAn2O2 22 RA2O2 6.283 rad/s 7.0 in 276.35 in/s 2 2 AcA2 A4 24 × VA2 /4 2 6.572 rad/s 24.64 in/s 323.93 in/s219.1 n A2 / 4 A VA22 / 4 A /4 2 24.64 in/s 0 2 Construct the acceleration polygon. At 478.78 in/s 2 4 A4O4 86.38 rad/s 2 ccw RA4O4 5.543 in Construct the acceleration image of link 4. A B 2702.7 in/s2187.5 Ans. Ans. 155 4.32 For the modified Scotch-yoke linkage in the posture illustrated in Problem 3.26, determine the acceleration of link 4. Since we know the path of A2 on link 4, we write A A2 AO2 ΑnA2O2 Α At 2O2 A A4 AcA2 A4 AnA2 / 4 AtA2 / 4 AAn2O2 22 RA2O2 36.0 rad/s 0.250 m 324.0 m/s2 2 A c A4 A2 24 × VA2 / 4 2 0.0 rad/s 6.588 m/s 0 ; A n A4 / 2 VA22 / 4 A /4 2 Next we construct the acceleration polygon. A A4 290.5 m/s2180.0 6.588 m/s 0 2 Ans. 156 4.33 For the linkage in the posture illustrated in Problem 3.27, determine the acceleration of point E. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 72.0 rad/s 1.50 in 7 776 in/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 151.2 in/s / 10.5 in 2 177.3 in/s2 n BA 2 2 BA n 2 ABO VBO / RBO4 72.0 in/s / 5.0 in 1 036.8 in/s 2 4 4 2 Construct the acceleration image of link 3. Since we know the path of C3 on link 6, we write AC3 AC6 ACc 3C6 ACn 3 / 6 AtC3 / 6 and AC6 AO6 ΑCn 6O6 ΑCt 6O6 ACc 3C6 26 × VC3 / 6 2 9.673 rad/s 50.15 in/s 970.16 in/s2 n C3 / 6 A VC23 / 6 C / 6 3 n C6O6 A VC26O6 RC6O6 50.15 in/s 0 2 43.07 in/s 416.6 in/s2 2 4.453 in Construct the acceleration image of link 6. A E 7 232.9 in/s2252.8 Ans. 157 4.34 For the inverted slider-crank linkage in the posture illustrated in Problem 3.24, determine the acceleration of point B and the angular acceleration of link 4. n AAO 22 RAO2 24.0 rad/s 8.0 in 4 608 in/s 2 2 2 Since we know the path of P3 on link 4, we write A P3 A A3 ΑnP3 A3 ΑtP3 A3 A P4 AcP3P4 AnP3 / 4 AtP3 / 4 APn3 A3 VP23 A3 / RP3 A3 161.8 in/s / 26.27 in 996.6 in/s 2 2 AcP3P4 24 × VP3 /4 2 6.159 rad/s 103.7 in/s 1 277.5 in/s2 102.4 n P3 / 4 A VP23 / 4 P / 4 3 103.7 in/s 0 2 Construct the acceleration image of link 3. A B 4 950.6 in/s2 25.7 Since links 3 and 4 remain perpendicular, APt 3 A3 1 202.8 in/s 2 4 3 45.78 rad/s 2 ccw RP3 A3 26.27 in Ans. Ans. 158 4.35 For the linkage in the posture illustrated in Problem 3.25, determine the acceleration of point B and the angular acceleration of link 3. Since we know the path of P3 on link 4, we write A P3 A A3 ΑnP3 A3 ΑtP3 A3 A P4 AcP3P4 AnP3 /4 AtP3 /4 APn3 A3 VP23 A3 / RP3 A3 2.735 in/s / 9.0 in 0.831 in/s 2 2 AcP3P4 24 × VP3 /4 2 0.3039 rad/s 12.31 in/s 7.481 in/s2 102.8 n P3 / 4 A VP23 / 4 P / 4 3 12.31 in/s 0 2 Construct the acceleration image of link 3. A B 20.23 in/s2 102.1 APt 3 A3 11.22 in/s2 3 1.247 rad/s2 cw RP3 A3 9.0 in Ans. Ans. 159 4.36 For the linkage in the posture illustrated in Problem 3.31, the input angular velocity is constant. Determine the accelerations of points A and B. Since we know the path of F2 on link 3, we write A F2 A E2 ΑnF2 E2 ΑFt 2 E2 A F3 AcF2 F3 AnF2 / 3 AtF2 / 3 and A F3 AG3 AnF3G3 AtF3G3 AFn2 E2 22 RF2 E2 25.0 rad/s 1.00 in 625 in/s 2 2 n F3G3 A VF23G3 RF3G3 4.110 in/s 2.777 in/s2 2 6.083 in AcF2 F3 23 × VF2 /3 2 0.676 rad/s 24.66 in/s 33.34 in/s2 80.5 n F2 / 3 A VF22 / 3 F / 3 24.66 in/s 0 2 2 Construct the acceleration image of link 3. A A AC AnAC AtAC A B A D AnBD AtBD and n 2 AAC VAC / RAC 7.807 in/s / 6.0 in 10.16 in/s 2 2 A A 169.2 in/s20 n BD A V 2 BD Ans. / RBD 7.622 in/s / 6.0 in 9.68 in/s A B 806.1 in/s20 2 2 Ans. 160 4.37 For the mechanism in the posture illustrated in Problem 3.32, crank 2 has an angular acceleration of 2 rad/ s 2 ccw. Determine the acceleration of point C4 and the angular acceleration of link 3. A B A A AnBA AtBA n ABA 22 RBA 10.0 rad/s 3.0 in 300.0 in/s 2 2 t ABA 2 RBA 2.0 rad/s2 3.0 in 6.0 in/s 2 A D4 ArD4 /1 A B AnDB AtDB n 2 ADB VDB / RDB 30.0 in/s / 1.0 in 900.0 in/s 2 2 Draw the acceleration image of link 4. AC4 600.1 in/s291.1 AC3 AC4 A r C3 / 4 AA A A n CA Ans. t CA n 2 ACA VCA / RCA 60.0 in/s / 2.0 in 1 800.0 in/s 2 2 Draw the acceleration image of link 3. ACt A 12.0 in/s2 3 3 3 6.0 rad/s2 ccw RC3 A3 2.0 in Ans. 161 4.38 For the mechanism in the posture illustrated in Problem 3.29, the input angular velocity is constant. Determine the angular accelerations of links 3 and 4. Since we know the path of D4 on link 2, we write A D2 A A2 AnD2 A2 A Dt 2 A2 ADn2 A2 22 RD2 A2 15.0 rad/s 1.250 in 281.25 in/s2 2 A D4 A D2 AcD4 D2 AnD4 / 2 AtD4 / 2 A E4 AnD4 E4 AtD4 E4 AcD4 D2 22 × VD4 /2 2 15.0 rad/s 49.41 in/s 1 482.3 in/s280.8 ADn4 / 2 VD24 / 2 D4 / 2 49.41 in/s ADn4 E4 VD24 E4 2.50 in 976.58 in/s2 2 RD E 15.24 in/s 3.50 in 66.39 in/s2 2 4 4 Draw the acceleration images of links 2 and 4. ADt 4 E4 352.4 in/s 2 4 100.7 rad/s 2 ccw RD4 E4 3.50 in Ans. AC3 AC2 ACr 3 / 2 A D3 ACn 3D3 ACt 3D3 ACn3D3 VC23D3 RC3D3 41.91 in/s 3 ACt 3 D3 RC3 D3 2 0.50 in 3 513.0 in/s2 231.7 in/s2 463.4 rad/s 2 ccw 0.50 in Ans. 162 4.39 For the mechanism in the posture illustrated in Problem 3.30, the input angular velocity is constant. Determine the acceleration of point G and the angular accelerations of links 5 and 6. A B A A AnBA A BAt n ABA 22 RBA 10 rad/s 1.0 in 100.0 in/s 2 2 n t n t AC A B ACB ACB A D ACD ACD n 2 ACB VCB / RCB 13.33 in/s / 4.0 in 44.44 in/s 2 2 n 2 ACD VCD / RCD 6.66 in/s / 2.0 in 22.22 in/s 2 2 Construct the acceleration image of link 3. Since we know the path of E3 on link 6, we write A E3 A E6 AcE3E6 AnE3 / 6 AtE3 / 6 and A E6 A H6 ΑnE6 H6 ΑtE6 H6 AcE3E6 26 × VE3 /6 2 3.774 rad/s 10.89 in/s 82.23 in/s2104.5 AEn3 / 6 VE23 / 6 / E3 / 6 10.89 in/s / 0 2 AEn6 H6 VE26 H6 RE6 H6 4.86 in/s 1.29 in 18.33 in/s 2 2 Construct the acceleration image of link 6. AG 351.4 in/s2 64.5 AEt 6 H6 141.9 in/s 2 6 110.2 rad/s 2 cw RE6 H6 1.29 in Ans. Ans. A F5 A F6 ArF5 / 6 A E5 AnF5E5 AtF5E5 AFn5 E5 VF25 E5 RF5 E5 12.78 in/s 5 AFt 5 E5 RF5 E5 0 in/s 2 0 0.50 in 2 0.50 in 326.7 in/s2 Ans 163 4.40 Continue Problem 3.40 and find the second-order kinematic coefficients of links 3 and 4. Assuming an input acceleration of AA2 5 m/s2 find the angular accelerations of links 3 and 4. RBO4 RBA 120 mm From the solution of Prob. 3.40 we have the derivative of the loop-closure equations with respect to the input r2. In matrix form this is r3 sin 3 r4 sin 4 3 1 r cos r cos 0 3 4 4 4 3 From these we found the determinant of the Jacobian and the first-order kinematic derivatives. At the posture indicated these are r3r4 sin 4 3 0.012 471 m2 , 3 r4 cos 4 4.811 rad/m , and 4 r3 cos3 4.811 rad/m . The next derivative of the above equations with respect to input r2, in matrix form, gives r3 sin 3 r4 sin 4 3 r3 cos 332 r4 cos 4 42 r cos r cos 2 2 3 4 4 4 3 r3 sin 33 r4 sin 4 4 The solution to this set of equations is 3 1 r4 cos 4 r cos 3 4 3 r4 sin 4 r3 cos 3 r4 cos 4 32 r3 sin 3 r3 sin 3 r4 sin 4 42 32 r42 1 r3r4 cos 3 4 r32 r3r4 cos 3 4 42 For the specified posture these give values of 3 13.363 rad/m2 Ans. and 4 13.363 rad/m . From these we find angular accelerations of 3 3r2 3r22 3 030.7 rad/s2 (cw) Ans. 4 4r2 r 3 030.7 rad/s ccw Ans. 2 and 2 4 2 2 Ans. 164 4.41 Continue Problem 3.49 and find the second-order kinematic coefficients of links 3, 4, and 5. Assuming constant angular velocity for link 2 find the angular accelerations of links 3, 4, and 5. From the solution of Prob. 3.49 we have the derivative of the loop-closure equations with respect to the input 2 . In matrix form this is RBA sin 3 RBC sin 4 3 2 sin 5 sin 2 R cos RBC cos 4 4 2 cos 5 cos 2 3 BA with the constraint 55 2 and the determinant RBA RBC sin 3 4 . At the posture shown these give values of 30.000 in 2 3 2 RBC sin (4 5 sin 4 2 0.200 rad/rad 4 2 RBC sin (3 5 sin 3 2 0 5 2 5 0.500 rad/rad The next derivative of these equations gives RBA sin 3 R cos 3 BA RBC sin 4 3 RBA cos 3 RBC cos 4 4 RBA sin 3 RBC cos 4 32 RBC sin 4 42 cos 5 2 cos 2 5 2 2 sin 5 2 sin 2 1 with the derivative of the constraint giving 5 0 . The solution of the above equations gives 2 32 RBC 3 1 RBA RBC cos 3 4 2 RBA RBA RBC cos 3 4 42 4 2 RBC cos 4 5 RBC cos 2 4 5 RBA cos 3 5 RBA cos 2 3 1 At the posture shown the values of the second-order kinematic derivatives are 3 0.240 rad/rad 2 , 4 0.150 rad/rad 2 , and 5 0 . Ans. With 2 5 rad/s const , the requested angular accelerations are 3 322 6.0 rad/s2 ccw , 4 422 3.75 rad/s2 ccw , 5 522 0 . Ans. 165 4.42 Continue Problem 3.50 and find the second-order kinematic coefficients of links 3, 4, and 5. Assuming constant angular velocity for link 2 find the angular accelerations of links 3, 4, and 5. From the solution of Prob. 3.50 we have the derivative of the loop-closure equations with respect to the input 2 . In matrix form this is RAO5 sin 5 4 RBO2 sin 2 RBA sin 4 RBA cos 4 RAO5 cos 5 5 RBO2 cos 2 with the constraint 33 1 3 and the determinant RBA RAO5 sin 5 4 . At the posture shown these give values of 14.3 in 2 3 1 3 3 4.000 rad/rad 4 RBO RAO sin 5 2 0.273 rad/rad 2 5 5 RBA RBO sin (2 4 1.000 rad/rad 2 The next derivative of these equations gives RAO5 sin 5 4 RBA cos 4 RAO5 cos 5 42 RBO2 cos 2 RBA sin 4 2 RBA cos 4 RAO5 cos 5 5 RBA sin 4 RAO5 sin 5 5 RBO2 sin 2 with the derivative of the constraint giving 3 0 . The solution of the above equations gives 2 42 1 RAO5 RBO2 cos 2 5 RAO 4 1 RBA RAO5 cos 4 5 5 2 RBA RBA RAO5 cos 4 5 52 RBA RBO2 cos 2 4 5 At the posture shown the values of the second-order kinematic derivatives are 3 0 , 4 0.000 35 rad/rad 2 , and 5 0.420 rad/rad 2 . Ans. With 2 15 rad/s const , the requested angular accelerations are 3 322 0 , 4 422 0.078 8 rad/s2 ccw , 5 522 94.41 rad/s2 (cw) . Ans. 166 4.43 Draw the inflection circle for the absolute motion of the coupler link of the double-slider linkage. Select several points on the centrode normal and find their conjugate points. Plot portions of the paths of these points to demonstrate for yourself that the conjugates are indeed the centers of curvature. RBA 125 mm 167 4.44 Draw the inflection circle for the absolute motion of the coupler of the four-bar linkage. Find the center of curvature of the coupler curve of point C and generate a portion of the path of C to verify your findings. RcA 2.5 in, RAO2 0.9 in, RBO4 3.5 in, RPO4 1.17 in Since point C is on the inflection circle, its center of curvature is at infinity and its point path is a straight line in the vicinity of the position shown. Ans. 168 4.45 For the motion of the coupler relative to the frame, find the inflection circle, the centrode normal, the centrode tangent, and the centers of curvature of points C and D of the linkage of Problem 3.13. Choose points on the coupler coincident with the instantaneous center of velocity and inflection pole and plot nearby portions of their paths. 169 4.46 For the four-bar linkage in the posture illustrated, link 2 is 30 counterclockwise from the ground link and the angular velocity and angular acceleration of the coupler link are 3 5 rad/s ccw and 3 20 rad/s2 cw , respectively. For the instantaneous motion of the coupler link show: (a) the velocity pole I, the pole tangent T, and the pole normal N; (b) the inflection circle and the Bresse circle; and (c) the instantaneous center of acceleration. Then determine; (d) the radius of curvature of the path of coupler point C; (e) the velocity of C; (f) the angular velocity of link 2; (g) the velocity of the pole I; (h) the acceleration of C; and (i) the acceleration of the velocity pole. RO4O2 2.5 in, RAO2 1 in , RBA 3.15 in, RBO4 1.5 in, and RCB 1 in. (a) The pole I is coincident with the instant center I13 shown in the figure below. The instant center I 24 and the collineation axis are as shown in the figure. From Bobillier's theorem, the angle from the collineation axis to the first ray (say link 2) is measured as 84° cw. This is equal to the angle from the second ray (link 4) to the pole tangent T; that is, 84° cw. Therefore, the pole tangent T is as shown in the figure and the pole normal N, which is perpendicular to the pole tangent T, is also shown. (b) The inflection point J A for point A on link 3 can be obtained from the Euler-Savary equation; that is, 0.69 in 0.47 in R2 RAJ A AI RAOA 1.00 in 2 The location of the inflection point J A is shown in the figure. Similarly, the inflection point J B for point B on link 3 can be obtained from the EulerSavary equation; that is, 2.81 in 5.27 in RBI2 RBJ B RBOB 1.50 in 2 The location of the inflection point J B is shown on the figure. Knowing the pole normal and the two inflection points, the inflection circle can be drawn. The inflection circle for the motion of link 3 with respect to 1, the inflection pole J, and the center of the inflection circle (denoted as point O) are shown on the figure. Note that the pole normal N points from the pole I toward the inflection pole J and the pole tangent T is 90 clockwise from the pole normal. The diameter of the inflection circle for the motion 3/1 is measured as 170 RJI 2.46 in Ans. The diameter of the Bresse circle is 2 5 rad/s 32 b R 2.46 in 3.07 in Ans. 3 JI 20 rad/s 2 Since the angular acceleration of the coupler link is clockwise (that is, negative), the Bresse circle must lie on the positive side of the pole tangent, as shown on the figure. (c) The point of intersection of the inflection circle and the Bresse circle (other than pole I) is the acceleration center of the coupler link; see the figure. (d) From the Euler-Savary equation, the radius of curvature of the coupler point C is 1.87 in 0.82 in R2 C RCOC CI RCJC 4.26 in 2 Ans. The location of the center of curvature of the path of point C (that is, OC ) is as shown on the figure. (e) The velocity of coupler point C is 171 VC 3 RCI 5 rad/s 1.87 in 9.35 in/s Ans. The direction of the velocity vector of point C is as shown on the figure. (f) The angular velocity of link 2 can be written as RI I 0.686 in 2 23 13 3 5 rad/s 3.43 rad/s (cw) RI23 I12 1.00 in (g) The velocity of the pole I is v 3 RJI 5 rad/s 2.46 in 12.30 in/s 1.03 ft/s Ans. Ans. Since the angular velocity of the coupler link is positive (counterclockwise) the velocity of the pole must be negative; that is, in the direction opposite to the pole tangent T (as shown on the figure). (h) The acceleration of coupler point C can be written as AC RC 34 32 3.68 in 5 rad/s 20 rad/s2 4 2 117.68 in/s2 9.81 ft/s2 Ans. The angle from the line I to the pole normal N is measured as 38.25 ccw, as shown in the figure. Therefore, the direction of the acceleration vector of point C is 38.25 ccw from the line connecting to C, as shown in the figure. (i) The acceleration of the pole I can be written as 2 AI v3 32 RJI 5 rad/s 2.46 in 61.44 in/s2 5.12 ft/s2 The acceleration of the pole is directed along the pole normal N as shown on the figure. The angle from the horizontal axis to the pole normal N is measured as 33.0. As a check, the acceleration of the pole can be written as AI RI 34 32 1.90 in 5 rad/s 20 rad/s2 4 =60.89 in/s2 = 5.07 ft/s2 2 Ans. 172 4.47 Consider the double-slider linkage in the posture given in Problem 3.8. Point B moves with a constant velocity VB 40 m/s to the left as illustrated in the figure. The angular velocity and angular acceleration of coupler link AB are 3 36.6 rad/s ccw and 3 1 340 rad/s2 cw, respectively. For the absolute motion of coupler link AB in the specified posture, draw the inflection circle and the Bresse circle. Then determine: (a) the radius of curvature of the path of point C which is a point of link 3 midway between points A and B; and (b) the velocity of the velocity pole I. Using the instantaneous center of acceleration determine: (c) the acceleration of the pole I; and (d) the accelerations of points A and C. The pole I is the point coincident with the instant center I13 at the intersection of the vertical line through point B and the line perpendicular to the direction of motion of slider 2 through point A. Since point A moves on a straight line, the center of curvature for point A is at infinity. Hence, the inflection point J A is coincident with point A. Similarly, the inflection point J B is coincident with point B since point B also moves on a straight line and the center of curvature of point B is at infinity. Knowing the two inflection points J A and J B and the pole I, the center O of the inflection circle is obtained as the intersection of the perpendicular bisectors of IJ A and IJ B as shown in the figure below. The centrode normal passes through I and O and intersects the inflection circle at inflection point J. The diameter of the inflection circle is measured as RJI 1 545 mm . We keep in mind that the centrode normal N points from I toward J and the centrode tangent is 90 clockwise from the centrode normal. The diameter of the Bresse circle is 173 36.6 rad/s (1.545 m) 1.545 m 32 RJI 3 1340 rad/s 2 Since the angular acceleration of link 3 (that is, 3 ) is clockwise (negative), the Bresse circle must lie on the positive side of the centrode tangent. The Bresse circle is positioned as shown in the figure. 2 b As a check, note that point B, fixed in link 3, moves on a straight line with a constant velocity. Hence point B must be the acceleration center for the absolute motion of link 3. With the above construction of the inflection circle and the Bresse circle, the acceleration center (the point of intersection of the inflection circle and the Bresse circle) coincides with point B. The angle from the line I to the centrode normal N is measured as 45 ccw . To check, in Eq. (4.48), 1340 rad/s 2 tan 1 32 tan 1 45 ccw 2 3 36.6 rad/s (a) The radius of curvature of point C, from the Euler-Savary equation, is RCI2 (1 205.33 mm)2 C RCC 43 779.23 mm 43.78 m RCJC 33.19 mm Ans. Since the center of curvature C for point C does not lie on the paper, the direction is indicated by an arrow on the figure. (b) The magnitude of the velocity of the pole I is RJI 3 (1.545 m) 36.6 rad/s 56.55 m/s Ans. Since the angular velocity of link 3 is positive (counterclockwise) the pole velocity is in the negative pole tangent direction as shown in the figure. (c) The magnitude of the acceleration of the pole I is AI 3 (56.55 m/s) 36.6 rad/s 2 070 m/s 2 Ans. The acceleration of the pole points along the positive pole normal as shown in the figure. (d) The magnitudes and directions of the velocities of points A and C are found as: Since point A is fixed in link 3 the velocity of point A is Ans. VA 3 RAI 36.6 rad/s (1.338 m) 48.971 m/s The direction of the velocity of A is perpendicular to the line RAI as shown in the figure. Since point C is fixed in link 3 the velocity of point C is VC 3 RCI 36.6 rad/s (1.205 m) 44.103 m/s Ans. The direction of the velocity of C is perpendicular to the line RCI as shown in the figure. (e) The magnitudes and directions of the accelerations of points A and C are found as: From Eq. (4.45), the acceleration of point A is given by 174 AA RA 34 32 0.400 m (36.6 rad/s) 4 (1 340 rad/s 2 ) 2 Ans. 757.89 m/s 2 The angle between the line I and the centrode normal is 45 ccw. Therefore, the acceleration of point A is directed at an angle of 45 ccw from the line A as shown in the figure. The acceleration of point C can be written as AC RC 34 32 0.200 m (36.6 rad/s) 4 (1 340 rad/s 2 ) 2 Ans. 378.95 m/s 2 The acceleration of point C is at an angle of 45 ccw from line C as shown in the figure. 175 4.48 For the linkage of Problem 3.17, link 2 is rotating with an angular velocity For the 2 15 rad/s ccw and an angular acceleration 2 320.93 rad/s2 cw . instantaneous motion of the connecting rod 3, find: (a) the inflection circle and the Bresse circle; (b) the location of the instantaneous center of acceleration; (c) the center of curvature of the path traced by the coupler point C; (d) the accelerations of points A, B, and C; and (e) the acceleration of the inflection pole J. (a) The velocity pole I for the connecting rod 3 is coincident with the instant center I13 . Since point B on link 3 travels on a straight line, it is an inflection point; that is, JB coincides with point B (the inflection circle for the motion 3/1 has to pass through point B). The inflection point for point A on link 3 can be obtained from the Euler-Savary equation; that is, 2 13.37 in 71.50 in RAI RAJ A RAOA 2.50 in 2 The inflection circle is drawn through points I, JA, and JB as shown in the figure below. The diameter of the inflection circle is measured as RJI 88.55 in Ans. The centrode tangent T and the centrode normal N are also shown in the figure. Note that 176 the centrode normal passes through the pole I and the center of the inflection circle O and intersects the inflection circle at the inflection pole J. The positive centrode normal points from I to J and the positive centrode tangent is 90° clockwise from the centrode normal. In order to draw the Bresse circle, the angular velocity and angular acceleration of link 3 must be known. The method of kinematic coefficients (see Sections 3.11 and 4.11) is used here to determine 3 and 3 . The vectors for the slider-crank portion of the mechanism are shown in the figure. The vector loop equation can be written as R 2 R3 R 4 R1 0 The X and Y components can be written as R2 cos 2 R3 cos 3 R4 0 R2 sin 2 R3 sin 3 R1 0 Differentiating these with respect to the input 2 gives R2 sin 2 R3 sin 33 R4 0 R2 cos 2 R3 sin 33 0 where 3 d3 d2 and R4 dR4 d2 are the first-order kinematic coefficients of links 3 and 4, respectively. Writing these equations in matrix form gives R3 sin 3 R3 cos 3 1 3 R2 sin 2 0 R4 R2 cos 2 The determinant of the coefficient matrix is R3 cos 3 . The length of the input link is R2 2.5 in and the length of the coupler link is R3 10 in. The slider offset is R1 1.50 in . For the given input position 2 135o , the coupler angle (found from trigonometry) is 3 19.07 . Substituting the known data gives 3.267 1 3 1.768 9.451 0 R 1.768 4 Therefore, the first-order kinematic coefficients of link 3 and link 4 are 3 0.187 1 rad/rad and R4 1.15 7 in/rad The angular velocity of link 3 is 3 32 (0.187 1 rad/rad)(15 rad/s) 2.81 rad/s (ccw) Differentiating the above matrix equation with respect to the input variable 2 gives R3 sin 3 R3 cos 3 1 3 R cos R cos 2 2 2 3 3 3 0 R4 R sin R sin 2 2 2 3 3 3 177 Then substituting the numerical data gives 3.267 1 3 1.437 9.451 0 R 1.653 4 Using Cramer's rule, the second-order kinematic coefficients of the mechanism are 3 0.175 rad/rad 2 and R4 2.01 in/rad 2 The angular acceleration of link 3 can be written (see Table 4.2) as 2 3 3 2 3 2 (0.187 1 rad/rad)(320.93 rad/s 2 ) (0.175 rad/rad 2 )(15 rad/s)2 20.67 rad/s 2 (cw) The diameter of the Bresse circle for the motion 3/1 can now be written as 2.81 rad/s 33.83 in 32 Ans. 88.55 in 3 20.67 rad/s 2 Since the angular acceleration of link 3 is clockwise (negative) the Bresse circle must lie on the positive side of the centrode tangent as shown in the figure. 2 b RJI (b) The acceleration center for the absolute motion of link 3 is the point of intersection of the inflection circle and the Bresse circle. The angle from the line I to the centrode normal N is measured as 69.09 ccw . As a check, from Eq. (4.44), the angle is given by 2 3 1 20.67 rad/s tan tan 69.09 ccw 2 32 2.81 rad/s 1 (c) From the Euler-Savary equation, the radius of curvature of point C can be written as R2 (12.95 in)2 C RCOC CI 3.46 in RCJC 48.41 in The center of curvature OC of point C is as shown in the figure. (d) The velocity of point A is VA 3 RAI (2.81 rad/s)(13.37 in) 37.51 in/s As a check, the velocity of point A can also be found as VA 2 RAO2 (15 rad/s)(2.5 in) 37.50 in/s. The direction of velocity of point A is 135° as shown in the figure. The velocity of point B is VB 3 RBI (2.81 rad/s)(6.18 in) 17.35 in/s The direction of velocity of point B is 180° as shown in the figure. The velocity of point C is VC 3 RCI (2.81 rad/s)(12.95 in) 36.34 in/s The direction of velocity of point C is 152.39° as shown in the figure. From Eq. (4.45), the acceleration of point A can be written as AA R A 34 32 44.39 in 2.81 rad/s (20.67 rad/s 2 ) 2 982.01 in/s2 4 Ans. 178 With 69.09o ccw, the direction of the acceleration of point A is 9.94° as shown in the figure. The acceleration of point B can be written as AB R B 34 32 37.30 in 2.81 rad/s (20.67 rad/s 2 ) 2 825.14 in/s2 4 Ans. The direction of the acceleration of point B is as shown in the figure. The acceleration of point C can be written as AC R C 34 32 44.54 in 2.81 rad/s (20.67 rad/s 2 ) 2 985.28 in/s2 4 Ans. The direction of the acceleration of point C is 4.79° as shown in the figure. (e) The velocity of the inflection pole J is the same as the velocity of the pole I. Therefore, the velocity of the inflection pole J is v 3 RJI 2.81 rad/s 88.55 in 248.51 in/s The direction of the velocity of inflection pole J is perpendicular to line IJ as shown in the figure. The acceleration of the inflection pole J is AJ R J 34 32 82.72 in 2.81 rad/s (20.67 rad/s 2 ) 2 1 829.90 in/s2 4 Ans. The acceleration of the inflection pole J makes an angle of 69.09 with the line J . 179 4.49 Figure P3.32 illustrates an epicyclic gear train driven by the arm, link 2, with an angular velocity 2 3.33 rad/s cw and an angular acceleration 2 15 rad/s2 ccw . Define point E as a point on the circumference of the planet gear 4 horizontal to the right of point B such that the angle DBE 90. For the absolute motion of gear 4, draw the inflection circle and the Bresse circle on a scaled drawing of the epicyclic gear train. Then determine: (a) the location of the instantaneous center of acceleration of the planet gear; (b) the radii of curvature of the paths of points B and E; (c) the locations of the centers of curvature of the paths of points B and E; and (d) the accelerations of points B and E and pole I. Since the problem is for the motion 4/1 where 4 is the planet gear which is in internal rolling contact with the fixed ring gear 1 then the pole I is coincident with the instant center I14 which is the point of contact between the two gears. Note that the fixed centrode is gear 1 and the moving centrode is gear 4. Recall that the centrode normal N points from the fixed centrode toward the moving centrode (in the neighborhood of the pole I). Therefore, the centrode normal N points vertically downward. Also, recall that the Euler-Savary equation can be written as 1 1 1 RJI RIOF RIOM The center of curvature of the fixed centrode OF is coincident with the center of the fixed gear, that is, point A, and the center of curvature of the moving centrode OM is coincident with the center of the planet gear; that is, point B. Recall that I with respect to OF and I with respect to OM are both vertically upward; therefore, the radii of curvature of the fixed and the moving centrodes, respectively, are 1 RIOF 4 in and 4 RIOM 1 in Substituting into the Euler-Savary equation gives 1 1 1 3 RJI 4 in 1 in 4 in Therefore, the diameter of the inflection circle is RJI 4 3 1.33 in The inflection circle is shown in the figure below. Recall that the centrode tangent T is 90 clockwise from the centrode normal N and is, therefore, horizontal and is positive to the left. As a check: The inflection point for point C is coincident with the inflection pole J; therefore, the radius of curvature of the path of point C, from the Euler-Savary equation, is R2 (2.00 in) 2 C RCOC CI 6 in RCJC 0.66 in To determine the angular velocity and the angular acceleration of the planet gear 4, the rolling contact equation between the planet gear 4 and the fixed ring gear 1 (see Chapter 3, Example 3.9) can be written as 180 4 2 1 2 1 4 in 4 4 1 in We use the positive sign here since there is internal rolling contact between the planet gear 4 and the ring gear 1. Differentiating this equation with respect to the input position, the rolling contact equation, in terms of first-order kinematic coefficients, is written as 4 2 1 4 1 2 4 Since the input is the arm (link 2) then 2 1 , and since the ring gear 1 is fixed then 1 0 . Therefore, the first- and second-order kinematic coefficients of the planet gear 4 from the above equation are 4 3 rad/rad and 4 0 The angular velocity of the planet gear 4 is 4 4 2 (3 rad/rad)(3.33 rad/s) 10 rad/s (ccw) The angular acceleration of the planet gear 4 is 4 4 2 422 (3 rad/rad) 15 rad/s 0 45 rad/s2 (cw) Therefore, the diameter of the Bresse circle for the motion 4/1 is 10 rad/s 2.96 in 2 b RJI 4 1.33 in 4 45 rad/s 2 Since the angular acceleration of planet gear 4 is clockwise (negative), the Bresse circle lies on the positive side of the centrode tangent T. The Bresse circle is as shown in the figure. 2 181 (a) The acceleration center for the absolute motion of planet gear is the intersection of the inflection circle and the Bresse circle. The acceleration center is shown in the figure. The angle from the line I to the centrode normal N is measured as 24.23 ccw Check: The angle is given by the relation tan 1 2 4 1 45 rad/s tan 24.23o ccw 2 2 4 10 rad/s (b) and (c) The radius of curvature of the path of point B, from the Euler-Savary equation, is 1.00 in 3 in R2 B RBOB BI RBJ B 0.33 in 2 Ans. Note that the center of curvature OB of point B is coincident with point A and the inflection point J B is coincident with the inflection pole J. The radius of curvature of the path of point E, from the Euler-Savary equation, is 1.41 in 4.24 in REI2 E REOE REJ E 0.47 in 2 Ans. The center of curvature OE of point E is shown on the figure. (d) The acceleration of point B can be written as AB R B 44 42 0.51 in 10 rad/s (45 rad/s2 )2 56.00 in/s2 4 Ans. With 24.23o ccw the direction of the acceleration of point B is as shown in the figure. The acceleration of point E can be written as AE R E 44 42 1.51 in 10 rad/s (45 rad/s2 )2 165.58 in/s 2 4 Ans. With 24.23 ccw the direction of the acceleration of point E is as shown in the figure. The acceleration of the pole I is Ans. AI 4 (13.33 in/s) 10 rad/s 133.33 in/s 2 The acceleration of the pole is directed along the positive pole normal as shown in the figure. Check: The acceleration of the pole I can also be obtained from the equation AI R I 44 42 1.216 in 10 rad/s (45 rad/s2 )2 133.3 in/s2 4 182 4.50 On 18×24-in paper, draw the four-bar linkage full size, placing A 6 in up from the lower edge and 7 in left of the right edge. (Better utilization of the paper is obtained by tilting the frame through about 15 as indicated.) For the coupler link draw the inflection circle, and .the cubic of stationary curvature. Choose a coupler point C coincident with the cubic and plot a portion of its coupler curve in the vicinity of the cubic. Find the conjugate point C . Draw a circle through C with center at C and compare this circle with the actual path of C. Find Ball’s point. Locate a point D on the coupler at Ball’s point and plot a portion of its path. Compare the result with a straight line. RAA 1 in, RBA 5 in, RBA 1.75 in, and RBB 3.25 in Drawn with a precise CAD system above, the circle around center C matches the coupler curve near C to better than visual comparison for the 30 of crank rotation shown. Similarly, Ball’s point D follows an almost perfect straight line over the same range as shown. 183 4.51 For the mechanism in the posture illustrated in Figure P3.51, the first- and second-order kinematic coefficients are 3 8.333 rad/rad, r2 100 mm/rad, 3 8.642 rad/rad2 , and r2 237.033 mm/rad2 (where 2 is the input and r2 is the vector from the ground pin O2 to pin A). The wheel 3 is rolling without slipping on the ground link at point C and sliding in the slot that is cut in link 2. The radius of the ground link is 1 60 mm and the radius of the wheel is 3 15 mm. Determine: (a) the unit normal vector to the path of point D; (b) the radius of curvature of the path of this point; and (c) the x and y coordinates of the center of curvature of this path. If the angular velocity of link 2 is a constant 2 30 rad/s ccw then determine the acceleration of point D. Suitable vectors for the path of point D are shown in the figure. The vector loop equation can be written as follows rDe jD xD jyD r2e j2 r23e j23 where r23 3 15 mm and 23 0. Therefore the position coordinates of point D are xD r2 cos 2 3 cos 23 30 mm y D r2 sin 2 3 sin 23 60 mm 184 The first-order kinematic coefficients of point D are 0 xD r2 cos 2 r2 sin 2 3 sin 23 23 yD r2 sin 2 r2 cos 2 3 cos 23 23 250 mm/rad rD x2 y2 250 mm/rad The second-order kinematic coefficients of point D are 2 3 sin 23 23 694.62 mm/rad 2 xD r2cos 2 2r2 sin 2 r2 cos 2 3 cos 2323 2 3 cos 23 23 259.33 mm/rad 2 yD r2sin 2 2r2 cos 2 r2 sin 2 3 sin 2323 The velocity of point D is VD xD ˆi yD ˆj 2 7.500ˆj m/s 7.500 m/s 90 (a) The unit tangent vector to the path of point D is x ˆi yD ˆj 250ˆj mm/rad uˆ tD D ˆj rD 250 mm/rad The unit normal vector to the path of point D is uˆ nD kˆ × utD kˆ × ˆj ˆi Ans. (b) The radius of curvature of the path of point D can be written as rD3 D xD yD yD xD 250 mm/rad 90 mm 2 0 259.33 mm/rad 250 mm/rad 694.62 mm/rad 2 3 Ans. Since the radius of curvature of the path of point D is negative, the unit normal vector uˆ nD must point away from the center of curvature (c) The x and y coordinates of the center of curvature of the path of point D can be written as y 250 mm/rad xCC xD D D 30 mm+ 90 mm 120 mm Ans. rD 250 mm/rad x 0 Ans. yCC yD D D 60 mm+ 90 mm 60 mm rD 250 mm/rad The velocity of point D can be written as VD xD ˆi yD ˆj 2 0ˆi 7.500ˆj m/s 7.500 m/s 90 The acceleration of point D can be written as A D xD ˆi yD ˆj 22 xD ˆi yD ˆj 2 625 158ˆi 233 397ˆj m/s2 667 306 m/s2 159.53 Ans. 185 4.52 For the mechanism in the posture illustrated, the first and second-order kinematic coefficients are 3 0.50 rad/ft, R4 1.00 ft/ft, 3 0.25 rad/ft 2 , and R4 1.00 ft/ft 2 . The roller 4 is pinned to link 3 at B and is rolling without slipping on the vertical ground link at C. Determine: (a) the first and second-order kinematic coefficients of point P; (b) the unit tangent vector and the unit normal vector to the path traced by P; (c) the radius of curvature of this path; and (d) the x and y coordinates of the center of curvature of this path. If the constant velocity of the input is V2 10 ˆi ft/s, then determine the acceleration of P. R 2 R AO 2 ˆi ft, R 4 R BO 2 ˆj ft, RPA 4 ft, and 4 0.375 ft. The vectors that are chosen for the mechanism are shown in the figure. From the geometry of the right-angle triangle O A B , the length of link 3 is R3 = 2.828 ft. (a) The x and y coordinates of point P are xP R2 cos 2 RPA cos 3 0.828 43 ft yP R2 sin 2 RPA sin 3 2.828 43 ft Differentiating with respect to the input position R2 gives xP cos 2 RPA sin 3 3 0.414 21 ft/ft yP sin 2 RPA cos 33 1.414 21 ft/ft Ans. Differentiating again with respect to the input position R2 gives xP RPA cos 3 32 RPA sin 33 0 yP RPA sin 32 RPA cos 33 1.414 21 ft/ft 2 (b) The unit tangent vector to the path at point P can be written as Ans. 186 utP xP ˆi yP ˆj rP where rP xP2 yP2 1.473 63 ft/ft The negative sign is chosen here because the input is negative (that is, the input vector R 2 is decreasing in length). Therefore, the unit tangent vector to the path at P is Ans. ut x ˆi y ˆj r 0.281 08ˆi 0.959 68ˆj P P P P The unit normal vector to the path at P is unP yP ˆi xP ˆj rP 0.959 68ˆi 0.281 08ˆj Ans. (c) The radius of curvature of the path of P is rP3 P xP y P xP y P 1.473 63 ft/ft 3 Ans. 5.462 89 ft ( 0.414 21 ft/ft)( 1.414 21 ft/ft) ( 1.414 21 ft/ft)( 0) The negative sign implies that the unit normal vector to the path at P is pointing away from the center of curvature of the path of P. (d) The x and y coordinates of the center of curvature of the path of P can be written as xCC xP P yP rP 4.414 21 ft yCC yP P xP rP 1.292 91 ft Ans. The center of curvature of the path of P is shown in the figure. The radius of curvature and the approximate path of P are also shown in the figure. The velocity of point P can be written as VP ( xP ˆi yP ˆj) R2 = 4.1421 ˆi 14.1421 ˆj ft/s 14.7362 ft/s73.67 The acceleration of point P is A P ( xP ˆi yP ˆj) R2 ( xP ˆi yP ˆj) R22 0 ˆi 141.421 ˆj ft/s2 141.21 ft/s2 90 Ans. 187 4.53 For the rack-pinion mechanism in the posture illustrated, the first and second-order kinematic coefficients are R2 400 mm/rad, R4 346.41 mm/rad, R2 1 385.6 mm/rad 2 , and R4 1 400 mm/rad 2 (where R 2 is the vector from the ground pin O2 to the point of contact C of link 3). Determine: (a) the first and second-order kinematic coefficients of point B; (b) the unit tangent vector and the unit normal vector to the path traced by point B; (c) the radius of curvature of this path; and (d) the x and y coordinates of the center of curvature of this path. If the constant angular velocity of the input link is ω2 12 kˆ rad/s then determine the acceleration of point B. 3 100 mm (a) Using the vectors shown in the figure, the loop equation for the mechanism is R2e j2 R32e j32 R4 0 which has the two scalar component equations R2 cos 2 R32 cos 32 R4 0 R2 sin 2 R32 sin 32 0 with the constraint 2 32 90 The first and second-order kinematic coefficients of link 3 (that is, 3 and 3 ) can be obtained from the rolling constraint equation between links 2 and 3. This rolling constraint equation can be written in terms of first-order kinematic coefficients as R2 3 3 2 Note that the positive sign must be used in this equation because the vector R 2 is increasing in length for counterclockwise rotation of link 3. Substituting 2 1, since the angle 2 is the input, and rearranging this equation, the firstorder kinematic coefficient of link 3 is 188 R2 400 mm/rad 1 3 rad/rad 3 100 mm Differentiating again with respect to the input angle θ2, the second-order coefficient of link 3 can be written as R 1 385.6 mm/rad 2 3 2 13.856 rad/rad 2 3 100 mm From the figure we can write an equation for R4 as 3 100 mm R4 200 mm sin 2 sin 30 The vector equation for point B fixed in link 3 can be written as RBe jB R4 3e j3 with two scalar components xB R4 3 cos 3 200 mm 3 1 y B 3 sin 3 100 mm Differentiating these equations with respect to the input angle θ2, the first-order kinematic coefficients of point B are xB R4 3 sin 33 646.41 mm/rad Ans. yB 3 cos 33 0 rB x2 y2 646.41 mm/rad where the correct sign is negative because the input is negative (that is, the input angular velocity is clockwise). Differentiating again with respect to the input angle θ2, the second-order kinematic coefficients of point B are xB R4 3 cos 332 3 sin 33 2 785.6 mm/rad 2 Ans. yB 3 sin 332 3 cos 33 900.0 mm/rad 2 (b) The unit tangent vector to the path of point B can be written as uˆ tB xB ˆi yB ˆj rB ˆi Ans. The unit normal vector to the path of point B can be written as uˆ nB uˆ bB uˆ tB kˆ ˆi ˆj Ans. (c) The radius of curvature of the path of point B can be written as rB3 B 464.27 mm Ans. xB yB yB xB Since the radius of curvature of the path of point B is a positive value, the unit normal vector uˆ nB must point toward the center of curvature. (d) The x-coordinate of the center of curvature of the path of point B can be written as y xCC xB B B 200 mm rB 189 This equation indicates that the x-coordinate of the center of curvature of the path of point B is to the right of the y-axis directly above point B. The y-coordinate of the center of curvature of the path of point B is x yCC y B B B 364.27 mm rB This result indicates that the y-coordinate of the center of curvature of the path of point B is above the x-axis. The location of the center of curvature of the path of point B is shown in the following figure. The velocity of point B can be written as VB ( xB ˆi yB ˆj) 2 7 756.9ˆi mm/s 7 756.9 mm/s0 The acceleration of point B can be written as A B ( xB ˆi yB ˆj)2 2 ( xB ˆi yB ˆj) 2 401 126ˆi 129 600ˆj mm/s2 421 543 mm/s217.91 Ans. Ans. 190 4.54 For the gear train in Prob. P3.54, the angular velocity and acceleration of input gear 2 are 2 77 rad/s ccw and 2 5 rad/s2 cw, respectively. Determine: (a) the second-order kinematic coefficients of gear 3 and rack 5; (b) the angular accelerationss of gear 3 and link 4; and (c) the acceleration of the rack. 1 REO 4 in, 2 RCO 18 in, 3 RCD 7 in, and RFA RBF 20 in. 1 2 (a) The rolling contact equation for the contact between gear 1 and gear 3 can be written as and 1 3 4 1 3 4 3 1 4 3 1 4 Since the gears are in external contact the negative sign must be used. Therefore, rearranging these equations, the first- and second-order kinematic coefficients of link 3 can be written as 11 in 3 1 11 in 3 4 3 1 4 and 3 4 4 3 7 in 3 7 in Rearranging these equations, the kinematic coefficients of link 4 can be written as 3 3 7 in 7 in 4 3 (1) 3 3 and 4 3 11 in 11 in 1 3 1 3 The rolling contact between gear 2 and gear 3 can be written as 2 3 4 and 2 3 4 3 2 4 3 2 4 Since the gears are in internal contact the positive sign must be used. Rearranging these equations, the kinematic coefficient of link 3 can be written as 2 2 11 in 18 in 3 4 3 4 (2a) 7 in 7 in 3 3 191 3 2 2 11 in 18 in 4 (2b) 7 in 7 in 3 3 Solving Eqs. (1) and (2) simultaneously gives the first- and second-order kinematic coefficients of links 3 and 4. 9 9 and 4 rad/rad 3 rad/rad 7 11 9 9 and 4 rad/rad 2 Ans. 3 rad/rad 2 7 11 The rolling contact constraint between link 2 and link 5 can be written as R5 2 2 5 3 4 There are two possible cases: (i) If the vector R5 is defined as R5 AF then the positive sign must be used, because a counterclockwise rotation of the input causes link 5 to move to the right which moves point F further from point A; in this case the first-order kinematic coefficient of link 5 is R5 18 in 1 rad/rad 0 18 in/rad (ii) If the vector R5 is defined as R5 FB then the negative sign must be used because a counterclockwise rotation of the input causes link 5 to move to the right which moves point F closer to point B; in this case the first-order kinematic coefficient of link 5 is R5 18 in 1 rad/rad 0 18 in/rad Ans. Note that both scenarios will give the same answers for the kinematic analysis of the mechanism. Also note that the second-order kinematic coefficient of link 5 can be written as R5 2 2 5 0 (b) The angular velocity of gear 3 can be written as 3 32 ( 9 / 7)( 77 rad/s) 99 rad/s The positive sign indicates that link 3 is rotating counterclockwise. The angular acceleration of gear 3 can be written as 3 32 322 (9 / 7)( 5 rad/s2 ) (9 / 7)(77 rad/s)2 7 616.6 rad/s2 The angular velocity of link 4 can be written as 4 42 ( 9 / 11)(77 rad/s) 63 rad/s The angular acceleration of link 4 can be written as 4 42 422 (9 / 11)( 5 rad/s2 ) (9 / 11)(77 rad/s)2 4 846.9 rad/s2 (c) The acceleration of link 5 can be written as 2 R5 R52 R522 18 in/rad 5 rad/s2 0 77 rad/s 90 in/s2 The negative sign indicates that link 5 is accelerating to the left. Ans. Ans. Ans. 192 4.55 For the gear train in Problem 3.55, the angular velocity and acceleration of the input arm 2, are 2 50 rad/s cw and 2 15 rad/s2 cw, respectively. Using the method of kinematic coefficients determine the angular accelerations of gears 3, 4, and 5. The rolling contact equation for gear 3 rolling on the ground link 1 can be written as 1 3 2 and 1 3 2 3 1 2 3 1 2 The correct sign on the left hand side is negative since there is external contact. Therefore, since link 2 is the input, 1 3 0 1 rad/rad 1 3 and 3 0 0 3 0 1 rad/rad Substituting the known radii for gears 1 and 3 and rearranging, gives 100 mm 0 1 rad/rad 100 mm 3 1 rad/rad and which give solutions of 100 mm 0 0 100 mm 3 0 3 2 rad/rad and 3 0 The rolling contact equation between gear 3 and gear 4 can be written as 3 4 2 and 3 4 2 4 3 2 4 3 2 The correct sign on the left hand side is positive since there is internal contact. Therefore, following a similar strategy, 100 mm 3 1 rad/rad 300 mm 4 1 rad/rad and 100 mm 3 0 300 mm 4 0 (1) 193 which give solutions of 4 1.333 rad/rad and 4 0 The rolling contact equation between gear 4 and gear 5 can be written as 4 5 1 and 4 5 1 5 4 1 5 4 1 (2) The correct sign on the left hand side is positive since there is internal contact. Therefore, following a similar strategy, 300 mm 4 0 500 mm 5 0 and 300 mm 4 0 500 mm 5 0 which give solutions of 5 0.800 rad/rad and 5 0 The angular velocities of gears 3, 4, and 5 can be written as 3 32 2 rad/rad 50 rad/s 100 rad/s (cw) (3) 4 42 1.333 rad/rad 50 rad/s 66.67 rad/s (cw) 5 52 0.8 rad/rad 50 rad/s 40 rad/s (cw) The angular accelerations of gears 3, 4, and 5 can be written as 3 32 322 2 rad/rad 15 rad/s2 0 50 rad/s 30 rad/s2 (cw) 2 Ans. 4 4 2 422 1.333 rad/rad 15 rad/s 2 0 50 rad/s 20 rad/s 2 (cw) 2 Ans. 3 32 322 1.333 rad/rad 15 rad/s2 0 50 rad/s 20 rad/s2 (cw) 2 Ans. 194 4.56 For the mechanism in the posture illustrated, link 4 is rolling without slipping on the ground at point C and the first- and second-order kinematic coefficients are 3 1.341 rad/rad, R4 3.097 in/rad, 3 2.475 rad/rad 2 , and R4 7.372 in/rad2 (where R4 is the vector from the origin to pin B which connects links 3 and 4). Determine the radius of curvature of the path of point D, and the x and y coordinates of the center of curvature of this path. If the constant input angular velocity of link 2 is ω2 9 kˆ rad/s , determine the acceleration of point D. RO2 1.00 in, RAO2 1.50 in, RBA 2.00 in, RB 2.267 in, RCB 0.50 in, and RDB 1.50 in. The vectors for point D are shown in the figure. The x and y components of the equation are xD R4 RDB cos 4 2.267 in yD RDB sin 4 1.50 in Differentiating these equations with respect to the input position 2 gives xD R4 RDB sin 44 yD RDB cos 4 4 The kinematic coefficient of link 4 is obtained from the rolling contact equation; that is, R4 4 4 1 44 A counterclockwise rotation of link 4 causes R4 to become shorter; therefore, a negative sign must be used on the left-hand side of this equation. Solving for the first-order kinematic coefficient of link 4 gives 4 R4 4 6.194 rad/rad Therefore, xD R4 RDB sin 44 12.388 in/rad yD RDB cos 44 0 and RD xD2 yD2 12.388 in/rad 195 Note that a negative sign must be used here because the input is given as negative (that is, clockwise) Taking another derivative of these equations with respect to the input 2 we find the second-order kinematic coefficients 4 R4 4 14.744 rad/rad 2 xD R4 RDB cos 4 42 RDB sin 4 4 29.488 in/rad 2 yD RDB sin 4 42 RDB cos 4 4 57.548 in/rad 2 The radius of curvature of the path of point D can be written as RD 3 Ans. D 2.667 in xD yD yD xD The negative sign indicates that the unit normal vector is pointing away from the center of curvature of the path of point D. The coordinates of the center of curvature of the path of point D can be written as xcc xD D yD RD 2.267 in Ans. ycc y D D xD RD 1.167 in The velocity of point D can be written as VD ( xD ˆi yD ˆj) 2 111.5ˆi in/s 111.5 in/s0 The acceleration of point D can be written as A D ( xD ˆi yD ˆj) 22 ( xD ˆi yD ˆj) 2 2388.5ˆi 4661.4ˆj in/s2 5237.7 in/s2 117.1 Ans. 196 4.57 For the linkage in the posture illustrated, the first- and second-order kinematic coefficients are 3 3.0 rad/rad, R4 86.6 mm/rad, 3 13.856 rad/rad2 , and R4 150 mm/rad 2 (where R4 is the vector from the ground pivot O2 to pin B). Determine the radius of curvature of the path of point C, and the x and y coordinates of the center of curvature of this path. If the input angular velocity of link 2 is a constant 2 22 rad/s ccw then determine the acceleration of point C. RAO2 43.3 mm, RBA 25 mm, and RCA 75 mm. A suitable set of vectors for analysis of the linkage are shown in the figure. The component equations for the position of point C can be written as xC R2 cos 2 RCA cos 3 86.6 mm yC R2 sin 2 RCA sin 3 0 The first-order kinematic coefficients of point C are xC R2 sin 2 RCA sin 33 150 mm/rad yC R2 cos 2 RCA cos 33 173.2 mm/rad rC xC 2 yC 2 150 mm/rad 173.2 mm/rad 229.1 mm/rad 2 2 The positive sign is used here because the motion of the input link is positive, that is, counterclockwise. The second-order kinematic coefficients of point C are xC R2 cos 2 RCA cos 332 RCA sin 33 1 125.8 mm/rad 2 yC R2 sin 2 RCA sin 332 RCA cos 33 600.0 mm/rad 2 The radius of curvature of the path of point C can be written as 197 rC 3 C xC yC yC xC 229.1 mm/rad 150 mm/rad 600 mm/rad 2 173.2 mm/rad 1 125.8 mm/rad 2 3 C 114.53 mm Ans. The negative sign indicates that the unit normal vector is pointing away from the center of curvature of the path of point C (see figure). The coordinates of the center of curvature of the path of point C can be written as xCC xC C yC rC 0 yCC yC C xC rC 75 mm The velocity of point C can be written as VC ( xC ˆi yC ˆj) 2 3 300ˆi 3 810ˆj mm/s 504.1 mm/s 130.9 The acceleration of point C can be written as AC ( xC ˆi yC ˆj) 22 ( xC ˆi yC ˆj) 2 544.89ˆi 290.40ˆj m/s2 617.44 m/s2 151.94 Ans. Ans. 198 4.58 For the mechanism in the posture illustrated, the first- and second-order kinematic coefficients are 3 3.464 rad/rad, 4 1 rad/rad, 3 5.464 rad/rad 2 , and 4 7.732 rad/rad 2 , respectively. The line AC in link 3 is parallel to the x-axis. The circular wheel, link 4, is rolling on the ground link at point E and rolling on link 3 at point B. Determine: (a) the first- and second-order kinematic coefficients of point C; (b) the unit tangent vector and the unit normal vector to the path traced by point C; (c) the radius of curvature of this path; and (d) the x and y coordinates of the center of curvature of this path. If the input angular velocity of link 2 is a constant ω2 15 kˆ rad/s then determine the acceleration of point C. RAO2 4 in, RBA 1 in, RCA 2 in, and 4 1 in. The two scalar component equations for point C can be written as xC R2 cos 2 R3 cos 3 5.464 in yC R2 sin 2 R3 sin 3 2.000 in Differentiating with respect to input 2 gives the first-order kinematic coefficients xC R2 sin 2 R3 sin 33 2.000 in/rad Ans. yC R2 cos 2 R3 cos 33 3.464 in/rad rC xC2 yC2 2.000 in/rad 3.464 in/rad 4.000 in/rad 2 2 The positive sign must be used here because the input is positive (that is, the input link 2 is rotating counterclockwise). Differentiating again with respect to 2 gives the second-order kinematic coefficients xC R2 cos 2 R3 cos 332 R3 sin 333 27.464 in/rad 2 Ans. yC R2 sin 2 R3 sin 332 R3 cos 33 8.928 in/rad 2 199 The unit tangent vector to the path at point C can be written as uˆ tC xC ˆi yC ˆj rC 0.500ˆi 0.866ˆj 1.000 120 Ans. The unit normal vector to the path at point C is uˆ Cn yC ˆi xC ˆj rC 0.866ˆi 0.500ˆj 1.000 30 Ans. The radius of curvature of the path of point C can be written as rC3 C xC yC xC yC 4.000 in/rad 3 2.000 in/rad 8.928 in/rad 2 27.464 in/rad 2 3.464 in/rad C 0.566 in Ans. The negative sign implies that the unit normal vector is pointing away from the center of curvature of the path of point C. The radius of curvature and the approximate path of point C are shown on the figure. The x and y coordinates of the center of curvature of the path of point C can be written as xC C yC rC 5.464 in 0.566 in 0.866 in/rad 1.000 in/rad 4.974 in xCC yC C xC rC 2.000 in 0.566 in 0.500 in/rad 1.000 in/rad 2.283 in yCC The center of curvature of the path of point C is shown in the figure. The acceleration of point C can be written as AC ( xC ˆi yC ˆj) 22 ( xC ˆi yC ˆj) 2 6179.4ˆi 2 008.8ˆj in/s 2 6 497.7 in/s 2161.99 Ans. 200 4.59 For the linkage in the posture iillustrated, the first- and second-order kinematic 0, and R34 50 mm/rad 2 coefficients are 3 4 0.5 rad/rad, 3 4 0, R34 (where R34 is the vector from point B fixed in link 3 to point C fixed in link 4). Determine: (a) the radius of curvature of the path of point B; and (b) the center of curvature of the path of this point. If the input angular velocity of link 2 is a constant 2 10 rad/s clockwise then determine the acceleration of point B. RAO2 100 mm, RBA 141.4 mm, RCB RO2O4 100 mm, and RCO4 100 mm. The x and y components for point B are xB R2 cos 2 R3 cos 3 0 yB R2 sin 2 R3 sin 3 100 mm Differentiating these equations with respect to the input position θ2, the first-order kinematic coefficients of point B are xB R2 sin 2 R3 sin 33 50 mm/rad yB R2 cos 2 R3 cos 33 50 mm/rad rB xB 2 yB 2 50 mm/rad 50 mm/rad 70.71 mm/rad 2 2 The negative sign must be used here because the input angular velocity is given as negative (clockwise). Differentiating these equations again with respect to the input position θ2, the secondorder kinematic coefficients of point B are xB R2 cos 2 R3 cos 332 R3 sin 33 75 mm/rad 2 yB R2 sin 2 R3 sin 332 R3 cos 33 25 mm/rad 2 The unit tangent vector for the path of point B is (50 mm/rad) ˆi (50 mm/rad) ˆj uˆ tB 70.71 mm/rad 0.7071 ˆi 0.7071 ˆj 1.000 135 201 The unit normal vector is 90 counterclockwise from the unit tangent vector; that is, x ˆi yB ˆj yB ˆi xB ˆj uˆ nB kˆ ×uˆ tB kˆ × B rB rB 0.7071 ˆi 0.7071 ˆj 1.000 45 The directions of the unit tangent and unit normal vectors to the path of point B are shown in the figure. Note that the unit tangent vector must point in the same direction as the velocity of point B and the unit normal vector must be 90o counterclockwise from the unit tangent vector. The radius of curvature of the path of point B can be written as rB 3 B xB yB yB xB ( 70.71 mm/rad)3 Ans. 70.71 mm (50 mm/rad)(25 mm/rad) (50 mm/rad)( 75 mm/rad) The negative sign indicates that the unit normal vector to the path of point B is pointing away from the center of curvature of the path of point B; see the figure. The coordinates of the center of curvature of the path of point B can be written as yB 50 mm/rad xCC xB B 0 ( 70.71 mm/rad) 50 mm 70.71 mm/rad rB Ans. xB 50 mm/rad yCC yB B 100 mm ( 70.71 mm/rad) 50 mm 70.71 mm/rad rB The coordinates of the center of curvature of the path of point B are shown in the figure. B The acceleration of point B can be written as AC ( xC ˆi yC ˆj) 22 ( xC ˆi yC ˆj) 2 7.500ˆi 2.500ˆj m/s 2 7.906 m/s 2161.57 Ans. 202 4.60 For the mechanism in the posture illustrated, the first- and second-order kinematic coefficients are 3 4.333 rad/rad, 4 0, R4 26 in/rad, 3 0, 4 0.813 rad/rad 2 , and R4 4.875 in/rad 2 (where the rotation of link 2 is the input and R 4 is the vector from point O4 to point C on link 3). The angle between the line AB in link 3 and the line O2 A is a right angle. Determine: (a) the first- and second-order kinematic coefficients of point B; (b) the unit tangent vector and the unit normal vector to the path traced by this point; (c) the radius of curvature of the path traced by this point; and (d) the x and y coordinates of the center of curvature of the path traced by this point. If the input angular velocity of link 2 is a constant ω2 15 kˆ rad/s, then determine the acceleration of point B. RAO2 26 in and RBA RCA 3 6 in. The scalar equations for the position coordinates of point B are xB R2 cos 2 R3 cos 3 22.627 in yB R2 sin 2 R3 sin 3 14.142 in Differentiating these equations with respect to the input angle θ2, the first-order kinematic coefficients of point B are xB R2 sin 2 R3 sin 3 3 36.770 in/rad Ans. yB R2 cos 2 R3 cos 3 3 0 rB xB 2 yB 2 36.770 in/rad The correct sign is positive since the input is specified as positive (that is, the input angular velocity is counterclockwise). Differentiating these equations again with respect to the input angle θ2, the second-order kinematic coefficients of point B are xB R2 cos 2 R3 cos 332 R3 sin 33 98.052 in/rad 2 Ans. yB R2 sin 2 R3 sin 3 32 R3 cos 33 61.282 in/rad 2 The unit tangent vector to the path of point B can be written as uˆ tB xB ˆi yB ˆj rB 1.000ˆi Ans. The unit normal vector to the path of point B (which is 90o counterclockwise from the 203 unit tangent vector) can be written as uˆ nB yB ˆi xB ˆj rB 1.000ˆj The unit tangent vector uˆ tB and the unit normal vector uˆ nB are shown in the figure. The radius of curvature of the path of point B can be written as rB3 B xB yB yB xB B 36.770 in/rad 3 36.770 in/rad 61.282 in/rad 2 0 98.052 in/rad 2 22.062 in Ans. Since the radius of curvature of the path of point B is a negative value the unit normal vector uˆ nB must point away from the center of curvature. This result is in complete agreement with the figure. The x-coordinate of the center of curvature of the path of point B can be written as xCC xB B yB rB 22.627 in Ans. The y-coordinate of the center of curvature of the path of point B is yCC yB B xB rB 36.204 in Ans. The location of the center of curvature of the path of point B is shown in the figure. The velocity of point B can be written as VB ( xB ˆi yB ˆj) 2 ( 36.770 in/rad ˆi 0ˆj) (15 rad/s) 551.55 ˆi in/ s 551.55 in/s180 The acceleration of point B can be written as A B ( xB ˆi yB ˆj)2 2 ( xB ˆi yB ˆj)2 ( 98.052 in/rad 2 ˆi 61.282 in/rad 2 ˆj) (15 rad/s) 2 ( 36.770 in/rad ˆi 0 ˆj) (0 rad/s2 ) A B 22 061.7ˆi 13 788.5ˆj in/s2 26 016.1 in/s2148 Ans. 204 4.61 For the linkage of Prob. 3.61 in the posture illustrated, the first and second-order kinematic coefficients are 3 4 1 rad/rad, R4 12 in/rad, 3 4 2.309 rad/rad2 , 20.785 in/rad 2 (where R34 is the vector from O4 to the point B fixed in link and R34 3). Determine the first and second-order kinematic coefficients of the coupler point C. Then determine: (a) the unit tangent vector and the unit normal vector to the path traced by point C; (b) the radius of curvature of this path; and (c) the x and y coordinates of the center of curvature of this path. If the angular velocity of input link 2 is a constant ω2 15 kˆ rad/s then determine the acceleration of point C. Fig. P3.61 RO4O2 12 in, RAO2 6 in, RCA 13 in. The vector equation for point C can be written as RC R2e j2 RCAe j3 which has horizontal and vertical components of xC R2 cos 2 RCA cos 3 5.196 in yC R2 sin 2 RCA sin 3 16.000 in Differentiating with respect to the input 2 gives xC R2 sin 2 RCA sin 33 16.000 in/rad yC R2 cos 2 RCA cos 33 5.196 in/rad Ans. rC x2 y2 16.823 in/rad and differentiating again with respect to 2 gives xC R2 cos 2 RCA cos 332 RCA sin 33 35.218 in/rad 2 yC R2 sin 2 RCA sin 332 RCA cos 33 16.00 in/rad 2 Ans. 205 The unit tangent and unit normal vectors to the path of point C can be written as uˆ Ct xC ˆi yC ˆj rC 0.951 10 ˆi 0.308 88ˆj Ans. uˆ Cn kˆ × uˆ Ct 0.308 88ˆi 0.951 10ˆj The radius of curvature of the path of point C can be written as C rC3 xC yC xC yC 10.844 in Ans. Ans. The positive sign implies that the unit normal vector is pointing towards the center of curvature of the path of point C. The x and y coordinates of the center of curvature of the path of point C can be written as xCC xC C yC rC 1.847 in yCC yC C xC rC 5.687 in The center of curvature of the path of point C is as shown in the figure. Ans. Ans. Check: Note that the instant center I13 must lie on the unit normal vector uˆ Cn . From Kennedy’s theorem, the instant center I13 can be shown to be coincident with the instant center I12 which is coincident with the ground pivot O2. Also note that the instant center I24 lies at infinity. Therefore, 4 = 2. The velocity of point C can be written as VC = (xC iˆ yC ˆj) 2 240ˆi 77.942ˆj in/s 252.339 in/s162.01 Since 2 is constant, the acceleration of point C can be written as AC = (xC ˆi yC ˆj) 22 7 925.85ˆi 3 600ˆj in/s2 8 705.12 in/s 2 155.57 Ans. 206 4.62 For the mechanism in the posture illustrated, the first- and second-order kinematic coefficients are 3 2.165 rad/rad, 4 7.143 rad/rad, 3 9.369 rad/rad 2 , and 4 26.784 rad/rad 2 . Determine: (a) the first- and second-order kinematic coefficients for point C; (b) the radius of curvature of the path of this point; and (c) the x and y coordinates of the center of curvature of this path. If the input angular velocity of link 2 is a constant 2 50 rad/s counterclockwise, then determine the acceleration of point C. RAO2 500 mm, RBA 400 mm, RCA 346.4 mm, and 4 140 mm. The x and y components of point C are xC R2 cos 2 R33 cos 33 596.41 mm yC R2 sin 2 R33 sin 33 433.01 mm Differentiating these equations with respect to the input position θ2, the first-order kinematic coefficients of point C are xC R2 sin 2 R33 sin 333 433.01 mm/rad Ans. yC R2 cos 2 R33 cos 333 999.98 mm/rad rC xC2 yC2 1 089.71 mm/rad The positive sign must be used here because the input angular velocity is counterclockwise. Differentiating again with respect to the input position θ2, the second-order kinematic coefficients of point C are xC R2 cos 2 R33 cos 3332 R33 sin 333 1 873.7 mm/rad 2 Ans. yC R2 sin 2 R33 sin 3332 R33 cos 333 2 812.5 mm/rad 2 The unit tangent vector for point C can be written as uˆ Ct xC ˆi yC ˆj rC 0.3974 ˆi 0.9177 ˆj 1.000 113.4 The unit normal vector can be written as uˆ Cn yC ˆi xC ˆj rC 0.9177 ˆi 0.3974 ˆj 1.0000 23.4 The radius of curvature of the path of point C can be written as 207 rC 3 Ans. 1 973.1 mm 1.973 m xC yC yC xC The positive sign indicates that the unit normal vector to the path of point C is pointing toward the center of curvature of the path of point C, The coordinates of the center of curvature of the path of point C can be written as y xcc xC C C rC Ans. 999.98 mm/rad 596.41 mm (1 973.1 mm) 1 214.2 mm 1 089.7 mm/rad C x y yy yC C C rC Ans. 433.01 mm/rad 433.01 mm (1 973.1 mm) 351.0 mm 1 089.7 mm/rad The coordinates of the center of curvature of the path of point C are as shown in the figure. The velocity of point C can be written as VC ( xC ˆi yC ˆj) 2 ( 433.01 mm/rad ˆi 999.98 mm/rad ˆj )(50 rad / s) VC 21 651 ˆi 49 999 ˆj mm / s 54485 mm/s-113.4 The acceleration of point C can be written as A C ( xC ˆi yC ˆj) 22 ( xC ˆi yC ˆj) 2 (1 873.7 mm/rad 2 ˆi 2 812.5 mm/rad 2 ˆj) (50 rad/s) 2 ( 3 678.9 mm/rad ˆi 999.98 mm/rad ˆj) (0) AC 4 684 250 ˆi 7 031 250 ˆj mm/s2 8 448 708 mm/ s2 56.3 Ans. 208 Page intentionally blank 209 Chapter 5 Multi-Degree-of-Freedom Mechanisms 5.1 The slotted links 2 and 3 are driven independently at constant speeds of 2 30 rad/s cw and 3 20 rad/s cw, respectively. Find the absolute velocity and acceleration of the center of the pin P4 carried in the two slots. xB = 100 mm, and yB = 25 mm. Identifying the pin as separate body 4 and, noting the two paths it travels on bodies 2 and 3, we write VP2 2 RP2 A 30 rad/s 0.054 9 m 1.647 m/s VP3 3 RP3B 20 rad/s 0.102 6 m 2.052 m/s VP4 VP2 VP4 /2 VP3 VP4 /3 Construct the velocity polygon VP4 2.355 m/s15.6 A P2 AO2 AnP O A Pt O ; 2 2 n P2O2 A Ans. A P3 AO3 AnP O A Pt O 2 2 3 3 3 3 RP2O2 30.0 rad/s 0.054 9 m 49.410 m/s . 2 2 2 2 APn3O3 32 RP3O3 20.0 rad/s 0.102 6 m 41.039 m/s2 2 A P4 A P2 AcP4 P2 AnP4 / 2 AtP4 / 2 A P3 AcP4 P3 AnP4 / 3 AtP4 / 3 210 AcP4 P2 22 × VP4 /2 2 30.0 rad/s 1.683 m/s 100.98 m/s2 30.0 AcP4 P3 23 × VP4 /3 2 20.0 rad/s 1.155 m/s 46.22 m/s2225.0 n P4 / 2 A VP24 / 2 P / 2 4 1.683 m/s 0 ; 2 n P4 /3 A VP24 /3 P /3 4 1.155 m/s 0 2 Construct the acceleration polygon. A P4 125.73 m/s2 66.6 Ans. For comparison, let us now solve the same problem by use of kinematic coefficients. The loop-closure constraint equations can be written as r2 cos 2 r3 cos 3 xB 0 r2 sin 2 r3 sin 3 yB 0 Recognizing that 2 and 3 are the two independent degrees of freedom, and that r2 and r3 are dependent position unknowns. Since these appear linearly (which is not true in other problems), the loop-closure equations can be written in matrix form as follows: cos 2 cos 3 r2 xB sin sin 3 r3 yB 2 For the given position 2 60 and 3 135 , and the dimensions are xB 100 mm and yB 25 mm. The determinant of this set is sin 3 2 0.966 , and the solutions for the two unknown position values are r2 54.90 mm and r3 102.60 mm . position coordinates of the center of the pin are xP r2 cos 2 xB r3 cos 3 27.452 mm The yP r2 sin 2 yB r3 sin 3 47.548 mm Taking the derivatives of the loop-closure equations with respect to both 2 and 3 , in turn, we find the following two sets of equations for the first-order kinematic coefficients. r3 sin 3 cos 2 cos 3 r22 r23 r2 sin 2 sin sin 3 r32 r33 r2 cos 2 r3 cos 3 2 and the solutions for these are r22 r23 1 r2 cos 3 2 r r r2 32 33 r3 cos 3 2 At the current position, the numeric values of the first-order kinematic coefficients are r22 r23 0.014 711 m/rad 0.106 218 m/rad r r 0.056 841 m/rad 0.027 491 m/rad 32 33 r3 Using these, the first-order kinematic coefficients for the center of the pin are xP 2 r22 cos 2 r2 sin 2 r32 cos 3 0.040 192 m/rad yP 2 r22 sin 2 r2 cos 2 r32 sin 3 0.040 192 m/rad xP 3 r23 cos 2 r33 cos 3 r3 sin 3 0.053 109 m/rad yP 3 r23 sin 2 r33 sin 3 r3 cos 3 0.091 987 m/rad 211 With the given independent input velocities of 2 30 rad/s cw and 3 20 rad/s cw, the velocity of the pin P4 is xP xP 22 xP 33 2.268 m/s yP yP 22 yP 33 0.634 m/s V x ˆi y ˆj 2.268ˆi 0.634ˆj m/s 2.355 m/s15.62 P P P Ans. Taking the second derivatives of the loop-closure equations with respect to both 2 and 3 , in turn, we find the following three sets of equations for the second-order kinematic coefficients: r223 r233 cos 2 cos 3 r222 sin r323 r333 sin 3 r322 2 r23 sin 2 r32 sin 3 2r33 sin 3 r3 cos 3 2r sin 2 r2 cos 2 22 2r22 cos 2 r2 sin 2 r23 cos 2 r32 cos 3 2r33 cos 3 r3 sin 3 and the solutions for these are r223 r233 1 2r22 cos 3 2 r2 sin 3 2 r23 cos 3 2 r32 2r33 r222 r r r 2r22 r23 r32 cos 3 2 2r33 cos 3 2 r3 sin 3 2 322 323 333 At the current position, the numeric values of the second-order kinematic coefficients are r223 r233 0.062 788 m/rad 2 0.087 307 m/rad 2 0.056 922 m/rad 2 r222 r r r 2 2 2 322 323 333 0.030 461 m/rad 0.125 195 m/rad 0.117 331 m/rad The second-order kinematic coefficients for the center of the pin are cos 2 2r22 sin 2 r2 cos 2 r322 cos 3 0.021538 m/rad 2 xP 22 r222 sin 2 2r22 cos 2 r2 sin 2 r322 sin 3 0.021538 m/rad 2 yP 22 r222 cos 2 r23 sin 2 r323 cos 3 r32 sin 3 0.048 334 m/rad 2 xP 23 r223 sin 2 r23 cos 2 r323 sin 3 r32 cos 3 0.128 719 m/rad 2 yP 23 r223 cos 2 r333 cos 3 2r33 sin 3 r3 cos 3 0.028 461 m/rad 2 xP33 r233 sin 2 r333 sin 3 2r33 cos 3 r3 sin 3 0.049 296 m/rad 2 yP33 r233 With the given independent input velocities and accelerations of 2 30 rad/s cw, 3 20 rad/s cw, and 2 3 0 , the acceleration of the pin P4 is xP xP 2 2 xP 33 xP2222 2 xP2323 xP3332 50.00 m/s 2 yP yP 2 2 yP 3 3 yP2222 2 yP 2323 yP3332 115.36 m/s A x ˆi y ˆj 50.00ˆi 115.36ˆj m/s2 125.73 m/s2 66.6 Ans. It should be noted that the exact match between the graphic and the analytic solutions achieved for this problem is not at all typical, nor can such matches be expected. Graphic results are usually far less accurate than the analytic. The reason for the agreement achieved here is that a very precise CAD system was used for the graphic constructions. P P P 212 5.2 For the five-bar linkage in the posture illustrated, the angular velocity of link 2 is 15 rad/s cw and the angular velocity of link 5 is 15 rad/s cw. Determine the angular velocity of link 3 and the apparent velocity VB4 /5 . RO2O5 200 mm23.1 , RAO2 300 mm , and RBA 200 mm Let us define r1 RO2O5 200 mm, 1 23.1, r2 RAO2 300 mm, r3 RBA 200 mm, and r4 RBO5 . Then the loop-closure equation can be written as r11 r22 r33 r45 0 with horizontal and vertical components of r1 cos 1 r2 cos 2 r3 cos 3 r4 cos 5 0 r1 sin 1 r2 sin 2 r3 sin 3 r4 sin 5 0 Solution of these position equations give two unknowns, r4 300 mm and 3 203.1 . Derivatives of the loop-closure equations with respect to each of the independent degrees of freedom, 2 and 5 , give the first-order kinematic coefficients r3 sin 3 cos 5 32 35 r2 sin 2 r4 sin 5 r cos r r r cos sin r4 cos 5 3 5 42 45 2 3 2 The determinant of the Jacobian is r3 cos 3 5 and this goes to zero whenever 3 5 2k 1 2 ; that is, whenever link 3 is perpendicular to link 5. At the current position, 159.94 mm. The solutions for the first-order kinematic coefficients are r4 32 35 1 r2 cos 5 2 r r r r sin 42 45 2 3 3 2 r3r4 sin 3 5 At the current posture, with the given data, the values for the first-order kinematic coefficients are 32 35 1.875 74 rad/rad 1.875 74 rad/rad r r 0.225 25 m/rad 0.225 25 m/rad 42 45 Therefore, with 2 5 15 rad/s, we have 3 32 2 35 5 0 and VB4 /5 r42 2 r45 5 0 Ans. 213 5.3 For the five-bar linkage in the posture illustrated in Figure P5.2, the angular velocity of link 2 is 2 25 rad/s ccw and the apparent velocity VB4 /5 is 5 m/s upward along link 5. Determine the angular velocities of links 3 and 5. Here we can continue the solution of Prob. 5.2. However, the problem is now expressed in terms of two different input variables, 2 and r4 , as independent degrees of freedom. Therefore, we can use the same vectors and the same loop-closure equations. However, we must now take derivatives with respect to 2 and r4 to find new first-order kinematic coefficients. The result, in matrix form, is r3 sin 3 r4 sin 5 32 34 r2 sin 2 cos 5 r cos r4 cos 5 52 54 r2 cos 2 sin 5 3 3 The determinant of the Jacobian is now r3r4 sin 3 5 , which goes to zero whenever link 3 is aligned with link 5. The solutions for the first-order kinematic coefficients are r4 0 8.327 50 rad/m 32 34 1 r2 r4 sin 5 2 r r sin 52 54 2 3 3 2 r3 cos 3 5 1.000 00 rad/rad 4.439 58 rad/m With the given input velocities, 2 25 rad/s and r4 5 m/s , the requested velocities are 3 32 2 34 r4 41.64 rad/s (cw) and 5 52 2 54 r4 47.20 rad/s ccw Ans. 214 5.4 For Problem 5.2, assuming that the two given input velocities are constant, determine the angular acceleration of link 3 at the instant indicated. Starting with the equations of Prob. 5.2 for the first-order kinematic coefficients, r3 sin 3 cos 5 32 35 r2 sin 2 r4 sin 5 r cos sin 5 r42 r45 r2 cos 2 r4 cos 5 3 3 we can take derivatives with respect to each independent variable to find equations for the second-order kinematic derivatives 325 355 cos 5 322 sin 5 r422 r425 r455 r3 cos 3322 r2 cos 2 r3 cos 332 35 sin 5 r42 r3 cos 3352 2sin 5 r45 r4 cos 5 2 2 r3 sin 332 r2 sin 2 r3 sin 332 35 cos 5 r42 r3 sin 335 2 cos 5 r45 r4 sin 5 With satisfaction, we notice that the Jacobian is identical with that of Prob. 5.2. The solution to these equations gives r3 sin 3 r cos 3 3 325 355 322 r r r 422 425 455 2 r3 sin 3 5 32 35 r42 r3 sin 3 5 352 2r45 1 r3 sin 3 5 32 r2 sin 5 2 2 2 2 2 2 r3 32 r2 r3 cos 3 2 r3 cos 3 5 32 35 r3 sin 3 5 r42 r3 35 2r3 sin 3 5 r45 r3 r4 cos 3 5 Substituting the numeric data, including results of Prob. 5.2, we get 325 355 2.641 69 rad/rad 2 4.050 06 rad/rad 2 5.45843 rad/rad 2 322 r 2 r r 0.534 56 m/rad 2 1.518 19 m/rad 2 422 425 455 0.579 95 m/rad Therefore, given that 2 5 15 rad/s (cw) and 2 5 0, the angular acceleration of link 3 is 22 2325 25 355 52 0 Ans. 3 32 2 35 5 322 215 5.5 Link 2 rotates at a constant angular velocity of 10 rad/s ccw while the sliding block 3 slides toward point A on link 2 at the constant rate of 5 in/s. Find the absolute velocity and absolute acceleration of point P of block 3. RAO2 3.0 in, RBA 6.0 in, and RPA 4.0 in With the dimensions given, O2AP is a 3-4-5 right triangle and R PO2 5.0ˆj in . For velocity, we write VP3 VP2 VP3 /2 VP2 VO2 ω 2 R P2O2 10kˆ rad/s 5ˆj in 50ˆi in/s Also, we are given VP3 /2 5 in/s . From these we construct the velocity polygon shown in the figure, and from this we measure VP3 47.17 in/s 175.13 Ans. For acceleration, we write A P3 A P2 A cP3P2 A nP3 /2 A tP3 /2 A P2 AO2 A nP2O2 A Pt2O2 2 APn2O2 10 rad/s 5ˆj in 500ˆj in/s 2 APc3 P2 22VP3 /2 2 10 rad/s 5 in/s 100 in/s 2 APn3 /2 VP23 /2 VP23 /2 0 APt 3 /2 0 From these we construct the acceleration polygon shown in the figure, and we measure A P3 447.21 in/s2 79.70 Ans. 216 5.6 For Problem 5.5, determine the value of the sliding velocity VP3 /2 that minimizes the absolute velocity of point P of block 3. In addition, find the value of VP3 /2 that minimizes the absolute acceleration of point P of block 3. By careful inspection of the velocity polygon of Prob. 5.5 we can see that the absolute velocity VP3 is minimized when it becomes perpendicular to VP3 /2 . Reconstructing the velocity polygon in this condition, as illustrated in the figure, we find VP3 40.00 in/s 143.13 and VP3 /2 30.00 in/s 53.13 Ans. Similarly, the absolute acceleration of P3 is minimized when it becomes perpendicular to A cP3 P2 . Reconstructing the acceleration polygon in this condition, as illustrated in the figure, we find A P3 400.00 in/s2 53.13 and AcP3P2 300.00 in/s2 143.13 . Then, from this, we can calculate APc3 P2 300.00 in/s2 15.00 in/s Ans. 22 2 10.00 rad/s Note how visualization of the inherent geometry has dramatically simplified this problem, compared to a totally mathematical approach. Note also that VP3 /2 must increase in both VP3 /2 cases. 217 5.7 The left two two-link planar robot is attempting to transfer a small object labeled P to the similar right robot. At the posture indicated, 2 45 and 3/2 15 . (Note that 3/2 3 2 is given because that is the angle controlled by the motor in joint A.) Determine 4 and 5/4 to allow the second robot to take over possession of the object P. RO4O2 1 m, RAO2 RBO4 0.3 m, and RPA RPB 0.4 m . The loop-closure constraint equations at this instant allow us to write 1.0 0.3cos 4 0.4cos 5 0.4cos 30 0.3cos 45 0 0.3sin 4 0.4sin 5 0.4sin 30 0.3sin 45 0 These can be rearranged to read cos 5 0.750cos 4 1.10364 sin 5 0.750sin 4 1.03033 Now, by squaring and adding, we eliminate the variable 5. 1.0 0.5625 1.65547cos 4 1.54550sin 4 2.27960 or 1.65547cos 4 1.54550sin 4 1.84210 0 Next, by defining Z tan 4 2 , and by use of the standard identities, this becomes 1.65547 1 Z 2 1.54550 2Z 1.84210 1 Z 2 0 or 0.18663Z 2 3.09100Z 3.49757 0 The roots of this equation give Z 15.34054 and Z 1.22164 and from the definition of Z these give two values of 4 4 172.54 and 4 101.39 Now, returning these to the above equations, we can solve for values of 5 5 111.10 and 5 162.84 Of these, the second value of each pair fits our figure. Therefore, 4 101.39 and 5/4 61.45 Ans. 218 5.8 For the transfer of the object described in Problem 5.7 it is necessary that the velocities of point P of the two robots match. If the two input velocities of the first robot are 2 10 rad/s cw and 3/2 15 rad/s ccw, what angular velocities must be used for 4 and 5/4 ? First we find 3 2 3/2 10 rad/s (cw) 15 rad/s (ccw) 5 rad/s (ccw) Then, the velocity of point P is given by VP VO2 VAO2 VPA VO4 VBO4 VPB VAO2 2 RAO2 10 rad/s 0.3 m 3.0 m/s VPA 3 RPA 5 rad/s 0.4 m 2.0 m/s From these data and equations, we can construct the velocity polygon shown in the figure. This allows us to find data for the following calculations: 4 VBO4 5 VPB 0.687 m/s 1.72 rad/s ccw RPB 0.4 m RBO4 1.351 m/s 4.50 rad/s cw 0.3 m 5/4 5 4 1.72 rad/s 4.50 rad/s 6.22 rad/s (ccw) Ans. Ans. 219 If an analytical solution is preferred, we start with the robot on the left, where we find 3 2 3/2 10 rad/s (cw) 15 rad/s (ccw) 5 rad/s (ccw) V ω × R 5.0kˆ rad/s × 0.4cos 30ˆi 0.4sin 30ˆj m 1.000 00ˆi 1.732 05ˆj m/s VA ω2 × R AO2 10.0kˆ rad/s × 0.3cos 45ˆi 0.3sin 45ˆj m 2.121 32ˆi 2.121 32ˆj m/s PA 3 PA VP VA VPA 1.121 32ˆi 0.389 27ˆj m/s Similarly, for the robot on the right, we have kˆ rad/s × 0.4 cos162.84ˆi 0.4 sin162.84ˆj m VB ω 4 × R BO4 4kˆ rad/s × 0.3cos101.39ˆi 0.3sin101.39ˆj m VPB ω5 × R PB 5 VP VB VPB 0.294 09i 0.059 25 j m 4 0.118 02i 0.382 18 j m 5 Next, by setting the two equations for VP equal, and then separating the î and ĵ components, we obtain a set of two equations for 4 and 5 0.294 09 m 0.118 02 m 4 1.121 32 m/s 0.059 25 m 0.382 18 m 0.389 27 m/s 5 The solutions to these equations give 4 4.502 rad/s (cw) 1.716 rad/s (ccw) 5 5/4 5 4 1.716 rad/s 4.502 rad/s 6.218 rad/s (ccw) Ans. Ans We see that these results agree precisely with those obtained above by the graphical approach. It must be pointed out that this is not usual for graphic solutions, but is the result of the high-precision CAD system used here. As yet a third approach to the solution of this problem, we can find the instant centers of velocity. In doing this we follow exactly the approach shown in Example 5.5 in the text. Since we are given velocities for 2 and 3 , the location of instant center I13 is defined by 2 RI23I13 10.0 rad/s 2.0 or RI23 I13 2.0 RI23 I12 3 RI23I12 5.0 rad/s Therefore I13 takes the position shown in the figure below. When the other instant centers are found through the Aronhold-Kennedy theorem, this results in the instant centers shown for I 24 , I 34 and for I 25 , I 35 . Once the remaining instant centers are found, we may find the information requested in the problem. We find R 0.818 84 m 4 I24 I12 2 Ans. 10 rad/s 4.502 rad/s (cw) RI24 I14 1.818 84 m 5 RI25 I12 RI25 I15 2 0.193 87 m 10 rad/s 1.716 rad/s (ccw) 1.129 51 m 220 5/4 5 4 1.716 rad/s 4.502 rad/s 6.218 rad/s (ccw) Ans. Again, the very high degree of agreement is a consequence of the precision of the CAD system used in finding the distances between instant centers. 221 5.9 For the transfer of the object described in Problem 5.7 it is necessary that the velocities of point P of the two robots match. If the two input velocities of the first robot are 2 10 rad/s cw and 3/2 10 rad/s ccw, what angular velocities must be used for 4 and 5/4 ? First we find 3 2 3/2 10 rad/s (cw) 10 rad/s (ccw) 0 Note that this implies that link 3 is in translation relative to the ground. Then, the velocity of point P is given by VP VO2 VAO2 VPA VO4 VBO4 VPB VAO2 2 RAO2 10 rad/s 0.3 m 3.0 m/s VPA 3 RPA 0 rad/s 0.4 m 0 From these data and equations, we can construct the velocity polygon shown in the figure. This allows us to find data for the following calculations: 4 VBO4 5 VPB 2.845 m/s 7.11 rad/s ccw RPB 0.4 m RBO4 3.020 m/s 10.07 rad/s cw 0.3 m 5/4 5 4 7.11 rad/s 10.07 rad/s 17.18 rad/s (ccw) Ans. Ans. 222 If an analytical solution is preferred, we start with the robot on the left, where we find 3 2 3/2 10 rad/s (cw) 10 rad/s (ccw) 0 V ω × R 0kˆ × 0.4cos 30ˆi 0.4sin 30ˆj m 0ˆi 0ˆj VA ω2 × R AO2 10.0kˆ rad/s × 0.3cos 45ˆi 0.3sin 45ˆj m 2.121 32ˆi 2.121 32ˆj m/s PA 3 PA VP VA VPA 2.121 32ˆi 2.121 32ˆj m/s Similarly, for the robot on the right, we have kˆ rad/s × 0.4 cos162.84ˆi 0.4 sin162.84ˆj m VB ω 4 × R BO4 4kˆ rad/s × 0.3cos101.39ˆi 0.3sin101.39ˆj m VPB ω5 × R PB 5 VP VB VPB 0.294 09i 0.059 25 j m 4 0.118 02i 0.382 18 j m 5 Next, by setting the two equations for VP equal to each other, and then separating the î and ĵ components, we obtain a set of two equations for 4 and 5 0.294 09 m 0.118 02 m 4 2.121 32 m/s 0.059 25 m 0.382 18 m 2.121 32 m/s 5 The solutions to these equations give 4 10.067 rad/s (cw) 7.111 rad/s (ccw) 5 5/4 5 4 7.111 rad/s 10.067 rad/s 17.178 rad/s (ccw) Ans. Ans We see that these results agree precisely with those obtained above by the graphic approach. It must be pointed out that this is not usual for graphic solutions, but is the result of the high-precision CAD system used here. As yet a third approach to the solution of this problem, we can find the instant centers of velocity. In doing this we follow exactly the approach shown in Example 5.5 in the text. Since we are given velocities for 2 and 3 , the location of instant center I13 is defined by 2 RI23I13 10.0 rad/s or RI23 I13 3 RI23I12 0.0 rad/s Therefore, I13 goes to infinity in the direction shown in the figure below. This indicates that link 3 is in translation with respect to the ground, which we could see when we found that 3 0 . When the other instant centers are found through the Aronhold-Kennedy theorem, this results in the instant centers shown for I 24 , I 34 and for I 25 , I 35 . However, we find that the lines toward instant center I 24 are essentially parallel, and that instant center I 24 appears to also be at infinity. This implies that link 4 is in translation with respect to link 2, which means that 4 2 10 rad/s (cw) . 223 Once the remaining instant centers are found, we may find the information requested in the problem. We find R Ans. 4 I24 I12 2 10.000 rad/s (cw) RI24 I14 5 RI25 I12 RI25 I15 2 0.462 59 m 10 rad/s 7.112 rad/s (ccw) 0.650 43 m 5/4 5 4 7.112 rad/s 10.000 rad/s 17.112 rad/s (ccw) Ans. Note that the precision is not perfect this time, in spite of the use of a high-precision CAD system. However, this probably stems from the possibility that the apparent parallelism and intersections at infinity were likely not perfect. Still, the precision is amazing for a graphic solution. 224 5.10 For the transfer of the object described in Problem 5.7 it is necessary that the velocities of point P of the two robots match. If the two input velocities of the first robot are 2 10 rad/s cw and 3/2 0, what angular velocities must be used for 4 and 5/4 ? First we find 3 2 3/2 10 rad/s (cw) 0 rad/s 10 rad/s (cw) Notice that this implies that link 3 and link 2 rotate together as a single unit. Then, the velocity of point P is given by VP VO2 VAO2 VPA VO4 VBO4 VPB VAO2 2 RAO2 10 rad/s 0.3 m 3.0 m/s VPA 3 RPA 10 rad/s 0.4 m 4.0 m/s From these data and equations, we can construct the velocity polygon shown in the figure. This allows us to find data for the following calculations: 4 VBO4 RBO4 6.360 m/s 21.20 rad/s cw 0.3 m Ans. 225 5 VPB 7.161 m/s 17.90 rad/s ccw RPB 0.4 m 5/4 5 4 17.90 rad/s 21.20 rad/s 39.10 rad/s (ccw) Ans. If an analytical solution is preferred, we start with the robot on the left, where we find V ω × R 10.0kˆ rad/s × 0.3cos 45ˆi 0.3sin 45ˆj m 2.121 32ˆi 2.121 32ˆj m/s V ω × R 10.0kˆ rad/s × 0.4cos 30ˆi 0.4sin 30ˆj m 2.000 00ˆi 3.464 10ˆj m/s A PA 2 AO2 3 PA VP VA VPA 4.121 32ˆi 5.585 42ˆj m/s Similarly, for the robot on the right, we have kˆ rad/s × 0.4 cos162.84ˆi 0.4 sin162.84ˆj m VB ω 4 × R BO4 4kˆ rad/s × 0.3cos101.39ˆi 0.3sin101.39ˆj m VPB ω5 × R PB 5 VP VB VPB 0.294 09i 0.059 25 j m 4 0.118 02i 0.382 18 j m 5 Next, by setting the two equations for VP equal to each other, and then separating the î and ĵ components, we obtain a set of two equations for 4 and 5 0.294 09 m 0.118 02 m 4 4.121 32 m/s 0.059 25 m 0.382 18 m 5.585 42 m/s 5 The solutions to these equations give 4 21.198 rad/s (cw) 17.901 rad/s (ccw) 5 5/4 5 4 17.901 rad/s 21.198 rad/s 39.099 rad/s (ccw) Ans. Ans We see that these results agree precisely with those obtained above by the graphic approach. It must be pointed out that this is not usual for graphic solutions, but is the result of the high-precision CAD system used here. As yet a third approach to the solution of this problem, we can find the instant centers of velocity. In doing this we follow exactly the approach shown in Example 5.5. However, since we have equal velocities for 2 and 3 , the location of instant center I13 is defined by 2 RI23I13 10.0 rad/s 1.0 3 RI23I12 10.0 rad/s and therefore I13 becomes coincident with I12 as shown in the figure below. When the other instant centers are found through the Kennedy-Aronhold theorem, this also results in coincident instant centers for I 24 , I 34 and for I 25 , I 35 as shown in the figure. Under these input velocity conditions, links 2 and 3 act as a single solid unit. 226 Once the remaining instant centers are found, however, we may still find the information requested in the problem. We find R 1.892 86 m Ans. 4 I24 I12 2 10 rad/s 21.20 rad/s (cw) RI24 I14 0.892 86 m 5 RI25 I12 RI25 I15 2 0.694 13 m 10 rad/s 17.90 rad/s (ccw) 0.387 73 m 5/4 5 4 17.90 rad/s 21.20 rad/s 39.10 rad/s (ccw) Ans. Again, the perfect agreement results from the precision of the CAD system used in finding the distances between instant centers. 227 5.11 To successfully transfer an object between two robots, as described in Problems 5.7 and 5.8, it is helpful if the accelerations are also matched at point P. Assuming that the two input accelerations are 2 3 0 at this instant for the robot on the left, what angular accelerations must be given to the two input joints of the robot on the right to achieve this? Starting after the solutions of Prob. 5.8 (the velocity analysis) is completed, the condition for the acceleration of point P is written as t t t t A P A O2 A nAO2 A AO A nPA A PA A O4 A nBO4 A BO A nPB A PB 2 4 n AO2 A 2 VAO 2 RAO2 3.0 m/s 30.0 m/s 2 2 0.3 m 2.0 m/s 10.0 m/s 2 V2 A PA RPA 0.4 m 2 n PA n BO4 A 2 VBO 4 RBO4 1.351 m/s 6.084 m/s 2 2 0.3 m 0.687 m/s 1.180 m/s 2 V2 A PB RPB 0.4 m 2 n PB Note that a difficulty arises in the graphic solution of the above acceleration equation in that the two unknowns do not arise consecutively in the equation. Nevertheless, recalling that vector addition is commutative (independent of order), we can proceed with the vectors appearing out of order, as is shown in the dotted lines in the figure above. Once the solution with the dotted lines is completed, we have obtained the correct magnitudes and directions of the two unknown tangential components. However, we do not have a 228 valid acceleration polygon unless we now arrange the components in their correct order, according to the original acceleration equation, as is shown in the solid lines in the acceleration polygon. If this is not done, the acceleration image point B cannot be labeled, and the absolute acceleration of B and acceleration images of links 4 and 5 cannot be correctly shown. Whether or not the vectors are arranged in their correct order, however, we can proceed with the solution for the two unknown angular accelerations as follows: t ABO 4 27.583 m/s2 4 91.944 rad/s 2 ccw RBO4 0.3 m Ans. t APB 15.127 m/s2 37.818 rad/s 2 ccw RPB 0.4 m Ans. 5 229 5.12 The circular cam is driven by link 2 at a constant angular velocity 2 15 rad/s ccw. Link 3 is rotating at a constant angular velocity 3 5 rad/s cw, causing slipping at point C. Determine: (a) the first and second-order kinematic coefficients of the mechanism; (b) the angular velocity and acceleration of link 4; and (c) the velocity of slipping at point C. RKO2 RO4 K 3 in, RBO2 1.25 in, RCB 2 2 in, RCD 3 0.5 in, and RDO4 3.5 in. The loop-closure equation can be written as RBO2 e j2 RDBe j23 RDO4 e j4 jRO4K RKO2 0 which gives the two equivalent scalar equations RBO2 cos 2 RDB cos 23 RDO4 cos4 RKO2 0 RBO2 sin 2 RDB sin 23 RDO4 sin 4 RO4 K 0 and these can be rearranged to read RDB cos 23 RDO4 cos 4 RBO2 cos 2 RKO2 RDB sin 23 RDO4 sin 4 RBO2 sin 2 RO4 K At the current posture, with the given dimensions, these become (1) 230 2.5 in cos23 3.5 in cos4 3.884 in 2.5 in sin 23 3.5 in sin 4 2.116 in and these have the solution 23 80.757 and 4 174.239 . (a) Taking the derivative of Eqs. (1) with respect to input 2 gives RDO4 sin 442 RBO2 sin 2 RDB sin 23232 RDO4 cos 442 RBO2 cos 2 RDB cos 23232 and, in matrix form, this becomes RBO2 sin 2 RDB sin 23 RDO4 sin 4 232 R cos RDO4 cos 4 42 RBO2 cos 2 23 DB The determinant of the Jacobian is RDB RDO4 sin 23 4 8.734 in 2 (2) and, by Cramer’s rule, the solution for the first-order kinematic coefficients are 0.317 rad/rad and 42 0.290 rad/rad . Ans. 232 Recognizing that RDB 2 3 2.5 in is a constant, we see that nothing in Eqs. (1) is a function of the rotation of link 3. Therefore, the derivative of Eqs. (1) with respect to 3 gives 0 RDB sin 23 RDO4 sin 4 233 (3) R cos RDO4 cos 4 43 0 23 DB with the solution 0 and 43 0. 233 Taking the derivatives of Eqs. (2) with respect to 2 gives 2 RDO4 cos442 2 RBO2 cos 2 RDB cos 23232 RDB sin 23 RDO4 sin 4 2322 R cos RDO4 cos 4 422 2 RDO4 sin 442 2 RBO2 sin 2 RDB sin 23232 23 DB from which, the second-order kinematic coefficients are 3.527 rad/rad 2 and 422 0.090 rad/rad 2 . 2322 Ans. Ans. Taking the derivatives of Eqs. (2) with respect to 3 gives 0 RDB sin 23 RDO4 sin 4 2323 R cos 0 R cos DB 23 DO 4 4 423 from which, the second-order kinematic coefficients are 0 and 423 0 . 2323 Ans. Finally, taking the derivatives of Eqs. (3) with respect to 3 gives 0 RDB sin 23 RDO4 sin 4 2333 R cos RDO4 cos 4 433 0 23 DB from which, the second-order kinematic coefficients are 0 and 433 0 . 2333 Ans. 231 (b) The angular velocity of link 4 is 4 42 2 43 3 0.290 rad/rad 15 rad/s 0 5 rad/s 4.35 rad/s ccw Ans. The angular acceleration of link 4 is 22 2 423 23 433 32 42 2 43 3 4 422 0.090 rad/rad 2 15 rad/s 0 0 0 0 2 Ans. 20.25 rad/s2 (cw) (c) The positions of point C of link 2 and point C of link 3 are given by RC2 RBO2 e j2 2e j23 RBO2 cos 2 2 cos 23 ˆi RBO2 sin 2 2 sin 23 ˆj 0.563 in ˆi 2.858 in ˆj 2.913 in101.14 RC3 RKO2 jRO4 K RDO4 e j4 3e j23 However, remembering how each segment rotates, the velocities of these two point are VC2 j 2 RC2 j2 RC2 15 rad/s 0.563 in ˆj 2.858 in ˆi 42.869 in/s ˆi 8.440 in/s ˆj 43.692 in/s 168.86 VC3 j4 RDO4 e j4 j3 3e j23 5.00 rad/s 0.50 in cos80.76ˆj sin 80.76i 4.35 rad/s 3.50 in cos174.24ˆj sin174.24ˆi 3.996 in/s ˆi 14.747 in/s ˆj 15.278 in/s 105.16 The slipping velocity at point C is VC3 /2 VC3 VC2 38.873 in/s ˆi 6.307 in/s ˆj 39.381 in/s 9.216 Ans. 232 5.13 The tracing point C of the pantograph linkage is required to follow a prescribed curve, that is, the two independent input variables are xC and yC. Then point P, which carries a pen, traces a similar curve, that is, the outputs of the linkage are the xP and yP components of the motion of the pen. Determine the first-order kinematic coefficients of point P. RAO2 RCA RDB 300 mm, RBA RDC RPD 200 mm. The vector loop RBAe j2 RDBe j3 RDC e j5 RCAe j4 0 under the conditions, with the given data, becomes RBA e j2 e j5 RDB e j3 e j4 0 It is clear that this equation is satisfied when 5 2 and 3 4 . Recognizing this, two more vector loop equations can be written, namely RAO2 e j2 RCAe j3 jyC xC 0 RBO2 e j2 RPB e j3 jy P xP 0 The first of these can be separated into the following two scalar equations RAO2 cos 2 RCA cos 3 xC RAO2 sin 2 RCA sin 3 yC and the second can be separated into the following two scalar equations RBO2 cos 2 RPB cos 3 xP RBO2 sin 2 RPB sin 3 yP (1) (2) 233 Taking the derivative of Eqs. (1) with respect to xC, the first independent variable, substituting the known dimensions, and expressing the result in matrix form yields 0.300 m sin 2 0.300 m sin 3 2 x 1 0.300 m cos 0.300 m cos 3 3x 0 2 The determinant of the Jacobian is 0.090 m2 sin 3 2 , and Cramer’s rule gives the solution 2 x 3.333 rad/m cos 3 sin 3 2 3x 3.333 rad/m cos 2 sin 3 2 where the subscript x refers to derivatives with respect to xC. Taking the derivative of Eqs. (1) with respect to yC, the second independent variable, substituting the known dimensions, and expressing the result in matrix form yields 0.300 m sin 2 0.300 m sin 3 2 y 0 0.300 m cos 0.300 m cos 3 3y 1 2 The determinant of the Jacobian is 0.090 m2 sin 3 2 as it was before, and Cramer’s rule gives the solution 2 y 3.333 rad/m sin 3 sin 3 2 3y 3.333 rad/m sin 2 sin 3 2 where the subscript y refers to derivatives with respect to yC. Taking the derivative of Eqs. (2) with respect to xC, the first independent variable, and substituting all known values yields Ans. xPx 1.667 m/m and yPx 0 Taking the derivative of Eqs. (2) with respect to yC, the second independent variable, and substituting all known values yields yPy 1.667 m/m xPy 0 and Ans. These results show that any small displacement of the tracing point C will produce a similar small displacement of pen P, but magnified to 1.667 times the size. 234 5.14 The mechanism has rolling contact at point A, but there can be slipping at point B. Link 2 has a constant angular velocity 2 20 rad/s ccw and link 3 has an angular velocity 3 5 rad/s cw and an angular acceleration of 3 2 rad/s2 ccw . Determine: (a) the first- and second-order kinematic coefficients of link 5; and (b) the angular velocity and angular acceleration of link 5. RO5O2 2.50ˆi 3.75ˆj in, RCO2 2.75 in, RKO5 1.00 in, 3 2 in, and 4 0.75 in. For the choice of vectors shown in the figure,the loop-closure equation can be written as j 5 2 RO5O2 RKO5 e j 5 2 RBK e j5 RCBe RCO2 e j2 and this can be rearranged into the following form RBK e j5 j RKO5 RCB e j5 RCO2 e j2 RO5O2 235 Substituting the dimensional data and separating the real and imaginary parts, gives two equivalent scalar equations as follows RBK cos 5 1.75 in sin 5 2.75 in cos 2 2.50 in (1) RBK sin 5 1.75 in cos 5 2.75 in sin 2 3.75 in Multiplying the first of these equations by sin 5 and the second equation by cos5 , gives RBK sin 5 cos 5 1.75 in sin 2 5 2.75 in cos 2 sin 5 2.50 in sin 5 RBK sin 5 cos 5 1.75 in cos2 5 2.75 in sin 2 cos 5 3.75 in cos 5 Adding these equations now eliminates the unknown variable RBK. 1.75 in 3.75 in 2.75 in sin 2 cos 5 2.50 in 2.75 in cos2 sin 5 If we define z tan 5 2 , then cos 5 1 z 2 1 z 2 , and sin 5 2 z 1 z 2 , Then, making these substitutions in the above equation and clearing fractions we get 1.75 in 1 z 2 3.75 in 2.75 in sin 2 1 z 2 2.50 in 2.75 in cos 2 2 z which can be rearranged to read 2.00 in 2.75 in sin 2 z 2 5.00 in 5.50 in cos 2 z 5.50 in 2.75 in sin 2 0 For the posture shown in the figure, 2 90, and the equation becomes 0.75 in z 2 5.00 in z 2.75 in 0 Of the two roots, the pertinent one for this posture is z 6.06178 and, for this root, we find 5 2 tan 1 6.06178 161.265 Taking this value back to either of Eqs. (1) we find the corresponding value of RBK RBK 2.046 34 in. (a) To find the first-order kinematic coefficients of link 5, we take the derivative of Eqs. (1) with respect to each of the independent input variables. First, for input 2, 2 cos 5 RBK sin 552 1.75 in cos 552 2.75 in sin 2 RBK (2) 2 sin 5 RBK cos 552 1.75 in sin 552 2.75 in cos 2 RBK In matrix form, this becomes cos 5 RBK sin 5 1.75 in cos 5 RBK 2 2.75 in sin 2 sin 5 RBK cos 5 1.75 in sin 5 52 2.75 in cos 2 The determinant of the Jacobian is RBK 2.046 34 in Then, according to Cramer’s rule, 2 2.75 in RBK sin 5 2 1.75cos 5 2 3.359 65 in/rad RBK 52 2.75 in cos 5 2 0.431 64 rad/rad Ans. To find the kinematic coefficient for the rotation of link 4, we must write the rolling contact constraint for point B. This gives 236 4 4 2 3 3 2 (3) The partial derivative of this with respect to the independent input rotation 2 gives 4 42 1 3 42 3 4 4 3.666 67 rad/rad (4) We can see that the rotation of independent input 3 does not affect the rotation of link 5. Therefore, taking the partial derivative of Eqs. (1) with respect to 3 gives cos 5 RBK sin 5 1.75 in cos 5 RBK 3 0 (5) sin 5 RBK cos 5 1.75 in sin 5 53 0 And, by Cramer’s rule, the solutions for these first-order kinematic coefficients are 3 0 and 53 0. Ans. (6) RBK For the rotation of link 4, we take the partial derivative of Eq. (3). 443 3 43 3 4 2.666 67 rad/rad (7) To find the second-order kinematic coefficients, we first take the derivative of Eqs. (2) with respect to independent input variable 2, In matrix form, this becomes cos 5 RBK sin 5 1.75 in cos 5 RBK 22 sin 5 RBK cos 5 1.75 in sin 5 522 2.75 in cos 2 2 RBK 2 sin 552 RBK cos 5 1.75 in sin 5 522 2 cos 552 RBK sin 5 1.75 in cos 5 522 2.75 in sin 2 2 RBK We note, with satisfaction, that the Jacobian matrix is the same as that for the first-order equations. Substituting all known data, these equations become 22 2.434 54 in/rad 2 0.947 01 1.000 00 in RBK 2 2.936 31 in/rad 0.321 19 2.500 00 in 522 Recalling from above that 2.04634 in , Cramer’s rule gives the solutions for these second-order kinematic coefficients as 22 1.539 35 in/rad 2 and 522 0.976 75 rad/rad2 . RBK Ans. Next we take the derivative of Eqs. (2) with respect to independent input variable 3. Using Eq. (6) this gives cos 5 RBK sin 5 1.75 in cos 5 RBK 23 0 0 sin 5 RBK cos 5 1.75 in sin 5 523 The solutions for these second-order kinematic coefficients are 23 0 and 523 0 . RBK Ans. From the derivative of Eqs. (5) with respect to independent input variable 3, after using Eq. (6) this gives us 237 cos 5 RBK sin 5 1.75 in cos 5 RBK 33 0 0 sin 5 RBK cos 5 1.75 in sin 5 533 The solutions for these second-order kinematic coefficients are 33 0 and 533 0 . RBK Also, from derivatives of Eqs. (4) and (7) 0 , 423 0 , and 433 0 . 422 From Eq. (5.4) the angualr velocity of link 5 is 5 52 2 53 3 0.431 64 rad/rad 20 rad/s 0 5 rad/s 8.633 rad/s ccw Ans. (b) Ans. From Eq. (5.8) the angualr acceleration of link 5 is 22 2523 23 533 32 52 2 53 3 5 522 22 2 0 23 0 32 52 0 0 3 522 0.976 75 rad/rad 2 20 rad/s 5 390.70 rad/s2 ccw. 2 Ans. 238 5.15 The mechanism has rolling contact at point A. For the current posture 2 60 . Link 2 has constant angular velocity 2 50 rad/s ccw , and link 3 has angular velocity 5 25 rad/s cw and angular acceleration 5 20 rad/s2 ccw . Determine: (a) the firstand second-order kinematic coefficients for links 3 and 4 and (b) the angular velocities and angular accelerations of links 3 and 4. RO5O2 300ˆi 190ˆj mm, RAO2 300 mm, RCB 300 mm, 4 60 mm, and 5 130 mm. With the vectors shown in the figure, the loop-closure equation can be written as RO5O2 5 4 e j6 RBAe j3 RAO2 e j2 Separating the real and imaginary parts, substituting the dimensional data, and rearranging, gives two equivalent scalar equations as follows 239 190 mm cos6 300 mm cos3 300 mm cos2 300 mm 190 mm sin 6 300 mm sin 3 300 mm sin 2 190 mm (1) There is also a constraint equation describing the rolling contact at point A. 4 4 6 5 5 6 or 44 55 4 5 6 . (2) To obtain an accurate solution for the position variables for this posture, we first solve both equations for the 3 terms. 300 mm cos3 190 mm cos6 300 mm cos2 300 mm 300 mm sin 3 190 mm sin 6 300 mm sin 2 190 mm Then, by squaring and adding, we eliminate the 3 unknown. 114 000 1 cos 2 cos 6 72 200 114 000sin 2 sin 6 162 200 180 000cos 2 114 000sin 2 0 For the specific posture shown in the figure, with 2 60 , this becomes 57 000cos6 170 927sin 6 170 927 0 If we define Z tan 6 2 , then cos6 1 Z 2 1 Z 2 , and sin 6 2Z 1 Z 2 , then, making these substitutions in the above equation and clearing fractions we get 113 927Z 2 341 854Z 227 927 0 Of the two roots, the pertinent one for this posture is Z 1.000 00 and, for this root, we find 6 2 tan 1 1.000 00 90.00 Taking this value back to Eqs. (1) we find the corresponding value of 3 60. (a) To find the first-order kinematic coefficients we take the partial derivative of Eqs. (1) with respect to input variable 2. In matrix format, this gives 190 mm sin 6 300 mm sin 3 62 300 mm sin 2 (3) 190 mm cos 6 300 mm cos 3 32 300 mm cos 2 The determinant of the Jacobian is 2 57 000sin 6 3 28 500 mm Then, by Cramer’s rule, we find the first-order kinematic coefficients, 62 90000sin 2 3 2.734 82 rad/rad and 32 57 000sin 2 3 1.000 00 rad/rad Ans. Also, by taking the partial derivative of Eq. (2) with respect to input variable 2, we get 442 4 5 62 (4) or 42 1 5 4 62 3.166 6762 8.660 26 rad/rad Ans. 240 In similar fashion, we take the partial derivative of Eqs. (1) with respect to the second independent input variable 5. In matrix format, since the right-hand side of Eqs. (1) are not dependent on 5, this gives us 190 mm sin 6 300 mm sin 3 65 0 (5) 190 mm cos 300 mm cos 0 35 6 3 From these we find 35 0 and 65 0 . Ans. Also, by taking the partial derivative of Eq. (2) with respect to input variable 2, we get 445 5 4 5 65 (6) 45 5 4 2.166 67 rad/rad or Ans. To find the second-order kinematic coefficients, first we take the partial derivative of Eqs. (3) with respect to input variable 2. In matrix format, this gives 190 mm sin 6 300 mm sin 3 622 190 mm cos 6 300 mm cos 3 322 190 mm cos 6622 300 mm cos 3322 300 mm cos 2 300.000 mm/rad 2 2 2 2 190 mm sin 662 300 mm sin 332 300 mm sin 2 1 421.056 mm/rad Then, by Cramer’s rule, we find the second-order kinematic coefficients, 9.474 rad/rad2 and 622 14.533 rad/rad 2 Ans. 322 Also, by taking the partial derivative of Eq. (4) with respect to input variable 2, we get 4 5 622 4422 or 1 5 4 622 3.166 67622 46.021 rad/rad 2 422 Ans. Similarly, we take the partial derivative of Eqs. (3) with respect to input variable 5. In matrix format, this gives 0 190 mm sin 6 300 mm sin 3 625 190 mm cos 6 300 mm cos 3 325 0 from which, by Cramer’s rule, we find 0 and 625 0 325 Ans. Also, by taking the partial derivative 2 1 5 4 622 3.166 67622 46.021 rad/rad of Eq. (4) with respect to input 422 variable 5, we get 4 5 625 4425 0 425 or Ans. Finally, we take the partial derivative of Eqs. (5) with respect to input variable 5. This gives 0 190 mm sin 6 300 mm sin 3 655 190 mm cos 6 300 mm cos 3 355 0 241 from which, by Cramer’s rule, we find 0 and 655 0 Ans. 355 and, by taking the partial derivative of Eq. (6) with respect to input variable 5, we get 4 5 655 4455 0 455 or Ans. (b) The angular velocities of links 3 and 4 are 3 32 2 35 5 1.000 rad/rad 50 rad/s 0 25 rad/s 50 rad/s 3 50 rad/s cw Ans. 4 42 2 45 5 8.660 rad/rad 50 rad/s 2.167 rad/rad 25 rad/s 487.18 rad/s 4 487.18 rad/s ccw Ans. The angular accelerations of links 3 and 4 are 22 2325 25 355 52 32 2 35 5 3 322 9.474 rad/rad 2 50 rad/s 2 0 50 rad/s 25 rad/s 0 25 rad/s 2 2 + 1.000 rad/rad 0 0 20 rad/s 2 23 685 rad/s2 3 23 685 rad/s2 cw 22 2 425 25 455 52 42 2 45 5 4 422 46.021 rad/rad 2 50 rad/s 2 0 50 rad/s 25 rad/s 0 25 rad/s 2 + 8.660 rad/rad 0 2.167 rad/rad 20 rad/s2 115 009 rad/s 2 4 115 009 rad/s2 ccw Ans. 2 Ans. 242 5.16 The mechanism has rolling contact between rack 3 and gear 4 at point F, between gears 4 and 5 at point C, and between gears 5 and 6 at point E. Link 2 has constant angular velocity 2 50 rad/s ccw, and link 6 has angular velocity 6 25 rad/s cw and angular acceleration 6 20 rad/s2 ccw. Determine: (a) the first- and second-order kinematic coefficients for gear 5 and the rack; and (b) the velocity and acceleration of the rack and (c) the angular velocities and accelerations of links 4 and 5. RFA RBF 500 mm, 4 RCO4 450 mm, 5 RCD 175 mm, 6 REO2 100 mm, and RDO2 275 mm. The rolling contact constraint at point E can be written in terms of angular displacements seen by an observer on link 2 as follows 6 6 2 5 5 2 or 55 5 6 2 66 (1) Similarly, for the rolling contact constraint at point C, we can write 4 4 2 5 5 2 44 55 4 5 2 (2) For the rolling contact constraint at point F we can write r3x 44 (3) or 243 (a) We can find the first-order kinematic coefficients for the rotations of link 5 by taking partial derivatives of Eq. (1) with respect to each of the independent input variables. 552 5 6 (4) 52 5 6 5 275 mm 175 mm 1.571 43 rad/rad 556 6 56 6 5 100 mm 175 mm 0.571 43 rad/rad Ans. (5) Ans. By taking partial derivatives of Eq. (2) with respect to each of the independent input variables we find 442 552 4 5 (6) 42 1 5 4 5 4 52 1.222 22 rad/rad 446 556 0 46 5 4 56 0.222 22 rad/rad (7) In a similar manner, we can find the first-order kinematic coefficients for the horizontal motion of link 3 by taking partial derivatives of Eq. (3) with respect to each of the independent input variables. 450 mm1.222 22 rad/rad 550 mm/rad r32x 442 Ans. (8) 450 mm 0.222 22 rad/rad 100 mm/rad r36x 446 Ans. (9) We can find the second-order kinematic coefficients by taking further partial derivatives of Eqs. (4)-(9) with respect to the independent input variables. These give 0, 526 0, 0, Ans. 522 566 0, 426 0, 466 0, 422 x 0, r322 x 0, r326 x 0. r366 Ans. (b) We can find the requested velocities and accelerations as follows v3x r32x2 r36x6 50 mm/rad 50 rad/s 100 mm/rad 25 rad/s 5.0 m/s 4 42 2 46 6 1.222 rad/rad 50 rad/s 0.222 rad/rad 25 rad/s 66.66 rad/s ccw 5 52 2 56 6 1.571 rad/rad 50 rad/s 0.571 rad/rad 25 rad/s 92.86 rad/s ccw x x 22 2r326 x 26 r366 x 62 r32x2 r36x6 a3 r322 0 0 0 0 100 mm/rad 20 rad/s2 2.0 m/s2 Ans. Ans. Ans. Ans. 244 x 22 2 426 x 26 466 x 62 42x 2 46x 6 4x 422 0 0 0 0 0.222 rad/rad 20 rad/s2 4.44 rad/s (cw) x 22 2526 x 26 566 x 62 52x 2 56x6 522 Ans. 2 x 5 0 0 0 0 0.571 rad/rad 20 rad/s2 11.43 rad/s (cw) 2 Ans. 245 PART 2 DESIGN OF MECHANISMS 246 Page intentionally blank. 247 Chapter 6 Cam Design 6.1 The reciprocating radial roller follower of a plate cam is to rise 2 in with simple harmonic motion in 180 of cam rotation and return with simple harmonic motion in the remaining 180 . If the roller radius is 0.375 in and the prime-circle radius is 2 in, construct the displacement diagram, the pitch curve, and the cam profile for clockwise cam rotation. 248 6.2 A plate cam with a reciprocating flat-face follower has the same motion as in Problem 6.1. The prime-circle radius is 2 in, and the cam rotates counterclockwise. Construct the displacement diagram and the cam profile, offsetting the follower stem by 0.75 in in the direction that reduces the bending of the follower during rise. 249 6.3 Construct the displacement diagram and the cam profile for a plate cam with an oscillating radial flat-face follower that rises through 30 with cycloidal motion in 150 of counterclockwise cam rotation, then dwells for 30 , returns with cycloidal motion in 120 , and dwells for 60 . Determine the necessary length for the follower face, allowing 5 mm clearance at the free end. The prime-circle radius is 30 mm, and the follower pivot is 120 mm to the right. Note that, with the prime circle radius given, the cam is undercut and the follower will not reach positions 7 and 8. The follower face length shown is 200 mm but can be made as short as 195 mm (position 9) from the follower pivot. Ans. 250 6.4 A plate cam with an oscillating roller follower is to produce the same motion as in Problem 6.3. The prime-circle radius is 60 mm, the roller radius is 10 mm, the length of the follower is 100 mm, and it is pivoted at 125 mm to the right of the cam rotation axis. The cam rotation is clockwise. Determine the maximum pressure angle. From a graphic analysis, max 39 at 240 ; this is unacceptable. Ans. 251 6.5 For full-rise simple harmonic motion, write the equations for the velocity and the jerk at the midpoint of the motion. Also, determine the acceleration at the beginning and the end of the motion. Using Eqs. (6.12) and (6.11) we find 1 L L y sin 2 2 2 2 1 3L 3L y 3 sin 3 2 2 2 2 2L 2L y 0 cos 0 2 2 2 2 2L 2L y 1 cos 2 2 2 2 6.6 1 L y 2 2 1 3L y 3 3 2 2 2L 2 y 0 2 2 2L y 1 2 2 2 Ans. Ans. Ans. Ans. For full-rise cycloidal motion, determine the values of for which the acceleration is maximum and minimum. What are the formulae for the accelerations at these positions? Find the equations for the velocity and the jerk at the midpoint of the motion. Using Eqs. (6.13), we know that acceleration is an extremum when jerk is zero. This occurs when cos 2 0 ; that is, when 1 4 or when 3 4 , 1 2 L 2 L y 2 sin 2 ymax 2 4 3 2 L 3 2 L y 2 sin 2 ymin 2 4 1 L 2L y 1 cos 2 1 4 2 L 4 2 L y cos 3 3 2 Ans. Ans. Ans. Ans. 252 6.7 A plate cam with a reciprocating follower is to rotate clockwise at 400 rev/min. The follower is to dwell for 60 of cam rotation, after which it is to rise to a lift of 2.5 in. During 1 in of the return motion, it must have a constant velocity of 40 in/s. Recommend standard cam motions from Sec. 6.7 to be used for high-speed operation and determine the corresponding lifts and cam rotation angles for each segment of the cam. The curves shown are initially only sketches and not drawn to scale. They suggest the standard curve types that might be chosen. The actual choices are shown in the table below. 253 400 rev/min 2 rad/rev 41.888 rad/s cw 60 s/min To match the required velocity condition in segment DE we must have y4 y4 40.000 in/s y4 41.888 rad/s y4 0.954 930 in/rad L4 4 1.000 in 4 4 1.047 198 rad 60.000 Matching the first derivatives at D and E we find L3 23 y4 0.954 930 in/rad L3 0.607 927 in/rad 3 (1) 2L5 5 y4 0.954 930 in/rad L5 0.477 465 in/rad 5 (2) Matching the second derivatives at C we find 5.268 30 2.5000 in 22 2 L3 432 22 5.337 90432 L3 8.780 5003 (3) For geometric continuity, we have (4) L1 L2 L3 L4 L5 or L3 L5 1.500 0 in (5) 1 2 3 4 5 2 or 2 3 5 4.188 790 rad Equations (1) through (5) are now solved simultaneously for 2 , L3 , 3 , L5 , and 5 . The results are summarized in the following table: Seg. Type Eq. L, in rad , deg AB dwell --0 1.047 198 60.000 th BC 8 order poly. (6.14) 2.500 0 1.089 824 62.442 CD half harmonic (6.20) 0.082 4 0.135 268 7.750 DE uniform --1.000 0 1.047 198 60.000 EA half cycloidal (6.25) 1.417 6 2.963 698 169.808 6.8 Repeat Problem 6.7 except with a dwell for 20 of cam rotation. The procedure is the same as for Prob. 6.7. The results are: Seg. Type Eq. L, in AB BC CD DE EA dwell 8th order poly. half harmonic uniform half cycloidal --(6.14) (6.20) --(6.25) 0 2.500 0 0.243 6 1.000 0 1.256 4 rad , deg 0.349 066 1.870 958 0.398 667 1.047 198 2.617 296 20.000 107.198 22.842 60.000 149.960 254 6.9 If the cam of Problem 6.7 is driven at constant speed, determine the time of the dwell and the maximum and minimum velocity and acceleration of the follower for the cam cycle. The duration of the dwell is t 1 1.047 198 rad 41.888 rad/s 0.025 s Ans. Working from the equations listed, the maximum and minimum values of the kinematic coefficients in each segment of the cam are as follows: Seg. Eq. ymin ymin ymax ymax in/rad in/rad in/rad2 in/rad2 AB --0 0 0 0 BC (6.14) 12.085 208 0 11.089 138 11.089 138 CD (6.20) 0 0 0.956 868 11.089 138 DE --0 0 0.954 929 0.954 929 EA (6.25) 0 0.507 032 0 0.956 643 12.085 208 in/rad 41.888 rad/s 506.2 in/s ymax ymax Ans. 0.956 868 in/rad 41.888 rad/s 40.0 in/s ymin ymin Ans. 2 11.089 138 in/rad2 41.888 rad/s 19 457 in/s2 ymax ymax Ans. 2 11.089 138 in/rad2 41.888 rad/s 19 457 in/s2 ymin ymin Ans. 2 2 255 6.10 A plate cam with an oscillating follower is to rise through 20 in 60 of cam rotation, dwell for 45 , then rise through an additional 20 , return, and dwell for 60 of cam rotation. Assuming high-speed operation, recommend standard cam motions from Sec. 6.7 to be used, and determine the lifts and cam-rotation angles for each segment of the cam. From the sketches shown (not drawn to scale), the curve types identified in the table below are chosen. Next, equating the second derivatives at D, the remaining entries in the table are found. L L 5.26830 32 5.26830 42 3 4 L 4 2.000 L3 2 4 2 3 4 23 3 4 1 2 3 195 3 80.772 4 114.228 Seg. AB BC CD DE EA Type cycloidal dwell 8th order poly. 8th order poly. dwell Eq. (6.13) --(6.14) (6.17) --- L, deg 20.000 0 20.000 40.000 0 rad , deg 1.047 198 0.785 399 1.409 731 1.993 661 1.047 198 60.000 45.000 80.772 114.228 60.000 Ans. 256 6.11 Determine the maximum velocity and acceleration of the follower for Problem 6.10, assuming that the cam is driven at a constant speed of 600 rev/min. Working from the equations listed, the maximum and minimum values of the kinematic coefficients in each segment of the cam are as follows: Seg. Eq. ymin ymin ymax ymax 2 rad/rad rad/rad rad/rad rad/rad2 AB (6.13) 0.666 667 0 2.000 000 2.000 000 BC --0 0 0 0 CD (6.14) 0.440 004 0 0.925 344 0.924 344 DE (6.17) 0 0.925 402 0.622 264 0.925 402 EA --0 0 0 0 600 rev/min 2 rad/rev 60 s/min 62.832 rad/s 0.666 667 rad/rad 62.832 rad/s 41.888 rad/s ymax ymax Ans. 2 2.000 rad/rad2 62.832 rad/s 7 896 rad/s2 ymax ymax Ans. 2 257 6.12 The boundary conditions for a polynomial cam motion are as follows: for 0 , y 0 , and y 0 , whereas for , y L, and y 0 . Determine the appropriate displacement equation and the first three derivatives of this equation with respect to cam rotation. Sketch the corresponding diagrams. Since there are four boundary conditions, we choose a cubic polynomial 3C C 2C y y C0 C1 2 C2 3 C3 2 1 3 2 Then from the boundary conditions: 0 C 0 C y 0 0 y 1.0 C C L 3C 2C y 1.0 0 y 0 1 2 3 3 2 C0 0 C1 0 C2 3L C3 2 L Therefore the equation and its three derivatives are: 2 3 2 3 y 3L 2L L 3 2 2 2 y 6L 6L 6L 6L 6L 12 L 2 y 2 2 1 2 y 12L 3 Ans. Ans. Ans. Ans. 258 6.13 Determine the minimum face width using 0.1-in allowances at each end and determine the minimum radius of curvature for the cam of Problem 6.2. Referring to Prob. 6.2 for the data and figure, R0 2.000 0 in L 2.000 0 in 180 rad From Eqs. (6.12) and (6.15) for simple harmonic motion, L 2 1.000 0 in/rad L 2 1.000 0 in/rad ymax ymin From Eq. (6.29) allowances Face width ymax ymin Face width 1.000 0 in 1.000 0 in 2 0.1 in 2.200 0 in Ans. From Eq. (6.27): R0 Y y L L L 1 cos cos R0 (constant) 2 2 2 2.000 0 in 2.000 0 in 2 3.000 0 in R0 Ans. 259 6.14 Determine the maximum pressure angle and the minimum radius of curvature for the cam of Problem 6.1. Referring to Prob. 6.1 for the figure and data, R0 2.000 0 in Rr 0.375 in L 2.000 0 in 180 rad For simple harmonic motion, Eq. (6.12) can be substituted into Eq. (6.33) to give sin . This can be differentiated and d d set to zero to find the angle tan 3 cos 70.53 at which max 19.47 . However, it is much simpler to use the nomogram of Fig. 6.28 to find max 20 directly. For the accuracy needed, the nomogram is considered sufficient. Ans. From Fig. 6.30a, using R0 L 1.0 , we get min Rr R0 1.43 . This gives min 1.43R0 Rr 1.43 2.000 0 in 0.375 in 2.49 in Ans. 260 6.15 A radial reciprocating flat-face follower is to have the motion described in Problem 6.7. Determine the minimum prime-circle radius if the radius of curvature of the cam is not to be less than 0.5 in. Using this prime-circle radius, what is the minimum length of the follower face using allowances of 0.15 in on each side? 12.085 in/rad , ymin 0.957 in/rad , ymin 11.089 in/rad 2 From Prob. 6.9, ymax Therefore, from Eq. (6.28), 0.500 in 2.500 in 11.089 in 9.089 in R0 min Y ymin Ans. Also, from Eq. (6.29), ymin allowances 12.085 in 0.957 in 2 0.15 in 13.342 in Ans. Face width ymax 261 6.16 Graphically construct the cam profile of Problem 6.15 for clockwise cam rotation. 262 6.17 A radial reciprocating roller follower is to have the motion described in Problem 6.7. Using a prime-circle radius of 20 in, determine the maximum pressure angle and the maximum roller radius that can be used without undercutting. We will use the nomogram of Fig. 6.28 to find the maximum pressure angle in each segment of the cam. Calculations are shown in the following table. Asterisks are used to signify values used with the nomogram to adjust half-return curves to equivalent fullreturn curves, and to adjust the prime-circle baseline. Seg. max , deg R0* , in R0* L* * , deg L* , in BC 20.000 0 2.500 0 CD 22.335 2 0.164 8 EA 20.000 0 2.835 2 For the total cam, max 12. 8.0 135.5 7.0 62.4 15.5 339.6 12 1 3 Ans. Also we use Figs. 6.32 and 6.33 to check for undercutting. Again, asterisks are used to denote values that are adjusted for use with the charts. Note that doubling as was done for use of the nomogram is not necessary since we have figures for half-harmonic and half-cycloidal cam segments. Note also that segment EA need not be checked since undercutting occurs only in segments with negative acceleration. Seg. L, in , deg R0* L R0* , in min Rr R0* Rrmax , in BC CD 20.000 0 22.417 6 2.500 0 0.082 4 8.0 272.1 62.1 7.7 To avoid undercutting for the entire cam, Rr 14.5 in . 0.725 0.680 14.5 15.2 Ans. 263 6.18 Graphically construct the cam profile of Problem 6.17 using a roller radius of 0.75 in. Cam rotation is to be clockwise. 264 6.19 A plate cam rotates at 300 rev/min and drives a reciprocating radial roller follower through a full rise of 75 mm in 180° of cam rotation. Find the minimum radius of the prime-circle if simple harmonic motion is used and the pressure angle is not to exceed 25 . Find the maximum acceleration of the follower. Using max 25 and 180 , Fig. 6.28 gives R0 L 0.75 . Therefore R0 0.75L 0.75 75 mm 56 mm Ans. 300 rev/min 2 rad/rev 31.416 rad/s ymax 60 s/min 2 0.075 m L 0.037 5 m/rad 2 2 2 2 2 rad 2 2 0.037 5 m/rad 2 31.416 rad/s 37.0 m/s2 ymax ymax 2 6.20 Repeat Problem 6.19 except that the motion is cycloidal. Figure 6.28 gives R0 L 0.95 . Therefore R0 0.95L 0.95 75 mm 71 mm ymax 2 L 2 2 0.075 m rad 2 2 Ans. Repeat Problem 6.19 except that the motion is eighth-order polynomial. Figure 6.28 gives R0 L 0.95 . Therefore R0 0.95L 0.95 75 mm 71 mm ymax 5.2683L 2 5.2683 0.075 m rad 2 Ans. 0.040 0 m/rad 2 2 0.040 0 m/rad 2 31.416 rad/s 39.5 m/s2 ymax ymax 2 6.22 Ans. 0.047 7 m/rad 2 2 0.047 7 m/rad 2 31.416 rad/s 47.1 m/s2 ymax ymax 6.21 Ans. Ans. Using a roller diameter of 20 mm, determine whether the cam of Problem 6.19 is undercut. Using R0 L 0.75 and 180 , Fig. 6.30a gives min Rr R0 1.55 . min 1.55 56 mm 10 mm 76.8 mm 0 ; thus, this cam is not undercut. Ans. 265 6.23 Equations (6.30) and (6.31) describe the profile of a plate cam with a reciprocating flatface follower. If such a cam is to be cut on a milling machine with cutter radius Rc , determine similar equations for the center of the cutter. In complex polar notation, using Eq. (6.26) and using u and v to denote the local rectangular part coordinates of the cutter center, the loop-closure equation is ue j jve j jR0 jY y jRc Dividing this by e j u jv j R0 Rc Y e j ye j Now separating this into real and imaginary parts we find u R0 Rc Y sin y cos v R0 Rc Y cos y sin Ans. 266 6.24 & 6.25 Since programming languages vary greatly, particularly with the use of graphics, no attempt is made to show a “standard” solution for these problems. 6.26 A plate cam with an offset reciprocating roller follower has a dwell of 60° and then rises in 90° to another dwell of 120°, after which it returns in 90° of cam rotation. The radius of the base circle is 40 mm, the radius of the roller follower is 15 mm, and the follower offset is 20 mm. For the rise motion 60 150, the equation of the displacement (the lift) is y 40 sin where y is in millimeters and is the cam rotation angle in radians. (a) Find equations for the first- and second-order kinematic coefficients of the lift y for this rise motion. (b) Sketch the displacement diagram and the first- and second-order kinematic coefficients for the follower motion described. Comment on the suitability of this rise motion in the context of the other displacements specified. At the cam rotation angle = 120°, determine the following: (c) the location of the point of contact between the cam and follower, expressed in the moving Cartesian coordinate system attached to the cam; (d) the radius of curvature of the pitch curve and the radius of curvature of the cam surface; and (e) the pressure angle of the cam. Is this pressure angle acceptable? (a) From the equation given for the lift, the first- and second-order kinematic coefficients are 1 Ans. y 40sin mm/rad 2 y 40 cos mm/rad and (b) Sketches of the first- and the second-order kinematic coefficients of the displacement diagram are shown here. The rise motion specified is not suitable between dwells on either side since the first- and second-order kinematic coefficients are not zero at the beginning and end of the rise. A cycloidal rise curve would be preferable, but would have higher values of acceleration and would lead to higher forces at mid-range. At the cam angle = 120º, we have 60 60 3 rad . 3 y 40 sin 40 sin 60 48.0 mm 267 1 1 y 40 cos 40 cos60 32.7 mm/rad y 40sin 40sin 60 34.6 mm/rad 2 The global coordinates of the trace point are X 0 20 mm, Y0 Rb Rr 2 40 mm 15 mm 20 mm 51.2 mm 2 2 2 X X 0 20 mm, Y Y0 y 51.2 mm 48.0 mm 99.2 mm The cam coordinates of the trace point (the pitch curve) and derivatives are u X cos Y sin 20 mm cos120 99.2 mm sin120 75.9 mm v X sin Y cos 20 mm sin120 99.2 mm cos120 66.9 mm u X sin Y cos y sin 38.6 mm/rad v X cos Y sin y cos 92.3 mm/rad w u2 v2 100.0 mm/rad u X cos Y sin 2 y cos y sin 13.87 mm/rad2 v X sin Y cos 2 y sin y cos 2.76 mm/rad 2 (c) From Eq. (6.36), the cam coordinates of the point of contact (the cam surface) are v u Ans. ucam u Rr 62.1 mm vcam v Rr 61.1 mm w w (d) From Eq. (6.37), the radius of curvature of the pitch curve is w3 72.2 mm Ans. uv vu (e) From Eq. (6.39) the pressure angle is v u Ans. cos sin cos 0.9919 7.3 w w This pressure angle is markedly less than 30° and is acceptable. 268 6.27 A plate cam with an offset reciprocating roller follower is to be designed using the input, the rise and fall, and the output motion shown in Table P6.27. The radius of the base circle is 30 mm, the radius of the roller follower is 12.5 mm, and the follower offset (eccentricity) is 15 mm. Table P6.27 Displacement information for plate cam with reciprocating roller follower Cam Angle (deg) 0° - 20° 20° - 110° 110° - 120° 120° - 200° 200° - 270° 270° - 360° Rise or Fall (mm) 0 25 0 5 0 30 Follower Motion Dwell Full-rise simple harmonic motion Dwell Full-rise cycloidal motion Dwell Full-return cycloidal motion Comment on the suitability of the motions specified. At the cam rotation angle 50, determine the following: (a) the first-, second-, and third-order kinematic coefficients of the lift curve, (b) the coordinates of the point of contact between the roller follower and the cam surface, expressed in the Cartesian coordinate system rotating with the cam, (c) the radius of curvature of the pitch curve, (d) the unit tangent and the unit normal vectors to the pitch curve, and (e) the pressure angle of the cam. The 20°-110° segment of the motion which specifies simple harmonic motion is not suitable for high-speed operation since there will be discontinuities in the second derivatives at both ends of that segment where it interfaces with dwells. Cycloidal motion would correct this problem but would give higher peak acceleration. Still, simple harmonic motion is specified. (a) Eqs. (6.12), with 50 20 30, L 25 mm, 90 2 rad, gives L 25 mm 1 cos 6.25 mm 1 cos 2 2 3 L y sin 25 mm sin 21.65 mm/rad 2 3 y 2L cos 2 25 mm cos 25.0 mm/rad 2 2 2 3 3 L y 3 sin 4 25 mm sin 86.60 mm/rad3 2 3 y Therefore the global coordinates of the tracepoint are R0 Rb Rr 30 mm 12.5 mm 42.5 mm, Y0 R02 2 42.5 mm 15 mm 39.76 mm 2 2 X 15 mm, Y Y0 y 39.76 mm 6.25 mm 46.01 mm The cam coordinates of the trace point (the pitch curve) and derivatives are u X cos Y sin 15 mm cos50 46.01 mm sin50 44.89 mm v X sin Y cos 15 mm sin50 46.01 mm cos50 18.08 mm Ans. Ans. Ans. 269 u X sin Y cos y sin 34.67 mm/rad v X cos Y sin y cos 30.97 mm/rad w u2 v2 46.49 mm/rad u X cos Y sin 2 y cos y sin 2.10 mm/rad 2 v X sin Y cos 2 y sin y cos 35.18 mm/rad2 (b) From Eq. (6.36), the cam coordinates of the point of contact (the cam surface) are v u Ans. ucam u Rr 36.56 mm vcam v Rr 8.76 mm w w (c) From Eq. (6.37), the radius of curvature of the pitch curve is 3 w uv vu 87.02 mm Ans. (d) The unit tangent and the unit normal vectors to the pitch curve are t uˆ u w ˆi v w ˆj 0.746ˆi 0.666ˆj Ans. uˆ n v w ˆi u w ˆj 0.666ˆi 0.746ˆj Ans. (e) From Eq. (6.39) the pressure angle is cos v w sin u w cos 0.9897 Ans. 8.2 This pressure angle at the specified cam rotation angle of 50 is much less than 30° and is very acceptable. 270 6.28 A plate cam with a radial reciprocating roller follower is to be designed using the input, the rise and fall, and the output motion shown in Table P6.28. The base circle diameter is 3 in and the diameter of the roller is 1 in. Displacements are specified as follows: Table P6.28 Displacement information for plate cam with reciprocating roller follower. Input (deg) Lift L (in) Output y 0 90 Cycloidal rise 3.0 90 105 Dwell 0 105 195 Cycloidal fall 3.0 195 210 Dwell 0 210 270 Simple harmonic rise 2.0 270 285 Dwell 0 285 345 Simple harmonic fall 2.0 345 360 Dwell 0 Plot the lift curve (displacement diagram), and the profile of the cam. (a) Comment on the lift curves at appropriate positions of the cam, (for example, when the cam rotation angle is 0, 45, 180, 210, 225, and 300 ). (b) Identify on your cam profile the location(s) and the value(s) of the largest pressure angle. Would this pressure angle cause difficulties for a practical cam-follower system? (c) Identify on your cam profile the location(s) of any discontinuities in position, velocity, acceleration, and/or jerk. Are these discontinuities acceptable (why or why not)? (d) Identify on your cam profile any regions of positive radius of curvature of the cam profile. Are these regions acceptable (why or why not)? (e) For the values given in Table P6.28, what design changes would you suggest to improve this cam design? The lift curve (displacement diagram) is shown in Fig. 1. Fig. 1. The lift curve (displacement diagram). 271 The cam profile is shown in Fig. 2. Fig. 2. The cam profile. (a) Because of the choice of simple harmonic motion rise and return curves, there are discontinuities in acceleration at 210, 270, 285, and 345. Because of adjacent dwells, cycloidal motion would be preferable, although it would lead to higher peak accelerations in these segments. (b) The pressure angle, see Sec. 6.10, should be less than 30. In this design, the pressure angle is more than the accepted value at the cam angles and 16 64, 131 180, 216 256, 299 341 Therefore, this cam profile is not a good design. The high values of the pressure angle may be due to the selection of the displacement curves, the diameters of the base and prime circles, and the diameter of the roller. (c) Position discontinuities never occur. Discontinuities in the derivatives occur only at transitions between dwell segments and lift/return segments of motion. Discontinuities 272 in the derivatives are undesirable. There is an acceleration discontinuity at the beginning and end of the simple harmonic motions, both rise and return. There is a jerk discontinuity at the beginning and end of the cycloidal motions, both rise and return. Whether these discontinuities are acceptable depends on the intended speed of operation, and on the masses and stiffnesses involved. (d) The radius of curvature of a cam profile should always be negative for a good cam design. Positive curvature means that the cam has a concave section of surface and there is the possibility that the follower may lose contact with the cam. If the radius of curvature of the cam profile is positive then the radius of curvature of the cam must be greater than the radius of the roller. In the proposed design, the positive values of the radius of curvature of the cam are always greater than 0.5 in (i.e., the radius of the roller). The radius of curvature of the cam is positive for the cam angles 3 25 , 170 192 , 215 220 , and 261 270 The radius of curvature is positive, and smaller than the radius of the roller follower, for the cam angles 215 216 9 13 , 181 187 , and Note that the radius of curvature of the cam is zero between the cam rotation angles = 214 and = 215 degrees, meaning that pointing occurs. Also, it could imply that undercutting occurs. Also, with the exception of where the radius of curvature of the cam goes to zero, there is an inflection point at the boundary of each range of angles for which the radius of curvature is positive. (e) Possible design changes to the cam-follower system: (i) Increase the radius of the prime circle (with the same lift curve); in general this will reduce the pressure angle. (ii) Change the profiles to match acceleration at the transistion (blend) points to eliminate acceleration discontinuities. (iii) Change both simple harmonic motion profiles to cycloidal; this will make accelerations continuous but will also increase accelerations (and pressure angle) in the middle parts of the rise and the return profiles. (iv) We may want to increase the diameter of the roller if the contact stresses are high. (v) We could numerically explore the effects on forces of changing the offset (eccentricity) . These are not obvious from observation. 273 Continue using the same displacement information and the same design parameters as in Problem 6.28. Use a spreadsheet to determine and plot the following for a complete rotation of the cam: (a) the first-order kinematic coefficients of the follower center; (b) the second-order kinematic coefficients of the follower center; (c) the third-order kinematic coefficients of the follower center; (d) the lift curve (displacement diagram); (e) the radius of curvature of the cam surface; and (f) the pressure angle of the camfollower system. Is the pressure angle suitable for a practical cam-follower system? (a) The first-order kinematic coefficients for the cam design are shown in Fig. 3. First order Kinematics Coeeficients 6 xf c' yf c' 4 2 First order KC - in 6.29 0 -2 -4 -6 0 50 100 150 200 250 300 350 (Cam angle) - degrees Fig. 3. The first-order kinematic coefficients. (b) The second-order kinematic coefficients for the cam design are shown in Fig. 4. Fig. 4. The second-order kinematic coefficients. 400 274 (c) The third-order kinematic coefficients for the cam design are shown in Fig. 5. Third order Kinematics Coeeficients 40 x f c p"' y f c "' 30 20 Third order KC - in 10 0 -10 -20 -30 -40 0 50 100 150 200 250 300 350 400 (Cam angle) - degrees Fig. 5. The third-order kinematic coefficients. (d) The lift curve (displacement diagram) for the cam design is shown in Fig. 6. Pos it ion Profile 3 2. 5 Lift - in 2 1. 5 1 0. 5 0 0 50 100 150 (Cam 200 angle) - 250 degrees 300 Fig. 6. The lift curve (displacement diagram). (e) The radius of curvature of the cam surface is shown in Fig. 7. Fig. 7. The radius of curvature of the cam surface. 350 400 275 The radius of curvature of a cam profile should always be negative for a proper cam design. Positive curvature means that the cam has a concave section of surface and there is the possibility that the follower may lose contact with the cam. If the radius of curvature of the cam profile is positive then the radius of curvature of the cam must be greater than the radius of the follower. In the proposed design, the positive values of the radius of curvature of the cam are always greater than 0.5 in (i.e., the radius of the follower). Note that the radius of curvature of the cam surface goes to infinity when the cam rotation angle is 4°, 26°, 168°, 191°, 225°, and 330°; i.e., there are six inflection points on the cam surface. Also, note the discontinuity at the start and the end of the simple harmonic profile at = 210°, 270°, 285°, and 345°. These discontinuities are due to the discontinuity in second derivative between dwells and simple harmonic profiles and for this reason simple harmonic profiles adjacent to dwells are not generally recommended for high-speed cam-follower systems. (f) The pressure angle for the cam-follower system is shown in Fig. 8. Pressure Angle 50 45 40 Pressure angle - degrees 35 30 25 20 15 10 5 0 0 50 100 150 200 250 300 350 400 (Cam angle) - degrees Fig. 8. The pressure angle of the cam-follower system. The recommended value of the pressure angle is that it remain less than 30 degrees. In this design, the pressure angle is more than the accepted value at the cam angles 18 62, 134 178, 220 256, and 302 336 . Therefore, this cam profile is not a good design. The high values of the pressure angle may be due to the selection of the displacement curves, the dimensions of the cam, and the diameter of the roller. 276 6.30 The cam rotation angle, the rise and fall, and the output motion of a disk cam with a reciprocating roller follower are given in Table P6.30. The diameter of the base circle of the cam is 90 mm, the diameter of the roller follower is 30 mm, and the follower eccentricity is 20 mm. Table P6.30 Displacement information for plate cam with reciprocating roller follower. Cam angle(degrees) Lift L (mm) Output y 0° - 45° 45° - 120° 120° - 130° 130° - 180° 0 35 0 15 Dwell Full-rise simple harmonic motion Dwell Full-rise cycloidal motion 180° - 210° 210° - 290° 290° - 310° 0 20 0 Dwell Full-return simple harmonic motion Dwell 310° - 360° 30 Full-return cycloidal motion Sketch the displacement diagram and its first two derivatives. At the cam rotation angle 230, determine: (a) the first- and second-order kinematic coefficients of the displacement diagram; (b) the coordinates of the point of contact between the cam and the roller follower, expressed in the moving Cartesian coordinate system attached to the cam; (c) the radius of the curvature of the cam profile; and (d) the pressure angle of the cam. Is this pressure angle acceptable for this cam-follower system? Displacement diagram for the cam-follower system. The first- and second-order kinematic coefficients. 277 Note that this is a poor cam design. Early failure should be expected because there are discontinuities in acceleration at 45, 120, 210, and 290. Cycloidal motion would be superior choices in segments two and six because of the neighboring dwells. At the cam rotation angle 230, we have 6 210, Y6 30 mm, L6 20 mm, 6 80, 6 230 210 20, 6 20 80 1 4 L6 20 mm 1 cos 1 cos 17.071 mm 2 6 2 4 (a) The first- and second-order kinematic coefficients of the follower displacement are 20 mm L y 6 sin sin 15.910 mm/rad Ans. 26 6 2 80 rad 180 4 y y 2 20 mm 2 L6 cos cos 35.797 mm/rad 2 2 2 2 26 6 4 2 80 rad 180 Ans. The global coordinates of the pitch curve, measured from the center of rotation, are X 20 mm Y R02 e2 Y6 y 45 mm 15 mm 20 mm 30 mm 17.071 mm 2 2 103.639 mm The cam coordinates of the pitch curve are u X cos Y sin 20 mm cos 230 103.639 mm sin 230 92.248 mm Ans. v X sin Y cos 20 mm sin 230 103.639 mm cos 230 51.297 mm The derivatives of these give u ' X sin Y cos y 'sin 20 mm sin 230 103.639 mm cos 230 15.910 mm sin 230 39.109 mm/rad v ' X cos Y sin y ' cos 20 mm cos 230 103.639 mm sin 230 15.910 mm cos 230 102.475 mm/rad w u v 39.109 mm/rad 102.475 mm/rad 109.684 mm/rad u X cos Y sin 2 y cos y sin 2 2 2 2 20 mm cos 230 103.639 mm sin 230 2 15.910 mm cos 230 35.797 mm sin 230 140.123 mm/rad 2 Ans. 278 v X sin Y cos 2 y sin y cos 20 mm sin 230 103.639 mm cos 230 2 15.910 mm sin 230 35.797 mm cos 230 49.931 mm/rad 2 (b) The point of contact between the cam and the roller is given by Eq. (6.36) as ucam u Rr v w 92.248 mm 15 mm 102.475 mm/rad 109.684 mm/rad 78.234 mm Ans. vcam v Rr u w 51.297 mm 15 mm 39.109 mm/rad 109.684 mm/rad 45.949 mm Ans. (c) The radius of curvature of the pitch curve is given by Eq. (6.37) as 3 109.684 mm w3 80.896 mm uv vu 39.109 mm 49.931 mm 102.475 mm 140.123 mm Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 80.896 mm 15 mm 65.896 mm Ans. (d) The pressure angle at this cam rotation angle is given by Eq. (6.39) as cos v w sin u w cos 102.475 mm 109.684 mm sin 230 39.109 mm 109.684 mm cos 230 0.944 89 19.11 The pressure angle is acceptable, that is, the pressure angle is less than 30°. Ans. Ans. 279 6.31 The cam angle, the rise and fall, and the output motion of a disk cam with a reciprocating roller follower are as given in Table P6.31. The diameter of the base circle of the cam is 9.60 in, the diameter of the roller follower is 2.40 in, and the eccentricity (offset) of the roller follower is 2.80 in. Table P6.31 Displacement information for plate cam with reciprocating roller follower. Cam angle (degrees) Lift L (in) 0° - 5° 5° - 115° 115° - 120° 0 2.00 0 Dwell Full-rise cycloidal motion Dwell 120° - 180° 180° - 210° 210° - 310° 310° - 325° 3.40 0 4.80 0 Full-rise simple harmonic motion Dwell Full-return eighth-order polynomial motion Dwell 325° - 360° 0.60 Full-return simple harmonic motion Output y Sketch the displacement diagram and its first two derivatives. At the cam rotation angle 235o , determine: (a) the first and second-order kinematic coefficients of the displacement diagram; (b) the coordinates of the point of contact between the cam and the roller follower, expressed in the rotating Cartesian coordinate system attached to the cam; (c) the radius of the curvature of the cam profile; and (d) the pressure angle of the cam. The displacement diagram for the cam-follower system is shown here. Note that this is a poor cam design. Early failure should be expected because there are 280 discontinuities in acceleration at 120, 180, 210, 325. and 360. Cycloidal motion would be superior choices in segments four, six, and eight because of the neighboring dwells. For the cam rotation angle 235, we have 6 210, Y6 0.6 in, L6 4.8 in, 6 100 1.745 33 rad, 6 235 210 25, 6 25 100 1 4, Using Eq. (6.17a), we find the lift at this position to be 2 5 Y Y6 L6 1.0 2.634 15 2.780 55 6 6 6 7 8 3.170 60 6.877 95 2.560 95 6 6 6 2 5 1 1 0.6 in 4.8 in 1.0 2.634 15 2.780 55 4 4 6 7 8 1 1 1 3.170 60 6.877 95 2.560 95 4 4 4 4.624 68 in (a) From Eqs. (6.17b) and (6.17c), the first- and second-order kinematic coefficients are 4 L6 y 5.268 30 13.902 75 6 6 6 5 6 7 19.023 60 48.145 65 20.487 60 6 6 6 4 4.80 in 1 1 5.268 30 13.902 75 1.745 33 rad 4 4 5 6 7 1 1 1 19.023 60 48.145 65 20.487 60 4 4 4 3.450 65 in/rad Ans. 281 L y 62 5.268 30 55.611 00 6 6 3 4 5 6 95.118 00 288.873 90 143.413 20 6 6 6 3 1 5.268 30 55.611 00 2 4 1.745 33 rad 4.80 in 4 5 6 1 1 1 95.118 00 288.873 90 143.413 20 4 4 4 6.736 18 in/rad 2 The global coordinates of the pitch curve are X 2.80 in Y R02 e2 Y Ans. 4.80 in 1.20 in 2.80 in 4.624 68 in 2 2 9.931 28 in The cam coordinates of the pitch curve are u X cos Y sin 2.80 in cos 235 9.931 28 in sin 235 9.741 24 in v X sin Y cos 2.80 in sin 235 9.931 28 in cos 235 3.402 72 in The derivatives of these give u ' X sin Y cos y 'sin 2.80 in sin 235 9.931 28 in cos 235 3.450 65 in sin 235 0.576 12 in/rad v ' X cos Y sin y ' cos 2.80 in cos 235 9.931 28 in sin 235 3.450 65 in cos 235 11.720 45 in/rad w u v 0.576 12 in/rad 11.720 45 in/rad 11.734 60 in/rad 2 2 2 2 u X cos Y sin 2 y cos y sin 2.80 in cos 235 9.931 28 in sin 235 2 3.450 65 in cos 235 6.736 18 in sin 235 19.217 62 in/rad 2 v X sin Y cos 2 y sin y cos 2.80 in sin 235 9.931 28 in cos 235 2 3.450 65 in sin 235 6.736 18 in cos 235 1.613 22 in/rad 2 282 (b) The point of contact between the cam and the roller is given by Eq. (6.36) as ucam u Rr v w 9.741 24 in 1.20 in 11.720 45 in/rad 11.734 60 in/rad 8.543 in Ans. vcam v Rr u w 3.402 72 in 1.20 in 11.720 45 in/rad 11.734 60 in/rad 4.601 in Ans. (c) The radius of curvature of the pitch curve is given by Eq. (6.37) as 3 11.734 60 in w3 7.145 in uv vu 0.576 12 in 1.613 22 in 11.720 45 in 19.217 62 in Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 7.145 in 1.20 in 5.945 in (d) The pressure angle at this cam rotation angle is given by Eq. (6.39) as cos v w sin u w cos Ans. 11.720 45 in 11.734 60 in sin 235 0.576 12 in 11.734 60 in cos 235 0.846 32 Ans. 32.19 The pressure angle is not good, that is, the pressure angle is a little greater than 30°. However, it may be acceptable depending on the application. Ans. 283 6.32 The cam angle, the rise and fall, and the output motion of a disk cam with a reciprocating roller follower are as given in Table P6.32. The diameter of the base circle of the cam is 180 mm, the diameter of the roller follower is 80 mm, and the eccentricity of the roller follower is 40 mm. Table.P6.32 Displacement information for disk cam and reciprocating roller follower. Cam angle (degrees) Lift L (mm) Output y 0° - 40° 40° - 100° 100° - 180° 0 60 20 Dwell Half-rise simple harmonic motion Half-rise cycloidal motion 180° - 260° 260° - 360° 0 60 20 Dwell Full return cycloidal motion Part I. Sketch the displacement diagram and its first two derivatives. At the cam rotation angle 85o , determine: (a) the first, second, and third-order kinematic coefficients of the displacement diagram; (b) the radius of curvature of the cam surface; (c) the unit tangent and normal vectors to the cam at the point of contact with the follower; (d) the coordinates of the point of contact between the cam and the follower. Express your answers in the moving Cartesian coordinate system attached to the cam; and (e) the pressure angle of the cam. Part II. Repeat the problem for the cam angle 120o , The displacement diagram for this cam-follower system is shown here. The first- and second-order kinematic coefficients. 284 Note that this is a poor cam design. Early failure should be expected because there is a discontinuity in acceleration at 40. Cycloidal motion would be a superior choice in segment two because of the neighboring zero acceleration values. Part I. For the cam rotation angle 85, we have 2 40, Y2 0, L2 60 mm, 2 60, 2 85 40 45, 2 45 60 3 4, 3 Y Y2 L2 1 cos 0 60 mm 1 cos 37.039 mm 2 2 24 (a) The first-, second-, and third-order kinematic coefficients of the follower displacement are: 60 mm L 3 Ans. y 2 sin sin 83.149 mm/rad 2 2 2 2 2 60 rad 180 24 2 60 mm 2 L2 3 y cos cos 51.662 mm/rad 2 2 2 2 42 2 2 4 60 rad 180 24 3 60 mm 3 L2 3 y cos cos 77.493 mm/rad 3 3 3 3 8 2 22 24 8 60 rad 180 Ans. Ans. The global coordinates of the pitch curve are X 40 mm Y R02 e2 Y 90 mm 40 mm 40 mm 37.039 mm 2 2 160.732 mm The cam coordinates of the pitch curve are u X cos Y sin 40 mm cos85 160.732 mm sin 85 163.607 mm Ans. v X sin Y cos 40 mm sin 85 160.732 mm cos85 25.839 mm The derivatives of these give u ' X sin Y cos y 'sin 40 mm sin 85 160.732 mm cos85 83.149 mm sin 85 56.994 mm/rad v ' X cos Y sin y ' cos 40 mm cos85 160.732 mm sin 85 83.149 mm cos85 156.360 mm/rad w u v 56.994 mm/rad 156.360 mm/rad 166.423 mm/rad 2 2 2 2 u X cos Y sin 2 y cos y sin 40 mm cos85 160.732 mm sin 85 2 83.149 mm cos85 51.662 mm sin 85 97.647 mm/rad 2 Ans. 285 v X sin Y cos 2 y sin y cos 40 mm sin 85 160.732 mm cos85 2 83.149 mm sin 85 51.662 mm cos85 135.323 mm/rad 2 (b) The radius of curvature of the pitch curve is given by Eq. (6.37) as 3 166.423 mm w3 uv vu 56.994 mm 135.323 mm 156.360 mm 97.647 mm 200.575 mm Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 200.575 mm 40 mm 160.575 mm Ans. (c) the unit tangent and normal vectors to the cam at the point of contact with the follower are given by uˆ t u w ˆi v w ˆj 56.994 mm 166.423 mm ˆi 156.360 mm 166.423 mm ˆj 0.342 46ˆi 0.939 53ˆj uˆ n v w ˆi u w ˆj 0.939 53ˆi 0.342 46ˆj Ans. Ans. (d) The point of contact between the cam and the roller is given by Eq. (6.36) as ucam u Rr v w 92.248 mm 15 mm 102.475 mm/rad 109.684 mm/rad 78.234 mm Ans. vcam v Rr u w 51.297 mm 15 mm 39.109 mm/rad 109.684 mm/rad 45.949 mm Ans. (e) The pressure angle at this cam rotation angle is given by Eq. (6.39) as cos v w sin u w cos 0.939 53 sin85 0.342 46 cos85 0.965 80 15.03 The pressure angle is acceptable, that is, the pressure angle is less than 30°. Ans. Ans. Part II. For the cam rotation angle 120, we have 3 100, Y3 60 mm, L3 20 mm, 3 80, 3 120 100 20, 3 20 80 1 4, 1 1 1 Y Y3 L3 sin 60 mm 20 mm sin 89.850 mm 3 4 4 3 (a) The first-, second-, and third-order kinematic coefficients of the follower displacement are: L 20 mm y 3 1 cos Ans. 1 cos 76.820 mm/rad 3 3 80 rad 180 4 286 L3 20 2 mm sin sin 71.594 mm/rad 2 2 2 3 3 4 80 rad 180 Ans. 2 L3 20 3 mm cos cos 161.088 mm/rad3 3 3 3 3 3 4 80 rad 180 Ans. y y The global coordinates of the pitch curve are X 40 mm Y R02 e2 Y 90 mm 40 mm 40 mm 89.850 mm 2 2 213.543 mm The cam coordinates of the pitch curve are u X cos Y sin 40 mm cos120 213.543 mm sin120 164.934 mm Ans. v X sin Y cos 40 mm sin120 213.543 mm cos120 141.413 mm The derivatives of these give u ' X sin Y cos y 'sin Ans. 40 mm sin120 213.543 mm cos120 76.820 mm sin120 74.884 mm/rad v ' X cos Y sin y ' cos 40 mm cos120 213.543 mm sin120 76.820 mm cos120 203.344 mm/rad w u v 74.884 mm/rad 203.344 mm/rad 216.694 mm/rad 2 2 2 2 u X cos Y sin 2 y cos y sin 40 mm cos120 213.543 mm sin120 2 76.820 mm cos120 71.594 mm sin120 303.756 mm/rad 2 v X sin Y cos 2 y sin y cos 40 mm sin120 213.543 mm cos120 2 76.820 mm sin120 71.594 mm cos120 44.153 mm/rad 2 (b) The radius of curvature of the pitch curve is given by Eq. (6.37) as 3 216.694 mm w3 uv vu 74.884 mm 44.153 mm 203.344 mm 303.756 mm 156.364 mm Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 156.364 mm 40 mm 116.364 mm Ans. 287 (c) the unit tangent and normal vectors to the cam at the point of contact with the follower are given by uˆ t u w ˆi v w ˆj 74.884 mm 216.694 mm ˆi 203.344 mm 216.694 mm ˆj 0.345 57ˆi 0.938 39ˆj uˆ n v w ˆi u w ˆj 0.938 39ˆi 0.345 57ˆj Ans. Ans. (d) The point of contact between the cam and the roller is given by Eq. (6.36) as ucam u Rr v w 164.934 mm 40 mm 203.344 mm/rad 216.694 mm/rad 127.398 mm Ans. vcam v Rr u w 141.413 mm 40 mm 74.884 mm/rad 216.694 mm/rad 127.590 mm Ans. (e) The pressure angle at this cam rotation angle is given by Eq. (6.39) as cos v w sin u w cos 0.938 39 sin120 0.345 57 cos120 0.985 45 9.78 This pressure angle is very acceptable, that is, the pressure angle is less than 30°. Ans. Ans. 288 6.33 The cam angle, the rise and fall, and the output motion of a disk cam with a reciprocating roller follower are as given in Table P6.33. The diameter of the base circle of the cam is 2.80 in, the diameter of the roller follower is 1.20 in, and the follower eccentricity is 0.40 in. Table.P6.33 Displacement information for disk cam and reciprocating roller follower. Cam Angle (degrees) Lift L (in) Output y 0° - 30° 30° - 90° 90° - 120° 120° - 180° 0 1.20 0 0.80 Dwell Full-rise simple harmonic motion Dwell Full-rise cycloidal motion 180° - 210° 210° - 270° 270° - 300° 0 0.80 0 Dwell Full-return cycloidal motion Dwell 300° - 360° 1.20 Full-return simple harmonic motion Sketch the displacement diagram and its first two derivatives. At the cam angle 150, determine: (a) the first-, second-, and third-order kinematic coefficients of the displacement diagram; (b) the radius of the curvature of the cam surface; (c) the unit tangent and normal vectors to the cam at the point of contact with the follower; (d) the coordinates of the point of contact between the cam and the follower. Express your answers in the moving Cartesian coordinate system attached to the cam; and (e) the pressure angle of the cam. Displacement diagram for the cam-follower system. 289 Note that this is a poor cam design. Early failure should be expected because there are discontinuities in acceleration at 30, 90, 300, and 360. Cycloidal motion would be a superior choice in segments two and eight because of the neighboring dwells. For the cam rotation angle 150, we have 4 120, Y4 1.20 in, L4 0.8 in, 4 60 1.047 20 rad, 4 150 120 30, 4 30 60 1 2, Using Eq. (6.13a), we find the lift at this position to be 1 2 Y Y4 L4 sin 4 4 2 1 1 360 1.20 in 0.8 in sin 1.600 00 in 2 2 2 (a) From Eqs. (6.13b) - (6.13d), the first-, second-, and third-order kinematic coefficients are L 2 0.80 in 360 y 4 1 cos 1 cos Ans. 1.527 88 in/rad 4 4 1.047 20 rad 2 2 L4 2 2 0.80 in 360 Ans. y sin sin 0 2 2 4 4 1.047 20 rad 2 4 2 L4 2 4 2 0.80 in 360 3 cos 27.501 78 in/rad 4 1.047 20 rad 2 The global coordinates of the pitch curve are X 0.40 in y 3 4 cos Y R02 e2 Y 3 1.40 in 0.60 in 0.40 in 1.600 00 in 2 2 3.559 59 in The cam coordinates of the pitch curve are u X cos Y sin 0.40 in cos150 3.559 59 in sin150 1.433 38 in v X sin Y cos 0.40 in sin150 3.559 59 in cos150 3.282 70 in Ans. 290 The derivatives of these give u ' X sin Y cos y 'sin 0.40 in sin150 3.559 59 in cos150 1.527 88 in sin150 2.518 76 in/rad v ' X cos Y sin y ' cos 0.40 in cos150 3.559 59 in sin150 1.527 88 in cos150 2.756 57 in/rad w u v 2.518 76 in/rad 2.756 57 in/rad 3.734 01 in/rad u X cos Y sin 2 y cos y sin 2 2 2 2 0.40 in cos150 3.559 59 in sin150 2 1.527 88 in cos150 0 sin150 4.079 75 in/rad 2 v X sin Y cos 2 y sin y cos 0.40 in sin150 3.559 59 in cos150 2 1.527 88 in sin150 0 cos150 1.754 82 in/rad 2 (b) The radius of curvature of the pitch curve is given by Eq. (6.37) as w3 uv vu 3.734 01 in 3.323 in 2.518 76 in 1.754 82 in 2.756 57 in 4.079 75 in 3 Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 3.323 in 0.600 in 2.723 in (c) The unit tangent and unit normal vectors are given by uˆ t u w ˆi v w ˆj Ans. 2.518 76 in 3.734 01 in ˆi 2.756 57 in 3.734 01 in ˆi 0.674 55ˆi 0.738 23ˆj uˆ n v w ˆi u w ˆj Ans. 2.756 57 in 3.734 01 in ˆi 2.518 76 in 3.734 01 in ˆi 0.738 23ˆi 0.674 55ˆj (d) The point of contact between the cam and the roller is given by Eq. (6.36) as ucam u Rr v w 1.433 38 in 0.60 in 2.756 57 in/rad 3.734 01 in/rad 0.990 in Ans. Ans. vcam v Rr u w 3.282 70 in 0.60 in 2.518 76 in/rad 3.734 01 in/rad 2.878 in (e) The pressure angle at this cam rotation angle is given by Eq. (6.39) as Ans. 291 cos v w sin u w cos 2.756 57 in 3.734 01 in sin150 2.518 76 in 3.734 01 in cos150 0.953 29 Ans. 17.58 This pressure angle is acceptable (for the given input cam angle) because pressure angles up to 30 are commonly used without causing major difficulties. 292 6.34 The cam angle, the rise and fall, and the output motion of a disk cam with a reciprocating roller follower are given in the table. The diameter of the base circle of the cam is 75 mm, the diameter of the roller follower is 25 mm, and the follower eccentricity is 20 mm. Table 6.34. Displacement information for disk cam and reciprocating roller follower. Cam Angle (degrees) Lift L (mm) Output Motion y 0° - 60° 60° - 180° 180° - 240° 240° - 360° 0 90 0 90 Dwell Full-rise cycloidal motion Dwell Full-return cycloidal motion Sketch the displacement diagram and its first two derivatives. At the cam angle 300, determine: (a) the first and second-order kinematic coefficients of the displacement diagram; (b) the coordinates of the point of contact between the cam and the roller follower. Express your answers in the moving Cartesian coordinate system attached to the cam; (c) the radius of the curvature of the cam surface; and (d) the pressure angle of the cam. Displacement diagram for the cam-follower system. 293 For the cam rotation angle 300, we have 4 240, Y4 0, L4 90 mm, 4 120, 4 300 240 60, 4 60 120 1 2, 1 2 2 1 1 Y Y4 L4 1 sin sin 0 90 mm 1 45.000 mm 4 2 2 2 4 2 (a) The first- and second- -order kinematic coefficients of the follower displacement are: L 2 90 mm 2 y 4 1 cos Ans. 1 cos 85.944 mm/rad 4 4 120 rad 180 2 y 2 L4 2 4 sin 2 4 2 90 mm 120 rad 180 2 2 sin 2 0 2 Ans. The global coordinates of the pitch curve are X 20 mm Y R02 e2 Y 37.5 mm 12.5 mm 20 mm 45.000 90.826 mm 2 2 The cam coordinates of the pitch curve are u X cos Y sin 20 mm cos 300 90.826 mm sin 300 68.658 mm Ans. v X sin Y cos 20 mm sin 300 90.826 mm cos 300 62.734 mm The derivatives of these give u ' X sin Y cos y 'sin 20 mm sin 300 90.826 mm cos 300 85.944 mm sin 300 137.163 mm/rad v ' X cos Y sin y ' cos 20 mm cos 300 90.826 mm sin 300 85.944 mm cos 300 25.686 mm/rad w u v 137.163 mm/rad 25,686 mm/rad 139.547 mm/rad 2 2 2 2 u X cos Y sin 2 y cos y sin 20 mm cos 300 90.826 mm sin 300 2 85.944 mm cos 300 0 mm sin 300 17.286 mm/rad 2 v X sin Y cos 2 y sin y cos 20 mm sin 300 90.826 mm cos 300 2 85.944 mm sin 300 0 mm cos 300 211.593 mm/rad 2 (b) The point of contact between the cam and the roller is given by Eq. (6.36) as Ans. 294 ucam u Rr v w 68.658 mm 12.5 mm 25.686 mm/rad 139.547 mm/rad 66.357 mm Ans. vcam v Rr u w 62.734 mm 12.5 mm 137.163 mm/rad 139.547 mm/rad 50.448 mm Ans. (c) The radius of curvature of the pitch curve is given by Eq. (6.37) as 3 139.547 mm w3 uv vu 137.163 mm 211.593 mm 25.686 mm 17.286 mm 95.086 mm Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 95.086 mm 12.5 mm 82.586 mm (d) The pressure angle at this cam rotation angle is given by Eq. (6.39) as cos v w sin u w cos Ans. 25.686 mm 139.547 mm sin 300 137.163 mm 139.547 mm cos300 0.650 86 Ans. 49.39 This is an unacceptable cam design since the pressure angle is too large, and would experience a very early failure. The pressure angle should be less than 30 degrees throughout the cycle of operation. 295 6.35 The cam rotation angle, the rise and fall, and the output motion of a disk cam with a reciprocating roller follower are as given in Table 6.35. The diameter of the base circle of the cam is 2.80 in, the diameter of the roller follower is 1.20 in, and the follower eccentricity is 0.40 in. Displacement information for disk cam and reciprocating roller follower. Cam Angle (degrees) Lift L (in) Output motion y 0° - 30° 30° - 90° 90° - 120° 120° - 180° 0 1.20 0 0.80 Dwell Full-rise simple harmonic motion Dwell Full-rise cycloidal motion 180° - 210° 210° - 270° 270° - 300° 0 0.80 0 Dwell Full-return cycloidal motion Dwell 300° - 360° 1.20 Full-return simple harmonic motion Sketch the displacement diagram and its first two derivatives. At the cam rotation angle 230o , determine: (a) the first-, second-, and third-order kinematic coefficients of the displacement diagram; (b) the radius of the curvature of the cam surface; (c) the unit tangent and normal vectors to the cam at the point of contact with the follower; (d) the coordinates of the point of contact between the cam and the follower. Express your answers in the moving Cartesian coordinate system attached to the cam; and (e) the pressure angle of the cam. Displacement diagram for the cam-follower system. Note that this is a poor cam design. Early failure should be expected because there are 296 discontinuities in acceleration at 30, 90, 300, and 360. Cycloidal motion would be a superior choice in segments two and eight because of the neighboring dwells. For the cam rotation angle 230, we have 6 210, Y6 1.20 in, L6 0.8 in, 6 60 1.047 20 rad, 6 230 210 20, 4 20 60 1 3, Using Eq. (6.16a), we find the lift at this position to be 1 2 Y Y6 L6 1 sin 6 6 2 1 1 360 1.20 in 0.8 in 1 sin 1.843 60 in 3 3 2 (a) From Eqs. (6.16b) - (6.16d), the first-, second- and third-order kinematic coefficients are L 2 0.80 in 360 y 6 1 cos 1 cos Ans. 1.145 91 in/rad 6 6 1.047 20 rad 3 2 L 2 2 0.80 in 360 2 Ans. y 2 6 sin sin 3.969 55 in/rad 2 6 6 1.047 20 rad 3 4 2 L6 2 4 2 0.80 in 360 3 cos 13.750 89 in/rad 6 3 1.047 20 rad The global coordinates of the pitch curve are X 0.40 in y 3 6 cos Y R02 e2 Y 3 1.40 in 0.60 in 0.40 in 1.843 60 in 2 2 3.803 19 in The cam coordinates of the pitch curve are u X cos Y sin 0.40 in cos 230 3.803 19 in sin 230 3.170 53 in v X sin Y cos 0.40 in sin 230 3.803 19 in cos 230 2.138 23 in The derivatives of these give u ' X sin Y cos y 'sin 0.40 in sin 230 3.803 19 in cos 230 1.145 91 in sin 230 1.260 41 in/rad v ' X cos Y sin y ' cos 0.40 in cos 230 3.803 19 in sin 230 1.145 91 in cos 230 3.907 11 in/rad w u v 1.260 41 in/rad 3.907 11 in/rad 4.105 38 in/rad 2 2 2 2 Ans. 297 u X cos Y sin 2 y cos y sin 0.40 in cos 230 3.803 19 in sin 230 2 1.145 91 in cos 230 3.969 55 in sin 230 7.684 53 in/rad 2 v X sin Y cos 2 y sin y cos 0.40 in sin 230 3.803 19 in cos 230 2 1.145 91 in sin 230 3.969 55 in cos 230 2.934 17 in/rad 2 (b) The radius of curvature of the pitch curve is given by Eq. (6.37) as w3 uv vu 4.105 38 in 2.052 in 1.260 41 in 2.934 17 in 3.907 11 in 7.684 53 in 3 Therefore, Eq. (6.38) gives the radius of curvature of the cam as cam Rr 2.052 in 0.600 in 1.452 in (c) The unit tangent and unit normal vectors are given by uˆ t u w ˆi v w ˆj Ans. 1.260 41 in 4.105 38 in ˆi 3.907 11 in 4.105 38 in ˆi 0.307 01ˆi 0.951 70ˆj uˆ n v w ˆi u w ˆj Ans. 3.907 11 in 4.105 38 in ˆi 1.260 41 in 4.105 38 in ˆi 0.951 70ˆi 0.307 01ˆj (d) The point of contact between the cam and the roller is given by Eq. (6.36) as ucam u Rr v w Ans. 3.170 53 in 0.60 in 3.907 11 in/rad 4.105 38 in/rad 2.599 51 in Ans. vcam v Rr u w 2.138 23 in 0.60 in 1.260 41 in/rad 4.105 38 in/rad 1.954 in Ans. (e) The pressure angle at this cam rotation angle is given by Eq. (6.39) as cos v w sin u w cos 3.907 11 in 4.105 38 in sin 230 1.260 41 in 4.105 38 in cos 230 0.926 39 Ans. 22.12 This pressure angle is acceptable (for the given input cam angle) because pressure angles up to 30 are commonly used without causing major difficulties. 298 6.36 The mass m is constrained to move only in the vertical direction. The circular cam has an eccentricity of 2 in, a speed of 20 rad/s, and a weight of 8 lb. Neglecting friction, find the angle t at the instant the cam follower jumps. F W F my my mg F y e 1 cos t y 2e cos t When in contact, the contact force between the cam and follower is F m 2e cos t mg Contact is lost and jump begins when F = 0; that is, when m 2e cos t mg 0 mg 386 in/s2 cos t 0.483 2 m 2e 20 rad/s 2 in t cos1 0.483 118.85 Ans. 299 6.37 In Figure P6.36a, the mass m is driven up and down by the eccentric cam and it has a weight of 10 lb. The cam eccentricity is 1 in. Assume no friction. (a) Derive the equation for the contact force. (b) Find the cam velocity corresponding to the beginning of the cam follower jump. (a) (b) F W F my my mg F y e 1 cos t y 2e cos t F m 2e cos t mg Follower jump begins when cos t 1 and F = 0: that is, when m 2e mg 0 g 386 in/s2 19.65 rad/s e 1 in Ans. Ans. 300 6.38 In Figure P6.36a, the slider has a mass of 2.5 kg. The cam is a simple eccentric and causes the slider to rise 25 mm with no friction. At what cam speed in revolutions per minute will the slider first lose contact with the cam? Sketch a graph of the contact force at this speed for 360 of cam rotation. From Prob. 6.37, we have for the contact force F m 2e cos t mg Follower jump begins when cos t 1 and F = 0; that is, when 2e g 0 Note that e = L/2 = 12.5 mm. g e 9.81 m/s 2 28.01 rad/s 267.5 rev/min 0.0125 m Ans. 301 6.39 The cam-and-follower system in Figure P6.36b has k 1 kN / m, m 0.90 kg, Y 15 15cos t mm, and 60 rad / s. The retaining spring is assembled with a preload of 2.5 N. (a) Compute the maximum and minimum values of the contact force. (b) If the follower is found to jump off the cam, compute the angle t corresponding to the beginning of jump. (a) Let Fc = contact force, and P = preload. mY kY P Fc F Fc kY P mY Y 0.015 0.015cos 60t m , Y 54cos60t m/s2 17.5 33.6cos 60t N Fc,max 17.5 33.6 N 51.1 N , Fc,min 0 Fc 0.90 kg 54cos 60t m/s 2 1 000 N/m 0.015 0.015cos 60t m 2.5 N (b) Jump begins when Fc = 0; that is, when 60t cos1 17.5 N 33.6 N 121.39 Ans. Ans. 302 6.40 Figure P6.36b illustrates the model of a cam-and-follower system. The motion machined into the cam is to move the mass to the right through a distance of 2 in with parabolic motion in 150 of cam rotation, dwell for 30, return to the starting position with simple harmonic motion, and dwell for the remaining 30 of cam rotation. There is no friction or damping. The spring rate is 40 lb/in, and the spring preload is 6 lb, corresponding to the Y 0 position. The weight of the mass is 36 lb. (a) Sketch a displacement diagram showing the follower motion for the entire 360 of cam rotation. Without computing numeric values, superimpose graphs of the acceleration and cam contact force onto the same axes. Show where jump is most likely to begin. (b) At what speed in revolutions per minute would jump begin? (a) Just as in Prob. 6.39, if we let Fc = contact force and P = preload: mY kY P Fc F Fc kY P mY Using second-order kinematic coefficients and assuming that the input shaft speed is constant, then Y Y 2 and Fc 36 lb 386 in/s2 Y 2 40 lb/in Y 6 lb Going through the different phases of the motion defined above, we can sketch the approximate curve shown for the cam contact force This sketch shows that jump is very possible at point A t 75 or point B t 180 or point C t 330 , the three points where the contact force drops discontinuously, depending on whether is large enough for the contact force to indicate a negative value. 303 (b) For point A t 75 , L 2 in , 150 2.618 rad . From Eq. (6.6a), Y 1 in and, from Eq. (6.6c), Y 1.167 in/rad . Therefore, Fc , A 36 lb 386 in/s2 Y 2 40 lb/in Y 6 lb 2 0.109 lb s2 2 46 lb Thus, Fc , A 0 for 20.559 rad/s For point B t 180 , L 2 in , 150 2.618 rad . From Eq. (6.12a), Y 2 in and, from Eq. (6.21c), Y 1.440 in/rad . Therefore, Fc ,B 36 lb 386 in/s2 Y 2 40 lb/in Y 6 lb 2 0.109 lb s2 2 86 lb Thus, Fc , B 0 for 25.308 rad/s For point C t 330 , y y 0 , and Fc,C 6 lb for all values of . Of these cases, jump begins at A when 20.559 rad/s 196.3 rev/min . Ans. 304 6.41 A cam-and-follower mechanism is illustrated in abstract form in Figure P6.36b. The cam is cut so that it causes the mass to move to the right a distance of 25 mm with harmonic motion in 150 of cam rotation, dwell for 30 , then return to the starting position in the remaining 180 of cam rotation, also with harmonic motion. The spring is assembled with a 22-N preload and it has a rate of 4.4 kN/m. The follower mass is 17.5 kg. Compute the cam speed in revolutions per minute at which jump would begin. Just as in Prob. 6.39, if we let Fc = contact force and P = preload: mY kY P Fc F Fc kY P mY Using first-order kinematic coefficients and assuming that the input shaft speed is constant, then Y Y 2 and Fc 17.5 kg Y 2 4 400 N/m Y 22 N Going through the different phases of the motion defined above shows that jump is most likely at the transition from the dwell to the full-return simple-harmonic motion since, at that position, Y and Fc suddenly drop. For that position t 180 , L 0.025 m , 180 3.1416 rad . From Eq. (6.6c), Y 0.025 m and Y 0.036 m/rad 2 . Therefore, Fc 17.5 kg Y 2 4400 N/m Y 22 N 0.630 N s2 2 132 N Thus, Fc 0 for 14.475 rad/s 138.2 rev/min. Ans. 305 6.42 Lever OAB is driven by a cam cut to give the roller a rise of 1 in with parabolic motion and a parabolic return with no dwells. The lever and roller are to be assumed weightless, and there is no friction. Calculate the jump speed if l 5 in and the mass B weighs 5 lb. Taking moments about the fixed pivot 2 M O lFA 2lmg m 2l Y FA 4mlY 2mg FA 0.259 lb s2 Y 10 lb Going through the different phases of the motion defined above shows that jump is most likely at the transition from the concave to the convex parabolic rise motion since, at that position, y and Fc suddenly drop. For that position t 90 , L 1.000 in , 180 3.1416 rad . From Eqs. (6.6a) and (6.6c), Y 0.500 in and Y 0.405 in/rad2 . Therefore, Y Y 2 l 0.405 in/rad 2 5 in 2 0.0811 2 FA 0.259 lb s 2 0.0811 2 10 lb 0.021 lb s 2 2 10 lb Thus, FA 0 for 21.8 rad/s 208.4 rev/min. Ans. 306 6.43 A cam-and-follower system similar to the one in Figure 6.41 uses a plate-cam driven at a speed of 600 rev/min and employs simple harmonic rise and parabolic return motions. The events are rise in 150 , dwell for 30 , and return in 180 . The retaining spring has a rate k = 14 kN/m with a precompression of 12.5 mm. The follower has a mass of 1.6 kg. The external load is related to the follower motion Y by the equation F 0.325 10.75Y , where Y is in meters and F is in kilonewtons. Dimensions corresponding to Fig. 6.41 are R = 20 mm, r = 5 mm, lB 60 mm, and lC 90 mm. Using a rise of L = 20 mm and assuming no friction, plot the displacement, cam-shaft torque, and radial component of the cam force for one complete revolution of the cam. 600 rev/min 62.832 rad/s For simple harmonic rise motion, we use Eqs. (6.12) with L 0.020 m and 150 . For the first part of the parabolic return motion, following Example 6.1, 2 y 0.020 1 2 m , y 0.080 m , y 0.080 2 0.008 106 m For the second part of the parabolic return motion, 2 y 0.040 1 m , y 0.080 1 m , y 0.080 2 0.008 106 m Then we can use Eq. (6.50) F23y 325 10 750 y 14 000 y 0.0125 1.6 y 2 N 500 3 250 y 6 317 y N and Eqs. (6.48) and (6.52) a tan Y Y T12 a tan F23Y Y F23Y 307 t , deg y, m y , m/s y , m/s2 F23Y , N T12 , N·m 0 0 0 0.000 489 0.001 910 0.004 122 0.006 910 0.010 000 0.013 090 0.015 878 0.018 090 0.019 511 0.020 000 0.003 708 0.007 053 0.009 708 0.011 413 0.012 000 0.011 413 0.009 708 0.007 053 0.003 708 0 165 180 0.020 000 0.020 000 0 0 195 210 225 240 255 270 0.019 722 0.018 889 0.017 500 0.015 556 0.013 056 0.010 000 -0.002 122 -0.004 244 -0.006 366 -0.008 488 -0.010 610 -0.012 732 285 300 315 330 345 360 0.006 944 0.004 444 0.002 500 0.001 111 0.000 278 0 -0.010 610 -0.008 488 -0.006 366 -0.004 244 -0.002 122 0 551.2 591.0 588.1 579.8 566.9 550.6 532.5 514.4 498.1 485.2 476.9 474.0 565.0 565.0 565.0 513.8 512.9 510.2 505.7 499.4 491.2 481.3 583.7 573.8 565.6 559.3 554.8 552.1 551.2 591.0 0 15 30 45 60 75 90 105 120 135 150 0.008 106 0.014 400 0.013 695 0.011 650 0.008 464 0.004 450 0 -0.004 450 -0.008 464 -0.011 650 -0.013 695 -0.014 400 0 0 0 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.014 400 -2.181 -4.089 -5.503 -6.284 -6.390 -5.871 -4.836 -3.422 -1.768 0 0 0 1.088 2.165 3.219 4.239 5.212 6.128 7.430 6.088 4.801 3.561 2.355 1.172 0 308 6.44 Repeat Problem 6.43 with a speed of 900 rev/min, and F14 0.110 10.75Y kN, where Y is in meters, and the coefficient of sliding friction is 0.025. 900 rev/min 94.248 rad/s For simple harmonic rise motion, we use Eqs. (6.12) with L 0.020 m and 150 . For the first part of the parabolic return motion, following Example 6.1, 2 y 0.020 1 2 m , y 0.080 m , y 0.080 2 0.008 106 m For the second part of the parabolic return motion, 2 y 0.040 1 m , y 0.080 1 m , y 0.080 2 0.008 106 m Then we can use Eq. (6.50) 110 10 750 y 14 000 Y 0.0125 1.6 Y 2 N y F23 1 1.666 667Y 0.033 333 tan sgn Y 285 24 750Y 14 212Y N 1 1.666 667Y 0.033 333 tan sgn Y and Eqs. (6.48) and (6.52) a tan Y Y T12 a tan F23Y yF23Y 309 t , deg y, m y , m/s y , m/s2 F23Y , N T12 , N·m 0 0 0 0.000 489 0.001 910 0.004 122 0.006 910 0.010 000 0.013 090 0.015 878 0.018 090 0.019 511 0.020 000 0.003 708 0.007 053 0.009 708 0.011 413 0.012 000 0.011 413 0.009 708 0.007 053 0.003 708 0 165 180 0.020 000 0.020 000 0 0 195 210 225 240 255 270 0.019 722 0.018 889 0.017 500 0.015 556 0.013 056 0.010 000 -0.002 122 -0.004 244 -0.006 366 -0.008 488 -0.010 610 -0.012 732 285 300 315 330 345 360 0.006 944 0.004 444 0.002 500 0.001 111 0.000 278 0 -0.010 610 -0.008 488 -0.006 366 -0.004 244 -0.002 122 0 400 490 498 509 521 533 545 556 565 572 576 575 780 780 780 665 660 641 608 562 529 428 664 586 522 471 433 410 400 490 0 15 30 45 60 75 90 105 120 135 150 0.008 106 0.014 400 0.013 695 0.011 650 0.008 464 0.004 450 0 -0.004 450 -0.008 464 -0.011 650 -0.013 695 -0.014 400 0 0 0 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.014 400 -1.85 -3.59 -5.05 -6.08 -6.54 -6.35 -5.49 -4.04 -2.13 0 0 0 1.40 2.72 3.87 4.77 5.61 5.45 8.45 6.22 4.43 3.00 1.84 0.87 0 310 6.45 A plate-cam drives a reciprocating roller follower through the distance L = 1.25 in with parabolic motion in 120 of cam rotation, dwells for 30 , and returns with cycloidal motion in 120 , followed by dwells for the remaining cam angle. The external load on the follower is F14 36 lb during the rise and zero during the dwells and the return. In the notation of Fig. 6.41, R = 3 in, r = 1 in, lB 6 in, lC 8 in, and k 150 lb/in. The spring is assembled with a preload of 37.5 lb when the follower is at the bottom of its stroke. The weight of the follower is 1.8 lb, and the cam velocity is 140 rad/s. Assuming no friction, plot the displacement, the torque exerted on the cam by the shaft, and the radial component of the contact force exerted by the roller against the cam surface for one complete cycle of motion. For 0 60 , we use Eqs. (6.5a) (6.5c) with L 1.250 in and 120 . y 2.500 in , y 2.387 in , y 1.140 in 2 For 60 120 , we use Eqs. (6.6a) – (6.6c) with L 1.250 in and 120 . 2 y 1.250 1 2 1 in , y 2.387 1 in , y 1.140 in For 150 270 , we use Eqs. (6.13) with L 1.250 in and 120 . Then we can use Eq. (6.50) F23Y F14 37.5 150 y 91.378 y lb and Eqs. (6.48) and (6.52) a tan Y Y T12 a tan F23Y Y F23Y 311 t , deg y, m y , m/s y , m/s2 F23Y , N T12 , N·m 0 0 0 0.039 063 0.156 250 0.351 563 0.625 000 0.298 416 0.596 831 0.895 247 1.193 662 75 90 105 120 0.898 438 1.093 750 1.210 938 1.250 000 0.895 247 0.596 831 0.298 416 0 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 1.250 000 1.250 000 1.234 424 1.136 444 0.921 924 0.625 000 0.328 076 0.113 556 0.015 576 0 0 0 0 0 0 0 0 0 -0.174 808 -0.596 831 -1.018 854 -1.193 662 -1.018 854 -0.596 831 -0.174 808 0 0 0 0 0 0 0 37.5 177.7 183.5 201.1 230.4 271.4 63.1 104.1 133.4 151.0 156.8 225.0 225.0 225.0 107.0 44.4 60.1 131.3 202.4 218.1 155.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 177.7 0 15 30 45 60 0 1.139 863 1.139 863 1.139 863 1.139 863 1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 0 0 0 -1.266 070 -1.790 493 -1.266 070 0 1.266 070 1.790 493 1.266 070 0 0 0 0 0 0 0 1.139 863 360 54.8 120.0 206.3 324.0 75.3 93.2 79.6 45.1 0 0 0 -18.7 -26.5 -61.2 -156.7 -206.2 -130.2 -27.2 0 0 0 0 0 0 0 312 6.46 Repeat Problem 6.45 if friction exists with 0.04 and the cycloidal return takes place in 180. For 0 60 , we use Eqs. (6.6a) – (6.6c) with L 1.250 in and 120 . y 2.500 in , y 2.387 in , y 1.140 in 2 For 60 120 , we use Eqs. (6.6a) – (6.6c) with L 1.250 in and 120 . 2 y 1.250 1 2 1 in , y 2.387 1 in , y 1.140 in For 150 330 , we use Eqs. (6.13) with L 1.250 in and 180 . Then we can use Eq. (6.50) F 37.5 150 y 91.378 y lb F23Y 14 1 5.6 y 16.8 tan sgn y and Eqs. (6.48) and (6.52) a tan Y Y T12 a tan F23Y Y F23Y 313 t , deg y, m y , m/s y , m/s2 F23Y , N T12 , N·m 0 0 0 0.039 063 0.156 250 0.351 563 0.625 000 0.298 416 0.596 831 0.895 247 1.193 662 75 90 105 120 0.898 438 1.093 750 1.210 938 1.250 000 0.895 247 0.596 831 0.298 416 0 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360 1.250 000 1.250 000 1.245 305 1.213 957 1.136 444 1.005 624 0.828 639 0.625 000 0.421 361 0.244 376 0.113 556 0.036 043 0.004 695 0 0 0 0 0 -0.053 307 -0.198 944 -0.397 887 -0.596 831 -0.742 468 -0.795 775 -0.742 468 -0.596 831 -0.397 887 -0.198 944 -0.053 307 0 0 0 38 178 185 204 235 278 65 135 152 152 157 225 225 188 188 157 136 127 127 133 139 139 129 106 75 38 38 38 178 0 15 30 45 60 0 1.139 863 1.139 863 1.139 863 1.139 863 1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 0 0 0 -0.397 887 -0.689 161 -0.795 775 -0.689 161 -0.397 887 0 0.397 887 0.689 161 0.795 775 0.689 161 0.397 887 0 0 0 1.139 863 55 122 211 332 77 95 80 45 0 0 0 -10 -31 -54 -76 -94 -106 -104 -83 -51 -21 -4 0 0 0 314 Page intentionally blank. 315 Chapter 7 Spur Gears 7.1 Find the diametral pitch of a pair of gears having 32 and 84 teeth, respectively, whose center distance is 3.625 in. N 2 N3 32 84 3.625 in 2P 2P 2P 116 teeth P 16 teeth/in 2 3.625 in R2 R3 7.2 7.3 Ans. Find the number of teeth and the circular pitch of a 6-in pitch diameter gear whose diametral pitch is 9 teeth/in. N P(2R) 9 teeth/in 6.0 in 54 teeth Ans. p P 9 teeth/in 0.349 1 in/tooth Ans. Determine the module of a pair of gears having 18 and 40 teeth, respectively, whose center distance is 58 mm. mN 2 mN3 m 18 40 58.0 mm 2 2 2 2 58.0 mm m 2.0 mm/tooth 58 teeth R2 R3 7.4 7.5 Ans. Find the number of teeth and the circular pitch of a gear whose pitch diameter is 200 mm if the module is 8 mm/tooth. N (2R) m 200.0 mm 8 mm/tooth 25 teeth Ans. p m 8 mm/tooth 25.13 mm/tooth Ans. Find the diametral pitch and the pitch diameter of a 40-tooth gear whose circular pitch is 3.50 in/tooth. P p 3.500 in/tooth 0.897 6 teeth/in Ans. D 2R N P 40 teeth 0.897 6 teeth/in 44.563 in Ans. 316 7.6 7.7 7.8 7.9 The pitch diameters of a pair of mating gears are 3.50 in and 8.25 in, respectively. If the diametral pitch is 16 teeth/in how many teeth are there on each gear? N2 2PR2 PD2 16 teeth/in 3.500 in 56 teeth Ans. N3 2PR3 PD3 16 teeth/in 8.250 in 132 teeth Ans. Find the module and the pitch diameter of a gear whose circular pitch is 40 mm/tooth if the gear has 36 teeth. m p 40 mm/tooth 12.732 mm/tooth Ans. D 2R mN 12.732 mm/tooth 36 teeth 458.4 mm Ans. The pitch diameters of a pair of gears are 60 mm and 100 mm, respectively. If their module is 2.5 mm/tooth, how many teeth are there on each gear? N2 2R2 m D2 m 60 mm 2.5 mm/tooth 24 teeth Ans. N3 2R3 m D3 m 100 mm 2.5 mm/tooth 40 teeth Ans. What is the pitch diameter of a 33-tooth gear if its circular pitch is 0.875 in/tooth? D 2R pN 0.875 in/tooth 33 teeth 9.191 in 7.10 Ans. A shaft carries a 30-tooth, 3-teeth/in diametral pitch gear that drives another gear at a speed of 480 rev/min. How fast does the 30-tooth gear rotate if the shaft center distance is 9 in? R2 N2 2P 30 teeth 2 3 teeth/in 5.000 in R3 R2 R3 R2 9.000 in 5.000 in 4.000 in 2 7.11 R3 4.000 in 3 480 rev/min 384 rev/min R2 5.000 in Ans. Two gears having an angular velocity ratio of 3:1 are mounted on shafts whose centers are 136 mm apart. If the module of the gears is 4 mm/tooth, how many teeth are there on each gear? 3 R2 R3 1 2 R2 1 R2 4 R2 136 mm 1 3 R2 34.0 mm R3 R3 R2 R2 102.0 mm 2 R2 2 34.0 mm 17 teeth m 4 mm/tooth 2 R 2 102.0 mm N3 3 51 teeth m 4 mm/tooth N2 Ans. Ans. 317 7.12 A gear having a module of 4 mm/tooth and 21 teeth drives another gear at a speed of 240 rev/min. How fast is the 21-tooth gear rotating if the shaft center distance is 156 mm? R2 mN2 2 4 mm/tooth 21 teeth 2 42 mm R3 R2 R3 R2 156 mm 42 mm 114 mm 2 7.13 R3 114 mm 3 240 rev/min 651.4 rev/min R2 42 mm Ans. A 4-tooth/in diametral pitch, 24-tooth pinion is to drive a 36-tooth gear. The gears are cut on the 20° full-depth involute system. Find and tabulate the addendum, dedendum, clearance, circular pitch, base pitch, tooth thickness, pitch circle radii, base circle radii, lengths of paths of approach and recess, and contact ratio. a 1 P 1 4 teeth/in 0.250 in Ans. d 1.25 P 1.25 4 teeth/in 0.312 5 in Ans. c d a 0.312 5 in 0.250 in 0.062 5 in Ans. p P 4 teeth/in 0.785 4 in/tooth Ans. pb p cos 0.785 4 in/tooth cos 20 0.738 0 in/tooth Ans. t p 2 0.785 4 in/tooth 2 0.392 7 in Ans. R2 N2 24 teeth 3.000 in 2 P 2 4 teeth/in R3 N3 36 teeth 4.500 in 2 P 2 4 teeth/in r2 R2 cos 3.0 in cos 20 2.819 in ; r3 R3 cos 4.5 in cos 20 4.229 in CP 0.625 in [measured or by Eq. (7.10)] PD 0.591 in [measured or by Eq. (7.11)] CP PD 0.625 in 0.591 in mc 1.647 teeth avg. pb 0.738 0 in/tooth Ans. Ans. Ans. Ans. Ans. 318 7.14 A 5-tooth/in diametral pitch, 15-tooth pinion is to mate with a 30-tooth internal gear. The gears are 20° full-depth involute. Make a drawing of the gears showing several teeth on each gear. Can these gears be assembled in a radial direction? If not, what remedy should be used? Since the addendum circle of internal gear 3 is of lesser radius (2.800 in) than its base circle (2.819 in), contact is initiated to the left of point A before proper involute contact is possible. This is similar to undercutting but on an internal gear it is called fouling. With this condition the involute curves of the internal gear are extended radially to meet the addendum circle and this results in converging radii; therefore the gears cannot be assembled in the radial direction. Ans. One remedy is to reduce the internal gear addendum to match the base circle radius. However, the internal gear is then non-standard. A better remedy is to reduce the diametral pitch to 4 teeth/in so that the addendum circle of the internal gear is 2.750 in. 319 7.15 A 2½-teeth/in diametral pitch 17-tooth pinion and a 50-tooth gear are paired. The gears are cut on the 20° full-depth involute system. Find the angles of approach and recess of each gear and the contact ratio. a 1 P 1 2.5 teeth/in 0.400 in p P 2.5 teeth/in 1.256 6 in/tooth pb p cos 1.256 6 in/tooth cos 20 1.180 9 in/tooth R2 R3 N3 50 teeth 10.000 in 2 P 2 2.5 teeth/in r2 R2 cos 3.4 in cos 20 3.195 in r3 R3 cos 10.0 in cos 20 9.397 in CP 1.036 in [Eq. (7.10)] CP 1.036 in 2 0.324 rad 18.58 r2 3.195 in PD 0.894 in 2 0.280 rad 16.04 r2 3.195 in PD 0.894 in [Eq. (7.11)] CP 1.036 in 3 0.110 rad 6.32 Ans. r3 9.397 in PD 0.894 in 3 0.095 rad 5.45 Ans. r3 9.397 in mc 7.16 N2 17 teeth 3.400 in 2 P 2 2.5 teeth/in CP PD 1.036 in 0.894 in 1.63 teeth avg. pb 1.180 9 in/tooth A gearset with a module of 5 mm/tooth has involute teeth with 22½° pressure angle, and has 19 and 31 teeth, respectively. They have 1.0m for the addendum and 1.25m for the dedendum.* Tabulate the addendum, dedendum, clearance, circular pitch, base pitch, tooth thickness, base circle radii, and contact ratio. a 1.0m 5.0 mm d 1.35m 1.35 5 mm 6.75 mm c d a 1.75 mm p m 5 mm/tooth 15.708 mm/tooth pb p cos 15.708 mm/tooth cos 22.5 14.512 mm/tooth t p 2 7.854 mm R2 N2 m 2 19 teeth 5 mm/tooth 2 47.500 mm R3 N3m 2 31 teeth 5 mm/tooth 2 77.500 mm r2 R2 cos 47.500 mm cos 22.5 43.884 mm r3 R3 cos 77.500 mm cos 22.5 71.601 mm CP 11.325 mm [Eq. (7.10)] PD 10.640 mm [Eq. (7.11)] CP PD 11.325 mm 10.640 mm mc 1.51 teeth avg. pb 14.512 mm/tooth * Ans. In SI, tooth sizes are given in modules, m, and a = 1.0m means 1 module, not 1 meter. Ans. Ans. Ans. Ans. Ans. Ans. Ans. Ans. Ans. 320 7.17 A gear with a module of 8 mm/tooth and 22 teeth is in mesh with a rack; the pressure angle is 25°. The addendum and dedendum are 1.0m and 1.25m, respectively.* Find the lengths of the paths of approach and recess and determine the contact ratio. a 1.0m 8.0 mm p m 8 mm/tooth 25.133 mm/tooth pb p cos 25.133 mm/tooth cos 25 22.778 mm/tooth R2 N2 m 2 22 teeth 8 mm/tooth 2 88.0 mm CP a sin 18.930 mm [Fig. 7.10] PD 16.243 mm [Eq. (7.11)] CP PD 18.930 mm 16.243 mm mc 1.54 teeth avg. pb 22.778 mm/tooth 7.18 Ans. Ans. Ans. Repeat Problem 7.15 using the 25° full-depth system. a 1 P 1 2.5 teeth/in 0.400 in p P 2.5 teeth/in 1.256 6 in/tooth pb p cos 1.256 6 in/tooth cos 25 1.138 9 in/tooth R2 R3 N3 50 teeth 10.000 in 2 P 2 2.5 teeth/in r2 R2 cos 3.4 in cos 25 3.081 in r3 R3 cos 10.0 in cos 25 9.063 in CP 0.875 in [Eq. (7.10)] CP 0.875 in 2 0.284 rad 16.27 r2 3.081 in PD 0.787 in 2 0.255 rad 14.63 r2 3.081 in PD 0.787 in [Eq. (7.11)] CP 0.875 in 3 0.097 rad 5.53 Ans. r3 9.063 in PD 0.787 in 3 0.087 rad 4.97 Ans. r3 9.063 in mc * N2 17 teeth 3.400 in 2 P 2 2.5 teeth/in CP PD 0.875 in 0.787 in 1.46 teeth avg. pb 1.138 9 in/tooth In SI, tooth sizes are given in modules, m, and a = 1.0m means 1 module, not 1 meter. Ans. 321 7.19 Draw a 2-tooth/in diametral pitch, 26-tooth, 20° full-depth involute gear in mesh with a rack. (a) Find the lengths of the paths of approach and recess and the contact ratio. (b) Draw a second rack in mesh with the same gear but offset ⅛ in further away from the gear center. Determine the new contact ratio. Has the pressure angle changed? (a) (b) CP a sin 0.500 in sin 20 1.462 in [see figure] PD 1.196 in [Eq. (7.11)] CP PD 1.462 in 1.196 in mc 1.80 teeth avg. pb 1.476 in/tooth Ans. Ans. Ans. Since the pressure angle is a property that has determined the shapes of the teeth on both the rack and the pinion, moving the rack by 0.125 in does not change the tooth shapes or the pressure angle. The modified contact ratio is: Ans. CP a sin 0.375 in sin 20 1.096 in [see figure] Ans. PD 1.196 in [Eq. (7.11)] C P PD 1.096 in 1.196 in mc 1.55 teeth avg. Ans. pb 1.476 in/tooth 322 7.20 to 7.24 Shaper gear cutters have the advantage that they can be used for either external or internal gears and also that only a small amount of runout is necessary at the end of the stroke. The generating action of a pinion shaper cutter can easily be simulated by employing a sheet of clear plastic. The figure illustrates one tooth of a 16-tooth pinion cutter with 20° pressure angle as it can be cut from a plastic sheet. To construct the cutter, lay out the tooth on a sheet of drawing paper. Be sure to include the clearance at the top of the tooth. Draw radial lines through the pitch circle spaced at distances equal to one fourth of the tooth thickness as illustrated in the figure. Next, fasten the sheet of plastic to the drawing and scribe the cutout, the pitch circle, and the radial lines onto the sheet. Then remove the sheet and trim the tooth outline with a razor blade. Then use a small piece of fine sandpaper to remove any burrs. To generate a gear with the cutter, only the pitch circle and the addendum circle need be drawn. Divide the pitch circle into spaces equal to those used on the template and construct radial lines through them. The tooth outlines are then obtained by rolling the template pitch circle upon that of the gear and drawing the cutter tooth lightly for each position. The resulting generated tooth upon the gear will be evident. The following problems all employ a standard 1-tooth/in diametral pitch 20 full-depth template constructed as described above. In each case you should generate a few teeth and estimate the amount of undercutting Prob. No. 7.20 7.21 7.22 7.23 7.24 No. of Teeth 10 12 14 20 36 The diagram used to make the plastic template for Probs. 7.20 through 7.24 is shown above. The drawing generated for Prob. 7.20 is shown at left. Note how the tip(s) of the shaper cutter slightly cut away the material at the flank of the tooth so that the tooth is a small amount narrower here than at its thickest radius. This is the meaning of the term undercut. Probs. 7.21 - 7.24 are similar. 323 7.25 A 10-mm/tooth module gear has 17 teeth, a 20° pressure angle, an addendum of 1.0m, and a dedendum of 1.25m.* Find the thickness of the teeth at the base circle and at the addendum circle. What is the pressure angle corresponding to the addendum circle? At the pitch circle: rp R mN 2 10 mm/tooth 17 teeth 2 85.0 mm t p R N 85.0 mm 17 15.708 mm inv inv 20 0.014 904 At the base circle: r rb R cos 85.0 mm cos 20 79.874 mm inv inv0 0.0 From Eq. (7.16) t t 2r p inv inv 2R 15.708 mm t 2 79.874 mm 0.014 904 0.0 17.142 mm 2 85.0 mm At the addendum circle: 15.708 mm ta 2 95.0 mm 0.014 904 0.071 844 6.737 mm 2 85.0 mm ra R a 85.0 mm 10.0 mm 95.0 mm a cos1 rb ra cos1 79.874 mm 95.0 mm 32.78 * In SI, tooth sizes are given in modules, m, and a = 1.0m means 1 module, not 1 meter. Ans. Ans. Ans. 324 7.26 A 15-tooth pinion has 1½-tooth/in diametral pitch 20° full-depth involute teeth. Calculate the thickness of the teeth at the base circle. What are the tooth thickness and the pressure angle at the addendum circle? At the pitch circle: rp R N 2P 15 teeth 2 1.5 tooth/in 5.000 in t p R N 5.000 in 15 teeth 1.047 in inv inv 20 0.014 904 At the base circle: r rb R cos 5.000 in cos 20 4.698 in inv inv0 0.0 From Eq. (7.16) t t 2r p inv inv 2R 1.047 in t 2 4.698 in 0.014 904 0.0 1.124 in 2 5.000 in At the addendum circle: ra R a 5.000 in 0.667 in 5.667 in Ans. cos1 rb ra cos1 4.698 in 5.667 mm 33.99 Ans. 1.047 in t 2 5.667 in 0.014 904 0.081 018 0.437 5 in 2 5.000 in Ans. 7.27 A tooth is 0.785 in thick at a pitch circle radius of 8 in and has a pressure angle of 25°. What is the thickness at the base circle? At the base circle: r rb R cos 8.000 in cos 25 7.250 in inv inv0 0.0 From Eq. (7.16) t t 2r p inv inv 2R 0.785 in t 2 7.250 in 0.029 975 0.0 1.146 in 2 8.000 in Ans. 325 7.28 A tooth is 1.571 in thick at the pitch radius of 16 in and has a pressure angle of 20°. At what radius does the tooth become pointed? t t 2r p inv inv 0 2R inv t p 2R inv 1.571 in 2 16.000 in 0.014 904 0.063 991 r rb cos 16.000 in cos 20 cos31.647 17.661 in 7.29 Ans. A 25˚ full-depth involute, 12-tooth/in diametral pitch pinion has 18 teeth. Calculate the tooth thickness at the base circle. What are the tooth thickness and pressure angle at the addendum circle? At the pitch circle: rp R N 2P 18 teeth 2 12.0 tooth/in 0.750 in t p R N 0.750 in 18 teeth 0.130 9 in inv inv 25 0.029 975 At the base circle: r rb R cos 0.750 in cos 25 0.680 in inv inv0 0.0 t t 2r p inv inv 2R 0.130 9 in t 2 0.680 in 0.029 975 0.0 0.159 4 in 2 0.750 in At the addendum circle: ra R a 0.750 in 0.083 in 0.833 in Ans. cos1 rb ra cos1 0.680 in 0.833 in 35.35 Ans. 0.130 9 in t 2 0.833 in 0.029 975 0.092 339 0.041 5 in 2 0.750 in Ans. 326 7.30 A nonstandard 10-tooth 8-tooth/in diametral pitch involute pinion is to be cut with a 22½˚ pressure angle. What maximum addendum can be used before the teeth become pointed? At the pitch circle: rp R N 2P 10 teeth 2 8.0 tooth/in 0.625 in t p R N 0.625 in 10 teeth 0.196 3 in At the addendum circle: t t 2r p inv inv 0 2R inv t p 2R inv 0.196 3 in 2 0.625 in 0.021 514 0.178 594 ; 42.772 r rb cos 0.625 in cos 22.5 cos 42.772 0.786 6 in a r R 0.786 6 in 0.625 in 0.161 6 in 7.31 Ans. The accuracy of cutting gear teeth can be measured by fitting hardened and ground pins in diametrically opposite tooth spaces and measuring the distance over the pins. For a 10tooth/in diametral pitch 20˚ full-depth involute system 96 tooth gear: (a) Calculate the pin diameter that will contact the teeth at the pitch lines if there is to be no backlash. (b) What should be the distance measured over the pins if the gears are cut accurately? (a) R N 2P 96 teeth 2 10.0 tooth/in 4.800 in rb R cos 4.800 in cos 20 4.510 5 in rb tan 4.510 5 in tan 20 1.641 7 in 2 N 2 96 teeth 0.016362 rad 0.937 5 s rb tan 4.510 5 in tan 20.937 5 1.641 7 in 0.084 1 in d 2s 2 0.084 1 in 0.168 2 in (b) Ans. rs rb cos 4.510 5 in cos20.9375=4.829 4 in distance over pins 2 rs s 2 4.829 4 in 0.084 1 in 9.827 0 in Ans. 327 7.32 7.33 A set of interchangeable gears with 4-tooth/in diametral pitch is cut on the 20° full-depth involute system. The gears have tooth numbers of 24, 32, 48, and 96. For each gear, calculate the radius of curvature of the tooth profile at the pitch circle and at the addendum circle. N , teeth R N 2P, in rb R cos , in p rb tan , in 24 32 48 96 3.000 4.000 6.000 12.000 2.819 3.759 5.638 11.276 1.026 1.368 2.052 4.104 N , teeth ra , in rb ra a cos1 rb ra , deg a rb tan a , in 24 32 48 96 3.250 4.250 6.250 12.250 0.86741 0.88442 0.90211 0.92052 29.84 27.82 25.56 23.00 1.617 1.983 2.697 4.786 Calculate the contact ratio of a 17-tooth pinion that drives a 73-tooth gear. The gears are 96-tooth/in diametral pitch and cut on the 20° full-depth involute system. a 1 P 1 96 teeth/in 0.010 4 in pb P cos 96 teeth/in cos 20 0.030 75 in/tooth N N2 17 teeth 73 teeth 0.088 55 in R3 3 0.380 21 in 2 P 2 96 teeth/in 2 P 2 96 teeth/in CP 0.027 88 in [measured or by Eq. (7.10)] PD 0.023 29 in [measured or by Eq. (7.11)] CD 0.027 88 in 0.023 29 in mc 1.664 teeth avg. pb 0.030 75 in/tooth R2 7.34 Ans. A 25° pressure angle 11-tooth pinion is to drive a 23-tooth gear. The gears have a diametral pitch of 8 teeth/in and have stub teeth. What is the contact ratio? a 0.8 P 0.8 8 teeth/in 0.100 in (Notice the stub teeth.) pb P cos 8 teeth/in cos 25 0.355 9 in/tooth N N2 11 teeth 23 teeth 0.687 5 in R3 3 1.437 5 in 2 P 2 8 teeth/in 2 P 2 8 teeth/in CP 0.208 9 in [measured or by Eq. (7.10)] PD 0.191 0 in [measured or by Eq. (7.11)] CD 0.208 9 in 0.191 0 in mc 1.124 teeth avg. pb 0.355 9 in/tooth R2 Ans. 328 7.35 A 22-tooth pinion mates with a 42-tooth gear. The gears have full-depth involute teeth, have a diametral pitch of 16 teeth/in, and are cut with a 17½° pressure angle.* Find the contact ratio. a 1 P 1 16 teeth/in 0.062 5 in pb P cos 16 teeth/in cos17.5 0.187 3 in/tooth N N 22 teeth 42 teeth R2 2 0.687 5 in R3 3 1.312 5 in 2 P 2 16 teeth/in 2 P 2 16 teeth/in CP 0.174 3 in [measured or by Eq. (7.10)] PD 0.157 4 in [measured or by Eq. (7.11)] CD 0.174 3 in 0.157 4 in mc 1.771 teeth avg. pb 0.187 3 in/tooth 7.36 Ans. The center distance of two 24-tooth, 20 pressure angle, full-depth involute spur gears with diametral pitch of 2 teeth/in is increased by 0.125 in over the standard distance. At what pressure angle do the gears operate? The original two gears are identical. N 2P 24 teeth 2 2 teeth/in R2 R3 6.00 in When the gear centers are separated to a non-standard distance, the base circles do not change. The line of contact adjusts to remain tangent to the new locations of the two base circles. The pressure angle changes. Since the two base circles do not change, r2 r3 6.00 in cos 20 5.638 in From the figure we can see that the shaft center distance is related to the new pressure angle as follows r r r r2 3 2 3 cos cos cos r r 5.638 in 5.638 in cos1 2 3 cos1 21.56 R2 R3 12.125 in R2 R3 * Such gears came from an older standard and are now obsolete. Ans. 329 7.37 The center distance of two 18-tooth, 25 pressure angle, full-depth involute spur gears with diametral pitch of 3 teeth/in is increased by 0.0625 in over the standard distance. At what pressure angle do the gears operate? Consult the figure and the discussion with the solution of Prob. 7.36. N 18 teeth R2 R3 3.00 in 2 P 2 3 teeth/in r2 r3 3.00 in cos 25 2.719 in cos1 7.38 r2 r3 2.719 in 2.719 in cos1 26.24 R2 R3 6.062 5 in Ans. A pair of mating gears have 24 teeth/in diametral pitch and are generated on the 20° fulldepth involute system. If the tooth numbers are 15 and 50, what maximum addendums may they have if interference is not to occur? R2 N2 15 teeth 0.312 5 in 2 P 2 24 teeth/in R3 N3 50 teeth 1.042 in 2 P 2 24 teeth/in r2 R2 cos 0.312 5 in cos 20 0.293 7 in r3 R3 cos 1.042 in cos 20 0.978 8 in From Eq. (7.12), using Eqs. (7.10) and (7.11), a2 r22 R2 R3 sin 2 R2 0.235 9 in Ans. a3 r32 R2 R3 sin 2 R3 0.041 2 in Ans. 2 2 7.39 A set of gears is cut with a 4½-in/tooth circular pitch and a 17½˚ pressure angle.* The pinion has 20 full-depth teeth. If the gear has 240 teeth, what maximum addendum may it have to avoid interference? P p 4.500 in/tooth 0.698 1 teeth/in R2 N2 20 teeth 14.324 in 2 P 2 0.698 1 teeth/in R3 N3 240 teeth 171.887 in 2 P 2 0.698 1 teeth/in r3 R3 cos 171.887 in cos17.5 163.932 in a3 r32 R2 R3 sin 2 R3 1.344 in 2 * Such gears came from an older standard and are now obsolete. Ans. 330 7.40 Using the method described for Problems 7.20 to 7.24, cut a 1-tooth/in diametral pitch 20° pressure angle full-depth involute rack tooth from a sheet of clear plastic. Use a nonstandard clearance of 0.35/P in order to obtain a stronger fillet. This template can be used to simulate the generating action of a hob. Now, using the variable-center-distance system, generate an 11-tooth pinion to mesh with a 25-tooth gear without interference. Record the values found for center distance, pitch radii, pressure angle, gear blank diameters, cutter offset, and contact ratio. Note that more than one satisfactory solution exists. One solution may be found by the procedure shown in the numeric example in Sec. 7.11 under the heading Center-Distance Modification. It proceeds as follows: 20 , P 1 tooth/in , p P 3.141 6 in/tooth , a 1 P 1.000 in , d 1.35 P 1.350 in , c 0.35 P 0.350 in , N2 11 teeth , N3 25 teeth , N N 11 teeth 25 teeth R2 2 5.500 in R3 3 12.500 in 2 P 2 1 teeth/in 2 P 2 1 teeth/in r2 R2 cos 5.168 in r3 R3 cos 11.746 in e a R2 sin 2 0.356 6 in t2 2e tan p 2 1.830 4 in t3 p 2 1.570 8 in N 2 t2 t3 2 R2 inv 0.022 115 rad , 22.70 2 R2 N 2 N3 R cos R cos R2 2 5.602 2 in R3 3 12.732 4 in cos cos R2 R3 18.334 7 in Working depth 1.978 1 in R2 a2 6.834 7 in R3 a3 13.478 1 in CP 1.696 1 in PD 2.310 4 in mc CD pb 1.36 teeth avg. inv Ans. Ans. Ans. Ans. Ans. Ans. 331 7.41 Using the template cut in Problem 7.40 generate an 11-tooth pinion to mesh with a 44tooth gear with the long-and-short-addendum system. Determine and record suitable values for gear and pinion addendum and dedendum and for the cutter offset and contact ratio. Compare the contact ratio with that of standard gears. 20 , P 1 tooth/in , p P 3.141 6 in/tooth , a 1 P 1.000 in , d 1.35 P 1.350 in , c 0.35 P 0.350 in , N2 11 teeth , N3 44 teeth , N N 11 teeth 44 teeth R2 2 5.500 in R3 3 22.000 in 2 P 2 1 teeth/in 2 P 2 1 teeth/in r2 R2 cos 5.168 in r3 R3 cos 20.673 in Since, with standard gears, point C is to the left of point A, there is interference and undercutting. This problem can be eliminated using the long-and-short-addendum system as shown in the figure above. Since the interference is near point C, we reduce the addendum of the gear until point C is coincident with point A. Combining Eqs. (7.10) and (7.12) we can show that a3 r32 R2 R3 sin 2 R3 0.712 3 in 2 Ans. Since the working depth of standard gears is retained, the new dedendum of the gear is d3 1 P 1.35 P a3 1.637 7 in Ans. Then, retaining the same clearance and pitch point P, a2 d3 0.35 P 1.287 7 in , d2 1 P 1.35 P a2 1.062 3 in Ans. Assuming a standard rack cutter with a 1 P 1 in , Fig. 7.26 shows the offset is e2 a d2 0.062 3 in , e3 a d3 0.637 7 in Ans. From Eqs. (7.9), (7.10), and (7.11) the contact ratio is CP 1.881 1 in PD 2.519 0 in mc CD pb 1.49 teeth avg. Ans. It is not easy to find a “contact ratio” for standard gears since these would have undercutting over the range CC . The distance CD is slightly less than the distance CD, but has eliminated the interference. 332 7.42 A pair of involute spur gears with 9 and 36 teeth are to be cut with a 20 full-depth cutter with diametral pitch of 3 teeth/in. (a) Determine the amount that the addendum of the gear must be decreased to avoid interference. (b) If the addendum of the pinion is increased by the same amount, determine the contact ratio. 20 , P 3 tooth/in , p P 1.047 2 in/tooth , N2 9 teeth , N 9 teeth R2 2 1.500 in 2 P 2 3 teeth/in N3 36 teeth , N 36 teeth R3 3 6.000 in 2 P 2 3 teeth/in r2 R2 cos 1.410 in r3 R3 cos 5.638 in (a) From Eqs. (7.10) and (7.12) a3 r32 R2 R3 sin 2 R3 0.194 3 in 2 1 P a3 0.139 1 in Ans. a3 1 P 0.194 3 in (b) a2 1 P 0.472 4 in From Eqs. (7.9), (7.10), and (7.11) the contact ratio is CP 0.513 0 in PD 0.866 7 in mc CD p cos 1.40 teeth avg. 7.43 Ans. A standard 20° pressure angle full-depth involute 1-tooth/in diametral pitch 20-tooth pinion drives a 48-tooth gear. The speed of the pinion is 500 rev/min. Using the position of the point of contact along the line of action as the abscissa, plot a curve indicating the sliding velocity at all points of contact. Note that the sliding velocity changes sign when the point of contact passes through the pitch point. 20 , P 1 tooth/in , a 1 P 1.000 in , 2 500 rev/min 52.360 rad/s , N3 48 teeth , R2 N2 2P 10.000 in R3 N3 2P 24.000 in r2 R2 cos 9.397 in r3 R3 cos 22.553 in Defining X to be the distance from the point of contact to the pitch point along the line of action, then, since this is the distance to the instant center, the sliding velocity at the point VX 3 / 2 X 3 2 X R2 R3 1 2 74.176 X in/s of contact is N2 20 teeth , and, using Eqs. (7.9) and (7.10), X varies between X final PD 2.298 in . X init CP 2.579 in and 333 7.44 Find the first-order kinematic coefficient of the gear train. What are the speed and direction of gear 8? N 2 N 4 N5 N7 18 15 33 16 5 44 33 36 48 88 N 3 N5 N 6 N8 7.45 82 Ans. 8 82 2 5 881 200 rev/min ccw 68.18 rev/min ccw Ans. For the given the pitch diameters of a set of spur gears forming a train, compute the firstorder kinematic coefficient of the train. Determine the speeds and directions of rotation of gears 5 and 7. R R R2 R4 7 in 9 in 7 7 30 in 9 in 21 72 52 5 6 R3 R5 15 in 30 in 50 R6 R7 50 9 in 16 in 80 5 52 2 7 50120 rev/min cw 16.80 rev/min cw 52 7 72 2 21 80120 rev/min cw 31.50 rev/min cw Ans. Ans. Ans. 334 7.46 Use the truck transmission of Figure 7.30 and an input speed of 3 000 rev/min to find the drive shaft speed for each forward gear and for the reverse gear. First gear: 92 N 2 N6 17 17 289 N3 N9 43 43 1 849 9 92 2 289 1 849 3 000 rev/min 468.9 rev/min Second gear: 82 N 2 N5 17 27 153 N3 N8 43 33 473 8 82 2 153 473 3 000 rev/min 970.4 rev/min Third gear: 72 Ans. N 2 N 4 17 36 51 N3 N7 43 24 86 7 72 2 51 86 3 000 rev/min 1 779.1 rev/min Fourth gear: 22 1.0 2 22 2 1.0 3 000 rev/min 3 000 rev/min Reverse gear: Ans. 92 Ans. Ans. N 2 N6 N11 17 17 22 3 179 N3 N10 N9 43 18 43 16 641 9 92 2 3 179 16 641 3 000 rev/min 573.1 rev/min Ans. 335 7.47 Consider the gears in a speed-change gearbox used in machine tool applications. By sliding the cluster gears on shafts B and C, nine speed changes can be obtained. The problem of the machine tool designer is to select tooth numbers for the various gears to produce a reasonable distribution of speeds for the output shaft. The smallest and largest gears are gears 2 and 9, respectively. Using 20 and 45 teeth for these gears, determine a set of suitable tooth numbers for the remaining gears. What are the corresponding speeds of the output shaft? Note that the problem has many solutions. We also set N6 20 teeth (minimum). Ans. Since the largest speed reduction will be obtained with gears 2-5-6-9, N N 20 20 C ,min 2 6 A 450 rev/min 137 rev/min N5 N9 N5 45 From this we get N5 29.197 , and we choose N5 30 teeth. Ans. Next, using distance units of circular pitch, the distance between shafts B and C is BC N5 N8 N6 N9 N7 N10 65 teeth . N8 BC N5 35 teeth . Ans. Similarly the distance between shafts A and B is AB N2 N5 N3 N6 N4 N7 50 teeth . N3 AB N6 30 teeth. Ans. Since the minimum is 20 teeth and since AB N4 N7 50 teeth we see that 20 N4 , N7 30 and we choose N4 N7 25 teeth Ans. N10 BC N7 40 teeth . and, finally, Ans. With all tooth numbers known, we can now find the output shaft speed for each gear arrangement. These are: Arrangement First-order kinematic coefficient, CA Output shaft speed, C , rev/min 2-5-5-8 0.571 257.1 2-5-6-9 0.296 133.3 2-5-7-10 0.416 187.5 3-6-5-8 1.285 578.6 3-6-6-9 0.667 300.0 3-6-7-10 0.938 421.9 4-7-5-8 0.857 385.7 4-7-6-9 0.444 200.0 4-7-7-10 0.625 281.3 336 7.48 If internal gear 7 rotates at 60 rev/min ccw, determine the speed and direction of rotation of arm 3? N 2 N 4 N6 20 teeth 40 teeth 36 teeth 20 N 4 N5 N7 40 teeth 18 teeth 154 teeth 77 3 60 rev/min 3 20 7 72/3 ; 3 81.1 rev/min ccw 2 3 0 3 77 72 7.49 Ans. If the arm in Figure P7.48 rotates at 300 rev/min ccw, find the speed and direction of rotation of internal gear 7. N 2 N 4 N6 20 teeth 40 teeth 36 teeth 20 N 4 N5 N7 40 teeth 18 teeth 154 teeth 77 3 7 300 rev/min 20 7 72/3 ; 222.1 rev/min ccw 2 3 0 300 rev/min 77 7 72 Ans. 337 7.50 If shaft C is stationary and gear 2 rotates at 800 rev/min ccw, what are the speed and direction of rotation of shaft B? N2 3 18 teeth 3 3 32 2 800 rev/min ccw 600 rev/min cw 4 N3 24 teeth 4 N N 18 teeth 20 teeth 3 85 5 7 N6 N8 42 teeth 40 teeth 14 3 0 600 rev/min 3 8 Ans. 85/3 ; 3 2 200 rev/min cw 5 3 5 600 rev/min 14 32 7.51 In Figure P7.50, shaft B is stationary and shaft C is driven at 380 rev/min ccw. Determine the speed and direction of rotation of shaft A? N5 N7 18 teeth 20 teeth 3 N6 N8 42 teeth 40 teeth 14 3 380 rev/min 3 3 8 85/3 ; 3 483.6 rev/min ccw 5 3 0 3 14 N 24 teeth A 2 3 3 483.6 rev/min ccw 644.8 rev/min cw N2 18 teeth 85 7.52 Ans. In Figure P7.50, determine the speed and direction of rotation of shaft C if: (a) shafts A and B both rotate at 360 rev/min ccw; and (b) shaft A rotates at 360 rev/min cw and shaft B rotates at 360 rev/min ccw. N5 N7 18 teeth 20 teeth 3 N6 N8 42 teeth 40 teeth 14 N 18 teeth 3 2 2 360 rev/min ccw 270 rev/min cw N3 24 teeth 85 (a) 8 3 8 270 rev/min 3 ; 8 135 rev/min cw Ans. 5 3 360 rev/min 270 rev/min 14 N 18 teeth 3 2 2 360 rev/min cw 270 rev/min ccw N3 24 teeth 3 8 270 rev/min 3 ; 289.3 rev/min ccw Ans. 8 85/3 8 5 3 360 rev/min 270 rev/min 14 85/3 (b) 338 7.53 Ggear 2 is connected to the input shaft and arm 3 is connected to the output shaft. Determine the speed reduction. What is the sense of rotation of the output shaft? What changes could be made in the train to produce the opposite sense of rotation for the output shaft? N 2 N 4 N5 20 teeth 28 teeth 16 teeth 5 N 4 N5 N6 28 teeth 16 teeth 108 teeth 27 3 0 3 5 5 6 3 2 62/3 22 2 3 2 3 27 The speed reduction is 17 22 77.3 Ans. The sense of the output rotation is opposite to the input sense. Ans. The opposite sense of rotation for the output shaft can be produced by replacing gears 4 and 5 by a single 44-tooth gear. Ans. 62 339 7.54 The Lévai type-L train illustrated in Figure 7.38 has N2 = 16T, N4 = 19T, N5 = 17T, N6 = 24T, and N7 = 95T. Internal gear 7 is fixed. Find the speed and direction of rotation of the arm if gear 2 is driven at 100 rev/min cw. N 2 N 4 N6 16 teeth 19 teeth 24 teeth 384 N 4 N5 N7 19 teeth 17 teeth 95 teeth 1 615 3 0 3 384 7 3 31.19 rev/min ccw ; 72/3 2 3 100 rev/min 3 1 615 72 7.55 Ans. The Lévai type-A train of Figure 7.38 has N2 = 20T and N4 = 32T. (a) If the module is 6 mm/tooth, find the number of teeth on gear 5 and the crank arm radius. (b) If gear 2 is fixed and internal gear 5 rotates at 10 rev/min ccw, find the speed and direction of rotation of the arm. (a) N5 N2 2 N4 20 teeth 2 32 teeth 84 teeth R3 m N2 N4 2 6 mm/tooth 20 teeth 32 teeth 2 156 mm N 2 N 4 20 teeth 32 teeth 5 N 4 N5 32 teeth 84 teeth 21 3 10 rev/min 3 5 5 52/3 2 3 0 3 21 Ans. Ans. (b) 52 3 8.08 rev/min ccw Ans. 340 7.56 The figure illustrates a possible arrangement of gears in a lathe headstock. Shaft A is driven by a motor at a speed of 720 rev/min. The three pinions can slide along shaft A to yield the meshes 2 with 5, 3 with 6, or 4 with 8. The gears on shaft C can also slide to mesh either 7 with 9 or 8 with 10. Shaft C is the mandrel shaft. (a) Make a table demonstrating all possible gear arrangements, beginning with the slowest speed for shaft C and ending with the highest, and enter in this table the speeds of shafts B and C. (b) If the gears all have a module of m = 5 mm/tooth, what must be the shaft center distances? N2 = 16T, N3 = 36T, N4 = 25T, N5 = 64T, N6 = 66T, N7 = 17T, N8 = 55T, N9 = 79T, and N10 = 41T (a) (b) Gears B , rev/min C , rev/min 2-5-7-9 180.0 38.7 4-8-7-9 327.3 70.4 3-6-7-9 589.1 126.8 2-5-8-10 180.0 241.5 4-8-8-10 3-6-8-10 327.3 589.1 439.0 790.2 AB m N2 N5 2 5 mm/tooth 16 teeth 64 teeth 2 200 mm Ans. BC m N7 N9 2 5 mm/tooth 17 teeth 79 teeth 2 240 mm Ans. 341 7.57 If shaft A is the output connected to the arm, and shaft B is the input driving gear 2, determine the speed ratio. Can you identify the Lévai type for this train? N2 = 16T, N3 = 18T, N4 = 16T, N5 = 18T, and N6 = 50T N 2 N3 N5 16 teeth 18 teeth 18 teeth 9 N3 N 4 N 6 18 teeth 16 teeth 50 teeth 25 A 0 A 9 A 6 A 9 34 2 62/ ; 2 A 2 A 25 This train is Lévai type F. 62 7.58 In Problem 7.57, shaft B rotates at 100 rev/min cw. gears 3 and 4 about their own axes. Ans. Ans. Find the speed of shaft A and of Step Arm 2 3 4 Locked +1 +1 +1 +1 Arm fixed 0 +25/9 -200/81 +25/9 Total +1 +34/9 -119/81 +34/9 A 9 34 2 9 34100 rev/min cw 26.47 rev/min cw 5 +1 +25/9 +34/9 6 +1 -1 0 Ans. 3 200 81 9 25 2 8 9 100 rev/min cw 88.89 rev/min ccw Ans. 4 25 9 9 25 2 1.0100 rev/min cw 100.0 rev/min cw Ans. 342 7.59 In the clock mechanism, a pendulum on shaft A drives an anchor (see Fig. 1.12c). The pendulum period is such that one tooth of the 30T escapement wheel on shaft B is released every 2 s, causing shaft B to rotate once every minute. Note that the second (to the right) 64T gear is pivoted loosely on shaft D and is connected by a tubular shaft to the hour hand. (a) Show that the train values are such that the minute hand rotates once every hour and that the hour hand rotates once every 12 hours. (b) How many turns does the drum on shaft F make every day? (a) B 1.0 rev/min N B NC 8 teeth 8 teeth 1 NC N D 60 teeth 64 teeth 60 B 1 60 rev/min D DB tD 60 min/rev DB N D N E 1 28 teeth 8 teeth 1 N E N H 60 42 teeth 64 teeth 720 720 min/rev B 1 720 rev/min H HB tH 12 hr/rev 60 min/hr Ans. DB HB (b) DB FB Ans. N D 1 8 teeth 1 N F 60 96 teeth 720 B 1 720 rev/min 60 min/hr 24 hr/day 2 rev/day F FB Ans. 343 Chapter 8 Helical Gears, Bevel Gears, Worms, and Worm Gears 8.1 A pair of parallel-axis helical gears has 14½° normal pressure angle, diametral pitch of 6 teeth/in, and 45° helix angle. The pinion has 15 teeth, and the gear has 24 teeth. Calculate the transverse and normal circular pitches, the normal diametral pitch, the pitch radii, and the equivalent tooth numbers. N2 15 teeth , Pt 6 teeth/in , pt Pt 0.523 6 in/tooth , R3 N3 2Pt 2.000 in , Ans. Ne 2 N2 cos 42.43 teeth , Ne3 N3 cos 67.88 teeth Ans. 3 A pair of parallel-axis helical gears are cut with a 20° normal pressure angle and a 30° helix angle. They have diametral pitch of 16 teeth/in and have 16 and 40 teeth, respectively. Find the transverse pressure angle, the normal circular pitch, the axial pitch, and the pitch radii of the equivalent spur gears. N2 16 teeth , t tan 1 tan n cos 22.796 , 8.3 Ans. Ans. R2 N2 2Pt 1.250 in , 3 8.2 N3 24 teeth , Pn Pt cos 8.485 teeth/in , pn pt cos 0.370 2 in/tooth , N3 40 teeth , Ans. Pt 16 teeth/in , pt Pt 0.196 4 in/tooth , pn pt cos 0.170 0 in/tooth , Ans. R2 N2 2Pt 0.500 in , px pt tan 0.340 1 in/tooth , R3 N3 2Pt 1.250 in , Re 2 R2 cos2 0.667 in , Re3 R3 cos2 1.667 in Ans. A parallel-axis helical gear set is made with a 20° transverse pressure angle and a 35° helix angle. The gears have diametral pitch of 10 teeth/in and have 15 and 25 teeth, respectively. If the face width is 0.75 in, calculate the base helix angle and the axial contact ratio. b tan 1 tan cos t 33.34 , Ans. Pt 10 teeth/in , mx F tan pt 1.67 teeth avg pt Pt 0.314 2 in/tooth , Ans. 344 8.4 A pair of helical gears is to be cut for parallel shafts whose center distance is to be about 3.5 in to give a velocity ratio of approximately 1.8. The gears are to be cut with a standard 20° pressure angle hob whose diametral pitch is 8 teeth/in. Using a helix angle of 30°, determine the transverse values of the diametral and circular pitches and the tooth numbers, pitch radii, and center distance. 2 3 R3 R2 1.8 , R3 1.8R2 , R2 R3 R2 1.8R2 2.8R2 3.5 in , Pn 8.000 teeth/in , R2 1.25 in, R3 2.25 in , Pt Pn cos 6.928 teeth/in , N2 2R2 Pt 17.3 teeth , pt Pt 0.453 5 in/tooth N3 2R3 Pt 31.2 teeth , Therefore we will use N2 17 teeth and N3 31 teeth R2 N2 2Pt 1.227 in , R3 N3 2Pt 2.237 in , R2 R3 3.464 in 8.5 Ans. Ans. Ans. Ans. A 16-tooth helical pinion is to run at 1800 rev/min and drive a helical gear on a parallel shaft at 400 rev/min. The centers of the shafts are to be spaced 11 in apart. Using a helix angle of 23° and a pressure angle of 20°, determine the values for the tooth numbers, pitch radii, normal circular pitch and diametral pitch, and the face width. 2 3 R3 R2 1800 400 4.5 R2 R3 R2 4.5R2 5.5R2 11.0 in , R3 4.5R2 R2 2.000 in, R3 9.000 in , Ans. N2 16 teeth , N3 R3 R2 N2 4.5N2 72 teeth Ans. Pt N2 2R2 4.000 teeth/in , Pn Pt cos 4.345 teeth/in , Ans. pt Pt 0.785 4 in/tooth , pn Pn 0.723 0 in/tooth , Ans. px pt tan 1.850 3 in/tooth Therefore, we may choose F 3.750 in . F 2 teeth px 3.7 in Ans. 345 8.6 The catalog description of a pair of helical gears is as follows: 14½° normal pressure angle, 45° helix angle, diametral pitch of 8 teeth/in, 1.0-in face width, and normal diametral pitch of 11.31 teeth/in. The pinion has 12 teeth and a 1.500-in pitch diameter, and the gear has 32 teeth and a 4.000-in pitch diameter. Both gears have full-depth teeth, and they may be purchased either right- or left-handed. If a right-hand pinion and lefthand gear are placed in mesh, find the transverse contact ratio, the normal contact ratio, the axial contact ratio, and the total contact ratio. R2 1.500 in 2 0.750 in , R3 4.000 in 2 2.000 in , a 1 Pt 0.125 in , pt Pt 0.392 7 in/tooth , tan t tan n cos 0.365 7 , t tan 1 0.365 7 20.09 20.00 , pb pt cos t 0.369 0 in/tooth , r2 R2 cos t 0.704 8 in , CP 0.307 7 in [Eq. (7.10)], mt CD pb 1.54 teeth avg , b tan 1 tan cos t 43.22 , mx tan pt 2.55 teeth avg , 8.7 r3 R3 cos t 1.879 4 in PD 0.262 1 in [Eq. (7.11)], Ans. mn mt cos2 b 2.91 teeth avg Ans. m mx mt 4.09 teeth avg Ans. In a medium-size truck transmission a 22-tooth clutch-stem gear meshes continuously with a 41-tooth countershaft gear. The data indicate normal diametral pitch of 7.6 teeth/in, 18½° normal pressure angle, 23½° helix angle, and a 1.12-in face width. The clutch-stem gear is cut with a left-hand helix, and the countershaft gear is cut with a right-hand helix. Determine the normal and total contact ratios if the teeth are cut fulldepth with respect to the normal diametral pitch. tan t tan n cos 0.364 9 , t tan 1 0.364 9 20.04 20.00 Pn 7.600 teeth/in , a 1 Pn 0.131 6 in , Pt Pn cos 6.970 teeth/in , pt Pt 0.450 8 in/tooth , R2 N2 2Pt 1.578 in , R3 N3 2Pt 2.941 in , r2 R2 cos t 1.483 in , CP 0.336 9 in [Eq. (7.10)], pb pt cos t 0.423 6 in/tooth , r3 R3 cos t 2.764 in PD 0.262 1 in [Eq. (7.11)], mt CD pb 1.53 teeth avg , b tan 1 tan cos t 22.22 , mx F tan pt 1.08 teeth avg , mn mt cos2 b 1.79 teeth avg Ans. m mx mt 2.87 teeth avg Ans. 346 8.8 A helical pinion is right-handed, has 12 teeth, has a 60° helix angle, and is to drive another gear at a velocity ratio of 3.0. The shafts are at a 90° angle, and the normal diametral pitch of the gears is 8 teeth/in. Find the helix angle and the number of teeth on the mating gear. What is the shaft center distance? 3 2 30 RH , N3 2 3 N2 36 teeth R2 N2 2Pn cos 2 1.500 in , R3 N3 2Pn cos 3 2.598 in R2 R3 4.098 in 8.9 8.10 Ans. Ans. A right-hand helical pinion is to drive a gear at a shaft angle of 90°. The pinion has 6 teeth and a 75° helix angle and is to drive the gear at a velocity ratio of 6.5. The normal diametral pitch of the gear is 12 teeth/in. Calculate the helix angle and the number of teeth on the mating gear. Also determine the pitch radius of each gear. 3 2 15 RH , N3 2 3 N2 39 teeth Ans. R2 N2 2Pn cos 2 0.966 in , R3 N3 2Pn cos 3 1.682 in Ans. Gear 2 rotates clockwise and drives gear 3 counterclockwise at a velocity ratio of 2:1. Use a normal diametral pitch of 5 teeth/in, a shaft angle of 50°, a shaft center distance of about 10 in, and the same helix angle for both gears. Find the tooth numbers, the helix angles, and the exact shaft center distance. 2 3 2 25 , 2 3 R3 R2 2.0 , R3 2.0R2 , Ans. R2 R3 R2 2.0R2 3.0R2 10.0 in , R2 3.33 in, R3 6.66 in , N2 2Pn cos 2 R2 30.18 in , N3 2Pn cos 3 R3 60.36 in Therefore we choose N2 30 teeth , N3 60 teeth , Ans. Ans. R2 N2 2Pn cos 2 3.310 in , R3 N3 2Pn cos 3 6.620 in , R2 R3 9.930 in Ans. 347 8.11 8.12 A pair of straight-tooth bevel gears are to be manufactured for a shaft angle of 90°. If the driver is to have 18 teeth and the velocity ratio is to be 3:1, what are the pitch angles? N2 18 teeth , N3 2 3 N2 3N2 54 teeth , 2 tan 1 N2 N3 18.43 , 3 90 2 71.57 A pair of straight-tooth bevel gears has a velocity ratio of 1.5 and a shaft angle of 75°. What are the pitch angles? sin 28.78 , 2 3 cos 2 tan 1 8.13 3 75 2 46.22 Ans. A pair of straight-tooth bevel gears is to be mounted at a shaft angle of 120°. The pinion and gear are to have 15 and 33 teeth, respectively. What are the pitch angles? sin 27.00 , 3 120 2 93.00 N3 N 2 cos 2 tan 1 8.14 Ans. Ans. A pair of straight-tooth bevel gears with diametral pitch of 2 teeth/in have 19 teeth and 28 teeth, respectively. The shaft angle is 90°. Determine the pitch diameters, pitch angles, addendum, dedendum, face width, and pitch radii of the equivalent spur gears. R2 N2 2P 4.750 in , R3 N3 2P 7.000 in , D2 2 R2 9.500 in, D3 2 R3 14.000 in, Ans. 2 tan 3 90 2 55.84 , Ans. 1 N2 N3 34.16 , Using Table 8.2: m90 mG N3 N2 1.474 , a3 0.376 in , d3 Whole depth a3 0.718 in Whole depth 2.188 2 1.094 in , Working depth 2.0 P 1.000 in , a2 Working depth a3 0.624 in c 0.188 P 0.002 in 0.096 in d2 Whole depth a2 0.470 in Cone distance, R2 sin 2 8.459 in Re 2 R2 cos 2 5.740 in Let F 0.3 2.538 in , say F = 2.5 in Re3 R3 cos 3 12.467 in Ans. Ans. Ans. Ans. Ans. 348 8.15 A pair of straight-tooth bevel gears with diametral pitch of 8 teeth/in have 17 teeth and 28 teeth, respectively, and a shaft angle of 105°. For each gear, calculate the pitch radius, pitch angle, addendum, dedendum, face width, and equivalent number of teeth. Make a sketch of the two gears in mesh. Use standard tooth proportions as for a 90° shaft angle. R2 N2 2P 1.063 in , R3 N3 2P 1.750 in , sin 34.83 , 3 120 2 70.17 N N cos 3 2 8.16 Ans. 2 tan 1 Ans. Using Table 8.2: mG N3 N2 1.647, m90 1.996 , a3 0.0819 in , d3 Whole depth a3 0.191 6 in Whole depth 2.188 8 0.273 5 in , Working depth 2.0 P 0.250 0 in , c 0.188 P 0.002 in 0.025 5 in a2 Working depth a3 0.168 1 in d2 Whole depth a2 0.105 4 in Cone distance, R2 sin 2 1.860 in Let F 0.3 0.558 in , say F = 0.563 in Re 2 R2 cos 2 1.294 in Re3 R3 cos 3 5.159 in Ne 2 2PRe 2 20.71 teeth , Ne3 2PRe3 82.54 teeth Ans. Ans. Ans. Ans. Ans. A worm having 4 teeth and a lead of 1.0 in drives a worm gear at a velocity ratio of 7.5. Determine the pitch diameters of the worm and worm gear for a center distance of 1.75 in. px N2 1 in 4 teeth 0.25 in/tooth N3 2 3 N2 7.5 4 teeth 30 teeth R3 N3 px 2 1.194 in R2 1.75 R3 0.556 in Ans. 349 8.17 8.18 Specify a suitable worm and worm gear combination for a velocity ratio of 60 and a center distance of 6.50 in. Use an axial pitch of 0.500 in/tooth. Use N2 1 tooth , N3 2 3 N2 60 1 teeth 60 teeth R3 N3 px 2 4.775 in R2 6.500 R3 1.725 in A triple-threaded worm drives a worm gear having 40 teeth. The axial pitch is 1.25 in, and the pitch diameter of the worm is 1.75 in. Calculate the lead and lead angle of the worm. Find the helix angle and pitch diameter of the worm gear. N2 px 3 teeth 1.25 in/tooth 3.750 in tan 1 2 R2 tan 1 3.750 in 1.75 in 34.298 34.298 R3 N3 px 2 40 teeth 1.25 in/tooth 2 7.957 in 8.19 Ans. Ans. Ans. Ans. Ans. A triple-threaded worm with a lead angle of 20° and an axial pitch of 0.400 in/tooth drives a worm gear with a velocity reduction of 15 to 1. Determine the following for the worm gear: (a) the number of teeth, (b) the pitch radius, (c) the helix angle, (d) the pitch radius of the worm, and (e) the center distance. N2 px 3 teeth 0.400 in/tooth 1.200 in 2 tan 1.200 in 2 tan 20 0.524 7 in R3 2 3 R2 15 0.524 7 in 7.871 in R2 N3 2 R3 px 123.6 teeth 20.0 R2 R3 0.525 in 7.871 in 8.396 in Ans. Ans. Ans. Ans. Ans. 350 8.20 The gear train consists of bevel gears, spur gears, and a worm and worm gear. The bevel pinion is mounted on a shaft that is driven by a V-belt on pulleys. If pulley 2 rotates at 1200 rev/min in the direction indicated, find the speed and direction of rotation of gear 9. R2 N 4 N6 N8 6 in 18 20 3 3 R3 N5 N7 N9 10 in 38 48 36 304 9 92 2 3 3041 200 rev/min 11.84 rev/min cw 92 Ans. 351 8.21 The marine reduction differential has bevel gear 2 driven by the engine shaft A. Bevel planets 3 mesh with fixed crown gear 4 and are pivoted on the spider (arm), which is connected to propeller shaft B. Find the percentage speed reduction. N2 = 36T, N3 = 21T, N4 = 52T; crown gear 4 is fixed N 2 N3 36 teeth 21 teeth 9 N3 N 4 21 teeth 52 teeth 13 B 0 B 9 B 4 B 9 22 2 42/ ; 2 B 2 B 13 Speed reduction to 9/22 = 40.9% is speed reduction of 59.1%. 42 Ans. 352 8.22 The tooth numbers for the automotive differential illustrated in Figure 8.28 are N2 = 17T, N3 = 54T, N4 = 11T, and N5 = N6 = 16T. The drive shaft turns at 1200 rev/min. What is the speed of the right wheel if it is jacked up and the left wheel is resting on the road surface? N2 17 teeth 2 1 200 rev/min 377.8 rev/min N3 54 teeth N N 16 teeth 11 teeth 65 5 4 1 N4 N6 11 teeth 16 teeth 3 6 377.8 rev/min 6 65/3 1 6 755.6 rev/min 5 3 0 377.8 rev/min 3 Ans. 353 8.23 A vehicle using the differential illustrated in Figure 8.28 turns to the right at a speed of 30 mi/h on a curve of 80-ft radius. Use the same tooth numbers as in Problem 8.22. The tire diameter is 15 in. Use 60 in as the distance between treads. Calculate the speed of each rear wheel and the speed of the ring gear. v car car 30 mi/h 5 280 ft/mi 60 min/h 33.0 rad/min 80 ft For the right and left wheels, respectively: 33.0 rad/min 80 ft 12 in/ft 30 in 651.26 rev/min v 6 R r 2 rad/rev 15.0 2 in v r 5 L 33.0 rad/min 80 ft 12 in/ft 30 in 693.27 rev/min 2 rad/rev 15.0 2 in N5 N 4 16 teeth 11 teeth 1 N4 N6 11 teeth 16 teeth 3 651.3 rev/min 3 6 65/3 1 5 3 693.2 rev/min 3 Ans. Ans. 65 3 672.27 rev/min Ans. 354 Page intentionally blank. 355 Chapter 9 Synthesis of Linkages 9.1 A function varies from 0 to 10. Find the Chebyshev spacing for two, three, four, five, and six precision positions. With x0 0.0 and xN 1 10.0 , Eq. (9.22) becomes: x j 5.0 5.0cos j\N 1 2 3 4 5 6 2 1.46447 8.53553 3 0.66987 5.00000 9.33013 (2 j 1) 2N 4 0.38060 3.08658 6.91342 9.61940 j 1, 2,..., N 5 0.24472 2.06107 5.00000 7.93893 9.75528 6 0.17037 1.46447 3.70591 6.29409 8.53553 9.82963 356 9.2 Determine the link lengths of a slider-crank linkage to have a stroke of 600 mm and an advance to return ratio of 1.20. After laying out the distance B1B2 = 600 mm, we see that the advance to return ratio is Q 180 180 1.20 and, from this, our design must have 16.40. Therefore we construct the point C such that the central angle B1CB2 2 32.80. Using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 16.40 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the distances r1 500.000 mm, O2 B1 r3 r2 1 324.956 mm and O2 B2 r3 r2 801.946 mm and from these we find r2 261.50 mm r3 1 063.45 mm Ans. Ans. 357 9.3 Determine a set of link lengths for a slider-crank linkage such that the stroke is 16 in and the advance to return ratio is 1.25. After laying out the distance B1B2 = 16.00 in, we see that the advance to return ratio is Q 180 180 1.25 and, from this, our design must have 20.00. Therefore we construct the point C such that the central angle B1CB2 2 40.00. Using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 20.00 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the distances r1 10.00 in, O2 B1 r3 r2 29.82 in and O2 B2 r3 r2 15.69 in and from these we find r2 7.06 in r3 22.75 in Ans. Ans. 358 9.4 The rocker of a crank-rocker linkage is to have a length of 500 mm and swing through a total angle of 45 with an advance to return radio of 1.25. Determine a suitable set of dimensions for r1 , r2 , and r3 . After laying out the angle B1O4 B2 45 with BO4 = 500 mm, we see that the advance to return ratio is Q 180 180 1.25 and, from this, we find that 20.00. Therefore we construct the point C such that the central angle B1CB2 2 40.00. Then, using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 20.00 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the three distances O2O4 556 mm , O2 B1 r3 r2 878 mm , and O2 B2 r3 r2 588 mm and from these we find r1 556 mm r2 145 mm r3 733 mm Ans. Ans. Ans. 359 9.5 A crank-rocker linkage is to have a rocker 6 ft in length and a rocking angle of 75 . If the advance to return ratio is to be 1.32, what are a suitable set of link lengths for the remaining three links? After laying out the angle B1O4 B2 75 with BO4 = 6.00 ft = 72.00 in, we see that the advance to return ratio is Q 180 180 1.32 and, from this, we find that 24.83. Therefore we construct the point C such that the central angle B1CB2 2 49.66. Then, using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 24.83 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the three distances O2O4 97.37 in , O2 B1 r3 r2 152.31 in , and O2 B2 r3 r2 76.29 in and from these we find r1 97.37 in r2 38.01 in r3 114.30 in Ans. Ans. Ans. 360 9.6 Design a crank and coupler to drive rocker 4 such that slider 6 will reciprocate through a distance of 16 in with an advance to return ratio of 1.20. Use a r4 16 in and r5 24 in with r4 vertical at midstroke. Record the location of O2 and dimensions r2 and r3 . After laying out the angle B1O4 B2 60 with BO4 = 16.00 in, we see that the advance to return ratio is Q 180 180 1.20 and, from this, we find that 16.36. Therefore we construct the point D such that the central angle B1DB2 2 32.72. Then, using this point D as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 16.36 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the three distances O2O4 25.04 in , O2 B1 r3 r2 35.83 in , and O2 B2 r3 r2 21.96 in and from these we find r1 25.04 in r2 6.93 in Ans. Ans. r3 28.90 in Ans. 361 9.7 Design a crank and rocker for a six-bar linkage such that the slider in Figure P9.6 reciprocates a distance of 800 mm with an advance to return ratio of 1.12; use a r4 1 200 mm and r5 1 800 mm. Locate O4 such that rocker 4 is vertical when the slider is at midstroke. Find suitable coordinates for O2 and lengths for r2 and r3 . After laying out the angle B1O4 B2 2sin 1 400 1200 38.94 with BO4 = 1 200 mm, we see that the advance to return ratio is Q 180 180 1.12 and, from this, we find that 10.19. Therefore we construct the point D such that the central angle B1DB2 2 20.38. Then, using this point D as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 10.19 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the three distances O2O4 1 979 mm , O2 B1 r3 r2 2 634 mm , and O2 B2 r3 r2 1 942 mm and from these we find r1 1 979 mm r2 346 mm r3 2 288 mm Ans. Ans. Ans. 362 9.8 Two postures of a folding seat used in the aisles of buses to accommodate extra passengers are shown. Design a four-bar linkage to support the seat so that it will lock in the open posture and fold to a stable closing posture along the side of the aisle. The open position is a toggle position with no force tending to open or close the 3-4-5 triangle. Thus a small catch only allowing joint A to rotate very slightly past the 180° position at A2 will keep the seat open. 9.9 Design a spring-operated four-bar linkage to support a heavy lid like the trunk lid of an automobile. The lid is to swing through an angle of 80 from the closed to the open posture. The springs are to be mounted so that the lid will be held closed against a stop, and they should also hold the lid in a stable open posture without the use of a stop. One typical solution has O2 A AB O4 B O2O4 . A stop for the closed posture may be provided with point B slightly below the line O4 A . The open posture is held stable by the choice of the spring free length. 363 9.10 Ssynthesize a linkage to move AB from posture 1 to posture 2 and return. 9.11 Synthesize a linkage to move AB successively through postures 1, 2, and 3. 364 9.12 to 9.21* The figure illustrates a function-generator linkage in which the motion of rocker 2 corresponds to x and the motion of rocker 4 to the function y = f (x). Use four precision points with Chebyshev spacing and synthesize a linkage to generate the functions in the table. Plot a curve of the desired function and a curve of the actual function that the linkage generates. Compute the maximum error between them in percent. Prob. No. Function, y f x Range x0 0 , deg y0 0 , deg r2 r1 r3 r1 r4 r1 Max. Error, deg 9.12, 9.22 log10 x 1 x 2 52.628 259.077 -3.352 0.845 3.485 0.0037 9.13, 9.23 sin x 0 x 2 -62.263 75.606 1.834 2.238 -0.693 0.1900 9.14, 9.24 tan x 0 x 4 269.709 124.189 -2.660 7.430 8.685 0.0380 9.15, 9.25 ex 0 x 1 241.644 40.422 -3.499 0.878 3.399 0.0258 9.16, 9.26 1x 1 x 2 33.804 120.213 -0.385 1.030 0.384 0.0161 9.17, 9.27 x1.5 0 x 1 -5.171 211.689 0.625 1.309 -0.401 0.1460 9.18, 9.28 x2 0 x 1 -29.321 233.836 2.523 3.329 -0.556 0.0673 9.19, 9.29 x 2.5 0 x 1 -88.313 44.492 -1.801 0.908 1.274 0.4120 9.20, 9.30 x3 0 x 1 -85.921 37.637 -1.606 0.925 1.107 0.5095 9.21, 9.31 x2 1 x 1 -21.180 -53.670 -0.610 0.565 0.380 2.3400 9.22 to 9.31 Repeat Probs. 9.12 through 9.21 using the overlay method. The overlay method can be used to confirm the above solutions. Other nearby solutions are also possible but are too numerous to display here. * Solutions for these problems were among the earliest computer work in kinematic synthesis and results are reported in F. Freudenstein, 1958. “Four-bar Function Generators,” Machine Design, 30 (24) pp. 119-23. 365 9.32 The figure illustrates a coupler curve generated by a four-bar linkage (not shown). Link 5 is to be attached to the coupler point, and link 6 is to be a rotating member with O6 as the frame connection. In this problem we wish to find a coupler curve from the Hrones and Nelson atlas [14] or by precision postures such that, for an appreciable distance, point C moves through an arc of a circle. Link 5 is then proportioned so that D lies at the center of curvature of this arc. The result is then called a hesitation motion because link 6 hesitates in its rotation for the period during which point C traverses the approximate circular arc. Make a drawing of the complete linkage and plot the first-order kinematic coefficient of link 6 for 360 of displacement of the input link. This coupler curve for point C was found from the Hrones and Nelson atlas, page 150. The hesitation is shown by the following plot of the first-order kinematic coefficient 6 . 366 9.33 Synthesize a four-bar linkage to obtain a coupler curve having an approximate straightline segment. Then, using the suggestion included in Figure 9.42b or Figure 9.44b, synthesize a dwell motion. Using an input crank angular velocity of unity, plot the firstorder kinematic coefficient 6 of rocker 6 versus the input crank displacement. The Hrones and Nelson atlas [14] contains a wide variety of coupler curves similar to the one shown; this one is from page 93. The dwell in the rotation of link 6 is shown by the following plot of the first-order kinematic coefficient 6 . 367 9.34 Synthesize a dwell mechanism using the idea suggested in Fig. 9.42a and the Hrones and Nelson atlas [14]. Rocker 6 is to have a total angular displacement of 60 . Using this displacement as the abscissa, plot the first-order kinematic coefficient 6 of the motion of the rocker to illustrate the dwell motion. The Hrones and Nelson atlas contains a wide variety of coupler curves similar to the one shown here; this one is from page 93. The dwell in the rotation of link 6 is shown by the following plot of the first-order kinematic coefficient 6 . 368 Page intentionally blank. 369 Chapter 10 Spatial Mechanisms and Robotics 10.1 Use the Kutzbach criterion to determine the mobility of the SSC linkage. Identify any idle freedoms and state how they can be removed. What is the nature of the path described by point B? RBA RO3O 75 mm, RBO3 150 mm, and 2 = 30 n 3 , j2 3 , j3 1 , j1 j4 j5 0 m 6 3 1 4 1 3 2 2 Ans. There is one idle freedom, the rotation of link 3 about its own axis. This idle freedom may be eliminated by employing a two-freedom pair, such as a universal joint, in place of one of the two spheric pairs, either at B or at O3. Ans. The path described by point B is the curve of intersection of a cylinder of radius BA about the y axis and a sphere of radius BO3 centered at O3. Ans. 370 10.2 For the SSC linkage illustrated in Fig. P10.1 express the posture of each link in vector form. RO3O 75ˆi mm , R BA 75cos 2ˆi 75sin 2kˆ 64.952ˆi 37.500kˆ mm , R R ˆj mm , R 150 mm . AO Ans. BO3 AO Substituting these into RO3O R BO3 R AO R BA gives R AO 11 250 cos 2 1ˆj 144.889ˆj mm , R BO3 75 cos 2 1 ˆi 11 250 cos 2 1ˆj 75sin 2kˆ 10.048ˆi 144.889ˆj 37.500kˆ mm 10.3 Ans. Ans. For the linkage of Figure P10.1 with VA 50ˆj mm/s , use vector analysis to find the angular velocities of links 2 and 3 and the velocity of point B at the posture specified. The velocity of point B is given by VB VBO3 VA VBA , or V ω × R 50ˆj ω × R B 3 BO3 2 BA Assuming that the idle freedom is not active we can set ω3 R BO3 0 , where ω x ˆi y ˆj z kˆ and ω ˆj . Expanding these and using the position data from 3 3 3 3 2 2 Prob. 10.2 gives four simultaneous equations: 10.048 144.889 37.500 2 0 0 37.500 0 37.500 144.889 3x 0 0 37.500 0 10.048 3y 50.000 z 0 64.952 144.889 10.048 3 0 Solving these gives ω 2.570ˆj rad/s 2 3 1.327 rad/s ω3 1.158ˆi 0.086ˆj 0.643kˆ rad/s , VB 96.361ˆi 50.000ˆj 166.903kˆ mm/s , VB 0.199 m/s Ans. Ans. Ans. 371 10.4 Solve Problem 10.3 using graphic techniques. The position and velocity solutions are shown in the figure below. After the top and front views are drawn to scale, first and second auxiliary views are drawn to view rod O3B in true length and end views, respectively. Next a velocity polygon is drawn with origin at point B. The velocity VA is drawn true length, downward in the front view. The direction of VBA is added horizontal in the front view and perpendicular to link 2 in the top view. This direction is projected to the first auxiliary view where it intersects the line of VB, which is perpendicular to rod 3 in this view. This completes the velocity polygon for the equation VB VA VBA . Projecting this to all other views, we can measure the true lengths of VB from the second auxiliary view, and VBA from the top view. The angular velocities are then found from 2 VBA 305 mm/s 4.07 rad/s RBA 75 mm 3 VBO3 RBO3 222 mm/s 1.48 rad/s 150 mm VB 222 mm/s Ans. Ans. Ans. The results show typical graphical error when compared with the analytic solution in Prob. 10.3. 372 10.5 For the spheric RRRR linkage in the posture illustrated, use vector algebra to make complete velocity and acceleration analyses at the posture indicated. RO2O 7kˆ in, RO4O 2ˆi in, R AO2 3ˆi in, R BO4 9ˆj in, R BA 5ˆi 9ˆj 7kˆ in, and ω2 60kˆ rad/s. R AO2 3ˆi in , RO4O2 2ˆi 7kˆ in , R BO4 9ˆj in . Substituting these into R AO2 R BA RO4O2 R BO4 gives R 5ˆi 9ˆj 7kˆ in , R 12.450 in BA BA The velocity analysis proceeds as follows: VA VAO2 ω2 × R AO2 60kˆ rad/s × 3ˆi in 180ˆj in/s VB VBO4 ω4 × R BO4 ˆi × 9ˆj in 9 kˆ 4 Ans. 4 Since the two revolutes at A and B have axes that intersect at O, this is a spheric linkage; therefore triangle AOB rotates about O as a rigid link with point O stationary. From this we see that the axis of rotation of link 3 passes through O and is perpendicular to both VA and VB . Therefore ω3 3ˆi and V ω × R ˆi × 5ˆi 9ˆj 7kˆ 7 ˆj 9 kˆ BA 3 BA 3 3 3 Substituting these into VB VA VBA or 94kˆ 180ˆj 73ˆj 93kˆ , and equating components gives ω3 ω4 180 7 25.714ˆi rad/s , Ans. V 180ˆj 231.4kˆ in/s , and V 231.4kˆ in/s . Ans. BA B To find accelerations we first calculate AnAO2 22 R AO2 10 800ˆi in/s 2 , An 2 R 5 951ˆj in/s2 , BO4 4 BO4 AtAO2 α 2 × R AO2 0 AtBO4 α 4 × R BO4 9 4kˆ Ans. 373 Remembering that link 3 rotates about point O we also find AnAO 3 × 3 × R AO 4 629kˆ in/s2 , At α × R 7 y ˆi 7 x 3 z ˆj 3 y kˆ AO 3 AO 3 3 3 3 A 3 × 3 × R BO 5 951ˆj in/s2 , AtBO α3 × R BO 93z ˆi 23z ˆj 9 3x 23y kˆ n BO Substituting these into A A AnAO2 AnAO AtAO equating components gives 10 800 73y 0 0 4 629 73x , 33z , 33y and A B AnBO4 AnBO AtBO , and 0 93z , 5 951 5 951 23z , 9 4 , and 93x From these we solve for α 3 1 543ˆj rad/s and α 4 343ˆi rad/s . A 5 951ˆj 3 087kˆ in/s2 2 B 2 23y . Ans. Ans. 374 10.6 Solve Problem 10.5 using graphic techniques. To avoid confusion, the position and velocity solutions are shown in a separate figure above. The acceleration solution is shown below. The results agree (within graphic error) with those of the previous analytic solution of Prob. 10.5. 375 10.7 Solve Problem 10.5 using transformation matrix techniques. Following the conventions of Sec. 10.6 and Fig. 10.11, the Denavit-Hartenberg parameter values are: i,j ai , j i, j i, j si , j 1,2 0 23.20° 1 0 0 2,3 0 94.90° 0 3,4 0 77.47° 4,1 0 90.00° 2 101.54º 3 67.30º 4 90.00º 0 0 Using Eqs. (10.13) and (10.16) we find 0 0 0 1 0 0.91914 0.39394 0 T12 0 0.39394 0.91914 0 0 0 1 0 0.20005 0.08369 0.97620 0 0.20005 0.08369 0.97620 0 0.97979 0.01709 0.19932 0 , T13 0.90056 0.37679 0.21685 0 , T23 0.38598 0.92252 0 0.99635 0.08542 0 0 0 0 0 0 1 0 0 0 1 0.38591 0.20015 0.90057 0 0 1 0 0 0.92254 0.08372 0.37671 0 , T14 0 0 1 0 . T34 1 0 0 0 0 0.97618 0.21695 0 0 0 0 1 0 0 0 1 Next, from Eqs. (10.23) and (10.27), 0 0.91914 0.39394 0 0 1 0 0 1 0 0 0 0.91914 0 0 0 D1 , D2 , 0 0 0 0 0.39394 0 0 0 0 0 0 0 0 0 0 0 0 0.21685 0 0 0 0 1 0 0 0 0 0 0 0 0.97620 0 . D3 , D4 0.21685 0.97620 1 0 0 0 0 0 0 0 0 0 0 0 0 0 Now, from Eq. (10.28), D11 D22 D33 D44 0 , we get the following set of equations: 0.97620 0 2 0 0 0 0.39394 0.21685 1 0 0 rad/s 3 1 0.91914 60 0 0 4 1 376 From these we find 2 65.275 rad/s , 3 0 , and 4 25.714 rad/s . Then, from Eq. (10.29) we find the velocity matrices 0 25.714 0 0 25.714 0 0 60 0 0 0 0 60 0 0 0 0 0 0 0 0 0 0 0 2 rad/s, 3 rad/s, 4 rad/s. 0 0 0 0 25.714 0 25.714 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 These can be used with Eq. (10.30) to find the velocities of all moving points. Acceleration analysis follows similar steps. From Eq. (10.32) we get the following set of equations: 0.97620 0 2 1 543 0 0.39394 0.21685 1 0 rad/s 2 3 0.91914 0 0 4 0 From these we find 2 0 , 3 1 580 rad/s 2 , and 4 343 rad/s2 . From these and Eq. (10.33) we find the acceleration matrices 0 0 0 0 0 0 0 0 0 0 343 0 0 0 0 0 0 0 1 543 0 0 0 0 0 2 rad/s2. 2 , 3 rad/s , 4 0 0 0 0 0 1 543 343 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 These can be used with Eq. (10.34) to find the accelerations of all moving points. 377 10.8 Solve Problem 10.5 except with 90 . The position vectors for this new posture are: x ˆ y ˆ z ˆ i RBA j RBA k , RO4O2 2ˆi 7kˆ in , R BO4 9sin 4ˆj 9cos 4kˆ . R AO2 3ˆj in , R BA RBA Substituting these into R AO2 R BA RO4O2 R BO4 and separating components gives x y z 9cos 4 7 , and squaring and adding these gives RBA 2 , RBA 9sin 4 3 , RBA 2 2 2 2 If we now define Z tan 4 2 2 9 126cos 4 7 54sin 4 32 RBA 155. 2 2 and use the identities cos4 1 Z 1 Z and sin4 2Z 1 Z 2 , then the above equation can be reduced to 114Z 2 108Z 138 0 . The root of interest here is Z 0.72419 , which corresponds to 4 71.823 . With this the four position vectors are R AO2 3ˆj in , R BA 2ˆi 11.551ˆj 4.192kˆ in , RO4O2 2ˆi 7kˆ in , R BO4 8.551ˆj 2.808kˆ in The velocity analysis proceeds as in Prob. 10.5: VA VAO2 ω2 × R AO2 60kˆ rad/s × 3ˆj in 180ˆi in/s V V ω ×R ˆi × 8.551ˆj 2.808kˆ in 2.808 ˆj 8.551 kˆ B BO4 4 BO4 4 4 4 Since the two revolutes at A and B have axes which intersect at O, this is a spheric linkage; therefore triangle AOB rotates about O as a rigid link with point O stationary. From this we see that the axis of rotation of link 3 passes through O and is perpendicular to both VA and VB . Therefore ω3 0.950103ˆj 0.311953kˆ and VBA ω3 × R BA 7.5863ˆi 0.6243ˆj 1.9003kˆ Substituting these into VB VA VBA and equating components gives 3 23.726 rad/s and 4 5.273 rad/s , and from these we get ω3 22.542ˆj 7.401kˆ rad/s , ω4 5.273ˆi rad/s , Ans. ˆ ˆ ˆ ˆ ˆ VBA 180i 14.803j 45.085k in/s , and VB 14.803j 45.085k in/s . Ans. To find accelerations we first calculate AtAO2 α 2 × R AO2 0 , AnAO2 22 R AO2 10 800ˆj in/s2 , An 2 R 237.709ˆj 78.047kˆ in/s2 , At α × R 2.808 ˆj 8.551 kˆ BO4 4 BO4 BO4 4 BO4 4 4 Remembering that link 3 rotates about point O we also find AnAO 3 × 3R AO 1 332ˆj 4 058kˆ in/s2 , At α × R 7 y 3 z ˆi 7 x ˆj 3 xkˆ , AO 3 AO 3 3 3 3 AnBO 3 × 3 × R BO 1 126ˆi in/s2 , AtBO α3 × R BO 2.808 3y 8.5513z ˆi 2.808 3x 23z ˆj 8.551 3x 23y kˆ Substituting these into A A AnAO2 AnAO AtAO and A B AnBO4 AnBO AtBO , and equating components gives 0 73y 33z , 0 1126 2.8083y 8.5513z , 10 800 1 332 73x , 237.709 2.808 4 2.8083x 23z , 0 4 058 33x , 78.047 8.551 4 8.5513x 23y . From these we solve for α3 1 302ˆi 49ˆj 115kˆ rad/s 2 and α 4 1 304ˆi rad/s 2 . ˆ in/s2 A A 10 800ˆj in/s 2 , AtBO 3 430ˆj 11 230k Ans. Ans. 378 10.9 Determine the advance-to-return ratio for Problem 10.5. What is the total angle of oscillation of link 4? Advance-to-return ratio = 181.1/178.9 = 1.012, 4 46.5 Ans. 379 10.10 For the spheric RRRR linkage determine whether the crank is free to turn through a complete revolution. If so, find the angle of oscillation of link 4 and the advance-toreturn ratio. RO2O 150 mm, RO4O 225 mm, RAO2 37.5 mm, RBO4 262 mm, RBA 412 mm, 120, and ω 30kˆ rad/s. 2 Advance-to-return ratio = Q = 187/173 = 1.081, 4 38 Ans. 380 10.11 Use vector algebra to make complete velocity and acceleration analyses of the linkage of Figure P10.10 at the posture specified. The position vectors were found from a graphic analysis done on a CAD software system (see Prob. 10.12). For the posture with 2 120 they are as follows: R 225ˆi 150kˆ mm , R 236.975ˆj 111.744kˆ mm , O4O2 BO4 R AO2 18.750ˆi 32.476ˆj mm , R BA 243.750ˆi 204.499ˆj 261.744kˆ mm . The velocity analysis for this posture, with ω2 36kˆ rad/s , proceeds as follows: V ω × R 1.169ˆi 0.675ˆj m/s , V ˆi × R 0.111744 ˆj 0.236975 kˆ . A 2 AO2 B 4 BO4 4 4 Since all revolute axes intersect at O, this is a spheric linkage and triangle AOB (link 3) rotates about O. Thus the axis of rotation of link 3 passes through O and is perpendicular to VA and VB . Calling this axis uˆ , 3 3uˆ , uˆ V × V V × V 0.462932ˆi 0.801731ˆj 0.378051kˆ B A B A VBA 3 × R BA 0.1325373ˆi 0.2133203ˆj 0.2900913kˆ Substituting these into VB VA VBA , equating components, and solving gives 3 8.820 rad/s and 4 10.797 rad/s . From these 3 4.083ˆi 7.071ˆj 3.334kˆ rad/s , and 4 10.797ˆi rad/s . Ans. For acceleration analysis we first calculate AnAO2 2 × 2 × R AO2 24.300ˆi 42.089ˆj m/s2 , AtAO2 2 × R AO2 0 , A n BO4 × × R 27.626ˆj 13.027kˆ m/s , 2 4 4 BO4 AtBO4 4ˆi × R BO4 0.111744 4ˆj 0.236975 4kˆ Remembering that link 3 rotates about point O we also find AnAO 3 × 3 × R AO 2.251ˆi 3.898ˆj 11.023kˆ m/s2 , An × × R 22.117ˆi 10.447ˆj 4.926kˆ m/s2 , BO A t AO 3 3 BO 3 × R AO 0.1503y 0.0323z ˆi 0.0193z 0.1503x ˆj 0.0323x 0.0193y kˆ , AtBO 3 × R BO 0.1123y 0.2373z ˆi 0.2253z 0.1123x ˆj 0.2373x 0.2253y kˆ Next, from A A AnAO2 AtAO2 AnAO AtAO and A B AnBO4 AtBO4 AnBO AtBO , we separate components and obtain 24.300 2.251 0.1503y 0.0323z ; 0 22.117 0.1123y 0.2373z ; 42.089 3.898 0.1503x 0.0193z ; 27.626 0.112 4 10.447 0.1123x 0.2253z ; 0 11.023 0.0323x 0.0193y ; 13.027 0.237 4 4.926 0.2373x 0.2253y ; From these α 273ˆi 115ˆj 148kˆ rad/s 2 and α 130ˆi rad/s2 . Ans. 3 4 381 10.12 Solve Problem 10.11 using graphic techniques. The position and velocity solutions are shown first with the acceleration solution on the next diagram. The results verify those of the analytic solution in Prob. 10.11. 382 10.13 Solve Problem 10.11 using transformation matrix techniques. The Denavit-Hartenberg parameters are: a12 0, 12 14.04, 12 1 60.00, s12 0, a23 0, 23 104.41, 23 2 69.52, s23 0, a34 0, 34 49.34, 34 3 93.18, s34 0, a41 0, 41 90.00 41 4 64.75 s41 0. From Eqs. (10.13) and (10.16) the transformation matrices are: 0.50000 0.84015 0.21005 0 0.86603 0.48506 0.12127 0 T12 0 0.24260 0.97014 0 0 0 0 1 0.61206 0.39312 0.68618 0 0.75747 0.04214 0.65151 0 T13 0.22720 0.91852 0.32356 0 0 0 0 1 0.42650 0.90449 0 0 0 0 1 0 T14 0.90449 0.42650 0 0 0 0 1 0 Next, from Eqs. (10.24) and (10.27), 0 0.97015 0.12127 0 0 1 0 0 1 0 0 0 0.97015 0 0.21005 0 D1 D2 0 0 0 0 0.12127 0.21005 0 0 0 0 0 0 0 0 0 0 0 0.32357 0.65151 0 0 0 1 0 0.32357 0 0 0 0 0 0.68618 0 D3 D4 0.65151 0.68618 1 0 0 0 0 0 0 0 0 0 0 0 0 0 and from Eq. (10.28) we get the following set of equations 0.21005 0.68618 0 2 0 0 0.12127 0.65151 1 0 0 rad/s 3 1 0.97015 0.32357 0 4 1 36 from which we find 2 33.670 rad/s , 3 10.307 rad/s , and 4 10.798 rad/s . 383 With these values and Eqs. (10.29) we find the velocity matrices 0 10.798 0 0 36 0 0 0 3.335 4.083 0 0 36 0 0 0 3.335 0 7.072 0 0 0 0 0 2 , , 4 .Ans. 0 0 0 0 3 4.083 7.072 10.798 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 These can be used with Eq. (10.30) to find the velocities of all moving points. Ans. The acceleration analysis follows parallel steps using Eqs. (10.32) and (10.33) 2 152 rad/s 2 0.21005 0.68618 0 2 183.0 0.12127 0.65151 1 254.6 m/s 2 ; 3 220 rad/s 2 3 0.97015 0.32357 0 4 76.4 4 130 rad/s 2 1 0 0 0 0 0 148 273 0 0 0 130 0 0 0 0 0 148 0 115 0 0 0 0 0 . 2 3 , , 4 Ans. 0 0 0 0 273 115 0 0 130 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Although the global axes have changed because of the Denavit-Hartenberg conventions, these results correlate with and verify those of Probs. 10.11 and 10.12. Ans. 384 10.14 The figure illustrates the top, front, and auxiliary views of a spatial slider-crank RSSP linkage. In the construction of many such linkages, a provision is made to vary the angle ; thus, the stroke of slider 4 becomes adjustable from zero, when = 0, to twice the crank length, when = 90. With = 30, use vector algebra to make a complete velocity analysis of the linkage at the given posture. RAO 2 in, RBA 6 in, 240 , ω 24ˆi rad/s. The position vectors were found from a graphic analysis done on a CAD software system (see Prob. 10.15). For the posture where 2 240 they are as follows: R 0.866 025ˆi 1.500 000ˆj 1.000 000kˆ in , R 6.588 787ˆi in , AO BO R BA 5.722 762ˆi 1.500 000ˆj 1.000 000kˆ in . The velocity analysis for this posture, with 2 24 rad/s , proceeds as follows: ω 20.784610ˆi 12.0ˆj rad/s , V ω × R 12.0ˆi 20.784 610ˆj 41.569 219kˆ in/s , A 2 2 AO VBA ω3 × R BA 1.5 ˆi 5.722 762 3x ˆj 1.53x 5.722 7623y kˆ , VB VB ˆi . y 3 z 3 z 3 Substituting these into VB VA VBA and separating into components, VB 12.0 3y 1.5 0.0 20.784 610 3x 3z 5.722 7623z 0.0 41.569 219 1.53x 5.7227623y However, this is a set of only three equations and there are four unknown variables. This results from the fact that the linkage has two degrees of freedom and the connecting rod is free to rotate about the axis AB. If we assume that this second “idle freedom” is inactive, then we can set 3 R BA 0 to get a fourth equation: 0.0 5.722 7623x 1.53y 1.03z The four equations can now be solved to give ω3 2.309 401ˆi 6.658 519ˆj 3.228 373kˆ rad/s and VB 13.815 960ˆi in/s Ans. 385 10.15 Solve Problem 10.14 using graphic techniques. The graphic solution is shown in the figure above. The results verify those found in Prob. 10.14. They are 3 VBA 46.528 in/s 7.766 rad/s , and VB 14.197 in/s RBA 6 in Ans. 386 10.16 Solve Problem 10.14 using transformation matrix techniques. One choice for the Denavit-Hartenberg parameters gives: 12 90 , 12 1 30 , a12 0 , s12 0 , s14 4 . a14 0 , 14 30 , 14 0 , From Eqs. (10.13) and (10.12) we obtain cos 1 0 sin 1 0 0 2sin 1 sin 0 cos 0 0 2 cos 1 1 1 T12 RA T12 , ; 0 1 2 0 0 0 0 1 0 0 1 1 0 0 0 1 0 0 0 cos sin sin 0 sin 4 , . T14 RB T14 4 0 sin cos 4 cos 0 4 cos 0 1 1 0 0 1 From these and the length of the connecting rod we write t 2 2 2 2 RBA RB RA RB RA 2sin 1 2cos 1 4 sin 4 cos 62 This reduces to 42 44 sin cos 1 32 0 , which has a solution 4 2sin cos 1 4sin 2 cos 2 1 32 By differentiating the above equation with respect to time we obtain 244 44 sin cos 1 414 sin sin 1 0 which has for a solution 24 sin sin 1 4 2sin cos 1 4 1 and, from Eqs. (10.23), (10.24), (10.27), and (10.29), 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 sin , ; D1 D4 0 0 0 0 0 0 0 cos 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 sin 4 1 0 0 0 0 0 0 cos 4 2 4 , . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Now, with 30 , 1 30 , and 1 24 rad/s , the above formulae give 4 6.588 in , 4 13.816 in/s , and Ans. 387 0 0 1.000 in 41.569 in/s 1.732 in 3.294 in 24.000 in/s 6.908 in/s , RB , RA , RB . Ans. RA 5.706 in 11.965 in/s 0 0 1 1 0 0 These results agree with those of Probs. 10.14 and 10.15 once the Denavit-Hartenberg coordinate directions are considered. Note, however, that the loop-closure equation was never used. No coordinate system was fixed to link 3 and no velocity of link 3 was found. This is because of our lack of information about the degree of freedom representing the spin of link 3 about the line AB. 388 10.17 Solve Problem 10.14 with = 60 using vector algebra. The position vectors were found from a graphic analysis done on a CAD software system (see Prob. 10.18). For the posture with 2 240 they are as follows: R 1.500 000ˆi 0.866 025ˆj 1.000 000kˆ in , R 7.352 350ˆi in , AO BO R BA 5.852 350ˆi 0.866 025ˆj 1.000 000kˆ in . The velocity analysis for this posture, with 2 24 rad/s , proceeds as follows: ω 12.0ˆi 20.784 610ˆj rad/s , V ω ×R 20.784 610ˆi 12.0ˆj 41.569 219kˆ in/s ,Ans. 2 A 2 AO VBA ω3 ×R BA 0.866 025 ˆi 5.852 3503z 3x ˆj 0.866 0253x 5.852 3503y kˆ , y 3 z 3 VB VB ˆi . Substituting these into VB VA VBA and separating into components we get 3y 0.866 0253z VB 20.784 610 0.0 12.0 3x 5.852 3503z 0.0 41.569 219 0.866 0253x 5.852 3503y However, this is a set of only three equations and there are four unknown variables. This results from the fact that the linkage has two degrees of freedom and the connecting rod is free to rotate about the axis AB. If we assume that this second “idle freedom” is inactive, then ω3 R BA 0 . 0.0 5.852 3503x 0.866 0253y 3z The four equations can now be solved to give ω3 1.333 333ˆi 6.905 692ˆj 1.822 629kˆ rad/s and VB 26.112 859ˆi in/s Ans. 389 10.18 Solve Problem 10.14 with = 60 using graphic techniques. The graphic solution is shown in the figure above. The results verify those found in Prob. 10.17. They are V 45.542 in/s Ans. 3 BA 7.257 rad/s , and VB 26.350 in/s RBA 6 in 390 10.19 Solve Problem 10.14 with = 60 using transformation matrix techniques. One choice for the Denavit-Hartenberg parameters gives: 12 90 , 12 1 30 , a12 0 , s12 0 , s14 4 . a14 0 , 14 60 , 14 0 , From Eqs. (10.13) and (10.12) we obtain cos 1 0 sin 1 0 0 2sin 1 sin 0 cos 0 0 2 cos 1 1 1 T12 RA T12 , ; 0 1 2 0 0 0 0 1 0 0 1 1 0 0 0 1 0 0 0 cos sin sin 0 sin 4 , . T14 RB T14 4 0 sin cos 4 cos 0 4 cos 0 1 1 0 0 1 From these and the length of the connecting rod we write t 2 2 2 2 RBA RB RA RB RA 2sin 1 2cos 1 4 sin 4 cos 62 This reduces to 42 44 sin cos 1 32 0 , which has a solution 4 2sin cos 1 4sin 2 cos 2 1 32 By differentiating the above equation with respect to time we obtain 244 44 sin cos 1 414 sin sin 1 0 which has for a solution 24 sin sin 1 4 2sin cos 1 4 1 and, from Eqs. (10.23), (10.24), (10.27), and (10.29), 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 sin , ; D1 D4 0 0 0 0 0 0 0 cos 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 sin 4 1 0 0 0 0 0 0 cos 4 2 4 , . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Now, with 60 , 1 30 , and 1 24 rad/s , the above formulae give 4 7.352 in , 4 26.112 in/s , and 391 0 0 1.000 in 41.569 in/s 1.732 in 6.367 in 24.000 in/s 22.614 in/s , , , RB . RA RB RA 3.676 in 13.056 in/s 0 0 1 1 0 0 These results agree with those of Probs. 10.17 and 10.18 once the Denavit-Hartenberg coordinate directions are considered. 392 10.20 The figure illustrates the top, front, and profile views of an RSRC crank and oscillatingslider linkage. Link 4, the oscillating slider, is rigidly attached to a round rod that rotates and slides in the two bearings. (a) Use the Kutzbach criterion to find the mobility of this linkage. (b) With crank 2 as the driver, find the total angular and linear travel of link 4. (c) Write the loop-closure equation for this linkage and use vector algebra to solve it for all unknown position data. RAO 4 in, RBA 12 in, 2 40 , and ω 48ˆi rad/s. 393 (a) The RSRC linkage has n = 4, j1 = 2, j2 = 1, j3 = 1. The Kutzbach criterion gives m 6 n 1 5 j1 4 j2 3 j3 6(4 1) 5(2) 4(1) 3(1) 1 Ans. (b) Since vectors do not show the rotation , matrix methods were necessary and are shown in Prob. 11.23. See (c) for the vector solution. Together, they show: Ans. 135 4 45 ; 4 90 . Ans. 7.314 in yB 15.314 in ; yB 8.000 in . (c) R B R AB RQ R AQ y ˆj x ˆi y ˆj z kˆ 4ˆi 4sin ˆj 4cos kˆ B AB AB AB 2 2 Separating components, yB yAB 4sin 2 , z AB 4cos 2 xAB 4 , and, from the length of link 3, 2 2 2 xAB y 2AB z AB RAB 4 4sin 2 yB 4cos 2 122 2 2 2 yB2 8sin 2 yB 112 0 yB 4sin 2 4 7 sin 2 2 Ans. R AB 4ˆi 4 7 sin 2 2 ˆj 4cos 2kˆ For 40 , R y ˆj 8.320ˆj in , R Ans. 2 B B AB 4.000ˆi 10.891ˆj 3.064kˆ in . Ans. 394 10.21 Use vector algebra to find VB, 3, and 4 for Problem 10.20. RQ 4ˆi in , R B 8.320ˆj in , and R AB 4.000ˆi 10.891ˆj 3.064kˆ in . First we identify, for 2 40 , that R AQ 2.571ˆj 3.064kˆ in , Next we note that the rotation axis of the revolute at B is j× R AB 3.064ˆi 4.000kˆ and, normalizing this, we can express the apparent angular velocity ω3/ 4 axis as ˆ 0.608ˆi 0.794kˆ . Then the angular velocity of link 3 can be written as ω 3/ 4 ω3 ω4 ω3/ 4 0.6083/ 4ˆi 4 ˆj 0.7943/ 4kˆ . V ω × R 147.081ˆj 123.415kˆ in/s , A 2 With AQ this done, V V ˆj , B we can B VAB ω3 × R AB (3.0644 8.6463/ 4 )ˆi 5.0393/ 4ˆj 4.0004 6.6233/ 4 kˆ . find and Now, setting VB VAB VA and equating components, we get the following equations: 3.064 4 8.6463/ 4 0 VB 5.0393/ 4 147.081 4.000 4 6.6233/ 4 123.415 which can be solved to give 4 19.444 rad/s , 3/ 4 6.891 rad/s , VB 112.358 in/s . Ans. ω3 4.190ˆi 19.444ˆj 5.471kˆ rad/s , ω4 19.444ˆj rad/s , VB 112.358ˆj in/s . Note that if ω were written as ω x ˆi y ˆj z kˆ , then the above set of simultaneous 3 3 3 3 3 equations would have four unknowns and could not be solved. 395 10.22 Solve Problem 10.21 using graphic techniques. The graphic solution is shown in the figure above. The results verify those found in Prob. 10.21. 3 and 4 are not apparent in the graphic method, but VB 112.3 in/s . Ans. 396 10.23 Solve Problem 10.21 using transformation matrix techniques. The Denavit-Hartenberg parameters from the global coordinate system to joint A are: a12 0 , 12 0 , 12 2 40 , s12 4 in , and, proceeding in the other direction around the loop, to joint A, they are: 16 90 , a16 0 , 16 0 , s16 0 , a65 0 , 65 0 , s65 yB , 65 0 , a54 0 , 54 0 , 54 4 , s54 0 , a43 0 , 43 90 , 43 0 , s43 0 , a3 B 0 , 3B 3 , s3 B 0 , 3B 0 , aBA 12 in , sBA 0 . BA 0 , BA 90 , From Eqs. (10.12) we obtain for a first path to A: cos 2 sin 2 0 0 sin cos 2 0 0 2 T12 , 0 0 1 4 0 0 1 0 397 and along the other path to joint A, from Eqs. (10.13) and (10.16), we get: 1 0 0 0 0 0 1 0 , T16 0 1 0 0 0 0 0 1 1 0 T65 0 0 0 0 , yB 1 0 0 1 0 0 1 0 0 cos 4 sin 4 T54 0 0 sin 4 cos 4 1 0 T43 0 0 0 0 cos 4 0 T14 sin 4 0 0 0 0 0 , 1 0 0 1 cos 4 0 T13 sin 4 0 0 0 1 0 , 1 0 0 0 0 1 0 cos 3 sin 3 T3 B 0 0 0 1 TBA 0 0 0 1 0 0 0 T15 0 1 0 0 sin 3 cos 3 0 0 0 0 0 0 , 1 0 0 1 cos 3 cos 4 sin 3 T1B cos 3 sin 4 0 0 sin 3 cos 4 cos 0 0 12 3 , T1 A 0 1 0 sin 3 sin 4 0 0 1 0 1 0 0 1 0 0 sin 4 0 0 1 cos 4 0 0 0 0 sin 4 1 0 0 cos 4 0 0 0 yB , 0 1 0 yB , 0 1 0 yB , 0 1 sin 3 cos 4 sin 4 cos 3 0 sin 3 sin 4 cos 4 0 0 cos 3 cos 4 sin 4 sin 3 0 cos 3 sin 4 cos 4 0 0 12sin 3 cos 4 yB 12 cos 3 . 12sin 3 sin 4 1 0 yB , 0 1 At the terminations of these two paths, the position of point A must agree. Therefore, cos 3 cos 4 sin 4 12sin 3 cos 4 0 cos 2 sin 2 0 0 4 sin 3 cos 4 sin cos 2 0 0 0 cos 3 sin 3 0 yB 12 cos 3 0 2 0 0 1 4 0 sin 3 sin 4 cos 3 sin 4 cos 4 12sin 3 sin 4 0 0 0 1 1 0 0 0 1 0 1 4 cos 2 12sin 3 cos 4 4sin y 12 cos 2 3 B 4 12sin 3 sin 4 1 1 398 Noting from the figure that 90 3 0 and 180 4 0 , we can solve these three equations for the position results 3 sin 1 1 cos 3 4 tan 1 cos2 1 2 2 yB 4 7 sin 2 2 4sin 2 and, at 2 40 , these give 3 24.83 , 4 52.55 , and yB 8.320 in . For velocity analysis we begin by using Eqs. (10.23) and (10.27) to find 0 1 0 0 0 1 0 0 1 0 0 0 1 0 0 0 , , Q1 D1 Q1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 yB cos 4 0 1 0 0 0 cos 4 1 0 0 0 cos 0 sin 4 0 4 , , Q3 D3 T13Q3T131 0 0 0 0 0 sin 4 0 yB sin 4 0 0 0 0 0 0 0 0 0 1 0 0 1 0 0 0 , Q4 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 1 , D4 T14Q4T14 1 0 0 0 0 0 0 0 0 6 0 0 0 0 0 0 , Q6 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 1 . D6 T16Q6T161 0 0 0 0 0 0 0 0 Next we write from Eq. (10.29) 0 2 0 0 0 0 0 2 D2 2 2 0 0 0 0 0 0 0 0 and, along the other path, 0 cos 4 3 4 yB cos 4 3 cos 4 3 0 sin 4 3 yB 3 D6 yB D4 4 D3 3 4 sin 4 3 0 yB sin 4 3 0 0 0 0 399 0 0 4 0 0 0 4 D6 yB D4 4 4 0 0 0 0 0 0 yB 0 0 Since the velocity of point A must agree along the two paths 4 cos 2 4 cos 2 4sin 4sin 2 2 2 3 4 4 1 1 4sin 2 2 4sin 2 cos 4 3 yB cos 4 3 4 4 4 cos 2 2 4 cos 2 cos 4 3 4sin 4 3 yB 4 cos 2 4 4sin 2 sin 4 3 yB sin 4 3 0 0 0 At the posture where 2 40 , 3 24.83 , 4 52.55 , yB 8.320 in , and 2 48.0 rad/s , these equations can be solved for 3 6.891 rad/s , 4 19.444 rad/s , and yB 112.357 in/s . With these values we can evaluate 4.191 19.444 34.865 0 19.444 0 0 0 4.191 0 5.471 112.357 0 0 0 112.357 3 and 4 19.444 5.471 19.444 0 0 45.513 0 0 0 0 0 0 0 0 0 0 from which we write the vector forms of the results: VB 112.357ˆj in/s , ω3 5.471ˆi 19.444ˆj 4.191kˆ rad/s , and ω4 19.444ˆj rad/s . Ans. Note that the global x1 and z1 axis orientations in this solution differ from those of Prob. 10.21 because of the conventions of the Denavit-Hartenberg parameters. This is also the reason that the components of 3 seem switched. 400 10.24 For the SCARA robot find the transformation matrix T15 relating the posture of the tool coordinate system to the ground coordinate system when the joint actuators are set to the values 1 30 , 2 60 , 3 2 in, and 4 0 . Also find the absolute position of the tool point that has coordinates x5 = y5 = 0, z5 = 1.5 in. a12 a23 10 in , a34 a45 0 , 12 34 45 0 , 23 180 , 12 1 , 23 2 , 34 0 , 45 4 , s12 12 in , s23 0 , s34 3 , and s45 2 in . See the solution to Prob. 10.25 for the formulae before numeric evaluation. 0.866 0.500 0 17.321 in 0 17.321 in 0.500 0.866 0 0 0 0 R1 T15 R5 0 0 1 8.000 in 1.5 in 6.500 in 0 0 1 1 0 1 Ans. 401 10.25 Solve Problem 10.24 using arbitrary (symbolic) values for the joint variables. a12 a23 10 in , a34 a45 0 , 12 34 45 0 , 23 180 , 12 1 , 23 2 , 34 0 , 45 4 , s12 12 in , s23 0 , s34 3 , s45 2 in cos 1 sin 1 0 10 cos 1 in sin cos 0 10sin in 1 1 1 T12 0 0 1 12 in 0 0 1 0 1 0 0 0 0 1 0 0 T34 0 0 1 3 0 0 0 1 cos 2 sin 2 0 10 cos 1 in sin cos 0 10sin in 2 2 1 T23 0 0 1 0 0 0 1 0 cos 4 sin 4 0 0 sin cos 0 0 4 4 T45 0 0 1 2 in 0 0 1 0 cos 1 2 sin 1 2 0 10 cos 1 10 cos 1 2 in sin 1 2 cos 1 2 0 10sin 1 10sin 1 2 in T13 T12T23 0 0 1 12 in 0 0 0 1 cos 1 2 sin 1 2 0 10 cos 1 10 cos 1 2 in sin 1 2 cos 1 2 0 10sin 1 10sin 1 2 in T14 T13T34 0 0 1 12 3 in 0 0 0 1 cos 1 2 4 sin 1 2 4 0 10cos 1 10cos 1 2 in sin 1 2 4 cos 1 2 4 0 10sin 1 10sin 1 2 in T15 T14T45 0 0 1 10 3 in 0 0 0 1 0 0 R5 1.500 in 1 10 cos 1 10 cos 1 2 in 10sin 1 10sin 1 2 in R1 T15 R5 8.500 3 in 1 Ans. Ans. 402 10.26 For the gantry robot shown, find the transformation matrix T15 relating the posture of the tool coordinate system to the ground coordinate system when the joint actuators are set to the values 1 450 mm , 2 180 mm , 3 50 mm , and 4 0 . Also find the absolute position of the tool point that has coordinates x5 = y5 = 0, z5 = 45 mm. a12 a23 a34 a45 0 , 12 90 , 23 90 , 34 45 0 , 12 23 90 , 34 0 , 45 4 , s12 1 , s23 2 , s34 3 , and s45 50 mm . See the solution to Prob. 10.27 for the formulae before numerical evaluation. 0 1 0 180 mm 180 mm 0 0 1 100 mm 145 mm T15 R1 1 0 0 450 mm 450 mm 1 1 0 0 0 Ans. 403 10.27 Repeat Problem 10.26 using arbitrary (symbolic) values for the joint variables. a12 a23 a34 a45 0 12 90 23 90 34 45 0 12 23 90 34 0 , , , , , , 45 4 s12 1 s23 2 s34 3 s45 50 mm , , , , 0 0 1 0 1 0 0 0 T12 0 1 0 1 0 0 0 1 1 0 0 0 0 1 0 0 T34 0 0 1 3 0 0 0 1 0 0 1 0 1 0 0 0 T23 0 1 0 2 0 0 0 1 0 cos 4 sin 4 0 sin cos 0 0 4 4 T45 0 0 1 50 mm 0 0 1 0 0 1 0 2 0 1 0 2 0 0 1 0 0 0 1 3 T13 T12T23 T14 T13T34 1 0 0 1 1 0 0 1 0 0 0 1 0 0 0 1 2 sin 4 cos 4 0 0 0 1 3 50 mm T15 T14T45 cos 4 sin 4 0 1 0 0 1 0 0 0 R5 45 mm 1 2 95 mm R1 T15 R5 3 1 1 Ans. Ans. 404 10.28 For the SCARA robot of Problem 10.24 in the posture described, find the instantaneous velocity and acceleration of the same tool point, x5 = y5 = 0, z5 = 1.5 in, if the actuators have (constant) velocities of 1 0.20 rad/s , 2 0.35 rad/s , and 3 4 0 . 0 1 0 0 1 0 0 0 D1 Q1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 D3 T13Q3T13 0 0 0 1 0 0 0 0 0 1 0 5.000 in/rad 1 0 0 8.660 in/rad 1 D2 T12Q2T12 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 17.321 in/rad D4 T14Q4T141 0 0 0 0 0 0 0 0 0.150 0 1.750 in/s 0 0.200 0 0 0 0.200 0.150 0 0 3.031 in/s 0 0 0 2 1 D11 3 2 D22 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.150 0 1.750 in/s 0 0.150 0 1.750 in/s 0.150 0 0 3.031 in/s 0.150 0 0 3.031 in/s 5 4 D44 4 3 D33 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 1 D11 1 D1 D11 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 3 D33 3 D3 D33 3 0 0 0 0 0 0 0 0 0 0.606 in/s2 0 0.350 in/s2 0 0 0 0 1.750 in/s 0.433 in/s R5 5 R1 0 0 3 2 D22 2 D2 D22 2 0 0 0 0.606 in/s 2 0 0 0 0.350 in/s 2 0 0 0 0 0 0 0 0 5 4 D44 4 D4 D44 4 0 0 0 0.606 in/s 2 0 0 0 0.350 in/s 2 0 0 0 0 0 0 0 0 0.541 in/s 2 0.088 in/s 2 R5 5 55 R1 0 0 Ans. 405 10.29 For the gantry robot of Problem 10.26 in the posture described, find the instantaneous velocity and acceleration of the same tool point, x5 = y5 = 0, z5 = 45 mm, if the actuators have (constant) velocities of 1 2 0 , 3 40 mm/s , and 4 20 rad/s . 0 0 0 0 0 0 0 0 D1 Q1 0 0 0 1 mm/mm 0 0 0 0 0 0 0 0 0 0 0 1 mm/mm D3 T13Q3T131 0 0 0 0 0 0 0 0 0 0 0 1 mm/mm 0 0 0 0 D2 T12Q2T121 0 0 0 0 0 0 0 0 0 0 1 450 mm/rad 0 0 0 0 D4 T14Q4T141 1 0 0 180 mm/rad 0 0 0 0 2 1 D11 0 3 2 D22 0 0 0 0 0 0 0 0 40 mm/s 4 3 D33 0 0 0 0 0 0 0 0 0 0 20 9 000 mm/s 0 0 0 40 mm/s 5 4 D44 20 0 0 3 600 mm/s 0 0 0 0 2 1 D11 1D1 D11 1 0 3 2 D22 2 D2 D22 2 0 4 3 D33 3 D3 D33 3 0 5 4 D44 4 D4 D44 4 0 0 40 mm/s R5 5 R1 0 0 0 0 R5 5 55 R1 0 0 Ans. 406 10.30 The SCARA robot of Problem 10.24 is to be guided along a path for which the origin of the end effector O5 follows the straight line given by RO (t ) 1.6t 4.0 ˆi1 1.2t 3.0 ˆj1 2.0kˆ 1 in 5 with t varying from 0.0 to 5.0 s; the orientation of the end effector is to remain constant with kˆ 5 kˆ 1 (vertically downward) and î 5 radially outward from the base of the robot. Find expressions for how each of the actuators must be driven, as functions of time, to achieve this motion. From the problem statement we construct the figure shown for the path described. From this we write the transformation T15. 0.800 0.600 0 4.000 1.600t in 0.600 0.800 0 3.000 1.200t in T15 0 0 1 2.000 in 0 0 1 0 However, as shown in the solution for Prob. 10.25, 407 cos 1 2 4 sin 1 2 4 0 10 cos 1 10 cos 1 2 in sin 1 2 4 cos 1 2 4 0 10sin 1 10sin 1 2 in T15 T14T45 . 0 0 1 10 3 in 0 0 0 1 Equating these gives 10 cos 1 10 cos 1 2 in 4.000 1.600t in 4 1.000 0.400t in 1 10sin 1 10sin 1 2 in 3.000 1.200t in 3 1.000 0.400t in 2 10 3 2 in 1 2 4 36.87 3 4 Squaring and adding Eqs. (1) and (2) gives 200 200cos 2 in 2 25 1.000 0.800t 0.040t 2 in 2 2 cos1 0.020t 2 0.050t 0.875 180 2 0 Ans. where the quadrant was found from the figure of the robot. Expanding the trigonometric functions and recognizing that 2 is now known, Eqs. (1) and (2) become 10 1 cos 2 cos 1 10 sin 2 sin 1 in 4 1.000 0.400t in 10 sin 2 cos 1 10 1 cos 2 sin 1 in 3 1.000 0.400t in which can be solved for sin 1 and cos 1 sin 1 3 1 cos 2 4sin 2 cos 1 4 1 cos 2 3sin 2 where 20 1 cos 2 1.000 0.400t From the ratio of these we get 3 1 cos 2 4sin 2 1 tan 1 4 1 cos 2 3sin 2 Ans. where the quadrant of 1 is found by considering the signs of the numerator and denominator separately. With both 1 and 2 known, Eqs. (3) and (4) give 3 8.000 in Ans. 4 1 2 36.87 Ans. 408 10.31 The gantry robot of Problem 10.26 is to travel a path for which the origin of the end effector O5 follows the straight line given by RO (t ) 120t 300 ˆi1 150ˆj1 90t 225 kˆ 1 mm 5 with t varying from 0.0 to 4.0 s; the orientation of the end effector is to remain constant with kˆ 5 ˆj1 (vertically downward) and ˆi5 ˆi1 . Find expressions for the positions of each of the actuators, as functions of time, for this motion. From Prob. 10.27 and the problem statement we can write 2 sin 4 cos 4 0 1 0 0 120t 300 mm 0 0 0 1 0 1 50 mm 150 mm 3 T15 cos 4 sin 4 0 0 1 0 90t 225 mm 1 0 0 1 1 0 0 0 0 Equating individual elements and solving, we get 1 90t 225 mm 2 120t 300 mm 3 100 mm 4 90 Ans. Ans. Ans. Ans. 409 10.32 The end effector of the SCARA robot of Problem 10.24 is working against a force loading of 10ˆi1 5tkˆ 1 lb and a constant torque loading of 25kˆ 1 in lb as it follows the trajectory described in Prob. 10.30. Find the torques required at the actuators, as functions of time, to achieve the motion described. Using the 1 , 2 , 3 , and 4 values from Prob. 10.30 and formulae from Probs. 10.25 and 10.28, 0 1 0 0 0 1 0 10sin 1 1 0 0 0 1 0 0 10 cos 1 D1 Q1 D2 T12Q2T121 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 10sin 1 10sin 1 2 0 0 0 0 0 0 0 0 1 0 0 10 cos 1 10 cos 1 2 1 1 D3 T13Q3T13 D4 T14Q4T14 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 From these the Jacobian and loads are 0 0 0 0 0 0 0 0 0 0 1 25 in lb 1 0 1 J F 0 10sin 1 0 10sin 1 10sin 1 2 10 lb 0 10 cos 1 0 10 cos 1 10 cos 1 2 0 0 1 0 0 5 lb Now, from Eq. (10.54), we get 1 25 in lb Ans. 2 25 100sin 1 in lb Ans. 3 5 lb Ans. 4 25 100sin 1 100sin 1 2 in lb Ans. 410 10.33 The end effector of the gantry robot of Problem 10.26 is working against a force loading of 20ˆi1 10tˆj1 N and a constant torque loading of 5ˆj1 N m as it follows the trajectory described in Prob. 10.31. Find the torques required at the actuators, as functions of time, to achieve the motion described. Using the 1 , 2 , 3 , and 4 values from Prob. 10.31 and formulae from Probs. 10.27 and 10.29, 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 D1 Q1 D2 T12Q2T121 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0.225 0.090t 0 0 0 1 0 0 0 0.300 0.120t D3 T13Q3T131 D4 T14Q4T141 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 From these, the Jacobian and loads are 0 0 0 0 0 0 0 0 5 N m 1 0 0 0 0 0 J F 0 1 0 0.225 0.090t 20 N 0 0 1 0.300 0.120t 10t N 0 1 0 0 0 Now, from Eq. (10.54), we get 1 0 Ans. 2 20 N Ans. 3 10t N Ans. 4 0.500 1.200t 1.200t 2 N m Ans. 411 PART 3 DYNAMICS OF MACHINES 412 Page intentionally blank. 413 Chapter 11 Static Force Analysis 11.1 The figure illustrates four linkages and the external forces and torques exerted on or by the linkages. Sketch the free-body diagram of each part of each linkage. Do not attempt to show the magnitudes of the forces, except roughly, but do sketch them in their proper locations and orientations. 414 415 11.2 If the force P 0.9 kN, determine the torque T12 that must be applied to crank 2 to maintain the linkage in static equilibrium. RAO2 75 mm, RBA 350 mm. Kinematic analysis: sin 1 r sin sin 1 75 mmsin105 350 mm 11.95 Force analysis: P 900ˆi N F P F ˆj F 14 34 cosˆi sinˆj 900 Nˆi F ˆj F 0.978ˆi 0.207ˆj 0 14 900 N 0.978F34 0 F14 0.207 F34 0 34 F34 900 N 0.978 920 N F14 0.207 920 N 190 N F32 F34 920 N 0.978ˆi 0.207ˆj 900ˆi 190ˆj N M T r F T 75 mm cos105ˆi sin105ˆj × 900ˆi 190ˆj N 0 12 2 32 T12 61.5kˆ N m 0 12 T12 61.5kˆ N m Ans. 416 11.3 If T12 100 N m cw for the linkage illustrated in Figure P11.2, determine the force P to maintain static equilibrium. RAO2 r 75 mm, RBA 350 mm Kinematic analysis: sin 1 r sin sin 1 75 mmsin105 350 mm 11.95 x r cos cos 75 mmcos105 350 mmcos11.95 323 mm Force analysis: MOz xF14 T12 0 P F14 tan 310 N tan11.95 1 463 N F14 T12 x 100N m 0.323 m 310 N Ans. 417 11.4 Dtermine the forces acting on the ground and the torque T12 to maintain static equilibrium for the four-bar linkage illustrated in Figure P11.4a. RAO2 3.5 in; RBA RBO4 6 in; RCO4 4 in; RDO4 7 in; RO2O4 2 in. Kinematic analysis: R AO2 3.5 in210 3.031ˆi 1.750ˆj in R 6 in82.83 0.749ˆi 5.953ˆj in BA R BO4 6 in135.53 4.282ˆi 4.203ˆj in R 4 in135.53 2.855ˆi 2.802ˆj in CO4 Force analysis: M R O4 × P R BO4 × F34 0 CO4 2.855ˆi 2.802ˆj in × 70.050ˆi 71.365ˆj lb 4.282ˆi 4.203ˆj in × cos82.83ˆi sin 82.83ˆj F 0 34 400.027 in lb 4.773 inF34 kˆ 0 F34 83.807 in lb F P F F 0 F F F 0 M T R × F 0 i4 34 i2 32 O2 14 12 12 AO2 32 F34 83.807 lb82.83 10.465ˆi 83.151ˆj lb F 59.585ˆi 11.786ˆj lb 60.739 lb168.81 Ans. 14 F12 10.465ˆi 83.151ˆj lb 83.807 lb82.83 Ans. T12kˆ 3.031ˆi 1.750ˆj in × 10.465ˆi 83.151ˆj lb 0 T12 233.7 in lb T12 233.7kˆ in lb Ans. 418 11.5 What torque must be applied to link 2 of the linkage illustrated in Figure P11.4b to maintain static equilibrium? RAO2 3.5 in; RBA RBO4 6 in; RCO4 4 in; RDO4 7 in; RO2O4 2 in. Kinematic analysis: R AO2 3.5 in240 1.750ˆi 3.031ˆj in R 6 in105.26 1.579ˆi 5.788ˆj in BA R BO4 6 in152.64 5.329ˆi 2.757ˆj in R 7 in152.64 6.217ˆi 3.217ˆj in DO4 Force analysis: M R O4 DO4 P R BO4 F34 0 6.217ˆi 3.217ˆj in × 50ˆi lb 5.329ˆi 2.757ˆj in × cos105.26ˆi sin105.26ˆj F 0 34 160.850 in lb 4.415 inF34 kˆ 0 F34 36.429 lb105.26 9.588ˆi 35.144ˆj lb F34 36.429 in lb M T R O2 12 AO2 × F32 0 T12kˆ 1.750ˆi 3.031ˆj in × 9.588ˆi 35.144ˆj lb 0 T12 90.56 in lb T12 90.56kˆ in lb Ans. 419 11.6 Sketch a complete free-body diagram of each link and determine the force P to maintain static equilibrium. RAO2 100 mm; RBA 150 mm; RBO4 125 mm; RCO4 200 mm; RCD 400 mm; RO2O4 60 mm. Kinematic analysis: R AO2 100 mm90 100ˆj mm R 150 mm 4.86 149ˆi 13ˆj mm BA R BO4 125 mm44.3 89ˆi 87ˆj mm R 200 mm44.3 143ˆi 140ˆj mm CO4 R DC 400 mm 20.44 375ˆi 140ˆj mm Force analysis: M T R O2 12 AO2 × F32 0 90kˆ N m 100ˆj mm × cos 4.86ˆi sin 4.86ˆj F32 0 90 N m 99.640 mmF32 kˆ 0 M R O4 BO4 F32 903 N 4.86 × F34 R CO4 × F54 0 89ˆi 87ˆj mm × cos175.14ˆi sin175.14ˆj 903 N 143ˆi 140ˆj mm × cos 20.44ˆi sin 20.44ˆj F 0 54 86 N m 181 mmF54 kˆ 0 F54 472 N 20.44=44ˆi 165ˆj N F Pˆi 443 Nˆi 165 Nˆj F ˆj=0 P 443ˆi N 16 Ans. 420 11.7 Determine the torque T12 required to drive slider 6 of Figure P11.7 against a load of P 100 lb at a crank angle of 30 , or as specified by your instructor. y RAO2 2.5 in; RO2O4 6 in; RCO 10 in; RBO4 16 in; and RBC 8 in. 2 Kinematic analysis: R AO2 2.5 in30 2.165ˆi 1.250ˆj in R 16 in73.37 4.578ˆi 15.331ˆj in R AO4 7.466 in73.37 2.136ˆi 7.154ˆj in R 8 in175.20 7.972ˆi 0.669ˆj in BO4 CB Force analysis: F Pˆi F16ˆj cos175.20ˆi sin175.20ˆj F56 0 F56 P cos175.20 100 lb 0.996 100.351 lb F 100.351 lb175.20 100ˆi 8.392ˆj lb 56 M R O4 BO4 ×F54 R AO4 ×F34 0 4.578ˆi 15.331ˆj in × 100ˆi 8.392ˆj lb + 2.136ˆi 7.154ˆj in × cos163.37ˆi sin163.37ˆj F 0 34 1 571.519 in lb 7.466 inF34 kˆ 0 M T R O2 12 AO2 F32 0 F34 210.488 lb163.37= 201.684ˆi 60.240ˆj lb T12kˆ 2.165ˆi 1.250ˆj in 201.684ˆi 60.240ˆj lb 0 T12 382.52 in lb T12 382.52kˆ in lb Ans. 421 11.8 Sketch complete free-body diagrams of each link and determine the torque T12 that must be applied to link 2 to maintain static equilibrium at the posture shown. RAO2 200 mm; RBA 400 mm; RCA RO4O2 700 mm; and RCO4 350 mm. Kinematic analysis: R AO2 200 mm60 100ˆi 173ˆj mm RCO4 350 mm 109.05 114ˆi 331ˆj mm R 400 mm 46.06 278ˆi 288ˆj mm , R 700 mm 46.06 486ˆi 504ˆj mm BA CA Force analysis: Since the lines of action of all constraint forces can not be found from two- and threeforce members, the force F34 is resolved into radial and transverse components, . Then F34r and F34 M T + R O4 14 CO4 45kˆ N m + 350kˆ mmF34 0 M R P R × F + R × F 0 A BA × F34 45kˆ N m + 114ˆi 331ˆj mm × cos 19.05ˆi sin 19.05ˆj F34 0 CA 43 F34 129 N 19.05=122ˆi 42ˆj N r 43 CA 278ˆi 288ˆj mm × 350ˆi N + 486ˆi 504ˆj mm × 122ˆi 42ˆj N + 486ˆi 504ˆj mm × cos 70.95ˆi sin 70.95ˆj F 0 r 43 101kˆ N m 41kˆ N m+624kˆ mmF43r 0 , F43r 228 N70.95=74ˆi 215ˆj N F Fr F 48ˆi 257ˆj N 261 N100.58 43 43 43 Now the lines of action for other forces may be found as shown. F F43r F43 P F23 0 74ˆi 215ˆj N 122ˆi 42ˆj N 350ˆi N F 0 , F =398ˆi 257ˆj N 474 N 32.85 23 23 MO2 T12 R AO2 × F32 T12kˆ 100ˆi 173ˆj mm × 398ˆi 257ˆj N 0 T12 94.55 N m T12 94.55kˆ N m Ans. 422 11.9 Sketch free-body diagrams of each link and show all the forces acting. Find the magnitude and direction of the torque that must be applied to link 2 at the posture illustrated to drive the linkage against the forces shown. Kinematic analysis: R AO2 4 in30 3.464ˆi 2.000ˆj in R 14 in67.81 5.288ˆi 12.963ˆj in RCO4 10 in84.34 0.987ˆi 9.951ˆj in R 14 in34.61 11.523ˆi 7.951ˆj in BA CA R DO4 7 in84.34 0.691ˆi 6.966ˆj in Force analysis: RAO2 4 in; RCA 14 in; RO4O2 14 in; RCO4 10 in; RDO4 7 in; RBA 14 in; and RBC 8 in. Since the lines of action of all constraint forces can not be found from two- and threeforce members, the force F34 is resolved into radial and transverse components, . Then F34r and F34 M R O4 DO4 × PD R CO4 ×F34 0 0.691ˆi 6.966ˆj in × 193ˆi 52ˆj lb + 0.987ˆi 9.951ˆj in × cos 5.66ˆi sin 5.66ˆj F 0 34 1 380kˆ in lb 9.999kˆ inF34 0 M R × P R × F R × F 0 A BA B CA 43 CA F34 138 lb 5.66=137ˆi 14ˆj lb r 43 5.288ˆi 12.963ˆj in × 100ˆi lb + 11.523ˆi 7.951ˆj in × 137ˆi 14ˆj lb + 11.523ˆi 7.951ˆj in × cos 95.66ˆi sin 95.66ˆj F 0 r 43 1 296kˆ in lb 1 251kˆ in lb 10.683kˆ inF43r 0 , F43r 238 lb 95.66= 23ˆi 237ˆj lb F Fr F 160ˆi 223ˆj lb 274 lb 125.66 43 43 43 Now the lines of action for other forces may be found as shown. F F43r F43 PB F23 0 23ˆi 237ˆj lb 137ˆi 14ˆj lb 100ˆi lb F 0 , F =260ˆi 223ˆj lb 343 lb40.62 M T R O2 12 T12 252 in lb AO2 × F32 0; 23 23 T12kˆ 3.464ˆi 2.000ˆj in × 260ˆi 223ˆj lb 0 T12 252kˆ in lb Ans. 423 11.10 The figure illustrates a four-bar linkage with external forces applied at points B and C. Draw a free-body diagram of each link and show all the forces acting on each. Find the torque that must be applied to link 2 to maintain static equilibrium at the posture illustrated. RAO2 75 mm; RCA 300 mm; RO4O2 400 mm; RCO4 RBA 200 mm; RBC 150 mm. Kinematic analysis: R AO2 75 mm 30 65ˆi 38ˆj mm R 200 mm16.00 192ˆi 55ˆj mm BA RCO4 200 mm124.56 113ˆi 165ˆj mm R 300 mm42.38 222ˆi 202ˆj mm CA Force analysis: Ans. M R ×P R ×P R ×F 0 A BA B CA C CA 43 192ˆi 55ˆj mm × 354ˆi 354ˆj N + 222ˆi 202ˆj mm × 1 800ˆi N + 222ˆi 202ˆj mm× cos124.56ˆi sin124.56ˆj F 0 43 87.438kˆ N m 363.000kˆ N m 297kˆ mmF 0 , F 927124.56 N= 526ˆi 763ˆj N r 43 43 F F P P F 0 43 B C 23 526ˆi 763ˆj N 354ˆi 354ˆj N+1 800ˆi N F23 0 , F = 920ˆi 1 117ˆj N 1 447 N 129.48 23 M T R O2 12 AO2 T12 107.57 N m × F32 0; T12kˆ 65ˆi 38ˆj mm × 920ˆi 1 117ˆj N 0 T12 107.57kˆ N m Ans. 424 11.11 Draw a free-body diagram of each member of the linkage and find the magnitudes and the directions of all forces and moments. Compute the magnitude and direction of the torque that must be applied to link 2 to maintain static equilibrium at the posture indicated. RAO2 4 in; RCA 10 in; RO4O2 RCO4 8 in; RDO4 6 in; RDC 4 in; RBA 14 in; and RBC 5 in. Kinematic analysis: R AO2 4 in180 4.000ˆi in R 14 in55.98 7.834ˆi 11.603ˆj in BA RCO4 8 in124.23 4.500ˆi 6.614ˆj in R 10 in41.41 7.500ˆi 6.614ˆj in CA R DO4 6 in95.27 0.551ˆi 5.975ˆj in Force analysis: Ans. Since the lines of action of all constraint forces can not be found from two- and threeforce members, the force F34 is resolved into radial and transverse components, F34r and F34 . Then M R O4 DO4 × PD R CO4 ×F34 0 0.551ˆi 5.975ˆj in × 156ˆi 90ˆj lb + 4.500ˆi 6.614ˆj in × cos34.23ˆi sin 34.23ˆj F = 0 34 883kˆ in lb 8.000kˆ inF34 0 F34 110 lb34.23=91ˆi 62ˆj lb 425 M R × P + R × F R × F 0 A BA B CA 43 CA r 43 7.834ˆi 11.603ˆj in × 120ˆi lb + 7.500ˆi 6.614ˆj in × 91ˆi 62ˆj lb + 7.500ˆi 6.614ˆj in × cos 55.77ˆi sin 55.77ˆj F 0 r 43 F43r 154 lb 55.77=87ˆi 127ˆj lb F34 F43 4ˆi 189ˆj lb 189 lb88.79 Ans. 43 43 43 Now the lines of action for other forces may be found as shown. 4ˆi 189ˆj lb 120ˆi lb F23 0 , F F43 PB F23 0 , F23 =124ˆi 189ˆj lb 226 lb56.73 , F32 F23 124ˆi 189ˆj lb 226 lb123.27 Ans. F F P F 0, 4ˆi 189ˆj lb 156ˆi 90ˆj lb F 0 , 1 392kˆ in lb 137kˆ in lb 9.921kˆ inF43r 0 , F Fr F 4ˆi 189ˆj lb 189 lb 91.21 , 34 D 14 14 F14 =152ˆi 279ˆj lb 318 lb 61.42 , M T R O2 12 T12 756 in lb AO2 × F32 0; F12 F32 124ˆi 189ˆj lb 226 lb56.73 Ans. T kˆ 4.000ˆi in × 124ˆi 189ˆj lb = 0 12 T12 756kˆ in lb Ans. 426 11.12 Determine the magnitude and direction of the torque that must be applied to link 2 to maintain static equilibrium at the posture illustrated. RAO2 3 in; RCA 14 in; RBA 7 in; and RBC 8 in. Kinematic analysis: R AO2 3 in90 3.000ˆj in RCA 14 in 12.37 13.675ˆi 3.000ˆj in R BA 7 in 34.93 5.739ˆi 4.009ˆj in Force analysis: 287kˆ in lb 300kˆ in lb 14kˆ inF14 0 F P P F F 0 B C 14 23 50ˆj lb 100ˆi lb 1ˆj lb F23 0 , M T R O2 12 T12 300 in lb AO2 F14 1 lb90=1ˆj lb F32 0 F23 =100ˆi 51ˆj lb 112 lb 27.02 T kˆ + 3.000ˆj in × 100ˆi 51ˆj lb 0 12 T12 300kˆ in lb Ans. 427 11.13 Figure P11.13a shows the Figee floating crane with lemniscate boom configuration, and Figure 11.13b shows is a schematic diagram of the crane with dimensions given in the legend. The lifting capacity is 16 T (where 1 T = 1 metric ton =1 000 kg) including the grab which is about 10 T. The maximum outreach is 30 m, which corresponds to the position 2 49 . Minimum outreach is 10.5 m at 2 132. For the maximum outreach posture and a grab load of 10 T (under standard gravity), find the bearing reactions at A, B, O2 , and O4 , as well as the torque T12 at O2. Notice that the photograph shows a counterweight on link 2; neglect this weight and also the weights of the members. (a) Photograph and (b) RAO2 14.7 m; RBA 6.5 m; RBO4 19.3 m; RCA 22.3 m; RCB 16 m. and RO2O4 6.4ˆi 5.3ˆj m. (Courtesy of B.V. Machinefabriek Figee, Haarlem, Holland). 428 Kinematic analysis: R AO2 14.700 m49.00 9.644ˆi 11.094ˆj m , R BO4 19.300 m59.70 9.739ˆi 16.663ˆj m R BA 6.500 m2.37 6.494ˆi 0.269ˆj m , RCA 22.300 m14.39 21.600ˆi 5.543ˆj m Force analysis: Note that a metric ton is a unit of mass whereas a more appropriate unit for rating a crane would be force capacity. Nevertheless, the weight of a metric ton in standard gravity is W mg 1 000 kg 9.81 m/s2 9.810 kN . Therefore, the stated load on the crane is F 98.100 kN . M R ×F R ×F 0 A BA 43 CA 6.494ˆi 0.269ˆj m × cos59.70ˆi sin 59.70ˆj F + 21.600ˆi 5.543ˆj m × 98.100ˆj kN 0 43 5.471kˆ mF43 2 119kˆ kN m 0 , F 38759.70 kN=195ˆi 334ˆj kN , 43 F F F F 0 43 Ans. 23 195ˆi 334ˆj kN 98.1ˆj kN F23 0 , F = 195ˆi 236ˆj kN 307 kN 129.59 , 23 M M R O2 F14 F34 387 kN59.70=195ˆi 334ˆj kN , 12 AO2 M12 113 kN m ×F32 0 ; F12 = F32 = 195ˆi 236ˆj kN 307 kN129.59 , Ans. M kˆ 9.644ˆi 11.094ˆj m × 195ˆi 236ˆj kN 0 12 M12 113kˆ kN m Ans. 429 11.14 Repeat Problem 11.13 for the minimum outreach posture. Kinematic analysis: R AO2 14.700 m132.00 9.836ˆi 10.924ˆj m , R BO4 19.300 m120.35 9.751ˆi 16.656ˆj m R 6.500 m3.81 6.486ˆi 0.432ˆj m , R 22.300 m15.83 21.454ˆi 6.083ˆj m BA CA Force analysis: Note that a metric ton is a unit of mass whereas a more appropriate unit for rating a crane would be force capacity. Nevertheless, the weight of a metric ton in standard gravity is W mg 1 000 kg 9.81 m/s2 9.810 kN . Therefore, the stated load on the crane is F 98.1 kN . M R ×F R ×F 0 A BA 43 CA 6.486ˆi 0.432ˆj m × cos120.35ˆi sin120.35ˆj F + 21.454ˆi 6.083ˆj m × 98.1ˆj kN = 0 43 5.815kˆ mF43 2 105kˆ kN m 0 , F 362 kN120.35= 183ˆi 312ˆj kN , 43 F F F F 0 43 23 F23 =183ˆi 214ˆj kN 282 kN 49.51 , M M R O2 12 AO2 M12 109 kN m ×F32 0, F14 F34 362 kN120.35= 183ˆi 312ˆj kN 183ˆi 312ˆj kN 98.1ˆj kN F 0 Ans. 23 F12 = F32 =183ˆi 214ˆj kN 282 kN 49.51 , Ans. M kˆ 9.836ˆi 10.924ˆj m × 183ˆi 214ˆj kN 0 12 M12 109kˆ kN m Ans. 430 11.15 Repeat Problem 11.7 assuming coefficients of Coulomb friction c 0.20 between links 1 and 6 and c 0.10 between links 3 and 4. Determine the torque T12 necessary to drive the system, including friction, against the load P. y RAO2 2.5 in; RO2O4 6 in; RCO 10 in; RBO4 16 in; and RBC 8 in. 2 See the figure and solution for Prob. 11.7 for the kinematic and frictionless solutions. For friction between links 1 and 6, the friction angle is tan 1 0.20 11.31 . Because the impending motion VC6 /1 is to the left the friction force f16 c F16n is toward the right. Also, since the non-friction normal force F16n is downward (from the solution for Prob. 11.7), the total force F16 acts at the angle 90 11.31 78.69 . Therefore, F Pˆi cos 78.69ˆi sin 78.69ˆj F ˆj cos175.20ˆi sin175.20ˆj F 0 100 lb cos 78.69F16 cos175.20F56 0 , F16 8.710 lb , F56 102.066 lb , 16 56 sin 78.69F16 sin175.20F56 0 F 102.066 lb175.20 101.708ˆi 8.541ˆj lb . For 56 friction between links 3 and 4, the friction angle is tan 1 0.10 5.71 . Because the impending motion VA3 / 4 is upward, the friction force f 43 is downward, and the reaction force f34 c F34n is upward. Also, since the non-friction normal force F34n is toward the left (from the solution for Prob. 11.7), the total force F34 acts at the angle 163.37 5.71 157.66 . Therefore, MO4 R BO4 ×F54 R AO4 ×F34 0 4.578ˆi 15.331ˆj in × 101.708ˆi 8.541ˆj lb 2.136ˆi 7.154ˆj in × cos157.66ˆi sin157.66ˆj F 0 34 1 598.386 in lb 7.429 inF34 kˆ 0 , F34 215.157 lb157.66= 199.007ˆi 81.784ˆj lb M T R T12kˆ 2.165ˆi 1.250ˆj in × 199.007ˆi 81.784ˆj lb 0 O2 12 AO2 T12 425.82 in lb × F32 0 , T12 425.82kˆ in lb Ans. 431 11.16 Repeat Problem 11.12 assuming a coefficient of static friction 0.15 between links 1 and 4. Determine the torque T12 necessary to overcome friction. RAO2 3 in; RCA 14 in; RBA 7 in; and RBC 8 in. See the figure and solution for Prob. 11.12 for the kinematic and frictionless solution. For friction between links 1 and 4, the friction angle is tan 1 0.15 8.53 . Since the impending motion VC4 /1 is to the right the friction force f14 c F14n is toward the left. Also, since the non-friction normal force F14n is upward (from the solution of Prob. 11.12), the total force F14 acts at the angle 90 8.53 98.53 . Therefore, M R P R ×P R ×F 0 A BA B CA C CA 14 5.739ˆi 4.009ˆj in × 50ˆj lb + 13.675ˆi 3.000ˆj in × 100ˆi lb + 13.675ˆi 3.000ˆj in × cos 98.53ˆi sin 98.53ˆj F 0 14 287kˆ in lb 300kˆ in lb 13.078kˆ inF14 0 , F14 0.994 lb98.53= 0.147ˆi 0.983ˆj lb F P P F F 0 B C 14 23 50ˆj lb 100ˆi lb 0.147ˆi 0.983ˆj lb F23 0 , F23 =100.1ˆi 51.0ˆj lb 112.4 lb 26.98 T kˆ 3.000ˆj in 100.1ˆi 51.0ˆj lb 0 M T R F 0 O2 12 AO2 T12 300.4 in lb 32 12 T12 300.4kˆ in lb Ans. 432 11.17 In each case shown, pinion 2 is the driver, gear 3 is an idler, the gears have diametral pitch of 6 and 20 pressure angle. For each case, sketch the free-body diagram of gear 3 and show all forces acting. For (a) pinion 2 rotates at 600 rev/min and transmits 18 hp to the gearset. For (b) and (c), pinion 2 rotates at 900 rev/min and transmits 25 hp to the gearset. a) R2 N2 18 teeth 1.500 in 2 P 2 6 teeth/in R3 600 rev/min 2 62.832 rad/s cw , N3 34 teeth 2.833 in 2 P 2 6 teeth/in R 1.500 in 3 2 2 62.832 rad/s 33.268 rad/s ccw 60 s/min R3 2.833 in 18 hp 550 ft lb/s hp 12 in/ft 1 260 lb P F23t R33 2.833 in 33.268 rad/s 2 F23 F23t cos 1 260 lb cos20 1 341 lb , F F F F 0 23 b) R2 2 43 13 N2 18 teeth 1.500 in 2 P 2 6 teeth/in 900 rev/min 2 94.248 rad/s ccw , F43 F23 1 341 lb Ans. F13 F F 1 260 lb 1 260 lb 2 520 lb Ans. t 23 R3 3 t 43 N3 36 teeth 3.000 in 2 P 2 6 teeth/in R2 1.500 in 2 94.248 rad/s 47.124 rad/s cw R3 3.000 in 60 s/min 25 hp 550 ft lb/s hp 12 in/ft 1 167 lb P F23t R33 3.000 in 47.124 rad/s F23 F23t cos 1 167 lb cos20 1 242 lb , F43 F23 1 242 lb Ans. 433 F F F F 0 23 43 13 F13 F23 F43 1 242 lb 20 1 242 lb110 1 050 lb225 c) R2 2 N2 18 teeth 1.500 in 2 P 2 6 teeth/in 900 rev/min 2 94.248 rad/s ccw , F23t 60 s/min P R33 3 N3 36 teeth 3.000 in 2 P 2 6 teeth/in R2 1.500 in 2 94.248 rad/s 47.124 rad/s cw R3 3.000 in 25 hp 550 ft lb/s/hp 12 in/ft 1 167 lb 3.000 in 47.124 rad/s F23 F23t cos 1 167 lb cos20 1 242 lb , F F F F 0 23 R3 Ans. 43 13 F43 F23 1 242 lb Ans. F13 F23 F43 1 242 lb 20 1 242 lb 70 2 250 lb135 Ans. 434 11.18 A 15-tooth spur pinion has a diametral pitch of 5 and 20 pressure angle, rotates at 600 rev/min, and drives a 60-tooth gear. The drive transmits 25 hp. Construct a free-body diagram of each gear showing upon it the tangential and radial components of the forces and their proper directions. R2 2 N2 15 teeth 1.500 in 2 P 2 5 teeth/in 600 rev/min 2 62.832 rad/s F32t 60 s/min R3 N3 60 teeth 6.000 in 2 P 2 5 teeth/in 3 R2 1.500 in 2 62.832 rad/s 15.708 rad/s R3 6.000 in 25 hp 550 ft lb/s hp 12 in/ft 1 751 lb , F r F t tan 637 lb P 32 32 R33 1.500 in 62.832 rad/s F23t F32t 1 751 lb F23r F32r 637 lb Note that both free-body diagrams are incomplete. The driving torque T12 is not shown on body 2, and the loading (either a force or a torque) is not shown on body 3; also the directions of the transmitted forces may not be correct since the direction of rotation of each gear is not known. 435 11.19 A 16-tooth pinion on shaft 2 rotates at 1 720 rev/min and transmits 5 hp to the doublereduction gear train. All gears have 20 pressure angle. Find the magnitude and direction of the radial force that each bearing exerts against the shaft. R2 N2 16 teeth 1.000 in 2 P 2 8 teeth/in RA NA 64 teeth 4.000 in 2P 2 8 teeth/in RB NB 24 teeth 2.000 in 2 P 2 6 teeth/in R4 NA 36 teeth 3.000 in 2 P 2 6 teeth/in 2 1 720 rev/min 2 180.118 rad/s 3 R2 1.000 in 2 180.118 rad/s 45.029 rad/s RA 4.000 in 60 s/min R 2.000 in 4 B 3 45.029 rad/s 30.020 rad/s R4 3.000 in F23t F43t P RA3 5 hp 550 ft lb/s/hp 12 in/ft 183 lb , F F t cos 195 lb 23 23 4.000 in 45.029 rad/s RA t 4.000 in F23 183 lb 366 lb RB 2.000 in F43 F43t cos 390 lb 436 Choosing a coordinate system with origin at C as shown we have FA F23 195 lb20 183ˆi 67ˆj lb R A 4.000ˆj 2.000kˆ in F F 390 lb 20 366ˆi 133ˆj lb R 2.000ˆj 10.000kˆ in B 43 B FC F ˆi FCy ˆj F F x ˆi F y ˆj RC 0 x C D D D M R ×F R ×F R ×F 0 C A A B B D R D 12.000kˆ in D 4.000ˆj 2.000kˆ in × 183ˆi 67ˆj lb 2.000ˆj 10.000kˆ in × 366ˆi 133ˆj lb 12.000kˆ in × F ˆi F ˆj 0 133ˆi 366ˆj 732kˆ in lb 1 334ˆi 3 664ˆj 732kˆ in lb 12 F ˆi 12 F ˆj in 0 x D y D F F F F F 0 B C x D FD 350 lb163.42 336ˆi 100ˆj lb Ans. FDx 336 lb, FDy 100 lb A y D D 183ˆi 67ˆj lb 366ˆi 133ˆj lb F 336ˆi 100ˆj lb 0 , F 216 lb188.86 214ˆi 33ˆj lb Ans. C C 437 11.20 Solve Problem 11.17 if each pinion has right-hand helical teeth with a 30 helix angle and a 20 pressure angle. All gears in the train are helical, and the normal diametral pitch is 6 teeth/in for each case. Since the pressure angles and the helix angle are related by cos tan n tan t , t tan 1 tan n cos tan 1 tan 20 cos30 22.80 a) R2 N2 18 teeth 1.500 in 2 P 2 6 teeth/in R3 600 rev/min 2 62.832 rad/s cw , N3 34 teeth 2.833 in 2 P 2 6 teeth/in R 1.500 in 3 2 2 62.832 rad/s 33.268 rad/s ccw 60 s/min R3 2.833 in 18 hp 550 ft lb/s/hp 12 in/ft 1 260 lb P F23t R33 2.833 in 33.268 rad/s 2 F23r F23t tan t 1 260 lb tan 22.80 530 lb , F 1 260ˆi 530ˆj 727kˆ lb F23a F23t tan 1 260 lb tan 30 727 lb F 1 260ˆi 530ˆj 727kˆ lb F F F F 0 M R ˆj×F R ˆj F M 0 F13 2 521ˆi lb 23 23 43 13 3 23 3 43 43 Ans. 13 2.833ˆj in × 1 260ˆi 530ˆj 727kˆ lb 2.833ˆj in × 1 260ˆi 530ˆj 727kˆ lb M 0 2.833ˆj in × 1 260ˆi 530ˆj 727kˆ lb 2.833ˆj in × 1 260ˆi 530ˆj 727kˆ lb M 0 13 13 M13 4 119ˆi in lb This moment must be supplied by the shaft bearings. Ans. 438 b) R2 2 N2 18 teeth 1.500 in 2 P 2 6 teeth/in 900 rev/min 2 94.248 rad/s ccw , R3 3 N3 36 teeth 3.000 in 2 P 2 6 teeth/in R2 1.500 in 2 94.248 rad/s 47.124 rad/s cw R3 3.000 in 60 s/min 25 hp 550 ft lb/s/hp 12 in/ft 1 167 lb P F23t R33 3.000 in 47.124 rad/s F23r F23t tan t 1 167 lb tan 22.80 491 lb , F23a F23t tan 1 167 lb tan 30 674 lb F 1 167ˆi 491ˆj 674kˆ lb F 491ˆi 1 167ˆj 674kˆ lb 23 F F F F 0 M R ˆj×F R ˆi ×F M 0 23 43 13 3 23 3 43 43 F13 677ˆi 677ˆj lb Ans. 13 3.000ˆj in × 1 167ˆi 491ˆj 674kˆ lb 3.000ˆi in × 491ˆi 1 167ˆj 674kˆ lb M 0 13 M13 2 022ˆi 2 022ˆj in lb This moment must be supplied by the shaft bearings. c) R2 2 N2 18 teeth 1.500 in 2 P 2 6 teeth/in 900 rev/min 2 94.248 rad/s ccw , R3 3 Ans. N3 36 teeth 3.000 in 2 P 2 6 teeth/in R2 1.500 in 2 94.248 rad/s 47.124 rad/s cw R3 3.000 in 60 s/min 25 hp 550 ft lb/s/hp 12 in/ft 1 167 lb P F23t R33 3.000 in 47.124 rad/s F23r F23t tan t 1 167 lb tan 22.80 491 lb , F 1 167ˆi 491ˆj 674kˆ lb F23a F23t tan 1 260 lb tan 30 674 lb F 491ˆi 1 167ˆj 674kˆ lb F F F F 0 M R ˆj×F R ˆi ×F M 0 F13 1 658ˆi 1 658ˆj lb 23 23 43 13 3 23 3 43 43 Ans. 13 3.000ˆj in × 1 167ˆi 491ˆj 674kˆ lb 3.000ˆi in × 491ˆi 1 167ˆj 674kˆ lb M 0 13 M13 2 022ˆi 2 022ˆj in lb This moment must be supplied by the shaft bearings. Ans. 439 11.21 Analyze the gear shaft of Example 11.8 and find the bearing reactions FC and FD . The solution is shown in Fig. 11.20c. FC 118ˆi 140ˆj 251kˆ lb F 71ˆi 1551kˆ lb D Ans. 440 11.22 In each of the bevel gear drives shown, bearing A takes both thrust load and radial load, whereas bearing B takes only radial load. The teeth are cut with a 20 pressure angle. For (a) T2 180ˆi in lb and for (b) T2 240kˆ in lb . Compute the bearing loads for each case. a) tan 1 32 teeth 16 teeth 63.43 F32t T2 R2 180 in lb 0.69 in 261 lb F32r F32t tan cos 42.5 lb F 42.5ˆi 261ˆj 84.9kˆ lb F32a F32t tan sin 84.9 lb 23 M R ×F R ×F T 0 A BA B PA 23 3 2.000kˆ in × F ˆi F ˆj 1.380ˆi 2.360kˆ in × 42.5ˆi 261ˆj 84.9kˆ lb T kˆ 0 2.000 inF ˆi 2.000 inF ˆj 615.65ˆi 16.98ˆj 360kˆ in lb T kˆ 0 x B y B y B 3 x B 3 F F F F 0 FB 8.5ˆi 308ˆj lb F 51ˆi 47ˆj 85kˆ lb b) tan 1 18 teeth 24 teeth 36.87 F32t T2 R2 240 in lb 1.28 in 188 lb F32r F32t tan cos 54.6 lb F 54.6ˆi 188ˆj 40.9kˆ lb F32a F32t tan sin 40.9 lb T3 360kˆ in lb A B 23 A Ans. Ans. 32 M R ×F R ×F T 0 A BA B PA 32 2 2.000kˆ in × F ˆi F ˆj 1.280ˆi 0.800kˆ in × 54.6ˆi 188ˆj 40.9kˆ lb 240kˆ in lb 0 2.000 inF ˆi 2.000 inF ˆj 150ˆi 8ˆj 240kˆ in lb 240kˆ in lb 0 x B y B y B x B F F F F 0 A B 23 FB 4ˆi 75ˆj lb F 50ˆi 263ˆj 41kˆ lb A Ans. Ans. 441 11.23 The figure shows a gear train composed of a pair of helical gears and a pair of straighttooth bevel gears. Shaft 4 is the output of the train and delivers 6 hp to the load at a speed of 370 rev/min. All gears have pressure angles of 20 . If bearing E is to take both thrust load and radial load, whereas bearing F is to take only radial load, determine the force that each bearing exerts against shaft 4. The diameters of the bevel gears at their large ends are R4 N4 2P 40 teeth 2 8 teeth/in 2.500 in R3 N3 2P 20 teeth 2 8 teeth/in 1.250 in tan 1 R4 R3 63.43 tan 1 R3 R4 26.57 The average pitch radii are R4,avg R4 0.500sin 2.053 in R3,avg R3 0.500sin 1.026 in 4 370 rev/min 2 38.746 rad/s 60 s/min 6 hp 550 ft lb/s/hp 12 in/ft 498 lb P F34t R4,avg4 2.053 in 38.746 rad/s F34r F34t tan cos 81 lb F 162ˆi 81ˆj 498kˆ lb F34a F34t tan sin 162 lb 34 M R ×F R ×F T 0 E FE F PE 34 4 2.500ˆi in × F ˆj F kˆ 0.723ˆi 2.053ˆj in × 162ˆi 81ˆj 498kˆ lb 1 022ˆi in lb 0 2.500 inF ˆj 2.500 inF kˆ 1 022ˆi 360ˆj 274kˆ in lb 1 022ˆi in lb 0 y F z F z F y F F F F F 0 E F 34 FF 110ˆj 144kˆ lb F 162ˆi 191ˆj 354kˆ lb E Ans. Ans. 442 11.24 Using the data of Problem 11.23, find the forces exerted by bearings C and D onto shaft 3. Which of these bearings should take the thrust load if the shaft is to be loaded in compression? The pitch radius of the helical gear S is RS NS 2P 35 teeth 2 12 teeth/in 1.458 in F23t F43t R3,avg RS 498 lb 1.026 in 1.458 in 350 lb F23 F23 tan 350 lb tan 20 128 lb r t F23a F23t tan 350 lb tan 30 202 lb F 128ˆi 202ˆj 350kˆ lb 23 M R C DC ×FD R PC ×F43 R RC ×F23 0 1.750ˆj in × F ˆi F kˆ 1.026ˆi 2.697ˆj in × 162ˆi 81ˆj 498kˆ lb 1.458ˆi 0.875ˆj in × 128ˆi 202ˆj 350kˆ lb 0 1.750 inF ˆi 1.750 inF kˆ 1 343ˆi 511ˆj 354kˆ in lb 306ˆi 511ˆj 407kˆ in lb 0 x D z D z D x D F F F F F 0 C D 23 43 FD 30ˆi 942kˆ lb F 64ˆi 121ˆj 94kˆ lb C Since the thrust force is in the jˆ direction, C should be a thrust bearing. Ans. Ans. Ans. 443 11.25 Use the method of virtual work to solve the slider-crank linkage of Problem 11.2. RAO2 75 mm, RBA 350 mm. sin 1 r sin sin 1 75 mmsin105 350 mm 11.95 x r cos cos 75 mmcos105 350 mmcos11.95 323 mm The first-order kinematic coefficient is x dx d RI24 I12 x tan 323 mm tan11.95 68.36 mm T12 Px 900 N 68.36 mm 61.5 N m cw Ans. 444 11.26 Use the method of virtual-work to solve the four-bar linkage of Problem 11.5. RI24 I12 2.577 in , RI24 I14 4.577 in , RDO4 7 in152.64 The first-order kinematic coefficient is 4 d4 d2 RI24 I12 RI24 I14 2.577 in 4.577 in 0.563 T14 RDO4 P sin152.64 7 in 50 lb sin152.64 161 in lb cw T12 T14 d4 d2 T144 161 in lb cw 0.563 90.56 in lb ccw Ans. 445 11.27 Use the method of virtual work to analyze the crank-shaper linkage of Problem 11.7. Given that the load remains constant at P 100ˆi lb, find and plot a graph of the crank torque T12 for all postures in the cycle using increments of 30 for the input crank. y RAO2 2.5 in; RO2O4 6 in; RCO 10 in; RBO4 16 in; and RBC 8 in. 2 xAO4 RAO4 cos 4 2.5cos 2 6 2.5sin 2 2.5cos 2 yAO4 RAO4 sin 4 6 2.5sin 2 4 tan 1 RAO4 42.25 30sin 2 yI24 I14 RAO4 sin 4 4 yBC 8sin 5 16 16sin 4 5 sin 1 2 2sin 4 yI46C yBC xC xCB 8sin 5 8cos 5 16 cos 4 8cos 5 8 sin 5 2 cos 4 tan 5 dxC d4 yI46 I14 16 8sin 5 16cos 4 tan 5 T12 dxC d4 d4 d2 P d 4 yI24 I14 6 1 6sin 4 RAO4 d 2 yI24 I14 446 Values for one cycle are shown in the following table. 2 (deg.) 4 (deg.) RAO4 (in) d 4 d 2 5 (deg.) dxC d 4 (in) T12 (in lb) 0 30 60 90 120 150 180 210 240 270 300 330 360 67.38 73.37 81.30 90.00 98.70 106.63 112.62 114.50 108.05 90.00 71.95 65.50 67.38 6.500 7.566 8.260 8.500 8.260 7.566 6.500 5.220 4.034 3.500 4.034 5.220 6.500 0.147 93 0.240 15 0.281 97 0.294 12 0.281 97 0.240 15 0.147 93 0.045 93 0.414 16 0.714 29 0.414 16 0.045 93 0.147 93 8.85 4.80 1.32 0.00 1.32 4.80 8.85 10.37 5.65 0.00 5.65 10.37 8.85 15.727 15.715 15.871 16.000 15.760 14.946 13.811 13.346 14.722 16.000 15.703 15.774 15.727 232.66 377.40 447.53 470.59 444.38 358.93 204.31 61.30 609.72 1 142.86 650.35 72.45 232.66 The values of T12 from this table are graphed as follows: 447 11.28 Use the method of virtual work to solve the four-bar linkage of Problem 11.10. 3 d3 d2 RI I RI23I13 75 mm 688 mm 0.1089 RB dR B d2 3kˆ R BI13 0.1089kˆ 568 mm135.33 61.881 mm45.33 R dR d kˆ R 0.1089kˆ 662 mm124.56 72.153 mm34.56 23 12 C C 2 3 CI13 T12 PB RB PC RC 0 T12 PB RB PC RC 500 N135 61.881 mm45.33 1 800 N0 72.153 mm34.56 30.940cos89.67 N m 129.876cos34.56 N m 107 N m T12 107 N m cw Ans. 448 11.29 A car (link 2) which weighs 2 000 lb is slowly backing a 1 000 lb trailer (link 3) up a 30 inclined ramp. The car wheels are of 13-in radius, and the trailer wheels have 10-in radius; the center of the hitch ball is also 13 in above the roadway. The centers of mass of the car and trailer are located at G2 and G3 , respectively, and gravity acts vertically downward. The weights of the wheels and friction in the bearings are considered negligible. Assume that there are no brakes applied on the car or on the trailer, and that the car has front-wheel drive. Determine the loads on each of the wheels and the minimum coefficient of static friction between the driving wheels and the road to avoid slipping. For the trailer: RG3B 37.801ˆi 34.526ˆj in 51.196 in42.41 F 756 lb120 378ˆi 655ˆj lb M 50.000 inF kˆ R W 0 B 13 G3 B F F F W 0 13 23 3 13 Ans. F23 512 lb42.41 378ˆi 345ˆj lb 3 For the car: MP 80 inF12Rkˆ 32 in 2 000 lb kˆ 116ˆi 13ˆj in F32 0 F F f ˆi F F 0 F 12 12 R 12 32 f12 F12F 378 lb 1 106 lb F12R 1 239ˆj lb F F 1 106ˆj lb Ans. f12 378ˆi lb Ans. 0.34 Ans. 12 Ans. 449 11.30 Repeat Problem 11.29 assuming that the car has rear-wheel drive rather than front-wheel drive. The entire solution is identical with that of Prob. 13.29 except that friction force f12 acts on the rear wheel of the car instead of on the front wheel. The solution process and all values are the same until the final step. Then Ans. f12 F12R 378 lb 1 239 lb 0.31 450 11.31 The low-speed disk cam with oscillating flat-faced follower is driven at a constant shaft speed. The displacement curve for the cam has a full-rise cycloidal motion, defined by Eq. (6.13) with parameters L 30 , 150 , and a prime circle radius Ro 30 mm ; the instant pictured is at 2 112.5. A force of FC 8 N is applied at point C and continues at 45 from the face of the follower as illustrated. Use the virtual work approach to determine the torque T12 required on the camshaft at the instant shown to produce this motion. RO2O3 50 mm; RB 42 mm; and RC 150 mm. The moment on link 3 caused by the output load is M13 RCO3 ×FC 150 mm 8 N sin 135 kˆ 0.849kˆ N m From Eq. (6.13b), L 2 30 112.5 y 1 cos 1 cos 2 0.200 150 150 From virtual work T12 d3 d2 M13 yM13 0.200 0.849kˆ N m 0.170kˆ N m Ans. 11.32 Repeat Problem 11.31 for the entire lift portion of the cycle, finding T12 as a function of 2. From Prob. 11.31 M13 RCO3 FC 150 mm 8 N sin 135 kˆ 0.849kˆ N m 360 2 L 2 30 1 cos 1 cos 0.200 1 cos 2.4 2 150 150 T12 yM13 0.200 1 cos2.42 0.849kˆ N m 0.170 1 cos2.42 kˆ N m Ans. y 451 11.33 A disk 3 of radius R is being slowly rolled under a pivoted bar 2 driven by an applied torque T. Assume a coefficient of static friction of between the disk and ground and that all other joints are frictionless. A force F is acting vertically downward on the bar at a distance d from the pivot O2 . Assume that the weights of the links are negligible in comparison to F. Find an equation for the torque T required as a function of the distance x RCO2 , and an equation for the final distance x that is reached when friction no longer allows further movement. d cos d FB x cos x Rd T F23 R sin FB sin MC 0 x But, for geometric compatibility, R x sin . Therefore, 2 T FB d sin 2 FB d R x M 0 O2 F32 FB Ans. Also, R sec 1 tan 2 1 x R R R 1 sin tan tan tan 2 Motion is still possible as long as tan , or as long as x R 1 2 1 Ans. 452 11.34 For the linkage in the posture illustrated, an external torque T14 50kˆ in lb is acting on link 4 about O4 and a horizontal force FC is acting at point C on link 3 to hold the linkage in static equilibrium. Assume that gravity is acting into the page and the effects of friction can be neglected. (a) Draw free body diagrams of links 2, 3, and 4. (b) Determine the magnitudes, directions, and locations of all internal reaction forces. (c) Determine the magnitude and direction of the external force acting at point C. RO4O2 2ˆi 0.864ˆj in, RAO2 2.6 in, RCA 6 in. Since link 2 is a two-force member with no external moment, its free-body diagram must be as illustrated in the figure below. Also, this establishes the line of action of F23 on the free-body diagram of link 3. Since link 3 is a three-force member with no external moment and since, without friction, the line of action of F43 must be perpendicular to the surface of link 4, then the free body diagram must be as illustrated in the figure below. Therefore, the three free-body diagrams appear as shown. 453 Because the measured distance d = 0.50 in shows that F34 falls within the length of link 4, block 4 does not tumble. The sense of the applied torque T14 establishes the sense of each force of the couple F34 and F14. From F34 the sense of F43 becomes known. The sum of moments on link 3 about points A and C then establishes the senses of the forces F23 and FC. From F23, the senses of the forces on link 2 become known. Starting with link 4, the sum of moments about point O4, we find T 50 in lb F34 14 100 lb Ans. d 0.50 in and from this we know F14 F43 100 lb Ans. Taking moments on link 3 about point C gives us RO4C d F43 1.50 in 100 lb F23 50 lb Ans. RBC 3.00 in and from this F32 F12 50 lb Ans. Finally, taking moments about point A on link 3, we find RO4 A d F43 4.50 in 100 lb FC 75 lb RCA 6 in The directions of all forces are as shown in the free-body diagrams. Ans. 454 11.35 A horizontal force FC 25 N is acting at point C on link 4 and an external torque T2 is acting on link 2. The coefficient of friction between link 4 and the ground link is 0.3 and the coefficient of friction between link 2 and the ground link is not specified, but is large enough that there is no slip at E. Assume that gravity is acting into the plane of the figure. Block 4 is 60 mm wide by 40 mm high with pin B centrally located. Point C is 5 mm above the centerline. (a) Determine the magnitude and direction of the external torque T12 necessary to overcome the force FC . (b) Determine the magnitudes, the directions, and the locations of the internal reaction forces. (c) Determine whether link 4 slipping or tipping on the ground link 1. R BA 180 mm 30, REA 30 mm. Since link 3 is a two-force member in compression, the free-body diagram of link 4 without friction must be as shown in the figure on the left below. Note that the force F14 must act downward for the forces to sum to zero. Also note that the forces are concurrent at the point marked D. Now, since the problem statement says “overcome the force FC,”, the impending motion of link 4, with friction, must be to the right. Also, since the coefficient of friction is 0.3 , the friction angle is tan 1 0.3 16.7 . Therefore, the free-body diagram of link 4 with friction must be as shown in the figure on the right. 455 The force polygon for link 4 is as shown next, and we note that F14n is larger than F14 without friction. Thus, F14f can not be added to the frictionless solution by superposition. From this force polygon we measure F14 18.23 N 106.7 and F34 34.92 N 30 Then, from action and reaction, noting again that link 3 is a two-force member, F43 34.92 N 150, F23 34.92 N 30, F32 34.92 N 150 From this, we see that the free-body diagram of link 2 must be as shown here where we have already found F32 34.92 N 150 and, therefore, F12 34.92 N 30 Taking moments about point A, we find the torque T12 T12 F12 d 34.92 N 26 mm 0.908 N m cw Ans. Ans. Ans. Ans. The friction angle between the frame and link 2 is 60 . Therefore, the coefficient of friction at that location must be Ans. tan 60 1.73 Since F14 acts down on the top surface of link 4, link 4 is slipping (not tipping) on the ground link. Ans. 456 11.36 For the linkage in the posture illustrated, a constant external torque T12 180kˆ in lb is acting on link 2 about the shaft O2 and a horizontal external force P is acting on link 5 to hold the linkage in static equilibrium. Assume that gravity is acting into the page and effects of friction in the linkage can be neglected. (a) Draw free body diagrams for links 2, 3, 4, 5, and 6. (b) Determine the magnitudes, directions, and locations of the internal reaction forces. (c) Determine the magnitude and direction of the external force P. RO2 7.0ˆi 5.0ˆj in, RAO2 5.0 in, RBA 2.75 in, RCD 6.0 in, and RBD 2.818 in. Blocks 5 and 6 are each 2 in by 1 in with the pins centrally located. The free body diagrams of links 2 and 3 are as shown in the figures below. Starting with link 3, we recognize this as a two-force member with no external moments. This gives the lines of action of F23 and F43 and, therefore, of F32 onto link 2 and F34 onto link 4. Next, on link 2, we know the length of the link and the magnitude of the applied torque. Thus, F32 T12 RAO2 180 in lb 5.0 in 36 lb Ans. F12 F32 F23 F43 F34 36 lb Ans. Now we we draw the free-body diagrams of links 6, 4, and 5 as shown next. Recognizing that link 6 is a two-force member, we find the lines of action of F16, F46, and F64. Then we see that both link 4 and link 5 are three-force members with no applied moments. Therefore, each has a concurrency point which establishes the remaining lines of action. 457 Now, summing moments on link 4 about point C, using measured distances, we find 2.25 in Ans. F64 F34 19.06 lb 4.25 in F16 F46 F64 19.06 lb Ans. Then, summing forces on link 4 gives F54 F64 F34 19.06ˆi 36ˆj lb 40.73 lb117.9 Ans. and summing forces on link 5 gives F45 F54 19.06ˆi 36ˆj lb 40.73 lb 62.1 F 36ˆj lb P 19.06ˆi lb 15 Ans. Ans. 458 11.37 For the linkage in the posture illustrated, a torque T12 0.24kˆ N m is acting on link 2 at the crankshaft O2. A force P is applied to point D on link 4 at an angle of 45o to hold the linkage in static equilibrium. Gravity is acting into the plane and friction in the linkage can be neglected. Determine the magnitude and the direction of the force P. Determine the magnitudes, directions, and locations of the internal reaction forces in the linkage. Is link 4 slipping or tipping on the ground link? R AO2 40ˆi 30ˆj mm, RBO2 70 mm, and R DO2 40ˆi 50ˆj mm, and RCB 30 mm. The free-body diagrams of links 2 and 3 are as shown in the figures below. Starting with link 3, we recognize this as a two-force member with no external moments. This gives the lines of action of F23 and F43 and, therefore, of F32 onto link 2 and F34 onto link 4. Next, on link 2, we know the length of the link and the magnitude of the applied torque. Thus, F32 T12 d 0.24 N m 30 mm 8 N Ans. F12 F32 F23 F43 F34 8 N Ans. The free-body diagram of link 4 appears as in the figure on the left below. Treating link 4 as a three-force member with no external moment we would find that force F14 must act vertically through concurrency point s; however, this would fall outside of the physical support surface of link 4. Therefore, we recognize that link 4 is tipping rather than slipping, (Ans.) and it is acting as a four-force member with no external moment. 459 Therefore we group these into two pairs of forces; the pair F34 F14C must act through the concurrency point q, and must be equal and opposite to the pair P F acting through B 14 the concurrency point p. Therefore, the forces on member 4 must agree with the force polygon on the right below. Measuring from the force polygon, we find F14B 5.33 N 90 , F14C 13.33 N 90 and P 11.31 N 45 Ans. Ans. 460 11.38 For the linkage in the posture illustrated, a force P 10 lb is applied on link 4. A torque T12 is acting on link 2 at the crankshaft O2 to hold the linkage in static equilibrium. Gravity is acting into the plane and friction in the linkage can be neglected. Is the impending motion of link 3 slipping or tipping in link 4? Is the impending motion of link 4 slipping or tipping on the ground link? Determine the magnitudes, directions, and locations of the internal reaction forces in the linkage. Determine the magnitude and the direction of the torque T12 . y y 6.6 in; and REO 9.2 in. . R AO2 5.0 in 60; RCO 2 2 The free-body diagrams of links 2 and 3 are as shown in the figures below. Starting with link 3, we recognize this as a two-force member with no external moments. This gives the lines of action of F23 and F43 and, therefore, of F32 onto link 2 and F34 onto link 4. Note 461 that F43 acts through the center of block 3; therefore, the impending motion of block 3 is slipping, not tipping in link 4, (Ans.). The free-body diagram of link 4 appears as in the figure below. If we consider link 4 we find that the two forces P and F34 are parallel; therefore, they do not cross and link 4 cannot be a three-force member with no external moment. F14 cannot be a single force, but must form a couple, F14C and F14D . Therefore, we recognize that the impending motion of link 4 is tipping rather than slipping on the ground link 1, (Ans.) and link 4 acts as a four-force member with no external moment. The sum of vertical forces on link 4 gives F34 P 10 lb and, therefore F43 F32 10 lb90 and F34 F23 F12 10 lb 90 The moment formed by the couple P and F34 is of magnitude Pd P RAO2 sin 30 10 lb 5 in sin 30 25 in lb Ans. The magnitude of the two forces in the opposing couple are F14C F14D 25 in lb 2.6 in 9.96 lb F14C 9.62 lb180 and F14D 9.62 lb0 Therefore, Finally, from summing moments on link 2, we find T12 F32 RAO2 sin 30 10 lb 5 in sin 30 25 in lb cw Ans. Ans. 462 11.39 Links 2 and 3 are pinned together at B and a constant vertical load P 800 kN is applied at B. Link 2 is fixed in the ground at A and link 3 is pinned to the ground at C. The length of link 2 is 8 m and it has a 150-mm solid square cross-section. The length of link 3 is 0.5 m and it has a solid circular cross-section with diameter D. Both links are made from a steel with a modulus of elasticity E 207 GPa and a compressive yield strength Syc 200 MPa. Using the theoretic values for the end condition constants of each link, determine: (a) the slenderness ratio, the critical load, and the factor of safety guarding against buckling of link 2; and (b) the minimum diameter Dmin of link 3 if the static factor of safety guarding against buckling is to be N 2 . (a) area moment of inertia and the radius of gyration of link 2, respectively, are 4 bh3 150 mm 150 mm I2 0.421 88 104 m 12 12 4 I b /12 b 0.150 m k2 2 0.043 30 m 2 A2 b 12 12 Therefore, the slenderness ratio of link 2 is L 8m Sr2 2 184.75 Ans. k2 0.043 30 m The end-condition constant for link 2 (with fixed-pinned ends) is C2 2. Therefore, the slenderness ratio at the point of tangency is 3 463 2 2 207 109 Pa 2C2 E 202.14 Sr D2 S yc 200 106 Pa Comparing these gives Sr2 Sr D . Therefore, the Johnson parabolic equation must be 2 used to determine the critical load of link 2. The critical unit load of link 2 is 2 Pcr S yc Sr2 1 2 S yc A2 2 C2 E Substituting the given information into this equation, the critical load of link 2 is Pcr2 2.62 106 N Ans. The axial compressive load F2 is the component of the vertical load P acting along the central axis of the link 2 as shown in this figure 30o F2 P 60o F3 Therefore, the axial compressive load in link 2 is F2 P cos30o 692.8 kN Similarly, the axial compressive load in link 3 is F3 P sin 30o 400 kN The factor of safety guarding against buckling for link 2 is Pcr 2.62 106 N N2 2 3.782 F2 692.8 103 N Therefore, link 2 is safe against this axial compressive load. Ans. (b) The end condition constant for link 3 (with pinned-pinned ends) is C3 1 . The slenderness ratio at the point of tangency for link 3 is Sr D 3 2C3 E 2 1 207 109 Pa 142.93 S yc 200 106 Pa (1) 464 The cross-sectional area and the area moment of inertia of link 3 are D2 D4 A3 and I 3 4 64 Therefore, the radius of gyration for the link 3, in terms of the diameter D, is I D k3 3 A3 4 Therefore, the slenderness ratio for link 3, in terms of diameter D, is L 0.5 m 2 m Sr 3 k3 D 4 D To determine the minimum diameter of link 3 to prevent buckling, the critical load must be derived in terms of the diameter D for both the Euler column formula and the Johnson parabolic equation. The critical load can be written as Pcr3 N3 F3 3 Substituting N3 2 and F3 from above, the critical load is Pcr3 2 400 kN 800 kN CASE (1): The critical load in terms of the diameter D from the Euler column formula is C 2E N Pcr3 A3 3 2 4.011 44 1011 4 D 4 m Sr 3 Equating with the load F3 gives Pcr3 4.011 44 1011 N m4 D4 800 kN Therefore, the minimum diameter from the Euler column formula is DEuler 0.038 m (2) CASE (2). The critical load can be written in terms of the diameter D from the Johnson parabolic equation as 2 S S 1 Pcr A3 S yc yc r 2 C3 E 3 3 or as Pcr3 1.570 8 108 Pa D2 15 377.3 N Equating with the load F3 gives Pcr3 1.570 8 108 Pa D2 15 377.3 N 800 kN Therefore, the minimum diameter of the link 3 from the Johnson parabolic equation is DJohnson 0.072 m (3) Note that the diameter given by the Euler column formula,Eq.(2) is smaller than the diameter from the Johnson parabolic equation, Eq. (3). i.e.,( DEuler DJohnson ). In certain cases, the claim that the bigger of the two diameters is the correct answer may not be true. Therefore, to determine the minimum diameter of the column we need to decide which of the two criteria is valid. The slenderness ratio must be compared with the slenderness ratio at the point of tangency for both diameters. Tthe slenderness ratio of link 3 is 465 2m 52.63 DEuler Comparing with Eq. (1), the conclusion is Sr3E Sr D3 Sr3E Therefore, the Euler column formula is not appropriate. So Dmin 0.038 m. From Eq. (3), the slenderness ratio of link 3 can be written as 2m Sr3J 27.78 DJohnson The conclusion is Sr3J Sr D 3 Therefore, the Johnson parabolic equation is the valid equation. The minimum diameter of the column 3 from the Johnson parabolic equation is Dmin DJohnson 0.072 m 72 mm. Ans. 466 11.40 The horizontal link 2 is subjected to the load F 150 kN at C as illustrated. The link is supported by the solid circular aluminum link 3. The lengths of the links are L2 RCA 5 m, RBA 3 m, and L3 RBD 3 m. The end D of link 3 is fixed in the ground and the opposite end B is pinned to link 2; (that is, the effective length of the link is LEFF 0.5 L2 ). For aluminum, the yield strength is Syc = 370 MPa and the modulus of elasticity is E = 207 GPa. Determine the diameter d of the solid circular cross-section of link 3 to ensure that the static factor of safety is N = 2.5. The cross-sectional area and the area moment of inertia of link 3, respectively, are A = π d2 / 4 and I = π d4 / 64 Therefore, the radius of gyration of the link is I d 4 64 d A d2 4 4 Using the effective length Leff 0.5 L2 , the slenderness ratio of the link is k Sr Leff k 0.5 5 m d / 4 10 m d (1) The slenderness ratio at the point of tangency is Sr D 2E Sr 2 207 109 Pa 370 106 Pa 105.09 (2) Taking moments about A gives 3 m P 5 m F cos60 where P is the compressive load acting at B on link 3. Solving this equation, the compressive load is 5 m 150 000 N 0.5 125 000 N P 3m The factor of safety guarding against buckling of link 3 is defined as N Pcr P Substituting N = 2.5, the critical unit load is Pcr 2.5 125 000 N 312 500 N 467 Using the Euler column formula, the critical unit load can be written as Pcr 2 E A Sr 2 Which, with the available data and Eq. (1), can be written as 2 9 312 500 N 207 10 Pa 2 d2 4 10 m d Rearranging this equation gives d 4 194.76 109 m4 Therefore, the diameter of link 3 is d 0.0664 m 66.4 mm Using the Johnson parabolic equation, the critical unit load can be written as 2 Pcr S 1 Sy Sr y A E 2 (3) which can be written as 370 106 10 m d 312 500 N 1 6 370 10 Pa d2 4 207 109 Pa 2 2 Rearranging this equation gives d 2 5.60 103 m2 Therefore, the diameter of link 3 is d 0.074 8 m 74.8 mm (4) To check which answer is valid, that is, Eq. (3) or Eq. (4), recall that the slenderness ratio, from Eq. (1), is Sr = 10 m/ d To check the Euler column formula, the slenderness ratio is (Sr)Euler = 10 m / (0.0664 m) = 150.6 Comparing this answer with Eq. (2) indicates that (Sr)Euler > (Sr)D that is 150.6 > 105.09 Therefore, the Euler column formula is a valid equation. The correct diameter of link 3 is d = 66.4 mm Ans. Next we check of the Johnson parabolic equation. The slenderness ratio is (Sr)Johnson = 10 m / (0.0748 m) = 133.69 Therefore (Sr)Johnson< (Sr)D that is 133.69 < 105.09 which is not possible. Therefore, the Johnson parabolic equation is not valid. 468 11.41 The horizontal link 2 is subjected to the inclined load F 8 000 N at C as illustrated. The link is supported by a solid circular cross-section link 3 whose length L3 BD 5 m . The end D of the vertical link 3 is fixed in the ground link and the end B supports link 2 (that is, the effective length of the link is Leff 0.5 L3 ). Link 3 is a steel with a compressive yield strength Syc 370 MPa and a modulus of elasticity E 207 GPa . Determine the diameter d of link 3 to ensure that the factor of safety guarding against buckling is N 2.5. Also, answer the following statements true or false and briefly give your reasons. (a) The slenderness ratio at the point of tangency between Euler’s column formula and Johnson’s parabolic equation does not depend on the geometry of the column. (b) Under the same loading conditions, a link with pinned-pinned ends gives a higher factor of safety against buckling than an identical link with fixed-fixed ends. (c) If the slenderness ratio Sr (Sr ) D at the point of tangency then the critical unit load does not depend on the yield strength of the column material. The cross-sectional area and the area moment of inertia of link 3, respectively, are A = π d2 / 4 and I = π d4 / 64 Therefore, the radius of gyration of the link is k I A d 4 64 d d2 4 4 Taking moments about A gives 4 m P 5 m F cos 60 469 where P is the compressive load acting at B on link 3 . Rearranging this equation, the compressive load P is P 5 m 8 000 N 0.5 4 m 5 000 N Using the effective length Leff 0.5L3 , the slenderness ratio of the link is Sr Leff / k 0.5 5 m d 4 10 m d (1) The slenderness ratio at the point of tangency is Sr D 2E S yc 12 2 207 109 Pa 370 106 Pa 12 105.087 The factor of safety guarding against buckling can be written as N = Pcr / P Therefore, the critical unit load is Pcr NP 2.5 5 000 N 12 500 N and the critical unit load for this factor of safety is Pcr 12 500 N A d2 4 From the Euler column formula, the critical unit load can be written as Pcr 2 E 2 A Sr Equating Eqs. (2) and (3) gives 12 500 N 2 207 109 Pa 2 d2 4 10 m d Rearranging and solving, the diameter of the link using the Euler formula is d 0.0297 m 29.7 mm (2) (3) (4) From the Johnson parabolic equation, the critical unit load can be written as Pcr 1S S Sy y r A E 2 2 Substituting the known data gives 370 106 Pa 10 m d 12 500 N 1 6 370 10 Pa d2 4 207 109 Pa 2 2 Rearranging and solving, the diameter of the link using the Johnson parabolic equation is d 0.0676 m 67.6 mm (5) To determine the correct diameter, that is, Eq. (4) or Eq. (5), the slenderness ratio from Eq. (1) is Sr 10 m d Using Eq. (4), the slenderness ratio, from the Euler column formula, is (Sr)Euler = 10 m / 0.0297 m = 336.7 Since 336.7 > 105.087, (Sr)EULER > (Sr)D is valid. Therefore, the diameter of link 3 is d = 29.7 mm Ans. To check the Johnson parabolic equation. Using Eq. (5), the slenderness ratio, from the Johnson parabolic equation, is 470 (Sr)Johnson = 10 m / 0.0676 m = 147.93 Since 147.93 > 105.087, (Sr)Johnson > (Sr)D which is not possible. Therefore, the Johnson parabolic equation is not valid. Statement (a) is true. The reason is that the slenderness ratio at the point of tangency is defined as Ans. (Sr ) D 2E / S yc 12 which is a function of only the material properties of the link (and does not depend on the geometry of the link). Statement (b) is false. Ans. The factor of safety is defined as N = Pcr / P. Therefore, a higher value for the critical load Pcr will give a higher value for the factor of safety. The critical load Pcr is greater for fixedfixed ends (C = 4) than for pinned-pinned ends (C = 1) from both the Euler column formula and the Johnson parabolic equation. Statement (c) is true. Ans. 2 P E When Sr > (Sr)D, then we must use the Euler column formula; that is, cr 2 , which A Sr does not depend on the yield strength of the material. 471 11.42 A load PA is acting at A and a load PB is acting at B of the horizontal link 3. Link 3 is pinned to the vertical link 2 at O and link 2 is fixed in the ground link 1 at D. The lengths are AO 4 ft, OB 2 ft, and DO 6 ft. Both links have solid circular cross-sections with diameter D 2 in and are made from a steel alloy with a compressive yield strength Syc 85 000 psi, a tensile yield strength Syt 75 000 psi, and modulus of elasticity E 30 106 psi. Assuming that links 2 and 3 are in static equilibrium and using the theoretic value for the end-condition constant for link 2, determine: (a) the magnitude of the force PB that is acting as shown at B if PA 30 000 lb , (b) the critical load, the critical unit load, and the factor of safety to guard against buckling for link 2, and (c) the diameter of a solid circular cross-section for link 2 that will ensure the factor of safety guarding against buckling of the link is N = 4. (a) The free body diagram of link 3 is as shown in the figure below. 472 Taking moments about O gives M O 4 ft PAy 2 ft PBy 0 which can be written as 4 ft PA cos30 2 ft PB cos30 Therefore, the reaction force at B is PB 2 PA Substituting the given data into this equation, the reaction force at B is PB 2 30 000 lb 60 000 lb Taking the sum of the forces in the y-direction on link 3 gives F y PAy PBy F23y 0 which can be written as F23y PA cos30 PB cos30 Substituting Eq. (1) gives F23y 3PA cos30 3 30 000 lb cos30 77 942 lb (1) Ans. (2) Taking the sum of the forces in the x-direction gives F x PAx PBx F23x 0 which can be written as F12x PA sin 30 PB sin 30 Substituting Eq. (1), the x-component of the reaction force at O is F23x 45 000 lb (b) A The cross-sectional area and the area moment of inertia of link 2, respectively, are D2 (2 in)2 3.141 6 in 2 4 4 The radius of gyration of link 2 is and I 64 I 0.785 4 in 4 0.5 in A 3.141 6 in 2 The slenderness ratio of link 2 can be definded as k D4 64 (2 in)4 0.785 4 in 4 473 L 6 ft 12 in/ft 144 k 0.5 in and the slenderness ratio of link 2 at the point of tangency can be written as 2CE Sr D S yc Sr (3) where the end condition constant for fixed-pinned end conditions (using the theoretical value) is C = 2 that is, the effective length for fixed-pinned ends is Leff 0.5L . Therefore, the slenderness ratio of link 2 at the point of tangency is 2 2 30 106 psi (4) 118.04 85 103 psi In order to determine the critical load on link 2, we must first determine if this link is an Euler column or a Johnson column. The criterion for using the Johnson parabolic equation is Sr Sr D Sr D From Eqs. (3) and (4) this implies that 144 118.04 which is a contradiction. Therefore, link 2 is an Euler column. The critical load on link 2 from the Euler column equation can be written as C 2 E (5) Pcr A 2 Sr Substituting the known values into this equation, the critical load on link 2 is 2 2 30 106 psi Ans. Pcr 3.141 6 in 2 89 717 lb 1442 The critical unit load on link 2 is Pcr 89 717 lb 28 558 lb/in 2 Ans. 2 A 3.141 6 in Link 2 is in compression as shown in the figure. 474 The definition of the factor of safety for link 2 is P N cry F32 where, from Eq. (2), F32y 77 942 lb is the compressive load at point O on link 2. Therefore, the factor of safety for link 2 is 89 717 lb N 1.15 Ans. 77 942 lb (c) For the circular cross-section of link 2 and a factor of safety N = 4, the critical load for buckling can be written as Pcr N 4 77 942 lb Therefore, the required critical load for the buckling is Pcr 4 77 942 lb 311 769 lb (6) The cross-section area and the area moment of inertia of the solid circular link 2, respectively, are A D2 4 and I D4 64 Therefore, the radius of gyration of the link is I D 4 64 D A D2 4 4 The slenderness ratio of link 2 is L 6 ft 12 in/ft 288 in (7) Sr k D4 D First consider the Euler column formula. Substituting Eqs. (6) and (7) into Eq. (5), the critical load is k 475 C 2 E D 2 2 2 30 106 psi Pcr A 2 311 769 lb 4 288 in D 2 Sr Rearranging this equation gives 4 311 769 lb(288 in) 2 D4 55.6 in 4 3 6 2 2 30 10 lb/in Therefore, the diameter of the cross-section of the link 2 is D 2.73 in , Substituting this into Eq. (7), the slenderness ratio of link 2 is 288 in 288 in Sr 105.5 (8) D 2.73 in Compaing Eq. (8) with Eq. (4) gives that Sr Sr D , that is, 105.5 118.04 . Therefore, the condition for link 2 to be an Euler column is not satisfied, that is, the assumption that the link is an Euler column is not correct. Now we assume that link 2 is a Johnson column, the Johnson parabolic equation is 2 1 S y Sr Pcr A S y CE 2 Substituting Eqs. (7) into this equation gives 2 S yc 288 in D 2 1 Pcr D S yc 4 2 30 106 psi 2 Rearranging this equation gives 2 4P S yc 288 in 1 1 2 cr D 2 30 106 psi 2 S yc Substituting the known values into this equation gives 2 4 311,769 lb 85 103 psi 288 in 1 1 2 D 7.65 in 2 6 3 2 30 10 psi 2 85 10 psi Therefore, the diameter of link 2 from the Johnson parabolic equation is D 2.77 in . Substituting this into Eq. (7), the slenderness ratio of link 2 is 288 in 288 in Sr 104.1 D 2.77 in Comparing with Eq. (4) now shows that Sr Sr D , that is, that 104.1 118.04 . Therefore, the assertion that the column is a Johnson column is valid. The diameter of link 2 to guard against buckling is D 2.77 in . Ans. 476 11.43 The horizontal link 2 is subjected to the load P = 5 000 N and is supported by the vertical link 3 which has a constant circular cross-section. The lengths are AC 5 m, AB 4 m, and DB L3 5 m. For the vertical link 3, the end D is fixed in the ground link and the end B supports link 2 (that is, the effective length of link 3 is LEFF 0.5 L3 ). The yield strength and the modulus of elasticity for the aluminum link 3 are Sy = 370 MPa and E = 207 GPa, respectively. Determine the diameter d of link 3 to ensure that the static factor of safety guarding against buckling is N = 2.5. The cross-sectional area and the second moment of area of link 3 can be written as A = π d2 / 4 and I = πd4 /64 Therefore, the radius of gyration of the link is k I A d 4 64 d d2 4 4 Using the effective length Leff 0.5 L3 , the slenderness ratio of the link is Sr Leff k 0.5 5 m d 4 10 m d The slenderness ratio at the point of tangency is Sr D 2 E S y 12 2 207 109 Pa 370 106 Pa 12 Taking moments about A of all forces on link 2 we find M A 4 m F32y 5 m P sin 53.13 0 And therefore the vertical load on link 3 is F32y P sin 53.13 5 m 4 m 5 000 N 105.09 477 The factor of safety guarding against buckling of link 3 can be written as N Pcr P 2.5 Therefore, the critical unit load is Pcr NP 2.5 5 000 N=12 500 N (i) Using the Euler column formula, the critical unit load can be written as Pcr 2 E 2 A Sr which can be written as 2 9 12 500 N 207 10 Pa 2 d2 4 10 m d Rearranging this equation gives d 4 7.79 107 m4 Therefore, the diameter of link 3 is d 0.0297 m 29.7 mm (ii) Using the Johnson parabolic equation, the critical unit load can be written as 2 Pcr 1 S y Sr Sy A E 2 which can be written as 370 106 Pa 10 m d 12 500 N 1 6 370 10 Pa d2 4 207 109 Pa 2 (1) 2 Rearranging this equation gives d 2 4.57 103 m2 Therefore, the diameter of link 3 is d 0.0676 m 67.6 mm (2) To check which answer is valid, that is, Eq. (1) or Eq. (2), recall that the slenderness ratio is defined as Sr = 10 m/ d To check the Euler column formula. The slenderness ratio is (Sr)Euler = 10 m/ (0.0297 m) = 336.7 or (Sr)Euler > (Sr)D since the values are 336.7 > 105.09. Therefore, the Euler column formula is the valid equation. The correct diameter of the link is d = 29.7 mm Ans. Using the Johnson parabolic equation, the slenderness ratio is (Sr)Johnson = 10 / 0.0676 = 147.93 or (Sr)Johnson > (Sr)D. Since 147.93 > 105.09, which is not possible, therefore the Johnson parabolic equation is not valid. 478 11.44 The horizontal link 2 is pinned to the vertical wall at A and pinned to link 3 at B. The opposite end of link 3 is pinned to the wall at C. A vertical force P 25 kN is acting on link 2 at B. Link 2 has a 20 mm by 30 mm solid rectangular cross-section and link 3 has a 40 mm by 40 mm solid square cross-section. The length of link 3 is BC 1.2 m and the angle ABC 30 . The two links are made from a steel alloy with a tensile yield strength Syt 190 MPa , a compressive yield strength Syc 205 MPa and a modulus of elasticity E 207 GPa . Using the theoretic value for the end-condition constant for link 3, determine: (a) the value of the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic formula; (b) the critical load and the factor of safety guarding against buckling of link 3; and (c) the minimum width of the square cross-section of link 3 for the factor of safety to guard against buckling to be N = 1. The free body diagram of link 2 is as shown below. Taking moments about A gives 479 M R F R P 0 A BA y 32 BA Therefore, the y-component of the reaction force at B is F32y P 25 kN The free body diagram of link 3 is as shown in the next figure. Taking moments about C gives M C RBA F23y RAC F23x 0 or RBA y F23 tan 60F23y RAC Therefore, the x- and y-components of the reaction force at B are F23x tan 60 25 kN 43.3 kN and F23y F32y 25 kN The magnitude of the tensile load T on link 2 at B is T F32x F23x 43.3 kN F23x (1) The magnitude of the compressive load Papp on link 3 at B is Papp F23 F F 50 kN x 2 23 y 2 23 (2) Link 2 is subjected to the tensile load T which creates a tensile stress in the link. The factor of safety guarding against yielding for the link is defined as 480 N Syt (3) where the tensile stress can be written as (4) T A and the cross-sectional area of the link is (5) A (0.02 m)(0.03 m) 6 104 m2 Substituting Eqs. (1) and (5) into Eq. (4), the tensile stress is 43.3 103 N (6) 72.17 MPa 6 104 m2 Substituting Eq. (6) and the tensile yield strength into Eq. (3), the factor of safety guarding against yielding for link 2 is 190 MPa N 2.63 72.17 MPa (a) The slenderness ratio of link 3, at the point of tangency, can be written as 2CE Sr D S yc Using the theoretical value (for pinned-pinned ends), the end-condition constant for the link is (7) C 1 Substituting E 207 GPa , Syc 205 MPa and Eq. (7) into Eq. (6), the slenderness ratio, at the point of tangency, is Sr D 2 1 207 109 Pa 141.18 205 106 Pa (b) The cross-sectional area of link 3 is A b2 (0.040 m)2 1.6 103 m2 The second moment of area of the link is b4 (0.040 m)4 I 2.13 107 m4 12 12 and the radius of gyration of the link is Ans. (8) (9) (10) I 2.13 107 m4 1.155 102 m 3 2 A 1.6 10 m Therefore, the slenderness ratio is L 1.2 m Sr 103.92 (11) k 1.155 102 m In order to determine the critical load for link 3, we must first determine if this column is an Euler column or a Johnson column. The criterion for using the Johnson parabolic equation is Sr Sr D k 481 From Eqs. (8) and (11) we have Sr Sr D that is, 103.92 141.18 . Therefore, link 3 is a Johnson column. The critical load for link 3 (that is, the Johnson parabolic equation) can be written as 2 1 S yc Sr (12) Pcr A S yc CE 2 Substituting the known values into this equation, the critical load is 2 205 106 Pa 103.92 1 3 2 6 Pcr 1.6 10 m 205 10 Pa 1 207 109 Pa 2 Therefore, the critical load is Ans. (13) Pcr 239.14 kN The definition of the factor of safety guarding against buckling is P (14) N cr Papp where Papp is the compressive load on column 3 at B and is given by Eq. (2). Substituting Eqs. (2) and (13) into Eq. (14), the factor of safety guarding against buckling is 239.14 kN N 4.78 Ans. 50 kN (c) The critical load for a factor of safety N 1 is Pcr NPapp 1 50 kN 50 kN If we assume that link 3 is an Euler column, then the critical load on link 3 (that is, the Euler column equation) can be written as C 2 EA Pcr (15) Sr2 From Eqs. (9) and (10), the radius of gyration of link 3 is I b 4 /12 b 2 A b 12 and from Eq. (11), the slenderness ratio of link 3 is L Sr 12 L / b (16) k Substituting Eqs. (9) and (16) into Eq.(15), the critical load on link 3 can be written as C 2 Eb 2 Pcr 12 L2 / b 2 Rearranging this equation, the minimum width of the link can be written as k 1/4 12L2 Pcr b 2 C E Substituting the known values into this equation gives 482 1/4 12 1.2 m 2 50 103 N b 0.025 5 m 25.5 mm 1 2 207 109 Pa To check whether the assumption of an Euler column is correct, from Eq. (16), the new slenderness ratio of link 3 is Sr 12L / b 12 1.2 m / (25.5 103 m) 163.02 Comparing this result with Eq. (8) we have Sr Sr D that is, 163.01 141.18 . So this verifies that link 3 is indeed an Euler column. If we assume that link 3 is a Johnson column, then substituting Eqs. (9) and (16) into Eq. (12), the critical load can be written as 2 1 S yc ( 12 L / b) 2 Pcr b S yc CE 2 or as 2 12 L2 S yc 2 Pcr S ycb CE 2 Rearranging this equation, the new width of the link can be written as 2 12 L2 S yc b Pcr S yc CE 2 Substituting the known values into this equation, the width is b 2 12 1.2 m 205 106 Pa 2 3 50 10 N 2 1 207 109 Pa (205 106 Pa ) 26 mm Now we must check if the assertion that the link is a Johnson column is correct. From Eq. (16), the new slenderness ratio of link 3 is Sr 12L / b 12 1.2 m / (2.60 102 m) 159.88 Comparing this result with Eq. (8) we have Sr Sr D , that is, 159.88 141.18 . This means that the assumption that link 3 is a Johnson column is, invalid. Link 3 is an Euler column and the minimum width of the square cross-section (in order for the factor of safety to guard against buckling to be N = 1) is b = 25.5 mm. Ans. 483 11.45 The link BC = 1.2 m and 25 mm square cross-section is fixed in the vertical wall at C and pinned at B to a circular steel cable AB with diameter d = 20 mm. The distance AC = 0.7 m. The mass m of a container, suspended from pin B, produces a gravitational load at B which results in the moment at point C in the wall M C 8 000 Nm ccw. The yield strength and modulus of elasticity of the steel cable AB and the steel link BC are Sy 370 MPa and E 207 GPa, respectively. Given that m = 2 000 kg, determine: (a) the tension in the cable AB and the factor of safety guarding against tensile failure; (b) the compressive load acting in link BC; (c) the factor of safety guarding against buckling of link BC (Use the theoretical value of the end-condition constant assuming that the link has fixed-pinned ends). If M C 10 000 N m ccw, then determine the maximum mass of a container that can be suspended from pin B before buckling of link BC begins (that is, the factor of safety guarding against buckling failure is N 1 ). (a) The angle between the cable and the link is 0.7 tan 1 30.256 1.2 The cable AB and the link BC are in static equilibrium. The free body diagram of link BC is as shown in the following figure. 484 Summing moments about C at the wall gives M C M C L sin 30.256P Lmg 0 (1) where P is the tension in the cable AB. Rearranging Eq. (1), the tension can be written as mg M C L P sin 30.256 Substituting the given data into this equation, the tension is 2 000 kg 9.81 m/s 2 8 000 N m 1.2 m Ans. P 25 708 N sin 30.256 The axial stress in the cable can be written as P P A A d2 4 Substituting the given data into this equation, the axial stress in the cable is 25 708 N A 81.83 MPa 2 0.020 m 4 The factor of safety guarding against tensile failure in the cable can be written as Sy 370 MPa N 4.52 Ans. A 81.83 MPa (2) (b) The compressive load in link BC can be obtained by summing forces in the x-direction; that is, x F Pc P cos30.256 0 where Pc is the compressive load in the link. Therefore, the compressive load is Pc P cos30.256 22 206 N Ans. (c) To determine whether the link is an Euler column or a Johnson column, we first find the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic equation 2 EC Sr D Sy where the theoretical value of the end-condition constant corresponding to fixed-pinned end conditions is C 2 . Therefore, the slenderness ratio at the point of tangency D is 485 Sr D 2 207 109 Pa 2 148.62 370 106 Pa The radius of gyration of the link can be written as I bh3 12 h k A bh 12 Which, for the given data, is 0.025 m k 0.007 22 m 12 The slenderness ratio of the link can be written as L 1.2 m Sr 166.2 k 0.007 22 m Since Sr Sr D , therefore the link is an Euler column. The critical load using the Euler column formula can be written as C 2 AE 2 2 (0.025 m)2 (207 109 Pa) Pcr 92 452 N Sr 2 (166.2)2 Therefore, the factor of safety guarding against buckling of the link is P 92 367 N Ans. N cr 4.16 Pc 22 206 N Combining Eqs. (1) and (2), the compressive load exerted on the link, as a function of the mass of the container, is mg M C L mg M C L Pc P cos30.256 cos30.256 (3) sin 30.256 tan 30.256 For a factor of safety guarding against buckling N = 1, the critical load must be equal to the compressive load; that is, mg M C L Pcr Pc tan 30.256 Rearranging this equation, the mass of the container can be written as tan 30.256Pcr M C L m g Substituting the given data into this equation, the mass of the container is tan 30.256(92 367 N) 10 000 Nm 1.2 m m 6 342 kg Ans. (4) 9.81 m/s 2 Substituting Eq. (4) into Eq. (3), the compressive load is mg M C L (6 342 kg)(9.81 m/s 2 ) 10 000 Nm 1.2 m Pc 92 370 N tan 30.256 tan 30.256 Note that the compressive load in the link is equal to the critical load. Also, note that it is important to show that this answer cannot be obtained using the factor of safety found in part (iii) because the moment has changed; that is, mnew 2 000 kg 4.16 8 320 kg. 486 11.46 A vertically upward force F is applied at C of the horizontal link 4 which is pinned to the ground at B and pinned to the vertical links 2 and 3 at A. The lengths AB 2 ft and AC 5 ft and the three links are made from a steel alloy with a compressive yield strength Syc 60 000 psi and a modulus of elasticity E 30 106 psi. Link 2 has a hollow circular cross-section with an outside diameter D 2 in, wall thickness t 0.25 in, and length L 5 ft. Using the theoretic value for the end-condition constant for link 2, determine: (a) the value of the slenderness ratio at the point of tangency between the Euler-column formula and the Johnson parabolic formula; (b) the critical load acting on link 2; and (c) the force F in order for the factor of safety of link 2 to guard against buckling to be N 1 . (d) If link 2 has a solid circular cross-section with diameter D 3 in and F 20 000 lb then determine the maximum length of link 2 in order for the factor of safety to guard against buckling to be N 2 . (a) The cross-sectional area and the second moment of area for the hollow circular link 2, respectively, are 487 4 2 in 1.5 in 4 1.374 4 in and I D4 d 4 64 2 in 1.5 in 64 0.536 9 in A D2 d 2 2 4 2 4 2 4 Therefore, the radius of gyration for the link is I 0.536 9 in 4 0.625 in A 1.374 4 in 2 and the slenderness ratio of the link is L 60 in Sr 96 k 0.625 in The slenderness ratio at the point of tangency can be written as 2CE Sr D Sy k where the theoretical value for the end-condition constant for link 2 is C = 2 . Therefore, the slenderness ratio at the point of tangency is Sr D 2 2 30 106 psi 140.50 60 103 psi Ans. (b) The critical load is determined by first finding if the link is to be considered an Euler column or a Johnson column. The criterion for using the Johnson parabolic equation is Sr Sr D . In this example, we have 96 < 140.50. Therefore, the link is regarded as a Johnson column. The critical load from the Johnson parabolic equation is 2 1 S y Sr Pcr A S y CE 2 Substituting the known values into this equation gives the critical load as 2 60 103 psi 96 1 2 3 Ans. Pcr 1.374 4 in 60 10 psi 63 213 lb 2 30 106 psi 2 (c) The definition of the factor of safety of the link is N Pcr Papp From the given factor of safety for the link, this equation can be written as N Pcr Papp 1 Therefore, the applied force at point A can be written as Papp Pcr 1 63 213 lb To determine the force F acting at C in link 4, we take moments about B which gives M B 3 ft F 2 ft Papp 0 Therefore, the force F acting at point C is 2 ft Papp 2 ft 63 213 lb F 42 142 lb 3 ft 3 ft Ans. 488 (d) Link 2 is a solid circular column with factor of safety of N = 2. To determine the applied force we take moments about B; that is, MB 0 Therefore, the applied force is 3 ft F 3 ft 20 000 lb Papp 30 000 lb 2 ft 2 ft From the definition of the factor of safety N Pcr Papp 2 Therefore, the critical load is Pcr 2 Papp 2 30 103 lb 60 000 lb (1) The cross-sectional area is 2 A D2 4 3 in 4 7.07 in 2 The second moment of area is 4 I D4 64 3 in 64 3.98 in 4 The radius of gyration is I 3.98 in 4 0.75 in A 7.06 in 2 First, the critical unit load from the Johnson parabolic equation is 2 Pcr 1 S y Sr Sy A CE 2 With known values, this equation can be written as 2 Sr 2 60 000 lb 60 000 psi 60 000 psi 7.07 in 2 2 30 106 psi 2 Solving this equation gives the slenderness ratio from the Johnson parabolic formula as Sr 184.10 Second, the critical unit load from the Euler column formula is Pcr C 2 E A Sr 2 Substituting the known values into this equation gives 60 000 lb 2 2 30 106 psi 7.07 in 2 Sr 2 Therefore, the slenderness ratio from the Euler formula is Sr 264.14 A comparison of the two slenderness ratios shows that 264.14 184.10 In other words (Sr)Euler > (Sr)Johnson The length of link 2 can be written as k 489 L k Sr where the slenderness ratio that is used in this equation is for the Euler column formula. Therefore, the length of the link is Ans. L 0.75 in 264.14 198.18 in 16.5 ft As an alternative method to determine the critical load, consider the effective length of the link; that is, LEFF. From the end condition constant C = (1/α)2 This defines α = 0.707. Therefore, the effective length of the link can be written as Leff L 0.707 5 ft 12 in/ft 42.43 in The slenderness ratio of the link is L 42.43 in Sr eff 67.88 k 0.625 in The slenderness ratio at the point of tangency is Sr D 2E 2 30 106 psi 99.32 Sy 60 103 psi The critical load is determined by first finding if the link is an Euler column or a Johnson column. The criterion for the Johnson column is Sr Sr D In this example, we have 67.88 < 99.32 Therefore, the Johnson parabolic equation must be applied. The equation can be written as 2 1 S y Sr Pcr A S y E 2 Substituting the known values into this equation, the critical load is 2 60 103 psi 67.88 1 2 3 Pcr 1.3744 in 60 10 psi 63.214 lb 30 106 psi 2 Note that this answer is in good agreement with Eq. (1). 490 11.47 A force F is acting at C perpendicular to link 2 and the end A is pinned to the ground and the supporting link 3 is pinned to link 2 at B and pinned to the ground at D. The lengths are AC 200 mm and AD 150 mm. Link 3 has a circular cross-section with diameter D 5 mm. Both links are made of a steel alloy with a compressive yield strength Syc 420 MPa and modulus of elasticity E 206 GPa. Using the theoretic value for the end-condition constant for link 3, determine: (a) the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic formula; (b) the critical load and the critical unit load acting on the link; and (c) the force F for the factor of safety to guard against buckling to be N 1 . If the force F 3 000 N then for link 3 determine: (1) the critical load for the factor of safety to guard against buckling to be N 1; and (2) the slenderness ratio. (a) From the pinned-pinned end conditions, the end condition constant for link 3 is C=1 Therefore, the slenderness ratio of link 3 at the point of tangency is Sr D 2CE 2 1 206 109 Pa 98.4 S yc 420 106 Pa Ans. (1) (2) (b) In order to determine the critical load on link 3, we first determine if this link is an Euler column or a Johnson column. The Euler and Johnson criterion, respectively, are (3) Sr Sr D and Sr Sr D The cross-sectional area of link 3 is 491 A D2 4 (0.005 m)2 4 1.963 105 m2 and the second moment of area of link 3 is I D4 64 (0.005 m)4 64 3.068 1011 m4 The radius of gyration of link 3 is I 3.068 1011 m4 1.25 103 m 5 2 A 1.963 10 m The slenderness ratio of link 3 is L 0.15 m Sr 120 k 1.25 103 m Substituting Eqs. (2) and (5) into Eq. (3) gives Sr Sr D that is, 120 98.4 (4) k (5) Therefore, link 3 is an Euler column. The critical load on link 3 from the Euler column equation can be written as C 2 E (6) Pcr A 2 Sr Substituting the known values into this equation, the critical load on link 3 is 1 2 206 109 Pa Ans. Pcr 1.963 105 m2 2 772 N 1202 Therefore, the critical unit load on link 3 is Pcr 2 772 N 141.2 106 Pa Ans. 5 2 A 1.963 10 m (c) The free body diagram of link 2 is shown in the figure. Taking moments about pin A can be written as M A (RCAx F y RCAy F x ) (RBAx F32y RBAy F32x ) 0 or as ( RCA cos2 )( F sin F ) ( RCA sin 2 )( F cos F ) ( RBA cos 2 )( F32 sin 3 ) ( RBA sin 2 )( F32 cos 3 ) 0 492 or as RCA F sin( F 2 ) RBA F32 sin(3 2 ) 0 Rearranging this equation, the force is R F sin( 2 3 ) F BA 32 (7) RCA sin( F 2 ) The free body diagram of link 3 is shown in the following figure. Note that link 3 is in compression. The reaction force FB F23 F32 ; therefore, the magnitude of the reaction force FB is equal to the magnitude of the internal force F32 ; that is, Eq. (7) can be written as R F sin ( 2 3 ) F BA B (8) RCA sin( F 2 ) The factor of safety guarding against buckling for link 3 can be written as P N cr (9) FB Rearranging Eq. (9), the compressive load on link 3 can be written as P 2 772 N FB cr 2 772 N (10) N 1 Substituting 2 120, 3 60, F 210, RCA 0.2 m, RBA 0.15 m, and putting Eq.(10) into Eq. (8), the force is 0.15 m 2 772 N sin(120 60) F 1 800.6 N Ans. 0.2 m sin(210 120) (1) Rearranging Eq. (7) gives R F sin( F 2 ) F32 CA RBA sin( 2 3 ) 493 Substituting F 3 000 N and the given data into this equation gives 0.2 m 3 000 N sin(210 120) FB F32 4 618.8 N (11) 0.15 m sin(120 60) Rearranging Eq. (9) and substituting Eq. (11) and the factor of safety N = 1 into the resulting equation, the critical load applied on link 3 is Ans. (12) Pcr NFB 1 4 618.8 N 4 618.8 N (2) If we assume that the link is an Euler column. Rearranging Eq. (6), the slenderness ratio of link 3 can be written as C 2 EA Pcr Substituting Eqs. (1), (4) and (12), into Eq. (13), the slenderness ratio of link 3 is Sr Euler Sr Euler (13) 1 2 206 109 Pa 1.963 105 m2 92.97 4 618.8 N Next, if we assume that the link is a Johnson column. The Johnson parabolic equation is 2 Pcr 1 S y Sr Sy A CE 2 Rearranging this equation, the slenderness ratio can be written as Sr Johnson P 2 S y cr CE Sy A or as 2 4 618.8 N 6 (14) 1 206 109 Pa 92.3 420 10 Pa 6 5 2 420 10 Pa 1.963 10 m From Eq. (2), the slenderness ratio of link 3 at the point of tangency is Sr D 98.4 . Sr Johnson Note that Sr Johnson Sr D that is, 92.3 98.4 which is the correct answer. Therefore, the link must be a Johnson column. The correct value for the slenderness ratio is given by Eq. (14); that is, Ans. Sr Sr Johnson 92.3 As a check, we note that Sr Euler Sr D that is, 92.97 98.4 which is not possible. Therefore, the link must be a Johnson column. So again the correct value for the slenderness ratio is Sr Sr Johnson 92.3 494 11.48 For the four-bar linkage in the posture illustrated, the torque acting on link 2 at the crankshaft O2 is T12 6 700kˆ ft lb. There is also a torque T14 acting on link 4 at the crankshaft O4 to hold the linkage in static equilibrium. The length of the coupler link 3 is AB = 6 in and the cross-section is rectangular with width 3t and thickness 4t (into the plane). The coupler link is a steel alloy with compressive yield strength S yc 60 kpsi and a modulus of elasticity E = 30 Mpsi. If the critical load for the coupler link is Pcr 150 000 lb, and the effects of gravity are ignored, then determine: (a) the factor of safety guarding against buckling; (b) the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic equation; and (c) the numeric value of the parameter t. (d) If the rectangular cross-section is replaced by a circular crosssection of the same material and diameter d = 0.200 in, then determine the factor of safety guarding against buckling of the coupler link. The free body diagrams of links 2 and 3 are shown in the figures below: Since link 3 is perpendicular to link 2 at A, the sum of the moments on link 2 shows that 495 F23 F32 6 700 ft lb 12in/ft 23 210 lb T12 RAO2 6 in tan 30 The factor of safety guarding against buckling of the coupler link is P 150 000 lb Ans. N cr 6.46 F23 23 210 lb Since the width 3t is less than the thickness 4t then link 3 will buckle in the xy plane (referred to as in-plane buckling) as shown in this figure The slenderness ratio at the point of tangency for link 3 can be written as 2 1 30 10 psi 2C E 99.346 Sr D 3 3 Syc 60 10 psi 6 Ans. The cross-sectional area of link 3 is A 3t 4t 12 t 2 The area moment of inertia of the rectangular cross-section can be written as I 3 b h3 12 Substituting the thickness b = 4t and the width h = 3t, the area moment of inertia of link 3 is (4t ) (3t )3 I3 9 t4 12 However, if the thickness b = 3t and the width h = 4t then the area moment of inertia of link 3 is (3t ) (4t )3 I3 16 t 4 12 The smaller of the two values must be used, see Example 11.14 (the member will begin to buckle in the weakest plane), that is, the value 9t4 must indeed be used to determine the slenderness ratio of link 3 and the critical unit load. Also, note that if link 3 is assumed to be buckling out of the x-y plane then the end-conditions of link 3 are not known. It is common to assume that for out of plane buckling that the ends of link 3 are fixed-fixed. In such a case, the end-condition constant for a fixed-fixed link (see Sec. 11.15) is C 4 . The radius of gyration of link 3 is defined as 496 k3 I3 9t 4 0.866t A3 12t 2 Substituting and the length L3 AB 6.0 in into Eq. (11), the slenderness ratio of link 3 can be written in terms of the unknown parameter t (expressed in inches) as L 6.000 in 6.928 in Sr 3 k3 0.866 t t If we assume that link 3 is an Euler column, according to the Euler column formula, the critical load for link 3 can be written as C 2 E Pcr A 2 Sr3 Substituting the known information and the given data into this equation gives 6 2 2 1 30 10 psi 150 000 lb 12t 2 6.928 in t or 6 150 000 lb 74.026 10 lb in 4 t 4 Rearranging this equation, the value of the parameter t is t 0.212 17 in Substituting, the slenderness ratio of the coupler link 3 is 6.928 in Sr 32.654 0.212 17 in However, we recall that the Euler column formula is only valid when Sr Sr D Comparing these values shows that the coupler link 3 cannot be an Euler column, that is, link 3 must be a Johnson column. Therefore, the value of the parameter t must be obtained as follows. Using the Johnson parabolic equation, the critical load for link 3 can be written as 2 1 Syc Sr Pcr A Syc CE 2 Substituting the data gives 2 6.928 in 3 60(10) psi 1 3 t 150 000 lb 12t 2 60 10 psi 6 2 1 30 10 psi or 145.894 lb 3 150 000 lb 12t 2 60 10 psi t2 Rearranging this equation, the parameter is 497 t 0.459 in The area moment of inertia for a circular cross-section is I3 d4 0.200 in 64 The cross-sectional area of link 3 is A d2 4 64 4 0.000 078 54 in 4 0.200 in 4 Ans. 2 0.031 42 in 2 The radius of gyration of link 3 is 0.000 078 54 in 4 k3 0.050 in 0.031 42 in 2 The slenderness ratio is 6.0 in 120 0.050 in Comparing values, the conclusion is that the slenderness ratio Sr D Sr Sr Therefore, the circular cross-section link 3 is an Euler column. Substituting the given data, the critical load for link 3 can be written as Pcr 2 EA 2 30 10 psi 0.031 42 in 2 6 6 460 lb Sr2 1202 Therefore, the factor of safety guarding against buckling is 6 460 lb N 0.28 Ans. 23 210 lb Since the factor of safety is less than one then buckling is predicted to occur in the coupler link. 498 11.49 The single-cylinder engine is in static equilibrium due to the external force F 15ˆi kN acting at point D. The cross-section of the connecting rod (link 3) ) of length L3 = 200 mm is rectangular with width 4 t and thickness 2 t and the material is a steel alloy with compressive yield strength Syc 205 MPa and a modulus of elasticity E 207 GPa. Assume for practical purposes that the thickness (2t) of link 3 must be greater than 5 mm and that buckling will occur in the x-y plane. The effects of gravity and friction in the engine can be ignored. Determine: (a) The slenderness ratio of link 3 in terms of the unknown thickness parameter t. (b) The slenderness ratio of link 3 at the point of tangency between the Euler column formula and the Johnson parabolic equation. (c) The thickness parameter t to ensure that the factor of safety guarding against buckling for link 3 is N = 5. Since link 3 is a two-force member with no external moments, the free body diagram of links 3 must appear as in the diagram on the left below. Since friction is neglected, and since link 4 is a three-force member with no external moment, the lines of action of the three forces F14 , F34 , and F must intersect at the concurrency point e as shown in the free body diagram of link 4 in the center below. From this, the force polygon for the forces on link 4 is drawn as shown in the diagram on the right below. 499 Either by measuring from the above force polygon, or by the following calculation, we can find the compressive force in link 3: F 15 kN F23 F43 F34 19 580 N cos 40 cos 40 The area moment of inertia of link 3 (which has rectangular cross-section) can be written as bh 3 (4t ) (2t )3 8 t 4 I3 12 12 3 The radius of gyration of link 3 can be written as I3 (8 3) t 4 t2 1 t A3 (2t )(4t ) 3 3 The slenderness ratio of link 3 in terms of the unknown thickness parameter t (expressed in mm) can be written as L 200 mm 200 mm 3 346.4 mm Sr3 3 Ans. k3 t t t 13 Since link 3 is bending in the x-y plane the end-conditions for this link are pinned-pinned. Recall that the end-condition constant for a pinned-pinned link with in-plane bending is C3 = 1 (refer to Sec.11.16). Substituting the given compressive yield strength and modulus of elasticity, the slenderness ratio at the point of tangency for link 3 is k3 Sr D 3 2 C3 E 2(1)(207 109 Pa) 141.18 S yc 205 106 Pa Ans. The Euler column formula is valid when Sr Sr D Substituting the above values for link 3 gives 346.4 mm 141.18 t Therefore, for an Euler column, the thickness parameter t for link 3 is t 2.45 mm . However, this violates the given condition that the thickness of link 3 (2t) must be greater than 5 mm. Therefore, the Euler column formula is not valid and the Johnson parabolic equation must be used. 500 The criterion for using the Johnson parabolic equation is Sr Sr D ,that is, the thickness of link 3 is t 2.45 mm . Using the Johnson parabolic equation, the critical load acting on link 3 can be written as 2 1 Syc Sr3 Pcr A S yc C3 E 2 Substituting the given data, the critical load acting on link 3 can be written as 2 0.3464 m 6 (205 10 Pa) 1 t Pcr 8t 2 205 106 Pa 9 (1.0)(207 10 Pa) 2 Therefore, the critical load acting on link 3 is 617.07 N Pcr 8t 2 205 106 Pa t2 To ensure that the buckling factor of safety for link 3 is N = 5, the critical load can be written as Pcr NF43 5 19.58 kN 97.90 kN Then substituting Equation (11b) into Equation (10b) gives 617.07 N 9.79 104 N 8t 2 205 106 t2 Rearranging this equation, the thickness parameter t for link 3 is t 7.92 mm Note that this parameter value satisfies the criterion that the thickness (2t = 15.8 mm) of link 3 must be greater than 5 mm. 501 11.50 Tthe vertical link 2 is rigidly fixed to the ground (at A) and pinned to the horizontal link 3 at B. Link 4 is pinned to link 3 at H and the mass of link 4 is 200 kg. The vertical link 5 is pinned to link 3 at D and to the ground at O5. Link 2 has a solid circular cross-section with diameter d2 = 25 mm, a compressive yield strength Syc = 370 MPa, and a modulus of elasticity E = 205 GPa. The factor of safety guarding against buckling, for link 2, is N = 2.5 and the end-condition constant C = 2. Assume that gravity is acting vertically downward and links 2, 3, and 5 are massless compared to link 4. (a) For link 2 determine: (1) the slenderness ratio; and (2) the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic formula. (b) Determine the critical unit load acting on link 2. (c) If the diameter of link 2 is increased to d2 = 90 mm, then is link 2 an Euler column or a Johnson column? AB = 2.5 m and DB = BH = 1.5 m. The second moment of area for the solid circular cross-section of link 2 is 4 d 24 0.025 m 8 I 1.9175 10 m4 64 64 and the cross-sectional area of link 2 is 2 d 22 0.025 m 4 A 4.9087 10 m2 4 4 The radius of gyration of link 2 is 1.9175 10 m4 I 0.006 25 m 4 A 4.9087 10 m2 8 k 502 Check: The radius of gyration of a solid circular cross-section, see Table 4, Appendix A, is k d 4 0.025 m 4 0.006 25 m The slenderness ratio of link 2 is L 2.5 m Sr 400 k 0.006 25 m The slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic formula, where the end condition constant for link 2 is given as C = 2 can be written as Sr D Comparing values indicates that 2 2 205 GPa 2CE 147.90 Syc 370MPa Sr Sr D Therefore, link 2 is an Euler column. The free body diagrams for links 3 and 4 are shown in the figures below. Taking the sum of the vertical forces on link 4 we find F4y F34y m4g 0 From this we obtain F34y m4 g 200 kg 9.807 m/s2 1 961 N Taking the sum of moments on link 3 about point B gives M B3 RDB F53y RHB F43y 0 However, since RDB = RHB, this can be written as F53y F43y 1 961 N and the sum of the vertical forces on link 3 gives F23y F43y F53y 3 922 N Therefore, the reaction force acting from link 3 onto link 2 at pin B is F23 3 922ˆj N The critical load on link 2 can be written as Pcr NF23y 2.5 3 922 N 9 805 N Ans. 503 The critical unit load acting on link 2 is Pcr 9 805 N 19.97 MPa A 4.9087 10 4 m2 Ans. If the diameter of link 2 is d 2 90 mm, then the new cross-sectional area of link 2 is A d 22 0.090 m 2 0.006 362 m2 4 4 The new radius of gyration of the solid circular cross-section is d 0.090 m k2 2 0.022 50 m 4 4 Therefore, the new slenderness ratio is L 2.500 m Sr 2 111.111 k2 0.02250 m The slenderness ratio at the point of tangency is still 2CE 147.90 Sr D Syc Comparing values indicates that now Sr Sr D Therefore, link 2 is now a Johnson column. Ans. 504 Page intentionally blank. 505 Chapter 12 Dynamic Force Analysis* 12.1 The steel bell crank is used as an oscillating cam follower. Using 0.282 lb/ in 3 for the density of steel, find the mass moment of inertia of the lever about an axis through O. For the vertical arm, using Appendix A, Table 5, m wht 0.750 in 3.750 in 0.375 in 0.282 lb/in3 0.297 lb 2 2 IG m a 2 c 2 12 0.297 lb 386 in/s 2 0.750 in 3.750 in 12 0.000 939 in lb s 2 IO IG md 2 0.000 939 in lb s 2 0.297 lb 386 in/s 2 1.500 in 0.002 672 in lb s 2 2 For the horizontal arm, using Appendix A, Table 5, m wht 0.750 in 6.000 in 0.375 in 0.282 lb/in 3 0.476 lb IG m a 2 c 2 12 0.476 lb 386 in/s 2 0.750 in 6.000 in 12 0.003 755 in lb s 2 2 2 IO IG md 2 0.003 755 in lb s 2 0.476 lb 386 in/s 2 3.375 in 0.017 798 in lb s 2 2 For the roller, using Appendix A, Table 5, 2 m r 2t 0.500 in 0.500 in 0.282 lb/in 3 0.111 lb * Unless instructed otherwise, solve all problems without friction and without gravitational loads. 506 IG mr 2 2 0.111 lb 386 in/s2 0.500 in 2 0.000 036 in lb s2 2 IO IG md 2 0.000 036 in lb s 2 0.111 lb 386 in/s 2 6.000 in 0.010 364 in lb s 2 2 For the composite lever m 0.297 lb 0.476 lb 0.111 lb 0.884 lb IO 0.002 672 in lb s 2 0.017 798 in lb s 2 0.010 364 in lb s 2 0.030 834 in lb s 2 Ans. 507 12.2 A 5- by 50- by 300-mm steel bar has two round steel disks, each 50 mm in diameter and 20 mm long, welded to one end. A small hole is drilled 25 mm from the other end. Using 7.80 Mg/ m3 for the density of steel, find the mass moment of inertia of this bart about an axis through the hole. Dimensions are in millimeters. For the rectangular bar, using Appendix A, Table 5, m wht 0.050 m 0.300 m 0.005 m 7.80 Mg/m3 0.585 kg 2 2 IG m a 2 c 2 12 0.585 kg 0.050 m 0.300 m 12 0.004 509 kg m 2 IO IG md 2 0.004 509 kg m2 0.585 kg 0.125 m 0.013 650 kg m2 2 For the two circular disks, using Appendix A, Table 5, 2 m 2 r 2t 2 0.025 m 0.020 m 7.80 Mg/m3 0.613 kg IG mr 2 2 0.613 kg 0.025 m 2 0.000 191 kg m2 2 IO IG md 2 0.000 191 kg m2 0.613 kg 0.250 m 0.038 480 kg m2 2 Assume that the mass and inertia of the small drilled hole are negligible. For the composite lever m 0.585 kg 0.613 kg 1.198 kg IO 0.013 650 kg m2 0.038 480 kg m2 0.052 130 kg m2 Ans. 508 12.3 Determine the reaction forces at the joints and the external torque applied to the input link 2 of the four-bar linkage in the posture illustrated. For the constant angular velocity ω2 180kˆ rad/s, the known kinematics are: α3 4 950kˆ rad/s2 , α 4 8 900kˆ rad/s2 , A 6 320ˆi 750ˆj ft/s2 , and A 2 280ˆi 750ˆj ft/s2 . The weights and mass moments of G3 G4 inertia of the links are: w3 0.708 lb, w4 0.780 lb, IG2 0.0258 in lb s2 , IG3 0.0154 in lb s2 , and IG4 0.0112 in lb s2 . RAO2 3 in, RO4O2 7 in, RBA 8 in, RBO4 6 in, RG3 A 4 in, and RG4O4 3 in. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 139ˆi 16ˆj lb 140 lb186.77 t 3 I G3 α 3 55ˆi 18ˆj lb 58 lb198.21 t 4 I G4 α 4 0.708 lb 32.2 ft/s 2 6 320ˆi +750ˆj ft/s 2 0.015 4 in lb s 2 4 950kˆ rad/s 2 0.780 lb 32.2 ft/s 2 2 280ˆi +750ˆj ft/s 2 0.011 2 in lb s 2 8 900kˆ rad/s 2 76kˆ in lb 100kˆ in lb h3 t3 f3 128 in lb 140 lb 0.545 in , h4 t4 f 4 100 in lb 58 lb 1.714 in Next, the free-body diagrams are drawn with the inertia forces applied. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and threeforce member concepts, the force F34 is divided into radial and transverse components. 509 (Note that it is totally coincidental that the reaction components are also exactly aligned with the radial and transverse axes of link 3. This results from the perpendicularity of links 3 and 4.) M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 1.800ˆi 2.400ˆj in × 55ˆi 18ˆj lb 100kˆ in lb 3.600ˆi 4.800ˆj in × 0.800ˆi 0.600ˆj F 0 t 164.400kˆ in lb 100kˆ in lb 6.000kˆ in F 0 34 t 34 F34t 44 lb M R ×f t R ×F 0 3.200ˆi 2.400ˆj in × 139ˆi 16ˆj lb 76kˆ in lb 6.400ˆi 4.800ˆj in × 0.600ˆi 0.800ˆj F 0 A G3 A 3 3 BA r 43 282.400kˆ in lb 76kˆ in lb 8.000kˆ in F 0 r 43 r 43 F43r 26 lb F F f F 0 M R × F T 0 43 O2 3 23 AO2 32 12 F34 20ˆi 47ˆj lb 51 lb67.26 F 159ˆi 64ˆj lb 171 lb21.82 23 T12 192kˆ in lb Ans. 510 12.4 Determine the reaction forces at the joints and the external torque applied to the input link 2 of the four-bar linkage in the posture illustrated. For the constant angular velocity ω2 200kˆ rad/s, the known kinematics are: α3 6 500kˆ rad/s 2 , α 4 240kˆ rad/s2 , A 3 160ˆi 262ˆj ft/s2 , and A 800ˆi 2 110ˆj ft/s2 . The weights and mass G3 G4 moments of inertia of the links are: w3 2.65 lb, w4 6.72 lb, IG2 0.023 9 in lb s2 , IG3 0.060 6 in lb s2 , and IG4 0.531 in lb s2 . RAO2 2 in, RO4O2 13 in, RBA 17 in, RBO4 8 in, RG3 A 8.5 in, and RG4O4 4 in. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 260ˆi 22ˆj lb 261 lb 4.74 t 3 I G3 α 3 167ˆi 440ˆj lb 471 lb69.24 t 4 I G4 α 4 2.650 lb 32.2 ft/s 2 3 160ˆi +262ˆj ft/s 2 0.060 6 in lb s 2 6 500kˆ rad/s 2 6.720 lb 32.2 ft/s 2 800ˆi 2 110ˆj ft/s 2 0.531 in lb s 2 240kˆ rad/s 2 394kˆ in lb 127kˆ in lb h3 t3 f3 394 in lb 261 lb 1.509 in , h4 t4 f 4 127 in lb 471 lb 0.271 in Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. 511 M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 1.461ˆi 3.724ˆj in × 167ˆi 440ˆj lb 127kˆ in lb 2.922ˆi 7.447ˆj in × 0.931ˆi 0.365ˆj F 0 t 34 21.641kˆ in lb 127kˆ in lb 8.000kˆ in F 0 t 34 F34t 19 lb M R A G3 A ×f3 t 3 R BA ×F43t R BA ×F43r 0 7.254ˆi 4.431ˆj in × 260ˆi 22ˆj lb 394kˆ in lb 14.508ˆi 8.862ˆj in × 17ˆi 7ˆj lb 14.508ˆi 8.862ˆj in × 0.365ˆi 0.931ˆj F 0 r 43 1 311.583kˆ in lb 394kˆ in lb 165.162kˆ in lb 11.887kˆ in F 0 r 43 F43r 63 lb F F f F 0 F F f F 0 F F F 0 M R F T 0 O2 34 4 14 43 3 23 32 12 AO2 32 12 F34 6ˆi 66ˆj lb 66 lb 95.06 Ans. F 162ˆi 375ˆj lb 408 lb 113.27 Ans. 14 F23 266ˆi 44ˆj lb 270 lb 170.57 Ans. F12 266ˆi 44ˆj lb 270 lb9.43 Ans. T 439kˆ in lb Ans. 12 512 12.5 Determine the reaction forces at the joints and the crank torque of the slider-crank linkage in the posture illustrated. For the constant angular velocity ω2 210kˆ rad/s, the known kinematics are: α 7 670kˆ rad/s2 , A 7 820ˆi 4 876ˆj ft/s2 , and A 7 850ˆi ft/s2 . The 3 G3 G4 weights and mass moments of inertia of the links are: w3 3.40 lb, w4 2.86 lb, IG2 0.352 in lb s 2 , and IG3 0.108 in lb s2 . RAO2 3 in, RBA 12 in, and RG3 A 4.5 in. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f 4 m4 AG4 f3 m3 AG3 3.40 lb 32.2 ft/s 2 7 820ˆi 4 876ˆj ft/s 2 2.860 lb 32.2 ft/s 2 7 850ˆi ft/s 2 826ˆi 515ˆj lb 973 lb31.95 697ˆi lb 697 lb0.00 t 3 I G3 α 3 ˆ rad/s 2 0.108 in lb s 2 7 670k t 4 IG4 α 4 0 ˆ in lb 828k h3 t3 f3 828 in lb 973 lb 0.851 in , h4 t4 f 4 0 Next, the free-body diagrams with inertia forces are drawn and the solution proceeds. M R A G3 A ×f3 t 3 R BA ×f4 R BA ×F14 0 4.429ˆi 0.795ˆj in × 826ˆi 515ˆj lb 828kˆ in lb 11.811ˆi 2.121ˆj in × 697ˆi lb 11.811ˆi 2.121ˆj in × F ˆj 0 2 938kˆ in lb 828kˆ in lb 1 478kˆ in lb 11.811kˆ in F 0 14 14 F14 444 lb F f F F 0 F F f F 0 F F F 0 M R × F T 0 O2 4 14 34 43 3 23 32 12 AO2 32 12 F14 444ˆj lb 444 lb 90 F 697ˆi 444ˆj lb 826 lb147.50 34 Ans. Ans. F23 1 523ˆi 71ˆj lb 1 525 lb 177.33 Ans. F 1 523ˆi 71ˆj lb 1 525 lb 177.33 Ans. 12 T12 3 080kˆ in lb Ans. 513 12.6 Determine the reaction forces at the joints and the crank torque of the slider-crank linkage in the posture illustrated if the external force acting through pin B of the piston is FB 800î lb. For the constant angular velocity ω2 160kˆ rad/s, the known kinematics A 2 640 ft/s2150, A 6 130 ft/s2158.3, α 3 090kˆ rad / s2 , are: and G2 3 AG4 6 280 ft/s 180. 2 w2 0.95 lb, G3 The weights and mass moments of inertia of the links are: w3 3.50 lb, w4 2.50 lb, IG2 0.003 69 in lb s2 , IG3 0.108 in lb s2 . RAO2 3 in, RBA 12 in, RG2O2 1.25 in, and RG3 A 3.5 in. The d’Alembert inertia forces and offsets are: f 2 m2 AG2 0.95 lb 32.2 ft/s 2 2 286ˆi 1 320ˆj ft/s 2 t 2 IG2 α 2 0 67ˆi 39ˆj lb 78 lb 30.00 h2 t2 f 2 0 f 4 m4 AG4 f3 m3 AG3 3.50 lb 32.2 ft/s 2 5 696ˆi 2 267 ˆj ft/s 2 619ˆi 246ˆj lb 666 lb 21.70 t 3 I G3 α 3 0.110 in lb s 2 3 090kˆ rad/s 2 2.500 lb 32.2 ft/s 2 6 280ˆi ft/s 2 488ˆi lb 488 lb0.00 t 4 IG4 α 4 0 340kˆ in lb h3 t3 f3 340 in lb 666 lb 0.510 in , h4 t4 f 4 0 Next, the free-body diagrams are drawn with inertia forces and the solution proceeds. and 514 M R A G3 A ×f3 t 3 R BA ×f4 R BA ×FB R BA ×F14 0 3.473ˆi 0.438ˆj in × 619ˆi 246ˆj lb 340kˆ in lb 11.906ˆi 1.500ˆj in × 488ˆi lb 11.906ˆi 1.500ˆj in × 800ˆi lb 11.906ˆi 1.500ˆj in × F ˆj 0 14 1 125kˆ in lb 340kˆ in lb 732kˆ in lb 1 200kˆ in lb 11.906kˆ in F 0 14 F14 27 lb F f F F F 0 F F f F 0 F F F 0 M R F T 0 O2 4 B 14 43 3 23 32 12 AO2 32 34 12 F14 27ˆj lb 27 lb90 F 312ˆi 27ˆj lb 313 lb 4.95 Ans. F23 307ˆi 219ˆj lb 377 lb144.50 Ans. F12 374ˆi 258ˆj lb 454 lb145.40 Ans. T12 108kˆ in lb Ans. 34 Ans. 515 12.7 Determine the reaction forces at the joints and the torque applied to the input link 2 of the four-bar linkage in the posture when 2 53. For the constant angular velocity ω 12kˆ rad/s ccw, the known kinematics are: 0.7, 20.4, 2 3 4 3 85.6 rad/s cw, 4 172 rad/s cw, AG4 97.8 m/s2270. The masses and mass moments of inertia of the links are: 2 m2 5.2 kg, 2 m3 65.8 kg, m4 21.8 kg, AG3 96.4 m/s 259, 2 IG2 2.3 kg m2 , and IG3 4.2 kg m2 , and IG4 0.51 kg m2 . RAO2 0.3 m, RO4O2 0.9 m, RBA 1.5 m, RBO4 0.8 m, C 33, RCA 0.85 m, D 53, RDO4 0.4 m, 16, RG3 A 0.65 m, 17, and RG4O4 0.45 m. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 1 210ˆi 6 227ˆj N 6 343 N79 t 3 I G3 α 3 2 132ˆj N 2 132 N90 t 4 I G4 α 4 65.8 kg 18.394ˆi 94.629ˆj m/s 2 4.200 kg m 2 85.6kˆ rad/s 2 360kˆ N m 21.8 kg 97.800ˆj m/s 2 0.51 kg m 2 172kˆ rad/s 2 88kˆ N m 516 h3 t3 f3 360 N m 6 343 N 0.057 m , h4 t4 f 4 88 N m 2 132 N 0.041 m Next, the free-body diagrams are drawn with inertia forces. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 0.390ˆi 0.225ˆj m × 2 132ˆj N 88kˆ N m 0.750ˆi 0.279ˆj m × 0.348ˆi 0.937ˆj F 0 t 34 831kˆ N m 88kˆ N m 0.800kˆ m F 0 t 34 F34t 1 149 N M R A G3 A ×f3 t 3 R BA ×F43t R BA ×F43r 0 0.631ˆi 0.154ˆj m × 1 210ˆi 6 227ˆj N 360kˆ N m 1.499ˆi 0.019ˆj m × 400ˆi 1 077ˆj N 1.499ˆi 0.019ˆj m × 0.937ˆi 0.348ˆj F 0 r 43 3 743kˆ N m 360kˆ N m 1 622kˆ N m 0.515kˆ in F 0 r 43 34 4 14 F34 10 416ˆi 2 792ˆj N 11 171 N14.5 F 10 416ˆi 4 924ˆj N 11 521 N154.7 14 Ans. 43 3 23 F23 9 207ˆi 3 435ˆj N 9 827 N 20.5 Ans. 32 12 F12 9 207ˆi 3 435ˆj N 9 827 N 20.5 Ans. T12 2 907kˆ N m Ans. F43r 11 117 N F F f F 0 F F f F 0 F F F 0 M R × F T 0 O2 AO2 32 12 Ans. 517 12.8 Solve Problem 12.7 with an external force FD 12ˆi kN acting at point D. Here, the method of superposition is used for the solution. The force components of Prob. 12.7 are denoted with primes and the additional force increments with double primes. The figures here show the incremental forces only. M R O4 DO4 ×FD R BO4 ×F34 0 0.114ˆi 0.383ˆj m × 12 000ˆi N 0.750ˆi 0.279ˆj m × 0.999ˆi 0.013ˆj F34 0 4 596kˆ N m 0.269kˆ m F 0 F34 17 087 N F34 17 085ˆi 215ˆj N 17 087 N 179.3 F 5 086ˆi 215ˆj N 5 091 N2.4 F34 6 670ˆi 2 577ˆj N 7 150 N158.9 F 5 330ˆi 2 577ˆj N 5 920 N 154.2 F23 17 085ˆi 215ˆj N 17 087 N 179.3 F23 7 879ˆi 3 650ˆj N 8 684 N 155.1 Ans. F12 17 085ˆi 215ˆj N 17 087 N 179.3 F12 7 879ˆi 3 650ˆj N 8 684 N 155.1 Ans. T12 1 499kˆ N m Ans. 34 14 T12 4 406kˆ N m 14 Ans. Ans. 518 12.9 Make a complete kinematic and dynamic analysis of the four-bar linkage of Problem 12.7 using the data in the figure caption but in the posture when 2 170. The constant angular velocity of the input link 2 is 2 12 rad/s ccw, and the external force at point D is FD 8.94 kN64.3 . Kinematic Analysis: VA ω 2 × R AO2 12kˆ rad/s × 0.295ˆi 0.052ˆj m 0.625ˆi 3.545ˆj m/s 3.600 m/s 100 VB VA ω3 × R BA ω 4 × R BO4 0.625ˆi 3.545ˆj m/s 3kˆ rad/s × 1.304ˆi 0.740ˆj m 4kˆ rad/s × 0.109ˆi 0.793ˆj m 0.625ˆi 3.545ˆj m/s 0.7403ˆi 1.3043ˆj m 0.7934 ˆi 0.1094 ˆj m ω3 3.020kˆ rad/s ω4 3.607kˆ rad/s V 2.859ˆi 0.393ˆj m/s 2.886 m/s172.16 B 2 A A 22 R AO2 α 2 × R AO2 12 rad/s × 0.295ˆi 0.052ˆj m 42.543ˆi 7.502ˆj m/s2 43.200 m/s2 10 Ans. 519 A B A A 32 R BA α3 × R BA 42 R BO4 α 4 × R BO4 1.419ˆi 10.311ˆj m/s kˆ rad/s × 0.109ˆi 0.793ˆj m 32.069ˆi 3.940ˆj m/s 0.740 ˆi 1.304 ˆj m 0.793 ˆi 0.109 ˆj m 42.543ˆi 7.502ˆj m/s 2 11.893ˆi 6.749ˆj m/s 2 3kˆ rad/s 2 × 1.304ˆi 0.740ˆj m 2 2 4 2 3 α3 0.390kˆ rad/s 3 AG A A R G A α 3 × R G A 3 2 3 4 4 α 4 40.816kˆ rad/s 2 3 3 2 Ans. 42.543ˆi 7.502ˆj m/s2 4.149ˆi 4.234ˆj m/s 2 0.390kˆ rad/s 2 × 0.455ˆi 0.464ˆj m AG3 38.575ˆi 11.913ˆj m/s2 40.373 m/s2 17.16 AG R G O α 4 × RG O 4 2 4 4 4 4 4 0.932ˆi 5.780ˆj m/s 2 40.816kˆ rad/s 2 × 0.072ˆi 0.444ˆj m Ans. AG4 19.054ˆi 2.841ˆj m/s2 19.265 m/s2 8.48 Ans. Dynamic Analysis: The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 2 538ˆi 784ˆj N 2 657 N162.84 t 3 I G3 α 3 415ˆi 62ˆj N 420 N171.52 t 4 I G4 α 4 65.8 kg 38.575ˆi 11.913ˆj m/s 2 4.200 kg m 2 0.390kˆ rad/s 2 21.8 kg 19.054ˆi 2.841ˆj m/s 2 0.51 kg m 2 40.816kˆ rad/s 2 1.638kˆ N m 21kˆ N m h3 t3 f3 1.638 N m 2 657 N 0.001 m , h4 t4 f 4 21 N m 420 N 0.050 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. 520 M R O4 G4O4 ×f4 t 4 R DO4 ×FD R BO4 ×F34t 0 0.072ˆi 0.444ˆj m × 415ˆi 62ˆj N 21kˆ N m 0.284ˆi 0.282ˆj m × 3 877ˆi 8 056ˆj N 0.109ˆi 0.793ˆj m × 0.991ˆi 0.136ˆj F 0 t 34 180kˆ N m 21kˆ N m 3 379kˆ N m 0.800kˆ m F34t 0 F34t 3 972 N M R ×f t R ×F R ×F 0 0.455ˆi 0.464ˆj m × 2 538ˆi 784ˆj N 1.638kˆ N m 1.304ˆi 0.740ˆj m × 3 935ˆi 542ˆj N 1.304ˆi 0.740ˆj m × 0.136ˆi 0.991ˆj F 0 A G3 A 3 3 BA t 43 r 43 BA r 43 1 534kˆ N m 2kˆ N m 3 618kˆ N m 1.192kˆ in F43r 0 F43r 1 747 N F34 4 173ˆi 1 189ˆj N 4 339 N 164.10 F F f F F 0 F F f F 0 F F F 0 M R × F T 0 O2 34 4 D 43 3 23 32 12 AO2 32 14 12 Ans. F14 711ˆi 6 929ˆj N 6 966 N 84.14 Ans. F23 1 635ˆi 1 972 N 2 562 N 129.65 Ans. F12 1 635ˆi 1 972 N 2 562 N 129.65 Ans. T12 668kˆ N m Ans. 521 12.10 Repeat Problem 12.9 in the posture when 2 200. The constant angular velocity of the input link 2 is 2 12 rad/s ccw, the external force at point C is FC 8.49 kN45 , and there is no external force at point D. Kinematic Analysis: VA ω 2 × R AO2 12kˆ rad/s × 0.282ˆi 0.103ˆj m 1.231ˆi 3.383ˆj m/s 3.600 m/s 70 VB VA ω3 × R BA ω 4 × R BO4 1.231ˆi 3.383ˆj m/s 3kˆ rad/s × 1.198ˆi 0.902ˆj m 4kˆ rad/s × 0.016ˆi 0.799ˆj m 1.231ˆi 3.383ˆj m/s 0.9023ˆi 1.1983ˆj m 0.7994 ˆi 0.0164 ˆj m ω3 2.846kˆ rad/s ω4 1.671kˆ rad/s V 1.336ˆi 0.027ˆj m/s 1.337 m/s178.84 B Ans. 2 A A 22 R AO2 α 2 × R AO2 12 rad/s × 0.282ˆi 0.103ˆj m 40.595ˆi 14.775ˆj m/s2 43.200 m/s220 A B A A 32 R BA α 3 × R BA 42 R BO4 α 4 × R BO4 ˆ ˆ ˆ ˆ ˆ 0.045i 2.233 j m/s k rad/s × 0.016i 0.799 j m 30.937ˆi 9.702ˆj m/s 0.902 ˆi 1.198 ˆj m 0.799 ˆi 0.016 ˆj m ˆ rad/s 2 × 1.198ˆi 0.902ˆj m 40.595ˆi 14.775ˆj m/s 2 9.703ˆi 7.306ˆj m/s 2 3k 2 2 4 2 3 3 4 4 522 α3 8.760kˆ rad/s2 α 4 48.558kˆ rad/s2 AG3 A A R G3 A α3 × R G3 A 2 3 40.595ˆi 14.775ˆj m/s 2 3.169ˆi 4.204ˆj m/s 2 8.760kˆ rad/s 2 × 0.391ˆi 0.519ˆj m Ans. AG3 41.972ˆi 7.146ˆj m/s 42.576 m/s 9.66 2 AG4 42 R G4O4 α 4 × R G4O4 2 0.343ˆi 1.209ˆj m/s 2 48.558kˆ rad/s 2 × 0.123ˆi 0.433ˆj m Ans. AG4 21.365ˆi 4.754ˆj m/s2 21.887 m/s212.54 Ans. Dynamic Analysis: The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 65.8 kg 41.972ˆi 7.146ˆj m/s 2 21.8 kg 21.365ˆi 4.754ˆj m/s 2 2 762ˆi 470ˆj N 2 802 N 170.34 466ˆi 104ˆj N 477 N 167.46 t 3 I G3 α 3 t 4 I G4 α 4 4.200 kg m 2 8.760kˆ rad/s 2 0.51 kg m 2 48.558kˆ rad/s 2 37kˆ N m 25kˆ N m h3 t3 f3 37 N m 2 802 N 0.013 m , h4 t4 f 4 25 N m 477 N 0.052 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. 523 M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 0.123ˆi 0.433ˆj m 466ˆi 104ˆj N 25kˆ N m 0.016ˆi 0.799ˆj m 0.999ˆi 0.020ˆj F 0 t 34 214kˆ N m 25kˆ N m 0.800kˆ m F34t 0 F34t 299 N M R ×f t R ×F R ×F R ×F 0 0.391ˆi 0.519ˆj m × 2 762ˆi 470ˆj N 37kˆ N m 0.291ˆi 0.799ˆj m × 6 003ˆi 6 003ˆj N 1.198ˆi 0.902ˆj m × 299ˆi 6ˆj N 1.198ˆi 0.902ˆj m × 0.020ˆi 0.999ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 1 250kˆ N m 37kˆ N m 3 050kˆ N m 277kˆ N m 1.179kˆ in F43r 0 F43r 1 260 N F F f F 0 F F f F F 0 F F F 0 M R × F T 0 O2 34 4 14 43 3 C 32 12 AO2 32 23 12 F34 274ˆi 1 266ˆj N 1 295 N 77.80 Ans. F 192ˆi 1 370ˆj N 1 383 N82.01 Ans. 14 F23 2 968ˆi 6 799 N 7 419 N 113.58 Ans. F12 2 968ˆi 6 799 N 7 419 N 113.58 Ans. T12 1 612kˆ N m Ans. 524 12.11 Make a complete dynamic analysis of the four-bar linkage of Problem 12.7, but in the posture when 2 270. The constant angular velocity of the input link 2 is 2 18 rad/s ccw and the external force at point D is FD 8.94 kN64.3 . The known kinematics are: 3 46.6 , 4 80.5 , 3 178 rad/s2 cw , 4 256 rad/s2 cw , AG3 112 m/s222.7 , and AG4 119 m/s2352.5 . The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 65.8 kg 103.324ˆi 43.221ˆj m/s 2 6 799ˆi 2 844ˆj N 7 370 N 157.30 t 3 I G3 α 3 4.200 kg m 2 178kˆ rad/s 2 f 4 m4 AG4 21.8 kg 117.982ˆi 15.533ˆj m/s 2 2 572ˆi 339ˆj N 2 594 N172.50 t 4 I G4 α 4 0.51 kg m 2 256kˆ rad/s 2 748kˆ N m 131kˆ N m h3 t3 f3 748 N m 7 370 N 0.101 m , h4 t4 f 4 131 N m 2 594 N 0.050 m 525 Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M R O4 G4O4 ×f4 t 4 R DO4 ×FD R BO4 ×F34t 0 0.059ˆi 0.446ˆj m × 2 572ˆi 339ˆj N 131kˆ N m 0.276ˆi 0.290ˆj m × 3 877ˆi 8 056ˆj N 0.131ˆi 0.789ˆj m × 0.986ˆi 0.164ˆj F 0 t 34 1 127kˆ N m 131kˆ N m 3 348kˆ N m 0.800kˆ m F34t 0 F34t 2 613 N M R ×f t R ×F R ×F 0 0.300ˆi 0.577ˆj m × 6 799ˆi 2 844ˆj N 748kˆ N m 1.031ˆi 1.089ˆj m × 2 578ˆi 429ˆj N 1.031ˆi 1.089ˆj m × 0.164ˆi 0.986ˆj F 0 A G3 A 3 3 BA t 43 r 43 BA r 43 3 070kˆ N m 748kˆ N m 3 250kˆ N m 0.839kˆ in F43r 0 F43r 677 N F F f F F 0 F F f F 0 F F F 0 M R × F T 0 O2 34 4 D 43 3 23 32 12 AO2 32 14 12 F34 2 466ˆi 1 097ˆj N 2 699 N156.01 Ans. F14 1 411ˆi 9 153ˆj N 9 261 N 98.76 Ans. F23 9 265ˆi 1 747 lb 9 428 N10.68 Ans. F12 9 265ˆi 1 747 lb 9 428 N10.68 Ans. T12 2 780kˆ N m Ans. 526 12.12 Make a complete dynamic analysis of the four-bar linkage in the posture when 2 90 , 3 23.9, and 4 91.7. For the constant angular velocity 2 32 rad/s ccw , the known kinematics are: 3 221 rad/s2 ccw, 4 122 rad/s2 ccw, AG3 88.6 m/s2255, and AG4 32.6 m/s2244. There is an external force FC 632 N342 acting at point C. The masses and mass moments of inertia of the links are: m2 0.5 kg, m3 4 kg, m4 1.5 kg, IG2 0.005 N m s2 , IG3 0.011 N m s2 , and IG4 0.002 3 N m s2 . RAO2 120 mm, RO4O2 300 mm, RBA 320 mm, RBO4 250 mm, C 15, RCA 360 mm, D 0, RDO 0, RG O 0, 8, RG3 A 200 mm, 0, and RG4O4 125 mm. 4 2 2 The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 4.0 kg 22.931ˆi 85.581ˆj m/s 2 92ˆi 342ˆj N 354 N75 t 3 I G3 α 3 0.011 kg m 2 221kˆ rad/s 2 2.431kˆ N m f 4 m4 AG4 1.5 kg 14.291ˆi 29.301ˆj m/s 2 21ˆi 44ˆj N 49 N64 t 4 I G4 α 4 0.002 3 kg m 2 122kˆ rad/s 2 0.281kˆ N m 527 h3 t3 f3 2.431 N m 354 N 0.007 m , h4 t4 f 4 0.281 N m 49 N 0.006 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 0.004ˆi 0.125ˆj m × 21ˆi 44ˆj N 0.281kˆ N m 0.008ˆi 0.249ˆj m × 0.999ˆi 0.030ˆj F 0 t 34 2.844kˆ N m 0.281kˆ N m 0.250kˆ m F34t 0 F34t 12.5 N M R ×f t R ×F R ×F R ×F 0 0.170ˆi 0.106ˆj m × 92ˆi 342ˆj N 2.431kˆ N m 0.280ˆi 0.226ˆj m × 601ˆi 195ˆj N 0.292ˆi 0.130ˆj m × 12.5ˆi N 0.292ˆi 0.130ˆj m × 0.030ˆi 0.999ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 48kˆ N m 2.431kˆ N m 191kˆ N m 1.623kˆ N m 0.296kˆ in F 0 r 43 F43r 496 N F F f F 0 F F f F F 0 F F F 0 M R × F T 0 O2 34 4 14 43 3 C 32 12 AO2 32 23 12 F34 2ˆi 496ˆj N 496 N 89.71 Ans. F14 24ˆi 452ˆj N 453 N93.02 Ans. F23 690ˆi 643 lb 944 N 137 Ans. F12 690ˆi 643 lb 944 N 137 Ans. T12 82.83kˆ N m Ans. 528 12.13 Make a complete kinematic and dynamic analysis of the four-bar linkage in Problem. 12.12 but in the posture when 2 260 . Kinematic Analysis: VA ω 2 × R AO2 32kˆ rad/s × 0.021ˆi 0.118ˆj m 3.782ˆi 0.667ˆj m/s 3.840 m/s 10 VB VA ω3 × R BA ω 4 × R BO4 3.782ˆi 0.667ˆj m/s 3kˆ rad/s × 0.138ˆi 0.289ˆj m 4kˆ rad/s × 0.183ˆi 0.171ˆj m 3.782ˆi 0.667ˆj m/s 0.2893ˆi 0.1383ˆj m 0.1714 ˆi 0.1834 ˆj m ω3 10.554kˆ rad/s ω4 4.314kˆ rad/s V 0.736ˆi 0.789ˆj m/s 1.079 m/s46.99 B 2 A A 22 R AO2 α 2 × R AO2 32 rad/s × 0.021ˆi 0.118ˆj m Ans. 21.338ˆi 121.013ˆj m/s2 122.880 m/s280 A B A A 32 R BA α 3 × R BA 42 R BO4 α 4 × R BO4 3.402ˆi 3.174ˆj m/s kˆ rad/s × 0.183ˆi 0.171ˆj m 21.338ˆi 121.013ˆj m/s 2 15.374ˆi 32.158ˆj m/s 2 3kˆ rad/s 2 × 0.138ˆi 0.289ˆj m 2 2 4 2.562ˆi 92.029ˆj m/s 0.289 ˆi 0.138 ˆj m 0.171 ˆi 0.183 ˆj m 2 3 α3 199.622kˆ rad/s 4 4 α 4 352.356kˆ rad/s2 AG3 A A R G3 A α 3 × R G3 A 3 2 2 3 21.338ˆi 121.013ˆj m/s 2 6.718ˆi 21.240ˆj m/s 2 199.622kˆ rad/s 2 × 0.060ˆi 0.191ˆj m AG3 52.748ˆi 87.796ˆj m/s 102.423 m/s 59.00 2 AG4 42 R G4O4 α 4 × RG4O4 2 1.701ˆi 1.587ˆj m/s 2 352.356kˆ rad/s 2 × 0.091ˆi 0.085ˆj m AG4 31.651ˆi 30.477ˆj m/s2 43.939 m/s243.92 Ans. Ans. Ans. 529 Dynamic Analysis: The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 1.5 kg 31.651ˆi 30.477ˆj m/s 2 4.0 kg 52.748ˆi 87.796ˆj m/s 2 47ˆi 46ˆj N 66 N 136.08 211ˆi 351ˆj N 410 N 121.00 t 3 I G3 α 3 ˆ rad/s 2 0.011 N m s 2 199.622k ˆ Nm 2.196k t 4 I G4 α 4 ˆ rad/s 2 0.002 3 N m s 2 352.356k ˆ Nm 0.810k h3 t3 f3 2.196 N m 410 N 0.005 m , h4 t4 f 4 0.810 N m 66 N 0.012 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 0.091ˆi 0.085ˆj m × 47ˆi 46ˆj N 0.810kˆ N m 0.183ˆi 0.170ˆj m × 0.682ˆi 0.731ˆj F 0 t 34 8.212kˆ N m 0.810kˆ N m 0.250kˆ m F 0 t 34 F34t 36 N M R ×f t R ×F R ×F R ×F 0 0.060ˆi 0.191ˆj m × 211ˆi 351ˆj N 2.196kˆ N m 0.066ˆi 0.354ˆj m × 601ˆi 195ˆj N 0.138ˆi 0.289ˆj m × 25ˆi 26ˆj N 0.138ˆi 0.289ˆj m × 0.731ˆi 0.682 ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 19kˆ N m 2.196kˆ N m 226kˆ N m 3.629kˆ N m 0.305kˆ in F 0 r 43 F43r 658 N F F f F 0 F F f F F 0 F F F 0 M R × F T 0 O2 34 4 14 43 3 C 32 12 AO2 32 23 12 F34 505ˆi 422ˆj N 659 N 39.88 Ans. F14 458ˆi 468ˆj N 655 N134.39 Ans. F23 115ˆi 124 N 169 N46.97 Ans. F12 115ˆi 124 N 169 N46.97 Ans. T12 11.03kˆ N m Ans. 530 12.14 Make a complete kinematic and dynamic analysis of the four-bar linkage in Problem. 12.12 but in the posture when 2 300 . Kinematic Analysis: ˆ rad/s × 0.060ˆi 0.104ˆj m VA ω 2 × R AO2 32k 3.326ˆi 1.920ˆj m/s 3.840 m/s30 VB VA ω3 × R BA ω 4 × R BO4 3.326ˆi 1.920ˆj m/s 3kˆ rad/s × 0.093ˆi 0.306ˆj m 4kˆ rad/s × 0.147ˆi 0.202ˆj m 3.326ˆi 1.920ˆj m/s 0.3063ˆi 0.0933 ˆj m 0.2024 ˆi 0.1474 ˆj m ω3 1.597kˆ rad/s ω4 14.071kˆ rad/s V 2.844ˆi 2.066ˆj m/s 3.515 m/s36.04 B A A 22 R AO2 α 2 × R AO2 32 rad/s × 0.060ˆi 0.104ˆj m 2 Ans. 61.440ˆi 106.417ˆj m/s2 122.880 m/s2120 A B A A 32 R BA α 3 × R BA 42 R BO4 α 4 × R BO4 29.105ˆi 39.995ˆj m/s kˆ rad/s × 0.147ˆi 0.202ˆj m 61.440ˆi 106.417ˆj m/s 2 0.237ˆi 0.780ˆj m/s 2 3kˆ rad/s 2 × 0.093ˆi 0.306ˆj m 2 2 4 90.782ˆi 145.632ˆj m/s 2 0.3063ˆi 0.0933ˆj m 0.202 4ˆi 0.147 4ˆj m α3 671.302kˆ rad/s2 AG3 A A R G3 A α 3 × R G3 A 2 3 α 4 567.507kˆ rad/s2 61.440ˆi 106.417ˆj m/s 2 0.079ˆi 0.504ˆj m/s 2 671.302kˆ rad/s 2 × 0.031ˆi 0.198ˆj m AG3 71.399ˆi 85.103ˆj m/s 111.087 m/s 50.00 2 AG4 R G4O4 α 4 × R G4O4 2 4 2 14.547ˆi 20.022ˆj m/s 2 567.507kˆ rad/s 2 × 0.073ˆi 0.101ˆj m AG4 71.865ˆi 21.406ˆj m/s2 74.986 m/s216.59 Dynamic Analysis: The d’Alembert inertia forces and offsets are: Ans. Ans. Ans. 531 f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 286ˆi 340ˆj N 444 N 130.00 t 3 I G3 α 3 108ˆi 32ˆj N 112 N 163.41 t 4 I G4 α 4 4.0 kg 71.399ˆi 85.103ˆj m/s 2 0.011 N m s 2 671.302kˆ rad/s 2 1.5 kg 71.865ˆi 21.406ˆj m/s 2 7.384kˆ N m 0.002 3 N m s 2 567.507kˆ rad/s 2 1.305kˆ N m h3 t3 f3 7.384 N m 444 N 0.017 m , h4 t4 f 4 1.305 N m 112 N 0.012 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M R O4 G4O4 ×f4 t 4 R BO4 ×F34t 0 0.073ˆi 0.101ˆj m × 108ˆi 32ˆj N 1.305kˆ N m 0.147ˆi 0.202ˆj m × 0.809ˆi 0.588ˆj F 0 t 34 13.273kˆ N m 1.305kˆ N m 0.250kˆ m F 0 t 34 F34t 58 N M R ×f t R ×F R ×F R ×F 0 0.032ˆi 0.197ˆj m × 286ˆi 340ˆj N 7.384kˆ N m 0.013ˆi 0.360ˆj m × 601ˆi 195ˆj N 0.094ˆi 0.306ˆj m × 47ˆi 34ˆj N 0.094ˆi 0.306ˆj m × 0.588ˆi 0.809ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 46kˆ N m 7.384kˆ N m 219kˆ N m 11.170kˆ N m 0.256kˆ in F 0 r 43 F43r 603 N F F f F 0 F F f F F 0 F F F 0 M R × F T 0 O2 34 4 14 43 3 C 32 12 AO2 32 23 12 F34 401ˆi 453ˆj N 606 N 48.50 Ans. F14 293ˆi 486ˆj N 567 N121.13 Ans. F23 86ˆi 81 N 119 N43.26 Ans. F12 86ˆi 81 N 119 N43.26 Ans. T12 13.85kˆ N m Ans. 532 12.15 Make a complete kinematic and dynamic analysis of the offset slider-crank linkage in the posture when 2 120, and the constant angular velocity 2 18 rad/s cw . The masses and mass moments of inertia of the links are: m2 2.5 kg, m3 7.4 kg, m4 2.5 kg, IG2 0.005 N m s2 , and IG3 0.013 6 N m s 2 . The external forces acting at points B and C are FB 2 000ˆi N and FC 1 000ˆi N, respectively. a 0.06 m, RAO2 0.1 m, RBA 0.38 m, C 32, RCA 0.4 m, 22, and RG3 A 0.26 m. Kinematic Analysis: VA ω 2 × R AO2 18kˆ rad/s × 0.050ˆi 0.087ˆj m 1.559ˆi 0.900ˆj m/s 1.800 m/s30 VB VA ω3 × R BA V ˆi 1.559ˆi 0.900ˆj m/s kˆ rad/s × 0.351ˆi 0.147ˆj m B 3 1.559ˆi 0.900ˆj m/s 0.1473ˆi 0.3513ˆj m ω3 2.567kˆ rad/s VB 1.182ˆi m/s 2 A A 22 R AO2 α 2 × R AO2 18 rad/s × 0.050ˆi 0.087ˆj m Ans. 16.200ˆi 28.059ˆj m/s2 32.400 m/s2 60 A B A A 32 R BA α3 × R BA A ˆi 13.890ˆi 27.093ˆj m/s 0.147 ˆi 0.351 ˆj m AB ˆi 16.200ˆi 28.059ˆj m/s2 2.310ˆi 0.966ˆj m/s 2 3kˆ rad/s 2 × 0.351ˆi 0.147ˆj m 2 3 B A B 25.156ˆi m/s 2 α3 77.188kˆ rad/s 2 AG3 A A R G3 A α 3 × R G3 A 2 3 3 16.200ˆi 28.059ˆj m/s 2 1.713ˆi 0.021ˆj m/s 2 77.188kˆ rad/s 2 0.260ˆi 0.003ˆj m AG3 14.466ˆi 7.969ˆj m/s2 16.516 m/s2 28.85 Ans. Ans. 533 Dynamic Analysis: The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 A B 7.4 kg 14.466ˆi 7.969ˆj m/s 2 2.5 kg 25.156ˆi m/s 2 107ˆi 59ˆj N 122 N151.15 t 3 I G3 α 3 63ˆi N 63 N180 0.013 6 N m s 2 77.188kˆ rad/s 2 t 4 IG4 α 4 0 1.050kˆ N m h3 t3 f3 1.050 N m 122 N 0.009 m , h4 t4 f 4 0 Next, the free-body diagrams with inertia forces are drawn. Here the lines of action for the forces on the free-body diagrams can all be discovered from two- and three-force member concepts. M R A G3 A ×f3 t 3 RCA ×FC R BA ×f4 R BA ×FB R BA ×F14 0 0.260ˆi 0.003ˆj m × 107ˆi 59ˆj N 1.050kˆ N m 0.395ˆi 0.065ˆj m × 1 000ˆi N 0.351ˆi 0.147 ˆj m × 63ˆi N 0.351ˆi 0.147 ˆj m × 2 000ˆi N 0.351ˆi 0.147ˆj m × 1.000ˆj F 0 14 15kˆ N m 1.050kˆ N m 65kˆ N m 9.261kˆ N m 294kˆ N m 0.351kˆ in F14 0 F14 639 N F F f F F 0 F F f F F 0 F F F 0 M R × F T 0 O2 F14 639ˆj N 639 N90.00 Ans. 14 4 B 34 F34 2 063ˆi 639ˆj N 2 160 N 17.21 Ans. 43 3 C 23 F23 3 170ˆi 698ˆj N 3 246 N 12.42 Ans. 32 12 F12 3 170ˆi 698ˆj N 3 246 N 12.42 Ans. T12 241kˆ N m Ans. AO2 32 12 534 12.16 Perform a kinematic and dynamic analysis of the offset slider-crank linkage of Problem 14.15 for a complete rotation of the crank. The forces FB 1 000ˆi N and FC 0 when the velocity of link 4 is to the right; and the forces FB FC 0 when the velocity of link 4 is to the left. Plot the crank torque T12 versus the crank angle 2 . Kinematic Analysis: jR1 R2e j2 R3e j3 R4 j 0.060 0.100e j2 0.380e j3 RB 0.060 0.100sin 2 0.380sin 3 0 3 sin 1 0.158 0.263sin 2 RB 0.100cos 2 0.380cos3 RG3 jR1 R2e j2 RG3 Ae 3 RG3 j 0.060 0.100e j2 0.260e 3 j j 22 RG3 0.100cos 2 0.260cos 3 22 j 0.060 0.100sin 2 0.260sin 3 22 The first-order kinematic coefficients are found as follows: j 0.100e j2 j 0.380e j33 R4 0.100cos 2 0.380cos33 0 0.100sin 2 0.380sin 33 R4 3 0.263cos 2 cos3 RB 0.100 sin 2 cos 2 tan 3 j 22 RG3 j 0.100e j2 j 0.260e 3 3 RG3 0.100sin 2 0.260sin 3 223 j 0.100cos 2 0.260cos 3 22 3 Similarly, the second-order kinematic coefficients are as follows: 0.100e j2 j 0.380e j33 0.380e j332 RB 0.100sin 2 0.380cos33 0.380sin 332 0 0.100cos 2 0.380sin 33 0.380cos332 RB 3 0.263sin 2 cos3 tan 332 , RB 0.100cos 3 2 0.38032 cos3 j 22 j 22 RG3 0.100e j2 j 0.260e 3 3 0.260e 3 32 RG3 0.100cos 2 0.260sin 3 22 3 0.260cos 3 22 32 j 0.100sin 2 0.260cos 3 22 3 0.260sin 3 22 32 Dynamic Analysis: By virtual work we can formulate the dynamic input torque requirement as: T12 f3 RG3 t 3 3kˆ f4 RB FB RB The individual elements of this equation are: f3 m3 AG3 m3RG322 2 397.6 kg/s 2 RG3 f3 240cos 2 623sin 3 22 3 623cos 3 22 32 j 240sin 2 623cos 3 22 3 623sin 3 22 32 535 2 f3 R G 240 cos 2 623sin 3 22 3 623 cos 3 22 3 0.100 sin 2 0.260 sin 3 22 3 3 240 sin 2 623 cos 3 22 3 623sin 3 22 3 0.100 cos 2 0.260 cos 3 22 3 2 f3 RG3 62sin 3 22 2 3 1 3 62cos 3 22 2 3 16233 t I α I 2kˆ 4.406 N m kˆ 3 G3 3 G3 3 2 3 t 3 3kˆ 4.406 N m 33 f4 m4 A B m4 RB22 810 kg/s2 RB f4 81cos 3 2 30832 ˆi N cos3 f4 RB sin 3 2 8.1cos 3 2 30.832 N m cos2 3 FB 500 1 sgn cos 2 tan 3 sin 2 ˆi N=500 1+sgn sin 3 2 cos 3 ˆi N FB RB 50 1+sgn sin 3 2 cos3 sin 3 2 cos3 N m Finally, putting these pieces together, we obtain: T12 62sin 3 22 2 3 1 3 62 cos 3 22 2 3 15833 sin 3 2 8.1cos 3 2 30.832 cos2 3 50 1+sgn sin 3 2 cos 3 sin 3 2 cos 3 N m The plot of this torque requirement is shown below. The sinusoidal curve in the first half of the cycle is caused primarily by the mass of the connecting rod; the mass of the piston is included also. The applied force FB causes the rise in the second half of the cycle. Note that the mass of link 3 causes dynamic torque, which helps to overcome up to one third of the applied force effect. 536 12.17 Make a complete dynamic analysis of the slider-crank linkage in the posture when 2 120. For the constant angular velocity 2 24 rad/s cw , the known kinematics 89.3 rad/s2 ccw, A 40.6ˆi m/s2 , are: and R 0.374 m, 9, 3 B 3 B AG3 40.6ˆi 22.6ˆj m / s2 . The constant crank torque is T12 60 N m. The masses and mass moments of inertia of the links are m2 1.5 kg, m3 3.5 kg, m4 1.2 kg, IG2 0.010 N m s , and IG3 0.060 N m s . 2 2 a 0, RAO2 0.1 m, RBA 0.45 m, C 0, RCB 0, 0, and RG3 A 0.2 m. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 A B 3.5 kg 40.6ˆi 22.6ˆj m / s 2 1.2 kg 40.6ˆi m/s 2 142ˆi 79ˆj N 163 N150.90 t 3 I G3 α 3 0.060 N m s 2 89.3kˆ rad/s 2 49ˆi N 49 N180 t 4 IG4 α 4 0 5.358kˆ N m h3 t3 f3 5.358 N m 163 N 0.033 m , h4 t4 f 4 0 M R A G3 A ×f3 t 3 R BA ×f4 R BA ×F14 0 0.196ˆi 0.038ˆj m × 142ˆi 79ˆj N 5.358kˆ N m 0.442ˆi 0.087 ˆj m × 49ˆi N 0.442ˆi 0.087 ˆj m × 1.000ˆj F 0 14 10.039kˆ N m 5.358kˆ N m 4.243kˆ N m 0.442kˆ in F14 0 F14 1 N F F f f F 0 14 4 3 23 F14 1ˆj N 1 N 90.00 F 191ˆi 78ˆj N 206 N-22.21, 23 Ans. Ans. 537 12.18 Repeat Problem 12.17 in the posture where 2 240. The known kinematics are: 3 11.1, R 0.392 m, 112 rad/s2 cw, A 35.2ˆi m/s2 , and A 31.6ˆi 27.7ˆj m / s2 . B G3 B 3 The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 A B 3.5 kg 31.6ˆi 27.7ˆj m / s 1.2 kg 35.2ˆi m/s 2 2 111ˆi 97ˆj N 147 N 138.76 t 3 I G3 α 3 0.060 N m s 2 112kˆ rad/s 2 42ˆi N 42 N180 t 4 IG4 α 4 0 6.720kˆ N m h3 t3 f3 6.720 N m 147 N 0.046 m , h4 t4 f 4 0 M R A G3 A ×f3 t 3 R BA ×f4 R BA ×F14 0 0.196ˆi 0.038ˆj m × 111ˆi 97ˆj N 6.720kˆ N m 0.442ˆi 0.087 ˆj m × 42ˆi N 0.442ˆi 0.087 ˆj m × 1.000ˆj F 0 14 22.961kˆ N m 6.720kˆ N m 3.637kˆ N m 0.442kˆ in F 0 14 F14 29 N F F f f F 0 14 4 3 23 F14 29ˆj N 29 N90.00 Ans. F23 153ˆi 68 N 168 N24.11 Ans. 538 12.19 Make a complete kinematic and dynamic analysis of the offset slider-crank linkage in the posture when 2 120 and the constant angular velocity 2 6 rad/s ccw . The external forces at points B and C are F 50ˆi kN and F 80 kN 60, respectively The B C masses and mass moments of inertia of the links are: m2 10 kg, m3 140 kg, m4 50 kg, IG2 2.0 N m s 2 , and IG3 8.42 N m s 2 . a 0.008 m, RAO2 0.25 m, RBA 1.25 m, RCA 1.0 m, C 38, 18, and RG3 A 0.75 m. Kinematic Analysis: VA ω2 × R AO2 6kˆ rad/s × 0.125ˆi 0.217ˆj m 1.299ˆi 0.750ˆj m/s 1.500 m/s 150 VB VA ω3 × R BA V ˆi 1.299ˆi 0.750ˆj m/s kˆ rad/s × 1.227ˆi 0.225ˆj m B 3 1.299ˆi 0.750ˆj m/s 0.2253ˆi 1.2273 ˆj m VB 1.162ˆi m/s ω3 0.611kˆ rad/s 2 A A 22 R AO2 α 2 × R AO2 6 rad/s × 0.125ˆi 0.217ˆj m Ans. 4.500ˆi 7.794ˆj m/s 2 9.000 m/s 2 60 A B A A 32 R BA α3 × R BA A ˆi 4.041ˆi 7.710ˆj m/s 0.225 ˆi 1.227 ˆj m AB ˆi 4.500ˆi 7.794ˆj m/s2 0.459ˆi 0.084ˆj m/s 2 3kˆ rad/s 2 × 1.227ˆi 0.225ˆj m 2 3 B A B 5.455ˆi m/s2 α3 6.284kˆ rad/s 2 AG3 A A R G3 A α 3 × R G3 A 2 3 3 4.500ˆi 7.794ˆj m/s 2 0.247ˆi 0.133ˆj m/s 2 6.284kˆ rad/s 2 × 0.660ˆi 0.357ˆj m Ans. 539 AG3 6.496ˆi 3.514ˆj m/s2 16.516 m/s2 28.41 Ans. Dynamic Analysis: The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 A B 140 kg 6.496ˆi 3.514ˆj m/s 50 kg 5.455ˆi m/s 2 2 909ˆi 492ˆj N 1 034 N151.59 t 3 I G3 α 3 8.42 N m s 2 6.284kˆ rad/s 2 273ˆi N 273 N180 t 4 IG4 α 4 0 52.911kˆ N m h3 t3 f3 52.911 N m 1 034 N 0.051 m , h4 t4 f 4 0 M R A G3 A ×f3 t 3 RCA ×FC R BA ×f4 R BA ×FB R BA ×F14 0 0.660ˆi 0.357ˆj m × 909ˆi 492ˆj N 52.911kˆ N m 0.263ˆi 0.301ˆj m × 40 000ˆi 69 282ˆj N 1.227ˆi 0.225ˆj m × 273ˆi N 1.227ˆi 0.225ˆj m × 50 000ˆi N 1.227ˆi 0.225ˆj m × 1.000ˆj F 0 0.207kˆ N m 52.911kˆ N m 6 157kˆ N m 61.425kˆ N m 11 250kˆ N m 1.227kˆ in F 0 14 14 F14 14 280 N F F f F F 0 F F f F F 0 F F F 0 M R × F T 0 O2 F14 14 280ˆj N 14 280 N90.00 Ans. 14 4 B 34 F34 50 273ˆi 14280ˆj N 52 262 N 15.86 Ans. 43 3 C 23 F23 11 182ˆi 54 510ˆj N 55 645 N78.41 Ans. 32 12 F12 11 182ˆi 54 510ˆj N 55 645 N78.41 Ans. T12 9 240kˆ N m Ans. AO2 32 12 540 12.20 Find the driving torque and the reaction forces at the joints for the crossed-linkage in the posture illustrated. For the constant angular velocity 2 10 rad/s ccw , the known kinematics are: 3 1.43 rad/s cw, 4 11.43 rad/s cw, 3 4 84.8 rad/s2 ccw, and A 25.92ˆi 24.58ˆj ft/s2 . The external force at point C is F 30ˆj lb. The weights and C G3 mass moments of inertia of the links are: w3 4 lb, IG2 IG4 0.063in lb s2 , and IG3 0.497 in lb s2 . RAO2 6 in, RO4O2 18 in, RBA 18 in, RBO4 6 in, RCA 24 in, and RG3 A 12 in. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 4 lb 25.92ˆi 24.58ˆj ft/s 2 32.2 ft/s f m A 0 2 4 4 G4 3.220ˆi 3.053ˆj lb 4.437 lb 136.52 t 3 I G3 α 3 0.497 in lb s 2 84.8kˆ rad/s 2 42.146kˆ in lb t 4 I G4 α 4 0.063 in lb s 2 84.8kˆ rad/s 2 5.342kˆ in lb h3 t3 f3 42.146 in lb 4.437 lb 9.499 in , h4 0 541 Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M t R O4 4 BO4 ×F34t 0 5.342kˆ in lb 0.857ˆi 5.938ˆj in × 0.990ˆi 0.143ˆj F 0 t 34 F34t 1.123 lb M R ×f t R ×F R ×F R ×F 0 9.429ˆi 7.423ˆj in × 3.217ˆi 3.056ˆj lb 42.163kˆ in lb 18.857ˆi 14.846ˆj in × 30ˆj lb 14.143ˆi 11.135ˆj in × 1.011ˆi 0.161ˆj lb 14.143ˆi 11.135ˆj in × 0.143ˆi 0.990ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 52.69kˆ in lb 42.16kˆ in lb 565.71kˆ in lb 8.98kˆ in lb 15.59kˆ in F 0 r 43 F43r 42.95 lb F F F 0 F F f F F 0 F F F 0 M R × F T 0 O2 34 14 43 3 32 12 AO2 C 32 23 12 F34 5.03ˆi 42.68ˆj lb 42.98 lb 96.7 Ans. F 5.03ˆi 42.68ˆj lb 42.98 lb83.3 Ans. 14 F23 1.81ˆi 9.62ˆj lb 9.79 lb 100.67 Ans. F 1.81ˆi 9.62ˆj lb 9.79 lb 100.67 Ans. 12 T12 19.45kˆ in lb Ans. 542 12.21 Find the driving torque and the reaction forces at the joints for Problem 12.20 under the same dynamic conditions, but with crank 4 as the driver of the linkage. Given the same dynamic conditions, the d’Alembert forces and torques are the same as in Prob. 12.20. However, crank 2 is now a two-force member with no applied moment. Therefore the free-body diagrams appear as: The solution now proceeds as follows: MB RG3B ×f3 t3 RCB ×FC R AB ×F23 0 4.714ˆi 3.712ˆj in × 3.217ˆi 3.056ˆj lb 42.163kˆ in lb 4.714ˆi 3.712ˆj in × 30ˆj lb 14.143ˆi 11.135ˆj in × 0.500ˆi 0.866ˆj F 0 23 26.348kˆ in lb 42.163kˆ in lb 141.429kˆ in lb 17.815kˆ in F 0 23 43 F23 4.413ˆi 7.644ˆj lb 8.826 lb 120 Ans. F12 4.413ˆi 7.644ˆj lb 8.826 lb 120 Ans. F 7.631ˆi 40.700ˆj lb 41.409 lb79.38 Ans. 4 F14 7.631ˆi 40.700ˆj lb 41.409 lb79.38 Ans. T 15.77kˆ in lb Ans. F23 8.826 lb F F F 0 F F f F F 0 F F F 0 M R × F t T 0 O4 32 12 23 3 34 14 BO4 C 34 14 43 14 543 12.22 Using the same force FC as in Problem 12.20, compute the crank torque and the reaction forces at the joints in the posture when 2 210 . For the constant angular velocity the known kinematics are: 2 10 rad/s ccw , 3 14.7, 4 164.7 3 4.73 rad/s ccw, 4 5.27 rad/s cw, 3 4 10.39 rad/s cw, and AG3 26 ft / s220.85. The d’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 4 lb 24.3ˆi 9.25ˆj ft/s 2 32.2 ft/s 2 f4 m4 AG4 0 3.018ˆi 1.150ˆj lb 3.230 lb 159.15 t 3 I G3 α 3 0.063 in lb s 2 10.39kˆ rad/s 2 t 4 I G4 α 4 0.063 in lb s 2 10.39kˆ rad/s 2 0.655kˆ in lb 0.655kˆ in lb h3 t3 f3 0.655 in lb 3.230 lb 0.203 in , h4 0 Next, the free-body diagrams are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M t R O4 4 BO4 ×F34t 0 0.655kˆ in lb 5.788ˆi 1.579ˆj in × 0.263ˆi 0.965ˆj F 0 t 34 F34t 0.109 lb (neglegible) M R A G3 A t r ×f3 t 3 RCA × FC R BA × F43 R BA × F43 0 11.605ˆi 3.053ˆj in × 3.018ˆi 1.150ˆj lb 0.655kˆ in lb 23.210ˆi 6.106ˆj in × 30ˆj lb 17.408ˆi 4.579ˆj in × 0.029ˆi 0.105ˆj lb 17.408ˆi 4.579ˆj in × 0.965ˆi 0.263ˆj F 0 r 43 4.132kˆ in lb 0.655kˆ in lb 696kˆ in lb 1.695kˆ in lb 8.997kˆ in F 0 r 43 3 C 23 F34 75ˆi 20ˆj lb 78 lb 15.20 F 78ˆi 11ˆj lb 79 lb8.02 AO2 32 12 T12 177kˆ in lb F43r 78 lb F F f F F 0 M R × F T 0 43 O2 23 Ans. Ans. Ans. 544 12.23 Make a kinematic and dynamic analysis of the linkage for a complete rotation of the crank with the constant angular velocity 2 10 rad/s ccw. The external force at point C is F 500ˆi 886ˆj lb for 90 300, and F 0 otherwise. The weights and the C 2 C mass moments of inertias of the links are: w3 222 lb, w4 208 lb, IG3 226 in lb s2 , and IG4 264 in lb s 2 . RAO2 16 in, RO4O2 RBA 40 in, RBO4 56 in, RG3 A 32 in, and RG4O4 20 in. Kinematic Analysis R2e j2 R3e j3 R1 R4e j4 16e j2 40e j3 40 56e j4 16cos 2 40cos3 40 56cos 4 16sin 2 40sin 3 56sin 4 Eliminating 3 we find 4 from the roots of the quadratic 17 8cos2 tan 2 4 2 56sin 2 tan 4 2 48cos2 123 0 Then 3 tan 1 7sin 4 2sin 2 7 cos 4 5 2cos 2 RG3 16e j2 32e j3 RG4 40 20e j4 RC 16e j2 56.143e 3 The first-order kinematic coefficients are: j 4.086 Ans. Ans. Ans. Ans. 545 j16e j2 j 40e j33 j56e j4 4 16sin 2 40sin 33 56sin 4 4 3 14sin 4 2 35sin 4 3 16cos 2 40cos33 56cos 4 4 4 10sin 2 3 35sin 4 3 Ans. RG3 j16e 2 j32e 3 3 16 sin 2 2sin 33 j16 cos 2 2cos 33 Ans. RG4 j 20e j4 4 20sin 4 4 j 20cos 4 4 Ans. j j j 4.086 RC j16e j2 j56.143e 3 3 16sin 2 56.143sin 3 4.086 3 j 16 cos 2 56.143cos 3 4.086 3 The second-order kinematic coefficients are: 16e j2 j 40e j33 40e j332 j56e j4 4 56e j4 42 Ans. 16cos 2 40sin 33 40cos332 56sin 4 4 56cos 4 42 16sin 2 40cos33 40sin 332 56cos 4 4 56sin 4 42 3 14cos 4 2 35cos 4 3 32 49 42 35sin 4 3 4 10cos 4 2 2532 35cos 4 3 42 35sin 4 3 j j Ans. Ans. j RG3 16e 2 j32e 3 3 32e 3 32 16 cos 2 32sin 33 32 cos 3332 j 16sin 2 32 cos 33 32sin 332 RG4 j 20e j 4 20e j 42 20sin 4 4 20 cos 4 42 j 20 cos 4 4 20sin 4 42 4 4 Ans. Ans. Dynamic Analysis By virtual work we can formulate the dynamic input torque requirement as: M12 f3 RG3 t 3 3kˆ f4 RG4 t 4 4kˆ FC RC The individual elements of this equation are: 2 f3 m3 AG3 m3RG3 22 222 lb 386 in/s 2 10 rad/s RG3 57.513 lb/inRG3 920 cos 2 1 840 sin 33 1 840 cos 3332 j 920 sin 2 1 840 cos 33 1 840 sin 332 lb f3 RG3 920cos 2 1 840sin 33 1 840cos 3332 16sin 2 32sin 33 in lb 920sin 2 1 840cos 33 1 840sin 332 16cos 2 32cos 33 in lb f3 RG3 29 447 in lb sin 3 2 3 1 3 cos 3 2 3 233 t 3 IG3 α3 IG3322kˆ 22 600 in lb 3kˆ t kˆ 22 600 in lb 3 3 3 3 f4 m4 AG4 m4 RG4 208 lb 386 in/s 2 10 rad/s RG4 53.886 lb/inRG4 2 2 2 1 078sin 4 4 1 078cos 4 42 j 1 078cos 4 4 1 078sin 4 42 lb f4 RG4 1 078sin 4 4 1 078cos 4 42 20sin 4 4 in lb 1 078cos 4 4 1 078sin 4 42 20cos 4 4 in lb f4 RG4 21 560 4 4 in lb 546 t 4 IG4 α 4 IG4 422kˆ 26 400 in lb 4kˆ t kˆ 26 400 in lb 4 4 4 4 FC RC 1 000 lb cos120 16sin 2 56.143sin 3 4.086 3 in 1 000 lb sin120 16cos 2 56.143cos 3 4.086 3 in FC RC 16 000sin 2 120 56 143sin 3 124.0863 in lb Reassembling the elements we must remember that force FC is nonzero for only a portion of the cycle. Therefore, T12 29 447 sin 1 cos 2 22 600 21 560 26 400 in lb 3 2 3 3 3 2 3 3 3 3 3 4 4 4 4 =29 447 cos 3 2 3 29 447sin 3 2 3 1 3 81 4943 3 47 960 4 4 in lb for the entire cycle and, for 90 2 300 , an additional increment is added: Ans. T12 16 000sin 2 120 56 143sin 3 124.086 3 in lb This input torque requirement is shown in the following plot. Notice the small discontinuities in the curve when force FC begins and ends its effect. 547 12.24 The motor is geared to a shaft on which a flywheel is mounted. The mass moments of inertia of the parts are: flywheel, I 2.73 in lb s2 ; flywheel shaft, I 0.015 5 in lb s2 ; gear, I 0.172 in lb s2 ; pinion, I 0.003 49 in lb s2 ; and motor, I 0.086 4 in lb s2 . If the motor has a starting torque of 75 in lb, determine the angular acceleration of the flywheel shaft at the instant the motor is started. If we identify the motor shaft as 2 and the flywheel shaft as 3 then I 2 0.086 4 in lb s2 0.003 49 in lb s 2 0.089 89 in lb s2 I3 2.73 in lb s2 0.015 5 in lb s 2 0.172 in lb s 2 2.917 5 in lb s2 3 R2 R3 2 3 R2 R3 2 M R F I M T R F I 3 t 3 23 2 12 3 3 2 t 32 2 2 F23t R2 R32 I 32 T12 I 22 R2 F32t I 2 R2 R3 I 3 2 2 Now, substituting the numeric values, 2 75 in lb 0.089 89 in lb s 2 1.0 in 4.5 in 2.917 5 in lb s 2 2 0.233 96 in lb s 2 2 2 75 in lb 0.233 96 in lb s2 320.56 rad/s 2 3 R2 R3 2 1.0 in 4.5 in 320.56 rad/s2 71.24 rad/s2 Ans. 548 12.25 The disk cam of Problem 11.31 is driven at the constant input shaft speed 2 20 rad/s ccw. Both the cam and the follower have been balanced so that the centers of mass of each are located at their respective fixed pivots. The mass and radius of gyration of the cam are 0.075 kg and 30 mm, respectively, and the mass and radius of gyration of the follower are 0.030 kg and 35 mm, respectively. At the instant illustrated, determine the torque T12 required on the camshaft to produce this motion. IG3 m3k32 0.030 kg 0.035 m 0.000 036 75 kg m2 2 For full-rise cycloidal cam motion, Eq. (6.13), L 2 30 112.5 y 1 cos 1 cos 2 0.200 150 150 360 30 sin 2 112.5 0.480 150 2 1502 2 3 y22 0.480 20 rad/s 192 rad/s2 y 2 L sin 2 t3 IG33 0.000 036 75 kg m2 192 rad/s2 0.007 056 N m By virtual work, T12 y t3 R CO3 × FC kˆ 0.200 0.007 056 N m 0.150 m 8 N sin 45 0.168 N m ccw Ans. 549 12.26 Repeat Problem 12.25 with the constant shaft speed 2 40 rad/s ccw. IG3 m3k32 0.030 kg 0.035 m 0.000 036 75 kg m2 2 For full-rise cycloidal cam motion, Eq. (6.13), L 2 30 112.5 y 1 cos 1 cos 2 0.200 150 150 360 30 sin 2 112.5 0.480 150 1502 2 3 y22 0.480 40 rad/s 768 rad/s2 y 2 L 2 sin 2 t3 IG33 0.000 036 75 kg m2 768 rad/s2 0.028 224 N m By virtual work, T12 y t3 R CO3 × FC kˆ 0.200 0.028 224 N m 0.150 m 8 N sin 45 0.164 N m ccw Ans. 550 12.27 A rotating drum is pivoted at O2 and is decelerated by the double-shoe brake mechanism. The weight and radius of gyration of the drum are 230 lb and 5.66 in, respectively. The brake is actuated by the force P 100ˆj lb . Assume that the contact points between the two shoes and the drum are C and D, where the coefficients of Coulomb friction are 0.300. Determine the angular deceleration of the drum and the reaction force F12 at the fixed pivot. M 12ˆi in × Pˆj 3ˆj in × F ˆi 0 F P F F 0 5 F65 4P 400 lb 65 5 65 F35 400ˆi 100ˆj lb 412 lb14.04 35 The friction angle is tan 1 0.300 16.70 . M 22ˆj in ×F 5ˆi 9ˆj in × cos ˆi sin ˆj F 0 3 53 23 F32 733ˆi 220ˆj lb 766 lb16.70 F23 766 lb M 25ˆj in ×F 5ˆi 9ˆj in × cos ˆi sin ˆj F 0 4 64 24 F42 1 333ˆi 400ˆj lb 1 392 lb 163.30 F24 1392 lb IG2 m2 k22 230 lb 386 in/s2 5.66 in 19.084 in lb s 2 2 M 8ˆi in × 733ˆi 220ˆj lb 8ˆi in × 1 333ˆi 400ˆj lb I α O2 G2 F F F F 0 2 12 32 42 2 α 2 261kˆ rad/s F 600ˆi 180ˆj lb 626 lb16.70 2 12 Ans. Ans. Note that gravitational effects are not yet included. If gravity acts in the jˆ direction then the ĵ component is 410 lb. Since the main bearing at O2 supports this weight, it does not affect the friction forces and can be added by superposition. If weights of the other parts were known, however, these weights might have some small effect on the friction forces and the braking forces, and would have to be included simultaneously. Superposition could not be applied. 551 12.28 The length of link 4 is 0.20 m, symmetric about O4, and the ground bearing is midway between E and G2. Link 2 is in translation with a velocity VG2 0.114 8ˆj m/s and an acceleration A 0.35ˆj m/s2 ; and the acceleration of the mass center of link 3 is G2 AG 3 1.053ˆi 0.432ˆj m/s2 . The kinematic coefficients of the linkage are 40 m/m2 (where R 43 is the 2 m/m , and R43 3 11.5 m1 , 3 380 m2 , R43 vector from G3 to G4 ). A moment M12 acts on the input link 2 and a torque T4 acts on link 4. The masses and second moments of mass of the links are m2 m4 0.5 kg, m3 1 kg, IG IG 2 kg m2 , and IG 5 kg m2 . Gravity is in the negative zdirection. Determine the internal reaction forces, the moment M12, and the torque T4 . 2 4 3 RG2O4 0.15 m, and REG2 0.20 m. The free-body diagram for link 2 is shown below. Recall that gravity acts in the negative z direction and the effects of friction are neglected. 552 Since the center of mass G2 is translating in the y direction, the sum of the external forces in the x direction acting on link 2 shows F12x F32x P x m2 AGx2 0 (1) Since friction is neglected, the sum of the external forces in the y direction acting on link 2 gives F32y P y m2 AGy2 Substituting the given information, the y component of the reaction force between links 2 and 3 is Ans. (2) F32y 0.5 kg ( 0.35 m/s2 ) 40 N sin120 34.816 N Since link 2 is not rotating the angular acceleration 2 0 . Therefore, the sum of the external moments on link 2 acting about G2 can be written as R7 F12x R9 P x M12 0 (3) x 12 x 32 y 32 Therefore, there are still 4 unknowns for link 2, namely the forces F , F , and F and the moment M 12 . The free-body diagram for link 3 is shown in this figure. The sum of the external forces in the x direction acting on link 3 can be written as F23x F43x m3 AGx3 (4) The sum of the external forces in the y direction acting on link 3 can be written as F23y F43y m3 AGy3 (5) The sum of the external moments acting about the center of mass G3 can be written as R43F43 RG2G3 F23y I G33 (6) The vector R 43 points from the center of mass of link 3 to the location of the reaction force F43, and the vector R G2G3 points from the center of mass of link 3 to the center of mass of link 2. Equations (4), (5), and (6) contain two new unknown variables, namely the internal reaction force F43 and the location of this force (i.e., R43). Note that the force F43 is 553 perpendicular to the slot since friction is neglected. Therefore, F43x and F43y are not independent unknowns (the angle is known). Therefore, there are 6 equations and 6 unknown variables, namely the forces F12x , F32x , F32y , F43 , the moment M12, and the distance R43. These six unknowns can now be solved for by inspection. Substituting Eq. (2) and the given acceleration of the center of mass G2 into Eq. (5), the y component of the internal reaction force between links 3 and 4 is F43y F43 sin 60 1 kg ( 0.432 m/s2 ) (34.816 N) 34.384 N Ans. Therefore, the force between links 3 and 4 is 34.384 N Ans. F43 39.70 N sin 60 Substituting known values into Eq. (4), the internal reaction force between links 2 and 3 is Ans. F23x ( 39.70 N)cos60 1 kg 1.053 m/s2 20.91 N Substituting known values into Eq. (6) gives R34 (39.70 N) (0.259 81 m)(34.816 N) 5 kg m2 (0.983 rad/s2 ) Rearranging this equation, the unknown distance is 13.961 N m R43 0.351 66 m 39.70 N Therefore, the distance from the ground pin O4 to the line of action of the internal reaction force F43 is s R43 0.300 m 0.351 66 0.300 m 51.66 mm Since the distance s is less than the length of link 4 then link 3 is sliding along link 4 (i.e., there is sliding contact and not tipping). The internal reaction force between links 3 and 4 acts within the physical limits of link 4. Substituting known values into Eq. (1) gives F12x 20.91 N 40 N cos60 0 Ans. Rearranging this equation, the unknown force is F12x 40.91 N Substituting known values into Eq. (3) gives 0.1 m (40.91 N) 0.2 m (40 N)cos120 M12 0 Rearranging this equation, the unknown moment acting on link 2 is M12 0.091 Nm The free-body diagram for link 4 is shown in this figure. Ans. Ans. 554 Since G4 is coincident with the ground pivot O4 , the sum of the external forces in the x direction acting on link 4 can be written as F34 cos60 F14x m4 AGx4 0 (7) The sum of the external forces in the y direction acting on link 4 can be written as (8) F34 sin 60 F14y 0 The sum of the external moments acting about the center of mass of link 4 can be written as ZF34 T4 IG4 4 (9) Equations (7), (8), and (9) contain three new unknown variables, namely the internal reaction forces F14x , F14y , and the moment T4. These three unknown variables can now be solved as follows. Substituting known values into Eq. (7), the x component of the force between links 1 and 4 is F14x 19.85 N Ans. Substituting known values into Eq. (8), the y component of the internal reaction force between links 1 and 4 is F14y 34.38 N Ans. Substituting known values into Eq. (9), the moment acting on link 4 is Ans. T4 2 kg m2 ( 0.983 rad/s2 ) (0.051 66 m)(39.70 N) 4.017 Nm The negative sign indicates that the moment acting on link 4 is clockwise. 555 12.29 The kinematic coefficients for the elliptic trammel linkage are 3 2 rad/m, 3 6.928 rad/m2 , R4 1.732 m/m, and R4 8 m/m2 . A linear spring is attached between O and A with a free length L 0.5 m and spring constant K 2 500 N/m. A viscous damper with damping coefficient C 45 N s/m is connected between the ground and link 4. The masses and mass moments of inertia of the links are: m2 0.75 kg, m3 2.0 kg, m4 1.5 kg, IG2 0.25 N m s 2 , IG3 1.0 N m s 2 and IG4 0.35 N m s2 . The velocity, acceleration, and force acting on the input link 2 are V 5ˆj m/s , A2 A A2 20ˆj m/s , and F 200 ĵ N, respectively. 2 If gravity acts in the negative y- direction, determine: (a) the first-order kinematic coefficients of the spring and the viscous damper; (b) the equivalent mass of the linkage; and (c) the horizontal force P acting on link 4. . RBA 1 m and RG3G2 0.5 m. 556 (a) The vectors for the linear spring are shown in the following figure. Vectors for the linear spring. The vector loop for the linear spring can be written as ? I R S R2 0 From which, the magnitudes can be written as the scalar equation RS R2 Differentiating this with respect to the input position R2 , the first-order kinematic coefficient of the spring is RS 1 m/m Ans. (1) Note that the sign is positive because, for a negative input, the length of the linear spring is decreasing. Also, note that the first-order kinematic coefficient of the mass center of input link 2 is yG 2 RS 1 m/m The vectors for the viscous damper are shown in the following figure. Vectors for the viscous damper. The vector loop for the damper can be written as ? R9 R C R 4 0 Since all components of this equation are horizontal, this gives R9 RC R4 0 Differentiating with respect to the input position R2 gives RC R4 0 Rearranging and substituting the given data, the first-order kinematic coefficient of the viscous damper is RC R4 1.732 m/m Ans. (2) The positive sign agrees with our intuition since, for a positive input, the length of the viscous damper is increasing. 557 (b) The equivalent mass of the mechanism can be written as 4 mEQ Aj (3) j 2 A2 m2 xG2 yG2 IG 22 For link 2: 2 2 (4) 2 The vector loop for the center of mass of the input link can be written as I ?? RG R 2 0 2 The x and y components of this equation give yG 2 R2 xG2 0 and Differentiating these with respect to the input position R2 give yG 2 R2 1 m/m xG 2 0 and Substituting these values into Eq. (4) gives A2 0.75 kg 02 12 0.25 kg m2 0 0.75 kg 2 (5) A3 m3 xG 32 yG 32 I G 332 For link 3: (6) The vector loop for the center of mass of link 3 can be written as I ?? RG3 R 2 R G3G2 The x and y components are xG3 RG3G2 cos3 0.25 m yG3 R2 RG3G2 sin 3 0.433 m and Differentiating these with respect to the input position R2 give xG 3 RG3G2 sin 33 0.866 m/m yG 3 1 RG3G2 cos33 0.5 m/m and Substituting these and other known data into Eq. (6) gives 2 A3 2.0 kg (0.866 m/m) 2 0.5 m/m 1.0 kg m 2 ( 2 rad/m) 2 6 kg 2 2 A4 m4 xG 4 yG 4 I G 442 For link 4: (7) (8) Note from given data that X G 4 R4 1.732 m/m; therefore, Eq. (8) can be written as A4 1.5 kg [ 1.732 m/m 02 ] 0.35 kg m2 0 4.5 kg 2 2 (9) Therefore, substituting Eqs. (5), (7), and (9) into Eq. (3), the equivalent mass of the mechanism is Ans. (10) mEQ 0.75 kg 6 kg 4.5 kg 11.25 kg (c) The power equation for the mechanism can be written as dT dU dW f F VA2 P VB4 dt dt dt Substituting the time rate of change of energy terms into the right-hand side gives 4 4 4 j 2 j 2 j 2 F VA2 P VB4 Aj R2 R2 B j R23 m j gyG j R2 K s RS RS 0 RS R2 CRC2 R 2 2 558 The linear velocity of link 2 and the force acting on link 2 are both in the same direction (that is, both downward). Assuming that the force P is in the same direction as the velocity of link 4 (that is, to the right), then the above equation can be written as 4 4 4 j 2 j 2 j 2 FVA2 PVB4 Aj R2 R2 B j R23 m j gyG j R2 K s RS RS 0 RS R2 CRC2 R 2 2 The velocity of the input link 2 is VA2 R2 and the velocity of link 4 is VB4 R4 ; therefore, this equation can be written as 4 4 4 j 2 j 2 j 2 FR2 PR4 Aj R2 R2 B j R23 m j gyG j R2 K s RS RS 0 RS R2 CRC2 R 2 2 Dividing by the input velocity R2 throughout gives the equation of motion for the mechanism, that is 4 4 4 (11) F PR4 Aj R2 B j R22 m j gYG K s RS RS 0 RS CRC2 R2 j 2 j 2 j j 2 where the first-order kinematic coefficient of link 4 is given as R4 1.732 m/m . The sum of the Bj terms can be written as 4 1 4 dA (12) Bj j 2 j 2 d 2 j 2 B2 m2 ( xG 2 xG2 yG 2 yG2 ) I G222 For link 2: and this has a value of B2 0.75 kg 0 0 0.25 kg m2 0 0 (13) B3 m3 xG 3 xG3 yG 3 yG3 I G333 For link 3: which has a value of B3 2 kg [(0.866 m/m)(4 m/m2 ) (0.5 m/m)(0)] 1 kg m2 (2 rad/m)(0.928 rad/m2 ) 20.78 kg/m (14) B4 m4 xG 4 xG4 yG 4 yG4 I G444 For link 4: which has a value of B4 1.5 kg [(1.732 m/m)(8 m/m2 ) (0)(0)] 0.35 kg m 2 0 0 20.78kg/m (15) Substituting Eqs. (13), (14), and (15) into Eq. (12) gives 4 B B B B 0 20.78 kg/m 20.78 kg/m 41.56 kg/m j 2 j 2 3 4 (16) The change in potential energy due to gravity is 4 m gy j 2 j Gj For link 2: m2 gyG 2 (0.75 kg)(9.81 m/s2 ) 1 m/m 7.36 N For link 3: m3 gyG 3 (2 kg)(9.81 m/s2 )(0.5 m/m) 9.81 N For link 4: m4 gyG 4 (1.5 kg)(9.81 m/s2 )(0) 0 Summing these three values gives 4 m gy 7.36 N 9.81 N 0 17.17 N j 2 j Gj (17) 559 Then substituting Eqs. (1), (2), (10), (16), and (17) into Eq. (11) gives F PR4 11.25 kg R2 41.56 kg/m R22 17.17 N KS RS RS 0 (1 m/m) C(1.732 m/m)2 R2 Rearranging this equation, the force acting on link 4 can be written as 1 F 11.25 kg R2 41.56 kg/m R22 17.17 N K S RS RS 0 3CR2 P R4 The input velocity is R2 5 m/s , the input acceleration is R2 20 m/s2 , and the force is F 200 N. Substituting these values and the known data into this equation, the force acting on link 4 can be written as P 200 N 11.25 kg ( 20 m/s2 ) 41.56 kg/m ( 5 m/s) 2 17.17 N 1 1.732 m/m 2500 N/m 0.866 m 0.5 m 3 45 Ns/m ( 5 m/s) or as P 1 200 N 225 N 1 039 N 17.17 N 915.0 N 675.0 N 1.732 Therefore, the force acting on link 4 is Ans. P 733.93 N The negative sign indicates that the force P (acting on link 4) is acting to the left; that is, in the opposite direction to the velocity of the output link 4. Recall that the force P was originally assumed to be acting to the right. 560 12.30 The input crank of the four-bar linkage is rotating with the constant angular velocity ω2 = 10 rad/s ccw. The angular acceleration of link 3 and the acceleration of the mass center of link 3 are 3 84.8 rad/s2 ccw and AG3 310ˆi 295ˆj in/s2 , respectively. The masses and second moments of mass of the links are specified in Prob. 12.20 with the exception that the weight of link 3 is w3 = 10 lb. The spring has stiffness k 12 lb/in and free length R0 4.5 in. The viscous damper has a damping coefficient C 0.25 lb s/in. The external force acting at point C is FC 125 ĵ lb and gravity is in the negative y-direction. Determine the equivalent mass moment of inertia of the linkage; and the driving torque T2 . RAO2 6 in, RO4O2 18 in, RBA 18 in, RBO4 6 in, RCA 24 in, and RG3 A 12 in. From Prob. 12.20, the given data are w3 10 lb, IG3 0.497 in lb s 2 , IG2 IG4 0.063 in lb s2 , 3 1.43 rad/s cw, 4 11.43 rad/s cw, 4 84.8 rad/s2 ccw. Figure P12.30 shows vectors that are used throughout the solution. The first-order kinematic coefficient of link 3 can be written as 1.43 rad/s 3 33 3 0.143 rad/rad 2 10 rad/s 561 The first-order kinematic coefficient of link 4 can be written as 11.43 rad/s 4 4 1.143 rad/rad 2 10 rad/s The angular acceleration of link 3 can be written as 3 322 3 2 Rearranging this, the second-order kinematic coefficient for link 3 can be written as 3 3 2 84.8 rad/s 2 (0.143 rad/rad)(0) 3 33 0.84 rad/rad 2 2 2 2 10 rad/s Similarly, the second-order kinematic coefficient of link 4 is 84.8 rad/s 2 (0.143 rad/rad)(0) 4 4 2 4 2 0.84 rad/rad 2 2 2 10 rad/s Since the mass centers G2 and G4 are located at the fixed pivots O2 and O4, respectively, the first- and second-order kinematic coefficients of these mass centers are xG2 0 xG 2 0 xG2 0 yG2 0 yG 2 0 yG2 0 xG4 18 in xG 4 0 xG4 0 yG4 0 yG 4 0 yG4 0 To find the first- and second-order kinematic coefficients for the center of mass G3, the vector loop for the center of mass of link 3 can be written as RG3 R 2 R33 where R2 = 6 in, θ2 = 60º, R33 = 12 in, and θ33 = θ3 = 321.8º. The x and y components of the vector equation for the center of mass of link 3 are xG3 R2 cos 2 R33 cos 3 6 in cos 60 12 in cos321.8 12.4303 in yG3 R2 sin 2 R33 sin 3 6 in sin 60 12 in sin 321.8 2.2247 in The first-order kinematic coefficients for the center of mass of link 3 are xG 3 R2 sin 2 R33 sin 33 6 in sin 60 12 in sin321.8(0.143 rad/rad) 6.2573 in/rad yG 3 R2 cos 2 R33 cos33 6 in cos60 12 in cos321.8(0.143 rad/rad) 1.6515 in/rad The second-order kinematic coefficients for the center of mass of link 3 can be written as xG3 R2 cos 2 R33 cos332 R33 sin 33 yG3 R2 sin 2 R33 sin 332 R33 cos33 Therefore, xG3 6 in cos60 12 in cos321.8(0.143 rad/rad) 2 12 in sin321.8(0.848 rad/rad 2 ) 3.100 in/rad 2 yG3 6 in sin 60 12 in sin321.8(0.143 rad/rad) 2 12 in cos321.8(0.848 rad/rad) 2.952 in/rad 2 4 4 j 2 j 2 To determine A j , note that Aj I EQ (that is, the equivalent mass moment of inertia). Therefore, the units must be in lb s2 . For link 2: 562 A2 m2 ( xG22 yG22 ) IG222 m2 (0 0) 0.063 in lb s 2 (1 rad/rad) 2 0.063 in lb s 2 For link 3: A3 m3 ( xG23 yG23 ) I G 332 10 lb 2 [(6.2573 in/rad)2 1.6515 in/rad ] 0.497 in lb s2 (0.143 rad/rad)2 1.094 in lb s 2 2 386.1 in/s For link 4: A4 m4 ( xG24 yG24 ) IG442 m4 (0 0) 0.063 in lb s 2 (1.143 rad/rad) 2 0.0823 in lb s2 Therefore, the equivalent mass moment of inertia of the mechanism is 4 I EQ Aj A2 A3 A4 0.063 in lb s2 1.094 in lb s 2 0.0823 in lb s 2 1.239 in lb s2 Ans. j 2 1 4 dAj To determine B j , note that B j ; therefore, the units must be in lb s2 . 2 j 2 d 2 j 2 j 2 For link 2: B2 m2 ( xG 2 xG 2 yG 2 yG 2 ) IG 222 m2 (0 0) 0.063 in lb s 2 (1 rad/rad)(0) 0 4 4 For link 3: B3 m3 ( xG 3 xG 3 yG 3 yG 3 ) I G 333 10 lb [(6.2573 in/rad)(3.100 in/rad 2 ) (1.6515 in/rad)(2.952in/rad 2 )] 2 386.4 in/s 0.497 in lb s 2 ( 0.143 rad/rad)(0.848 rad/rad 2 ) 0.436 in lb s 2 For link 4: B4 m4 ( xG 4 xG 4 yG 4 yG 4 ) I G 444 m4 (0 0) 0.063 in lb s 2 (1.143 rad/rad)(0.848 rad/rad 2 ) 0.061 in lb s 2 Therefore, the sum of these coefficients is 4 B B B B 0 0.436 in lb s 0.061 in lb s 0.497 in lb s 2 j 2 j 2 3 2 2 4 The power equation can be written as dT dU dW f P (1) dt dt dt The left-hand side of the power equation can be written P T22 FC VC (2) The unknown torque T2 is taken to be positive in the same direction as the input angular velocity (that is, counterclockwise). The velocity of point C can be written as VC ( xC ˆi yC ˆj)2 (3) The first-order kinematic coefficients for the path of point C can be obtained from the vector equation RC R 2 R3 563 The X and Y components of this vector equation are xC R2 cos2 R3 cos3 yC R2 cos2 R3 sin 3 Therefore, the first-order kinematic coefficients for point C are xC R2 sin 2 R3 sin 33 6 in sin 60 24 in sin321.8(0.143 rad/rad) 7.318 53 in/rad (4a) yC R2 cos 2 R3 cos33 6 in cos60 24 in cos321.8(0.143 rad/rad) 0.302 94 in/rad (4b) Substituting Eqs. (4) into Eq. (3), the velocity of point C can be written as VC 7.318 53 in/rad ˆi 0.302 94 in/rad ˆj 2 Therefore, the power due to the vertically downward force at point C is FC VC 125 lb ˆj ( xC ˆi yC ˆj)2 125 lb yC 2 125 lb (0.302 94 in/rad)2 37.87 in lb/rad 2 (5) The negative sign indicates that the vertical force and the vertical component of the velocity of point C are in opposite directions (that is, that the vertical component of the velocity of point C is upwards). Substituting Eq. (5) into Eq. (2), the net power is P T22 37.87 in lb/rad 2 (6) Now consider the right-hand side of the power equation, see Eq. (1). In general, the time rate of change of kinetic energy can be written as 4 4 dT Aj B j 3 dt j 2 j 2 However, the generalized inputs for this problem are 2 , 2 2 , and 2 2 . Therefore, this equation can be written as 4 4 dT Aj2 2 B j 23 dt j 2 j 2 The constant angular velocity of the input link is 2 10 rad/s ccw. Therefore, the time rate of change of the kinetic energy is dT [1.239 in lb s 2 (0) 0.497 in lb s 2 (10 rad/s) 2 ]2 49.7 in lb 2 (7) dt The time rate of change of the potential energy due to gravity is 4 dU g m j gyG j m3 gyG 3 2 10 lb 1.6515 in/rad 2 16.515 in lb 2 (8) dt j 2 The vector loop equation for the spring can be written as R 2 R S R10 0 The x and y components are R2 cos 2 RS cos S 0 (9a) R2 sin 2 RS sin S R10 0 (9b) From Eq. (9a) the stretched length of the spring (for this position of the mechanism) is Rs xA R2 cos 2 6 in cos 60 3 in 564 Differentiating Eqs. (9) with respect to the input position gives R2 sin 2 RS cos S RS sin SS 0 R2 cos 2 RS sin S RS cos SS 0 Substituting the known information gives 6 in sin 60o RS 0 Therefore, the first-order kinematic coefficient for the spring is Rs 6 in sin 60 5.19 in/rad The time rate of change of the potential energy in the spring is dU s k ( Rs Rso ) Rs2 12 lb/in (3 in 4.5 in)(5.19 in/rad)2 93.42 in lb/rad 2 dt The vector loop equation for the viscous damper can be written as R 4 RC R11 0 The x and y components of this equation are R4 cos4 RC cosC R11 cos 11 0 (10) R4 sin 4 RC sin C R11 sin 11 0 Differentiating these with respect to the input position gives R4 sin 44 RC cos C RC sin CC 0 R4 cos 44 RC sin C RC cos CC 0 Substituting the known information (with the angle 4 261.8, and the first-order kinematic coefficient 4 1.143 rad/rad ) gives 6 in sin 261.8(1.143 rad/rad) RC cos180 0 Therefore, the first-order kinematic coefficient for the damper is RC 6 in sin 261.8(1.143 rad/rad) 6.79 in/rad The positive sign indicates that the length of the vector R C is increasing for positive input. The velocity of point B at the end of the damper is VB RC2 6.79 in/rad (10 rad/s) 67.9 in/s The time rate of change of the dissipative effect of the damper is dW f CRc22 2 0.25 lb s/in (6.79 in/rad) 2 10 rad/s 2 114.92 in lb/rad 2 (11) dt Therefore, from Eqs. (7), (8), (10), and (11), the right hand side of the power equation, Eq. (1), can be written as dT dU dW f 49.7 in lb/rad 2 16.515 in lb/rad 2 93.42 in lb/rad 2 114.92 in lb/rad 2 (12) dt dt dt 175.16 in lb/rad 2 Substituting Eqs. (6) and (12) into Eq. (1) gives T22 37.87 in lb/rad 2 175.16 in lb/rad 2 (13) The equation of motion is obtained by dividing both sides of Eq. (13) by the input ngular velocity ω2. Therefore, the equation of motion for this problem can be written as T2 37.87 in lb 175.16 in lb Ans. 565 The driving torque acting on the input crank is T2 213.03 in lb The positive sense indicates that the driving torque acting on the input crank is in the same direction as the input angular velocity. Therefore, the driving torque acting on the input crank is Ans. T2 213.03 in lb ccw 566 12.31 For the Scotch-yoke linkage in the posture illustrated, the angle 30 , and the angular velocity and acceleration of the input link 2 are ω 15kˆ rad/s and α 2 kˆ rad/s2 , 2 2 respectively. The accelerations of the centers of mass of the links are ˆ AG2 5.4i 11.3ˆj m/s2 , AG3 10.8ˆi 22.6ˆj m/s2 , and AG4 22.6jˆ m/s2 . The masses and mass moments of inertia of the links are: m2 5 kg , m3 5 kg , m4 15 kg , IG2 0.02 N m s2 , I G3 0.12N m s2 , and IG4 0.08 N m s2 . Gravity is in the negative y-direction, an external force P 125ˆj N is acting on link 4, and an unknown torque T2 is acting on link 2. Determine the internal reaction forces and the torque T2 . Indicate the point(s) of contact between link 4 and the ground link. R2 1 m . 567 The free-body diagram for link 2 is shown in the following figure. The sum of the forces acting on link 2 in the x direction can be written as F x F12x F32x m2 AGx (1) The sum of the forces acting on link 2 in the y direction can be written as F y F12y F32y W2 m2 AGy2 . (2) 2 The sum of the moments acting on link 2 about point O2 can be written as M R F R F R W T I m (R A R A ) O2 x 2 y 32 y 2 x 32 x 5 2 2 G2 2 2 x 5 y G2 y 5 x G2 (3) Therefore, there are three equations and five unknowns for the free-body diagram of link 2. The unknowns are the four reaction forces F12x , F12y , F32x , F32y and the crank torque T2 . The free-body diagram for link 3 is shown in the next figure. The sum of the forces acting on link 3 in the x direction can be written as F x F23x m3 AGx3 (4) The sum of the forces acting on link 3 in the y direction can be written as F y F23y m3 AGy3 (5) The sum of the moments acting on link 3 about the center of mass G3 can be written as M R F I G3 7 43 G3 3 Since link 3 cannot rotate, the angular acceleration is 3 0 . Therefore, this equation can be written as 568 R7 F43 0 (6) Equations (4), (5), and (6) contain two new unknowns, F43 and R7 . Therefore, there are now a total of six equations and seven unknowns. If we assume that link 4 is only sliding on ground link 1, then the free-body diagram for link 4 is as shown in the following figure. G4 R8 R9 F34 W4 F14 P The sum of the forces acting on link 4 in the x direction can be written as F x F14 m4 AGx4 Since link 4 can only accelerate in the y direction, that is, since AGx4 0 , this becomes F14 0 The sum of the forces acting on link 4 in the y direction can be written as F y F34 P W4 m4 AGy4 (7) (8) The sum of the moments acting on link 4 about the center of mass G 4 can be written as M G4 R8 F34 R9 F14 I G 4 4 Since link 4 can not rotate, that is, since 4 0 , this becomes R8 F34 R9 F14 0 (9) From Equations (7) and (9), the distance R9 , which means that link 4 attempts to tip. For tipping, the free body diagram of link 4 is modified as shown in this figure. 569 G4 R8 F34 R10 F14T W4 R11 F14B P The sum of the forces acting on link 4 in the x direction can be written as F x F14T F14 B m4 AGx4 0 (10) The sum of the forces acting on link 4 in the y direction can be written as F y F34 P W4 m4 AGy4 (11) Note that Eq. (11) is the same as Eq. (8). The sum of the moments acting on link 4 about the center of mas G 4 can be written as R8 F34 R10 F14T R11F14B 0 (12) Equations (10), (11) and (12) contain two new unknowns F14T and F14B . Therefore, there are a total of nine equations and nine unknowns. Substituting m3 5 kg and AGx3 10.8 m/s2 into Eq.(4), we have F23x (5 kg)(10.8 m/s2 ) 54 N Substituting m2 5 kg , AGx2 5.4 m/s2 , and F23x 54 N into Eq.(1), we have F12x (5kg)(5.4 m/s2 ) ( 54 N) 81 N Equation (6) implies that either R7 0 or F43 0 . Since there is contact between links 3 and 4, the internal reaction force F43 cannot be zero. Therefore R7 0 Substituting m4 15 kg , AGy4 22.6 m/s2 , W4 m4 g (15 kg)(9.81 m/s2 ) 147 N , and P 125 N into Eq. (11) we have F34 (15 kg)(22.6 m/s2 ) 147 N 125 N 361 N Substituting m3 5 kg , AGy3 22.6 m/s2 , W3 m3 g (5)(9.8) kg m/s 2 49 N , and F34 361 N into Eq. (5), we have F23y (5 kg)(22.6 m/s2 ) 49 N 361 N 523 N 570 Substituting m2 5 kg , AGy2 11.3 m/s2 , W2 m2 g (5 kg)(9.81 m/s2 ) 49 N , and F23y 523 N into Eq. (2), we have F12y (5 kg)(11.3 m/s2 ) 49 N 523 N 628.5 N From Eq. (12), we have R10 F14T R11F14B R8 F34 Using Eqs. (10) and (13), we have RF F14T 8 34 , R11 R10 and F14B Ans. (13) R8 F34 R11 R10 R8 R2x R7 R2x R2 sin 30 0.5 m , R10 0.4 m , F34 361 N into Eq. (14), we have (0.5 m)(361 N) F14T 361 N 0.9 m 0.4 m and (0.5 m)(361 N) F14 B 361 N 0.9 m 0.4 m From Eq. (3), we have T2 I G22 m2 ( R5x AGy2 R5y AGx2 ) R5xW2 R2x F23y R2y F23x Substituting (14) R11 0.9 m and Ans. Ans. 1 Substituting W2 49 N, IG2 0.02 N m s2 , 2 2 rad/s 2 , m2 5 kg , R5x R2 sin30 0.25 m , 2 1 R5y R2 cos30 0.433 m , AGx2 5.4 m/s2 , AGy2 11.3 m/s2 , R2x R2 sin 30 0.5 m , 2 y R2 R2 cos30 0.866 m , F23x 54 N , and F23y 523 N into Eq. (22a), we have T2 (0.02 N m s 2 )(2 rad/s 2 ) (5 kg) (0.25 m)(11.3 m/s 2 ) (0.433 m)(5.4 m/s 2 ) (0.25 m)(49 N) (0.5 m)(523 N) ( 0.866 m)( 54 N) N m Ans. 229.46 N. Since F14T 361 N , therefore F41T 361 N ; this means that link 4 is pushing to the right on ground link 1 at the upper-right corner of the slot. Also, since F14B 361 N , therefore F41B 361 N ; this means that link 4 is pushing to the left on ground link 1 at the lower-left corner of the slot. That is, link 4 is attempting to tip clockwise. Ans. 571 12.32 For the parallelogram four-bar linkage in the posture illustrated, the angular velocity and acceleration of the input link 2 are 2 2 rad / s ccw and 2 1 rad / s2 ccw, respectively. The first and second-order kinematic coefficients of the center of mass of link 3 are xG 3 0.141 m/rad, yG 3 0.141 m/rad, xG3 0.141 m/rad 2 , and yG3 0.141 m/rad 2 . The masses and second moments of mass of the links are: m2 m4 0.5 kg, IG2 IG4 2 kg m2 , m3 1 kg, and IG3 5 kg m2 . Gravity is in the negative z-direction, the force F 100ˆi N acts at point C, and the torque T 10kˆ N.m acts on link 4. C 4 Determine: (a) the acceleration of the mass center of link 3; (b) the internal reaction forces F23 and F43 , and (c) the torque T2 . RBO2 RAO4 0.2 m, RBA RO2O4 0.3 m, and RCB 0.1 m. The acceleration of the mass center G3 can be written as 2 AGx xG 22 xG 2 0.141 m 2 rad/s 0.141 m 1 rad/s2 0.423 m/s2 2 y 2 AG yG 2 yG 2 0.141 m 2 rad/s 0.141 m 1 rad/s2 0.705 m/s2 The free-body diagram of link 2 is shown in the following figure. 3 3 3 3 3 3 Ans. Ans. 572 The sum of the forces in the x direction acting on link 2 can be written as F x F12x F32x 0 (1) The sum of the forces in the y direction can be written as F y F12y F32y 0 (2) The sum of the moments acting about the mass center G2 can be written as M G2 RB cos B F32y RB sin B F32x T2 IG22 (3) The unknown variables in Eqs. (1), (2), and (3) are F12x , F12y , F32x , F32y , and T2 . Therefore, the total number of unknown variables is five and there are only three equations. The free body diagram of Link 3 is shown in this figure. The sum of the forces in the x direction acting on link 3 can be written as F x F23x F43x FC m3 AGx3 (4) The sum of the forces in the y direction acting on link 3 can be written as F y F23y F43y m3 AGy3 (5) The sum of the external moments acting about the mass center G3 can be written as M R cos F R sin F 0 G3 BA BA y 23 BA BA x 23 (6a) The new unknown variables in Eqs. (4), (5), and (6a) are F43x and F43y . Therefore, the total number of equations is six and the total number of unknown variables is seven; that is, F12x , F12y , F32x , F32y , T2 , F43x and F43y . Note that BA 0; therefore, Eq. (6a) can be written as RBA F23y 0 Therefore, either RBA 0 or F23y 0 The free body diagram of link 4 is shown in the next figure. . (6b) 573 The sum of the forces in the x direction acting on link 4 can be written as F x F14x F34x 0 (7) The sum of the forces in the y direction acting on link 4 can be written as F y F34y F14y 0 (8) The sum of the moments acting on link 4 about the mass center G4 can be written as M R cos F R sin F T I G4 A 4 y 34 A 4 x 34 4 G4 (9) 4 The new unknown variables in Eqs. (7), (8), and (9) are F14x and F14y . Therefore, there are a total of nine equations and nine unknown variables; that is, F12x , F12y , F32x , F32y , T2 ,F43x ,F43y , Ans. F14x , and F14y . The solution procedure will be the method of inspection. From Eq. (6b), the reaction force (10) F23y 0 Substituting Eq. (10) into Eq. (5), the reaction force F43y m3 AGy3 F23y 1 kg(0.705 m/s2 ) 0 0.705 N Rearranging Eq. (9), the reaction force F34x can be written as F x 34 I G4 4 T4 RA cos 4 F34y RA sin 4 2kg m 2 (1 rad/s2 ) 10 N m 0.2 m 0.707 0.705 N 0.2 m 0.707 Therefore, the total reaction force is F43 55.87 N 180.72 55.87 N Ans. x 23 Solving Eq. (7), the reaction force F can be written as F23x m3 AGx3 F43x FC 1 kg 0.423 m/s2 55.87 N 100 N 43.71 N Therefore, the total reaction force is F23 43.71 N180 Rearranging Eq. (3), the input torque T2 can be written as Ans. T2 I G2 2 RB sin 2 F32x RB cos 2 F32y 2 kg m 2 1 rad/s2 0.2 m 0.707 43.71 N 0.2 m 0.707 0 8.18 N m The positive sign indicates that the input torque is counterclockwise. Ans. Ans. 574 12.33 For the mechanism in the posture illustrated, the distance ROG3 2.5 m and the velocity and acceleration of the input link 2 are V 10ˆi m/s and A 10ˆi m/s2 , respectively. 2 2 The first- and second-order kinematic coefficients of link 3 are 3 0.20 m1 , and 3 0.1386 m2 , respectively. The masses and second moments of mass of links 2 and 3 are m2 3 kg, m3 5 kg, I G2 1.5 kg m2 , and I G3 7.5 kg m2 . Gravity is in the negative y-direction, the force FC 10 ĵ N acts at point C, and the line of action of the unknown force P acting on link 2 is parallel to the x-axis. Determine: (a) the internal reaction forces; (b) the force P; and (c) indicate the point(s) of contact of link 2 with the ground link. Link 2 is 1.5 m by 0.75 m, RG2G3 0.5 m, and RCG3 3.5 m . The free-body diagram of link 2 is shown in the following figure. The sum of the forces acting on link 2 in the x direction can be written as F x F32X P m2 AGx2 (1) Note that the direction of the external force P is assumed to be in the positive x direction. The sum of the forces acting on link 2 in the y direction can be written as (2) F y F12y F32y W2 m2 AGy 2 Note that AGx2 10 m/s2 and AGy2 0 . The sum of the moments acting on link 2 about the mass center G2 can be written as M G2 R12x F12y RG3G2W2 I G32 m2 ( RGx G AGy2 RGy G AGx ) 3 2 3 2 2 (3) 575 Therefore, there are three equations and five unknowns for the free-body diagram of link 2. The unknowns are the three reaction forces F32x , F32y , F12y , the distance R12x (that is, the location of F12y ), and the external force P. The free-body diagram of link 3 is shown in the next figure. The sum of the forces acting on link 3 in the x direction can be written as F x F23x F13x m3 AGx3 (4) The sum of the forces acting on link 3 in the y direction can be written as F y F23y F13y FC W3 m3 AGy3 (5) Note that the acceleration of the center of gravity of link 3 is the same as the acceleration of link 2 (that is, AGx3 AG2 10 m/s2 and AGy3 0 ). The sum of the moments acting on link 3 about the center of mass G3 can be written as M R cos F R sin F R cos F I G3 32 y 3 13 32 x 3 13 C 3 C x 13 G3 3 (6) y 13 Equations (4), (5) and (6) contain two new unknowns, F and F . Therefore, there are a total of six equations and seven unknowns. Since links 1 and 3 have contact at a pin in a slot, the direction of the reaction force must be perpendicular to the slot. This means only the magnitude of the reaction force F13 is unknown. The x and y components of this reaction force can be written as F13x F13 cos(3 90) and F13y F13 sin(3 90) This provides a seventh equation allowing the seven unknowns to be solved. Also, since the internal reaction force F13 is perpendicular to the slot then Eq. (6) can be written as R32 F13 RC cos 3 FC I G33 (7) The angular acceleration of link 3 can be written as 3 3 R2 3 R22 where R2 VG2 10 m/s and R2 AG2 10 m/s2 . This agrees with the observation that the input velocity R2 must be positive; that is, the vector R 2 is increasing in length for this position. Substituting this information and the known kinematic coefficients for 576 link 3 (that is, 3 0.200 rad/m and 3 0.1386 rad/m2 ) into Eq. (8a), the angular acceleration of link 3 is 3 (0.200 rad/m)(10 m/s 2 ) (0.1386 rad/m2 )(10 m/s)2 15.86 rad/s2 Note that the angular acceleration of link 3 has a negative value; that is, the angular acceleration of link 3 is clockwise. Also, note that the angular velocity of link 3 is counterclockwise for this posture. Substituting the known values into Eq. (7) gives (2.5 m) F13 (3.5 m) cos(30)10 N (7.5 kg m2 )(15.86 rad/s2 ) Therefore, this reaction force is Ans. F13 35.46 N The negative sign indicates that the internal reaction force F13 is acting downward; that is, in the opposite direction to the assumed direction shown in the figure. Therefore, the point of contact between link 3 and link 1 is on the top side of the ground pin O. Substituting the known values into Eq. (5) gives F23y 35.46 N sin(60) 10 N (5 kg)(9.81 m/s2 ) 0 Therefore, this reaction force is F23y 89.76 N Substituting the known values into Eq. (4) gives F23x 35.46 N cos(60) (5 kg)(10 m/s2 ) Ans. Therefore, the reaction force is F23x 67.73 N Substituting the known values into Eq. (2) gives F12y 89.76 N (3 kg)(9.81 m/s2 ) 0 Therefore, this reaction force is F12y 119.19 N Substituting the known values into Eq. (1) gives 67.73 N P (3 kg)(10 m/s 2 ) ) Therefore, the applied force is P 97.73 N Substituting the known values into Eq. (3) gives R12x (119.19 N) RG3G2 (3 kg)(9.81 m/s2 ) 0 Ans. Ans. Ans. Therefore, the distance is R12x 0.25RG3G2 The negative sign indicates that the location of the internal reaction force F12y is to the left of the mass center of link 3. Given that the distance RG3G2 0.5 m ) Then the distance from the mass center of link 3 to the point of application of the normal force is R12x 0.25 0.5 m 0.125 m Ans. 577 12.34 For the slider-crank linkage in the posture when 2 45 , the angular velocity and acceleration of the input link 2 are 100kˆ rad/s and 10kˆ rad/s2 , respectively. The 2 2 postures, velocities, and accelerations of links 3 and 4 are provided in the table. Gravity is in the negative y-direction and the weights and mass moments of inertia of the links are: w3 3.40 lb, w4 2.86 lb, IG2 0.352 in lb s2 , and IG3 0.108 in lb s2 . The stiffness and unstretched length of the spring are K S 20 lb/in and r0 3 in, respectively. The damping coefficient of the viscous damper is C 7 lb s/in . An external force FB acts horizontally at pin B on link 4, and the motor torque is 60kˆ lb.in. Determine: (a) the 2 first- and second-order kinematic coefficients of the linkage, (b) the equivalent mass moment of inertia, and (c) the external force FB . RG3 A 4.5 in. . Table P12.34 3 2 deg deg 45 10.18 RAO2 RBA REO2 in 3 in 12 in 5 3 rad/s 17.96 VB4 3 AB4 in/s 250.23 rad/s2 1736.20 in/s 2 21361.02 Assume: The effects of friction in the mechanism can be neglected. The vectors for a kinematic analysis of the mechanism are shown in the next figure. The first-order kinematic coefficient of link 3 can be written as 578 3 17.96 rad/s 0.1796 rad/rad 2 100 rad/s The first-order kinematic coefficient of link 4 can be written as 3 250.23 in/s (1) 2.5023 in/rad 2 100 rad/s The angular acceleration of link 3 can be written as 3 322 3 2 Rearranging this equation, the second-order kinematic coefficient of link 3 can be written as (1736.20 rad/s 2 ) ( 0.1796 rad/rad)(10 rad/s 2 ) 3 3 2 3 2 0.1738 rad/rad 2 2 (100 rad/s) 2 Similarly, the linear acceleration of link 4 can be written as AB4 R422 R42 R4 VB4 Therefore, the second-order kinematic coefficient of link 4 is AB R42 21 361 in/s2 ( 2.5023 in/rad)(10 rad/s 2 ) R4 4 2 2.1336 in/rad 2 2 2 (100 rad/s) Since the mass center of link 2, G2, is located at the fixed pivot O2, their first- and second-order kinematic coefficients are xG 2 0 , xG2 0 yG 2 0 , and yG2 0 . To determine the first- and second-order kinematic coefficients for the center of mass of link 3: The vector loop for point G3, see Fig. 1, can be written as ?? I C R G3 R 2 R 33 where the magnitude of the vector R 33 is given as 4.5 in and the angle 33 3 . This implies that the first-order kinematic coefficient 33 3 and the second-order kinematic coefficient 33 3 . The x and y components of the above equation are xG3 R2 cos2 R33 cos3 =6.5504 in yG3 R2 sin 2 R33 sin 3 1.3258 in The first-order kinematic coefficients of the center of mass of link 3 are xG 3 R2 sin 2 R33 sin 33 2.2642 in/rad yG 3 R2 cos2 R33 cos33 1.3258 in/rad The second-order kinematic coefficients of the center of mass of link 3 are xG3 R2 cos2 R33 cos332 R33 sin 33 2.1259 in/rad2 yG3 R2 sin 2 R33 sin 332 R33 cos33 1.3258 in/rad2 The first- and second-order kinematic coefficients of the center of mass of link 4 are xG4 R4 2.1336 in/rad2 xG 4 R4 2.5023 in/rad yG 4 0 yG4 0 579 The first-order kinematic coefficient for the damper is RC R4 2.5023 in/rad The first-order kinematic coefficient for the spring can be obtained from the vector loop for point E, see Fig. 1; that is, ?? C R E R 22 where the magnitude of the vector R 22 is given as 5 in and the angle 22 2 180 225 . This implies that the first-order kinematic coefficient 22 1 rad/rad . The x component of point E is xE R22 cos22 = 3.5355 in Therefore, the first-order kinematic coefficient of point E is xE R22 sin 222 3.5355 in/rad Note that the first-order kinematic coefficient for the spring is RS xE 3.5355 in/rad 4 4 j 2 j 2 To determine A j : Note that Aj I EQ ; (that is, the equivalent mass moment of inertia) therefore, the units must be lb in s2 . for link 2: A2 m2 ( xG22 yG22 ) I G2 22 m2 (0 0) 0.352 lb in s 2 (1 rad/rad) 2 0.352 lb in s 2 for link 3: A3 m3 ( xG23 yG23 ) IG332 3.4 lb [(2.2642 in/rad) 2 (1.3258 in/rad) 2 ] 0.108 lb in s2 (0.1796 rad/rad) 2 0.064 lb in s 2 2 386.4 in/s for link 4: 2.86 lb A4 m4 ( xG24 yG24 ) I G442 [(2.5023 in/rad) 2 (0) 2 ] 0 0.0463 lb in s 2 2 386.4 in/s Therefore, the sum of the coefficients is 4 A A A A 0.352 lb in s 0.064 lb in s 0.0463 lb in s 0.462 lb in s 2 j 2 j 2 3 2 2 2 4 4 4 j 2 j 2 To determine B j : Note that B j 1 4 dAj ; therefore, the units must be lb in s2 . 2 j 2 d 2 for link 2: B2 m2 ( xG 2 xG2 yG 2 yG2 ) IG222 m2 (0 0) 0.352 lb in s 2 (1 rad/rad)(0) 0 for link 3: Ans. 580 B3 m3 ( xG 3 xG3 yG 3 yG3 ) I G333 3.4 lb [(2.2642 in/rad)(2.1259 in/rad) (1.3258 in/rad)(1.3258 in/rad)] 386.4 in/s 2 0.108 lb in s 2 (0.1796 rad/rad)(0.1738 rad/rad 2 ) 0.0235 lb in s 2 for link 4: B4 m4 ( xG 4 xG4 yG 4 yG4 ) I G444 2.86 lb [( 2.5023 in/rad)( 2.1336 in/rad) 0] 0 0.0395 lb in s2 2 386.4 in/s Therefore, the sum of the coefficients is 4 B B B B 0 0.0235 lb in s 0.0395 lb in s 0.063 lb in s 2 j 2 j 2 3 2 4 The power equation can be written as dT dU dW f P dt dt dt The time rate of change of the kinetic energy can be written as 4 4 dT Aj B j 3 dt j 2 j 2 2 Ans. (2) where the generalized inputs for this problem are 2 , 2 2 , and 2 2 . Therefore, the time rate of change of the kinetic energy is 4 dT 4 Aj2 2 B j 23 [0.462 lb in s 2 (10 rad/s 2 ) 0.063 lb in s 2 (100 rad/s)2 ]2 dt j 2 j 2 That is, dT 634.62 lb in 2 dt The time rate of change of the potential energy can be written as 4 dU m j gyG j K S ( RS RO ) RS m3 gyG 2 K S ( RS RO ) RS 2 3 dt j 2 The time rate of change of the potential energy due to gravity is dU g dt m3 gyG 2 w3 yG 2 3 3 3.40 lb(1.3258 in/rad)2 4.508 lb in/rad 2 The time rate of change of the potential energy due to the linear spring can be written as dU S K S ( RS RS 0 ) RS 2 dt 20 lb/in[ 5 in cos 45 3 in]( 3.5355 in/rad)2 37.8676 lb in/rad 2 Therefore, the time rate of change of the total potential energy is 581 dU dU g dU S dt dt dt 4.508 lb in/rad 2 37.8676 lb in/rad 2 33.3596 lb in/rad 2 The time rate of change of the dissipative effects due to the viscous damper is dW f CRC 2 2 7 lb s/in(2.5023 in/rad) 2 (100 rad/s)2 4 383.053 lb in/rad 2 dt Note that the time rate of change of the dissipative effects due to the viscous damper is a positive value. This must always be true for this term on the right-hand side of the power equation. Therefore, the right-hand side of the power equation, see Eq. (2), can be written as dT dU dW f 634.62 lb in/rad 2 37.8676 lb in/rad 2 4 383.053 lb in/rad 2 (3) dt dt dt 4 979.80 lb in/rad 2 Note that the most influential term is the time rate of change of the dissipative effects due to the viscous damper. This implies that the damping coefficient C 7 lb s/in is a large value. The left-hand side of the power equation, see Eq. (2), can be written as (4) P T2 ω2 FB VB 60 in lb 2 FBx ( xB2 ) Note that the torque T2 is acting in the same direction as the angular velocity of link 2 (that is, counterclockwise) and the external force acting on the piston FB is assumed positive when acting in the same direction as the velocity of the piston (link 4) (that is, in the negative x direction). The first-order kinematic coefficient of point B can be obtained from the point path vector equation, or by noting that xB R4 . From Eq. (1), the firstorder kinematic coefficient of link 4 is R4 2.5023 in/rad . Therefore, the first-order kinematic coefficient of point B is xB 2.5023 in/rad (5) Substituting Eq. (5) into Eq. (4) gives P 60 lb in/rad 2 2.5023 in/rad FBx2 (6) Finally, equating the two equations, Eqs. (3) and (6), the power equation can be written as (7) 60 lb in/rad 2 2.5023 in/rad FBx2 4 979.80 lb in/rad 2 The equation of motion is obtained by dividing both sides of the power equation, Eq. (7), by the input angular velocity 2 . Therefore, the equation of motion can be written as 60 lb in 2.5023 in FBx 4979.80 lb in Ans. (8) Rearranging Eq. (8), the external force acting on the piston is FBx 1 966.11 lb Ans. The negative sign indicates that the external force acting on the piston (link 4) is acting to the left, that is, in the negative x direction. Therefore, the assumption made in Eq. (4) was correct; that is, the force is acting in the same direction as the velocity of the piston (link 4). 582 12.35 For the mechanism in the posture illustrated, the massless link 4 is rolling on the ground link. The first- and second-order kinematic coefficients of links 3 and 4 are 3 0, 4 1.0 rad/m, 3 1.0 rad/m2 , and 4 3.0 rad/m2 . The velocity and acceleration of the mass center of the input link 2 are VG2 7ˆi m/s and AG2 2ˆi m/s2 , respectively. The free length and spring rate of the spring, the damping constant of the viscous damper, the masses, and mass moments of inertia of links 2 and 3 are provided in the table. Gravity is in the negative y-direction and a horizontal external force P acts on link 2. Determine: (a) the first-order kinematic coefficients of the spring and the damper; (b) the first- and second-order kinematic coefficients of the mass center of link 3; (c) the equivalent mass, (d) the equation of motion; and (e) the force P acting on link 2. R4 1 m, RG2 A 6 m, and R1 2 m. Table P12.35 Ro K C m2 m3 I G2 I G3 m N/m N·s/m kg kg 3 25 15 1.20 0.80 kg m2 0.25 kg m2 0.10 583 The vectors for kinematic analysis of the mechanism are shown in the following figure. Vectors for a kinematic analysis of the mechanism. The vector loop equation for the mechanism can be written as R 2 R3 R 7 0 where link 7 is an arm connecting the ground link to the center of the wheel, link 4. The x and y components of this equation are R2 cos 2 R3 cos 3 R7 cos 7 0 R2 sin 2 R3 sin 3 R7 sin 7 0 Differentiating these equations with respect to the input position R2 gives cos 2 R3 sin 33 R7 sin 77 0 sin 2 R3 cos 33 R7 cos 77 0 Differentiating again with respect to the input position gives R3 sin 33 R3 cos3 32 R7 sin 77 R7 cos7 72 0 R3 cos 33 R3 sin 3 32 R7 cos77 R7 sin 7 72 0 Solving for the first-order kinematic coefficients we get 3 0 and 7 0.333 rad/m Solving for the second-order kinematic coefficients, they are 3 1 rad/m2 and 7 1 rad/m2 The rolling contact equation between the wheel, link 4, and the ground link can be written as 7 R1 4 R4 1 7 The correct sign is negative because there is external contact between link 4 and the ground link. Differentiating this equation with respect to the input position gives 584 7 R1 4 R4 1 7 Substituting the known values into this equation, the first-order kinematic coefficient for link 4 is 4 1 rad/m Differentiating the above equation with respect to the input position gives R1 4 7 R4 1 7 Substituting the known values into this equation, the second-order kinematic coefficient for link 4 is 4 3 rad/m2 The first-order kinematic coefficient of the spring is Ans. RS R2 1 m/m Note that the answer is positive because the length of the spring increases for a positive change in the input position. The first-order kinematic coefficient of the damper can be written as Ans. (1) RC R2 1 m/m Note that the answer is negative because the change in the length of the vector RC RAO1 decreases for positive change in the input position. Check: Since link 4 is rolling on the ground link at point E then point E is the instant center I14 . Therefore, the velocity of point A (which is directed in the positive x direction) can be written as (2) VA 4 RI14 A (4 R2 ) RI14 A (1 rad/m 7 m/s)(1 m) 7 m/s The first-order kinematic coefficient of the damper is defined as V 7 m/s RC A 1 m/m R2 7 m/s The correct sign is negative because the change in length of the vector RC RAO1 decreases as the change in length of the input vector R2 increases. The vector equation for the center of mass of link 3 can be written as RG3 R 2 R 33 The x and y components of this equation are xG3 R2 cos 2 R33 cos3 and yG3 R2 sin 2 R33 sin 3 Differentiating these equations with respect to the input position, the first-order kinematic coefficients for the center of mass of link 3 are xG 3 cos 2 R33 sin 33 and yG 3 sin 2 R33 cos 33 (3) Substituting the known data into this equation, the first-order kinematic coefficients for the center of mass of link 3 are xG 3 1 m/m and yG 3 0 Ans. Differentiating Eq. (3) with respect to the input position, the second-order kinematic coefficients of the center of mass of link 3 can be written as 585 xG3 R33 sin 33 R33 cos 3 332 and yG3 R33 cos 33 R33 sin 3 332 Substituting the known data into this equation, the second-order kinematic coefficients for the center of mass of link 3 are Ans. xG3 1.5 m/m2 and yG3 2.598 m/m2 The x and y components of the acceleration of the mass center of link 3 are AGx 3 xG3 R22 xG 3 R2 (1.5 m/m2 )(7m/s)2 (1 m/m)( 2 m/s2 ) 75.5 m/s2 AGy 3 yG3 R22 yG 3 R2 (2.598 m/m2 )(7 m/s)2 (0)( 2 m/s2 ) 127.302 m/s2 Note that the mass center of link 3 has nonzero x and y components; therefore, the path of the mass center of link 3 is not a horizontal straight line. The magnitude and direction of the acceleration of the mass center of link 3 are AG3 148.0 m/s2239.33 The equivalent mass of the mechanism can be written as n n j 2 j 2 mEQ Aj m j ( xG j 2 yG j 2 ) I G j j2 Substituting known data into Eq. (4) gives A2 1.2 kg[(1 m/m)2 02 ] 0.25 kg m2 (0)2 1.2 kg Substituting known data into Eq. (4) gives A3 0.8 kg[(1 m/m)2 02 ] 0.10 kg m2 (0)2 0.8 kg Since link 4 is massless then A4 0 Therefore, the equivalent mass of the mechanism is mEQ 1.20 kg 0.80 kg 0 2.00 kg (4) Ans. The power equation for the mechanism can be written as 4 4 4 P VG2 Aj R2 B j R22 R2 m j gyG j R2 K ( RS R0 ) RS R2 CRC2 R22 j 2 j 2 j=2 Assume that the force P acting on link 2 is positive in the same direction as the positive input velocity. Canceling the input velocity VG2 R2 , the equation of motion for the mechanism can be written as n 4 4 j 2 j 2 j 2 P Aj R2 B j R22 m j gyG j K (R S R0 ) Rs CRC2 R2 Ans. (5) The coefficients B j can be written as B j m j ( xG j xG j yG j yG j ) IG j j j Substituting known data into Eq. (6) gives B2 1.20 kg[(1 m/m)(0) (0)(0)] (0.25 kg m2 )(0)(0) 0 Substituting known data into Eq. (6) gives B3 0.80 kg[(1 m/m)(1.5 m/m) (0)(2.598 m/m2 )] 0.10 kg m2 (0)(1 rad/m2 ) 1.20 kg/m Since link 4 is massless, B4 0 (6) 586 Therefore, the sum of the coefficients B j is 4 B 0 1.20 kg/m 0 1.20 kg/m j j 2 (7) The effects of gravity can be written as 4 m gy g[m y m y m y ] 9.81 m/s [(1.20 kg)(0) (0)(0) (4 kg)(0)] 0 2 j 2 j Gj 2 G2 3 G3 4 G4 The terms for the spring and the damper in Eq. (5) are K ( RS R0 )Rs 25 N/m(5.196 m 3 m)(1 m/m) 54.9 N m/m CR R2 (15 N s/m)(1 m/m) (7 m/s) 105 N m/m The external force P acting on link 2 can be written from Eq. (5) as 2 C 2 4 4 j 2 j 2 (8a) (8b) P mEQ R2 B j R22 m j gyG j K (R S R0 ) Rs CRc2 R2 Substituting the given data and Eqs. (1), (2), (7), and (8) into this equation, the magnitude of the external force P acting on link 2 can be written as Ans. P (2.0 kg)(2 m/s2 ) (1.2 kg/m)(7 m/s) 2 0 54.9 N 105 N 97.1 N The positive sign indicates that the assumption that the external force P is acting to the right (that is, in the same direction as the input velocity) is correct. Therefore, the external force P is acting to the right. 587 12.36 For the mechanism in the posture illustrated, the first- and second-order kinematic coefficients of links 3 and 4 are 3 0.125 rad/rad, R4 1.299 m/rad, 3 0, and R4 0.094 m/rad 2 . The constant angular velocity of the input link 2, which rolls without slipping on the inclined plane, is 2 20 rad/s cw. The free length of the spring is 3 m, the spring rate is k 25 N/m, and the damping constant of the viscous damper is C 15 N·s/m. The masses and mass moments of inertia of links 2 and 4 are: m2 7 kg, m4 4 kg, IG 18 kg·m2 , and IG4 22 kg·m2 . 2 The mass of link 3 is negligible compared to the masses of links 2 and 4, and gravity is in the negative y-direction. Determine: (a) the first- and second-order kinematic coefficients of the mass centers of links 2 and 4, (b) the equivalent mass moment of inertia, and (c) the magnitude and direction of the torque acting on link 2. 2 1.5 m, RBA RG4G2 6 m, and RAOS 2.5 m. Vectors for the mass centers of links 2 and 4 are shown in the following figure. From this figure, the vector equation for the mass center of link 2 can be written as ? R G2 R 9 R 7 588 The x and y components of this equation are xG2 R9 cos9 R7 cos 7 and yG2 R9 sin 9 R7 sin 7 Differentiating with respect to the input position 2 gives xG 2 R9 cos9 and yG 2 R9 sin 9 (1) The rolling contact equation between link 2 and the inclined plane (link 1) can be written in terms of the first-order kinematic coefficients as R9 22 2 1.5 m/rad Therefore, the second-order kinematic coefficient is R9 0 Substituting 9 150 and R9 1.5 m/rad into Eq. (1) gives xG 2 1.5cos150o 1.299 m/rad and yG 2 1.5sin150o 0.75 m/rad Ans. Differentiating Eqs. (1) with respect to the input position 2 gives xG2 R9 cos 9 0 and yG2 R9 sin 9 0 Ans. (2) The vectors for the mass center of link 4 are shown in the above figure. The first-order kinematic coefficients of the mass center of link 4 can be written as Ans. xG 4 R4 xG 2 1.299 m/rad and yG 4 0 The second-order kinematic coefficients of the mass center of link 4 can be written as xG4 R4 0.094 m/rad2 and Ans. yG4 0 (b) The power equation for the mechanism can be written as 4 4 T2 ω2 I EQ2 B j22 2 m j gyG j 2 K ( rs r0 )rs2 Crc222 j 2 j 2 The input torque is taken positive in the same direction as the given input angular velocity (that is, clockwise). Then canceling the input angular velocity, the equation of motion for the mechanism can be written as 4 4 j 2 j 2 T2 I EQ 2 B j22 m j gyG j K (rs r0 )rs Crc22 (3) The equivalent mass moment of inertia of the mechanism can be written as I EQ A m j ( xG 2 yG 2 ) I G 2 j j j j (4) j Substituting known data for link 2 into this equation gives A2 (7 kg)((1.299 m/rad)2 (0.75 m/rad) 2 ) 18 kg m2 (1 rad/rad)2 33.75 kg m2 /rad 2 Substituting known data for link 3 into Eq. (4) gives A3 0 Substituting known data for link 4 into Equation (4) gives A4 (4 kg) ( 1.299 m/rad)2 02 22 kg m2 (0)2 6.75 kg m2 /rad2 Therefore, the equivalent mass moment of inertia of the mechanism is 4 I EQ Aj 33.75 kg m2 0 6.75 kg m2 40.5 kg m2 j 2 Ans. 589 (c) The coefficient B j can be written as B j m j ( xG j xG j yG j yG j ) IG j j j (5) Substituting known data for link 2 into Eq. (5) gives B2 7 kg ( 1.299 m/rad)(0) (0.75 m/rad)(0) (18 kg m2 )(1 rad/rad)(0) 0 Substituting known values for link 3 into Eq. (5) gives B3 0 Substituting known data for link 4 into Eq. (5) gives B4 4 kg ( 1.299 m/rad)( 0.094 m/rad 2 ) (0)(0) (22 kg m2 )(0)(0) 0.488 kg m2 Therefore, the coefficient is 4 B 0 0 0.488 kg m 0.488 kg m 2 j 2 2 j The effects of gravity can be written as 4 m gy [m gy m gy m gy ] j 2 j Gj 2 G2 3 G3 4 G4 9.81 m/s 2 [(7 kg)(0.75 m/rad) (0)( yG 3 ) (4 kg)(0)] 51.5 N m/rad The velocity of the mass center of link 2 down the inclined plane is VG2 R2 1.5 m 20 rad/s 30 m/s which agrees with the first-order kinematic coefficients in Eq. (2); that is, 1.299 m/rad 0.75 m/rad 2 1.5 m/rad 2 30 m/s VG2 2 2 Therefore, the first-order kinematic coefficient of the spring is rS R 1.5 m / rad and is negative because the length of the spring is decreasing for positive input motion. Therefore K (rS r0 )rS 25 N/m(2.5 m 3 m)(1.5 m/rad) 18.75 N m/rad The first-order kinematic coefficient of the damper can be written as rC r4 1.299 m/rad Therefore CrC22 (15 N s/m)(1.299 m/rad)2 (20 rad/s) 506.22 N m/rad From Eq. (3). the input torque can be written as 4 4 T2 I EQ 2 B j22 m j gyG j K (rS r0 )rS CrC22 j 2 j 2 (40.5 kg m )(0) (0.488 kg m 2 )( 20 rad/s) 2 51.5 N m 18.75 N m 506.22 N m Ans. 240.77 N m The negative sign indicates that the torque is in the direction opposite to the input angular velocity (which is specified as clockwise). Therefore, the input torque must be acting counterclockwise. 2 590 12.37 The two-throw opposed-crank crankshaft is mounted in bearings at A and G. Each crank has an eccentric weight of 6 lb, which may be considered located at a radius of 2 in from the axis of rotation, and at the center of each throw (points C and E). It is proposed to locate weights at B and F to reduce the bearing reactions, caused by the rotating eccentric cranks, to zero. Determine the magnitudes of these weights, if they are to be mounted 3 in from the axis of rotation. M 2 in m r 8 in m r 20 in m r 26 in m r 28 in F 0 M 28 in F 26 in m r 20 in m r 8 in m r 2 in m r 0 y A 2 B B y G 2 2 C C 2 B B A 2 2 E E 2 2 C C 2 2 2 F F 2 E E 2 2 G 2 F F 2 Dividing by 2 in 2 and substituting numeric values gives 9 in m 144 in lb 117 in m 0 117 in m 144 in lb 9 in m 0 2 2 2 B F 2 2 B Solving simultaneously gives wB wF mB 1.333 lb 2 F Ans. 591 12.38 The two-throw crankshaft, mounted in bearings at A and F, with the cranks spaced 90 apart. Each crank may be considered to have an eccentric weight of 6 lb at the center of the throw and 2 in from the axis of rotation. It is proposed to eliminate the rotating bearing reactions, which the crank would cause, by mounting additional correction weights on 3-in arms at points B and E. Calculate the magnitudes and angular locations of these weights. M 2ˆi in × sin ˆj cos kˆ m r 8ˆi in × ˆj m r y A B 2 B B B 2 2 C C 2 M 26ˆi in × sin ˆj cos kˆ m r 20ˆi in × ˆj m r 8ˆi in × kˆ m r 2ˆi in × sin ˆj cos kˆ m r 0 20ˆi in × kˆ mD rD2 2 26ˆi in × sin E ˆj cos E kˆ mE rE2 2 0 y F B 2 D D B 2 B B 2 2 C C 2 E E 2 E E 2 2 Dividing by 2 in 2 , substituting numeric values, and equating vector components gives 9 in 2 mB cos B 240 lb in 2 117 in 2 mE cos E 0 9 in m sin 96 lb in 117 in m sin 0 117 in m cos 96 lb in 9 in m cos 0 117 in m sin 240 lb in 9 in m sin 0 2 2 B B B B 2 2 B B 2 2 2 2 2 E E E E E E Solving simultaneously gives mB cos B 0.667 lb , mB sin B 2.000 lb , mE cos E 2.000 lb , mE sin E 0.667 lb, mB 2.108 lb , B 108.43 , mE 2.108 lb , E 161.57 Ans. 592 12.39 Solve Problem 12.38 with the angle between the two throws reduced from 90 to 0. M 2ˆi in × sin ˆj cos kˆ m r 8ˆi in × kˆ m r y A B 2 B B B 2 2 C C 2 M 26ˆi in × sin ˆj cos kˆ m r 20ˆi in × kˆ m r 8ˆi in × kˆ m r 2ˆi in × sin ˆj cos kˆ m r 0 20ˆi in × kˆ mD rD2 2 26ˆi in × sin E ˆj cos E kˆ mE rE2 2 0 y F B 2 D D B 2 B B 2 2 C C 2 E 2 E E E 2 2 Dividing by 2 in 2 , substituting numeric values, and equating vector components gives 9 in 2 mB cos B 336 lb in 2 117 in 2 mE cos E 0 117 in m sin 0 9 in m sin 117 in m cos 336 lb in 9 in m cos 0 117 in m sin 9 in m sin 0 2 2 B B 2 2 B B 2 E E E E E E 2 2 B B Solving simultaneously gives mB cos B 2.667 lb , mB sin B 0.000 lb , mE cos E 2.667 lb , mE sin E 0.000 lb mB 2.667 lb , B 180.00 , mE 2.667 lb , E 180.00 Ans. 593 12.40 The connecting rod weighs 7.90 lb and is pivoted on a knife edge and caused to oscillate as a pendulum. The rod is observed to complete 64.5 oscillations in 1 min. Determine the mass moment of inertia of the rod about the center of mass. rG 3.125 in, w 7.90 lb , 60 s 64.5 cycles 0.930 s/cycle From Eq. (12.101), 2 2 IO mgrG 2 7.90 lb 3.125 in 0.930 s/cycle 2 rad/cycle 0.541 in lb s2 I G IO mrG2 0.541 in lb s2 7.90 lb 386 in/s2 3.125 in 0.341 in lb s2 2 Ans. 594 12.41 The gear is suspended on a knife edge at the rim and caused to oscillate as a pendulum. The period of oscillation is observed to be 1.08 s. Assume that the center of mass and the axis of rotation are coincident. If the weight of the gear is 41 lb, find the mass moment of inertia and the radius of gyration of the gear. From Eq. (12.101), 2 2 IO mgrG 2 41.0 lb 8.0 in 1.08 s/cycle 2 rad/cycle 9.691 in lb s2 IG IO mrG2 9.691 in lb s2 41.0 lb 386 in/s 2 8.0 in 2.894 in lb s2 Ans. kG IG m 2.894 in lb s2 41.0 lb 386 in/s 2 5.221 in Ans. 2 595 12.42 The wheel is mounted on a shaft in bearings with very low frictional resistance to rotation. At one end of the shaft and on the outboard side of the bearings is connected a rod with a weight Wb secured to its end. The weight Wb is displaced from equilibrium and the assembly is permitted to oscillate. If the weight of the pendulum arm is neglected, show that the mass moment of inertia of the wheel can be written as 2 l I Wbl 4 2 g Using W for the weight of the wheel, the location of the center of mass of the assembly is rG where WrG Wb l rG or Wbl W Wb rG and the mass moment of inertia is IO I Wbl 2 g . Now, using Eq. (12.101) 2 W l 2 W Wb Wbl I b grG g g 4 2 2 Rearranging this we get 2 l I Wbl 4 2 g 2 Q.E.D. 596 12.43 If the weight of the pendulum arm, Wa , is not neglected in Problem 12.42, but is assumed to be uniformly distributed over the length l, show that the mass moment of inertia of the wheel can be written as 2 Wa l Wa I l W W b 2 b 2 g 3 4 where Wa is the weight of the arm. Using W for the weight of the wheel and rG for the location of the center of mass of the assembly, WrG Wb l rG Wa l 2 rG or W Wb Wa rG Wbl Wa l 2 The total mass moment of inertia is 2 Wbl 2 Wal 2 Wa l Wbl 2 Wal 2 IO I I g g 2 g 3g 12 g Using Eq. (12.101) W l2 W l2 W l I b a Wbl a g 3g 2 2 which can now be rearranged to read 2 W l W I l 2 Wb a Wb a 2 g 3 4 2 Q.E.D. 597 12.44 Wheel 2 is a round disk that rotates about a vertical axis z through its center. The wheel carries a pin B at a distance R from the axis of rotation of the wheel, about which link 3 is free to rotate. The center of mass G of link 3 is located at a distance r from the vertical axis through B, and link 3 has a weight W3 and a mass moment of inertia I G about its own mass center. The wheel rotates at an angular velocity 2 with link 3 fully extended. Develop an expression for the angular velocity 3 that link 3 would acquire if the wheel were suddenly stopped. Consider link 3 alone. The momentum before and after are L m3 R r 2ˆi L m3r3ˆi The angular momentum before and after about point G are HG m3 3 r 23kˆ HG m3 3 r 22kˆ The angular momentum before and after about point B are H B H G rˆj× L H H rˆj× L B G m3 3 r 22kˆ m3 Rr r 2 2kˆ m3 Rr 4 r 2 3 2kˆ m3 3 r 23kˆ m3r 23kˆ 4 m3 3 r 23kˆ Since there is no angular impulse on link 3 about point B, H B H B 3 1 3R 4r 2 Ans. 598 12.45 Repeat Problem 12.44, but assume that the wheel rotates with link 3 radially inward. Under these conditions, is there a value for the distance r for which the resulting angular velocity 3 is zero? Consider link 3 alone. The momentum before and after are L m3 R r 2ˆi L m3r3ˆi The angular momentum before and after about point G are HG m3 3 r 23kˆ HG m3 3 r 22kˆ The angular momentum before and after about point B are H B H G 2 rˆj× L H B H G1 rˆj× L1 m3 3 r 22kˆ m3 Rr r 2 2kˆ m3 3 r 23kˆ m3r 23kˆ m3 Rr 4 r 2 3 2kˆ 4 m3 3 r 23kˆ Since there is no angular impulse on link 3 about point B, H B H B 3 1 3R 4r 2 3 0 for r 3R 4 Ans. 599 12.46 A planetary gear-reduction unit that utilizes 7-pitch spur gears is cut on the 20 fulldepth system. All parts are steel with density 0.282 lb/in 3 . The arm is rectangular and is 4 in wide by 14 in long with a 4-in diameter central hub and two 3-in diameter planetary hubs. The segment separating the planet gears is a 0.5-in by 4-in diameter cylinder. The inertia of the gears can be obtained by treating them as cylinders equal in diameter to their respective pitch circles. The input to the reducer is driven with 25 hp at 600 rev/min. The mass moment of inertia of the resisting load is 5.83 in lb s2 . Calculate the bearing reactions on the input, output, and planetary shafts. As a designer, what forces would you use in designing the mounting bolts? Why? 600 N1 104 teeth 7.429 in 2 P 2 7 teeth/in N 52 teeth R3 3 3.714 in 2 P 2 7 teeth/in R1 R2 N2 35 teeth 2.500 in 2 P 2 7 teeth/in R4 N4 17 teeth 1.214 in 2 P 2 7 teeth/in 25 HP 33 000 ft lb/HP/min 12 in/ft 2 626 in lb 600 rev/min 2 rad/rev Tout T1A Assume a symmetric arrangement of m (typically m = 3) planets, symmetrically arranged on an m-pronged planet carrier. Then the tangential component of the force F2 A for each planet is T 2 626 in lb F2tA out 533 m lb mRA m 4.929 in For equilibrium of each planet M 2 R3 F43 cos 20 R2 F12 cos 20 0 R3 F43 R2 F12 F F cos 20 F cos 20 F 0 t 2 12 43 t A2 F12 F43 1 R2 R3 F12 FAt 2 cos 20 F12 R3 Ft R2 R3 cos 20 A2 F12 339 m lb F43 R2 R3 F12 F F sin 20 F sin 20 F 0 r 2 12 43 F43 228 m lb r A2 FAr2 F12 F43 sin 20 FAr2 38 m lb F F FA2 534 m lb FA2 2 t A2 r 2 A2 Ans. Assuming that the m-pronged planet carrier is arranged symmetrically, there is no net F14 F1 A 0 force on the input or output shafts; Ans. The input torque is Tin T14 260 in lb Ans. M 4 mR4 F34 cos 20 T14 0 Balancing the moments on the casing M1 mR2 F21 cos 20 16 in F11 0 F11 50 lb This force F11 must be absorbed by the mounting bolts. Ans. 601 12.47 It frequently happens in motor-driven machinery that the greatest torque is exerted when the motor is first turned on, because of the fact that some motors are capable of delivering more starting torque than running torque. Analyze the bearing reactions of Prob. 12.46 again, but this time use a starting torque equal to 250% of the full-load torque. Assume a normal-load torque and a speed of zero. How does this starting condition affect the forces on the mounting bolts? Note that data are given for m = 2 planets. The masses of the moving elements are: mA 0.282 lb/in3 4 14 1.5 220.5 2 1.520.5 2 0.6323.5 29.9 lb m2 0.282 lb/in 3 2.521.38 3.7121.38 220.5 0.7523.25 24.6 lb m4 0.282 lb/in 3 1.2121.38 1.8 lb The centroidal mass moments of inertia are: I A 0.282 lb/in 3[4 14 1.5 142 42 12 240.5 2 21.540.5 2 2 1.520.5 4.932 2 0.6343.5 2 2 0.6323.5 4.932 ] 532 lb in 2 I 2 0.282 lb/in 3 2.541.38 2 3.7141.38 2 240.5 2 0.7543.25 2 142 lb in 2 I 4 0.282 lb/in 3 1.2141.38 2 1.31 lb in 2 The angular accelerations are found by the tabular method (see Sec. 7.17): Step Frame 1 Arm A Planets 2, 3 Sun 4 Gears fixed to arm Arm fixed 0 104 35 104 3552 17 Total 0 69 35 6 003 595 The output torque is Tout 2 626 in lb . The input torque is Tin 2.5 260 in lb 650 in lb . Balancing the sun gear and input shaft: M 4 2R4 F34t Tin I44 2 1.214 in F34t 650 in lb 1.31 lb in 2 386 in/s2 6003 595 F34t 267.6 0.01410 Balancing the arm and output shaft: M A Tout 2RA F2tA I A A 2 626 in lb 2 4.928 in F2tA = 532 lb in 2 386 in/s 2 F2tA 266.4 0.1399 602 Balancing a typical planet: M 2 R3 F43t R2 F12t I 22 3.714 in 267.6 0.01410 2.500 in F12t 142 lb in2 386 in/s 2 69 35 F12t 397.6 0.3110 F F F F m A t 2 t 12 t 43 t A2 2 G2 397.6 0.3110 267.6 0.01410 266.4 0.1399 24.6 lb 386 in/s2 4.928 512 rad/s2 Now, reassembling the above results, F34t 267.6 0.01410 260.4 lb F34r F34t tan 20 94.8 lb F12t 397.6 0.3110 238.4 lb F12r F12t tan 20 86.8 lb F2tA 266.4 0.1399 338.0 lb F2rA 86.8 94.8 8.0 lb The input and output bearing reactions are zero. Ans. F F 338.1 lb Ans. The forces in the mounting bolts to restrain the unbalanced frame moment are: F11 2R1F21t 16 in 221.4 lb Ans. The load on the planet shaft is F2 A 2 t 2A r 2 2A 603 12.48 The gear-reduction unit of Problem 12.46 is running at 600 rev/min when the motor is suddenly turned off, without changing the resisting-load torque. Solve Problem 12.46 for this condition. Here we can use the free-body diagrams from Prob. 12.46 and the mass data and angular motion relationships from Prob. 12.47. Then, proceeding as in Prob. 12.47, but with Tin = 0, we balance the sun gear and input shaft: M 4 2R4 F34t Tin I44 2.428 in F34t 1.31 lb in 2 386 in/s2 6003 595 F34t 0.01410 Balancing the arm and output shaft: M A Tout 2RA F2tA I A A 2 626 in lb 2 4.928 in F2tA = 532 lb in 2 386 in/s 2 F2tA 266.4 0.1399 Balancing a typical planet: M 2 R3 F43t R2 F12t I 22 3.714 in 0.01410 2.500 in F12t 142 lb in 2 386 in/s 2 69 35 F12t 0.3110 F F F F m A t 2 t 12 t 43 t A2 2 t G2 0.3110 0.01410 266.4 0.1399 24.6 lb 386 in/s 2 4.928 342 rad/s2 A 600 rev/min 62.8 rad/s AGr 2 RAA2 19 457 in/s2 F F F F m A 24.6 lb 386 in/s 19 457 in/s 1 240 lb r 2 r 12 r 43 r A2 2 r G2 2 2 Reassembling the above results, F34t 0.01410 4.8 lb F34r F34t tan 20 1.8 lb F12t 0.3110 106.4 lb F12r F12t tan 20 38.7 lb F2tA 266.4 0.1399 218.6 lb F2rA 38.7 1.8 1 277 lb The input and output bearing reactions are zero. Ans. F F 1 295 lb Ans. The forces in the mounting bolts to restrain the unbalanced frame moment are: F11 2R1F21t 16 in 98.8 lb Ans. The load on the planet shaft is F2 A t 2A 2 r 2A 2 604 12.49 The differential gear train has gear 1 fixed and is driven by rotating shaft 5 at 500 rev/min in the direction shown. Gear 2 has fixed bearings constraining it to rotate about the positive y axis, which remains vertical; this is the output shaft. Gears 3 and 4 have bearings connecting them to the ends of the carrier arm, which is integral with shaft 5. The pitch diameters of gears 1 and 5 are both 8.0 in, while the pitch diameters of gears 3 and 4 are both 6.0 in. All gears have the 20 pressure angles and are each 0.75 in thick, and all are made of steel with density 0.286 lb/in3. The mass of shaft 5 and all gravitational loads are negligible. The output shaft torque loading is T 100ˆj ft lb as shown. Note that the coordinate axes shown rotate with the input shaft 5. Determine the driving torque required, and the forces and moments in each of the bearings. (Hint: It is t t reasonable to assume through symmetry that F13 . It is also necessary to recognize F14 that only compressive loads, not tension, can be transmitted between gear teeth.) m2 0.286 lb/in 3 42 0.75 10.78 lb IGyy2 10.78 lb 42 2 86.26 lb in 2 m3 0.286 lb/in 3 32 0.75 6.06 lb IGxx3 6.06 lb 32 2 27.29 lb in 2 IGyy3 6.06 lb 32 4 13.65 lb in 2 IGzz3 IGyy3 13.65 lb in 2 m4 m3 6.06 lb IGxx4 IGxx3 27.29 lb in 2 IGyy4 IGyy3 13.65 lb in 2 IGzz4 IGyy4 13.65 lb in 2 m5 0 ω5 500ˆj rev/min 52.36ˆj rad/s ω2 2ω5 104.72ˆj rad/s Noting that the primary xyz axes rotate at an angular velocity of ω5 ω 69.81ˆi 52.36ˆj rad/s ω 69.81ˆi 52.36ˆj rad/s 3 4 Recognizing that dˆi dt ω5 × ˆi 52.36kˆ rad/s , the absolute accelerations are α 2 0 , α 69.81 52.36kˆ 3 655kˆ rad/s 2 , α 69.81 52.36kˆ 3 655kˆ rad/s 2 , α 0 . 3 4 5 605 Link 5: Note that we assume the mass of link 5 is negligible. Also, assuming no thrust bearing at the fixed pivot, F15y F35y F45y 0 . F F F F 0 F F F F 0 M M d F 0 M M 4F 4F 0 M M M M d F 0 x 5 x 15 x 35 x 45 z 5 z 15 z 35 z 45 x 5 x 15 z 5 15 y 5 y 15 z 35 z 45 z 5 z 15 z 35 z 45 x 5 15 Link 4: Note that the forces on bevel gear teeth are related by Eq. (11.20) where, in this case, cos 4 0.8 , sin 4 0.6 , and 20 . Noting that A ω × ω × 4ˆi in 4 2ˆi in 10 966ˆi in/s 2 G4 5 5 5 F 0.218F 0.218F F m A 6.06 lb 386 in/s 10 966 in/s 172 lb F F F 0.291F 0.291F 0 F F F F 0 x 4 z 14 z 24 y 4 z 14 z 24 z 4 z 14 z 24 x 54 4 x G4 2 z 24 2 z 14 z 54 Using Eqs. (12.110) for the moment equations, M 4x 3F14z 3F24z 0 M 0 M 0.218F 0.218F M I ( I I ) 258.4 in/s y 4 z 4 z 14 z 24 z 54 zz G4 z 4 xx G4 yy G4 x 4 y 4 M 54z 258.4 in/s2 2 606 Link 3: Again cos 3 0.8 , sin 3 0.6 , and 20 and using Eqs. (12.110) we get similar results AG3 ω5 × ω5 × 4ˆi in 452ˆi in 10 966ˆi in/s 2 F 0.218F 0.218F F m A 6.06 lb 386 in/s 10 966 in/s 172.1 lb F F F 0.291F 0.291F 0 F F F F 0 M 3F 3F 0 M 0 M 0.218F 0.218F M I ( I I ) 258.4 in/s x 3 z 13 y 3 z 23 z 13 z 3 z 13 x 3 z 13 x 53 3 x G3 2 z 23 z 23 z 23 2 z 13 z 53 z 23 y 3 z 3 z 13 z 23 z 53 zz G3 z 3 xx G3 yy G3 x 3 y 3 2 M 53z 258.4 in/s 2 Link 2: This time cos 2 0.6 , sin 2 0.8 , and 20 . F F 0.218F 0.218F 0 F F 0.291F 0.291F 0 F F F F 0 F 0 M d F 0 F F 1 200 in lb 4 in 300 lb M T 4F 4F 0 M 4 0.291F 4 0.291F d F 0 x 2 x 12 y 2 z 32 y 12 z 2 z 12 x 2 z 2 12 y 2 y 12 z 2 z 42 z 32 z 32 z 42 z 42 z 12 z 32 z 42 z 32 z 32 z 42 Reviewing these again shows F32z F42z 150 lb Finally, collecting all results, we have: F12 87.35ˆj lb z 42 x 2 12 F12x 0 , F12y 87.35 lb Ans. F15 0 T12 1 200ˆj in lb M 2 400ˆj in lb F35 237.6ˆi 300kˆ lb F 237.6ˆi 300kˆ lb M35 258.4kˆ in lb M 258.4kˆ in lb Ans. 45 15 45 Ans. Ans. 607 12.50 Arms 2 and 3 of the flyball governor are pivoted to block 6, which remains at the height shown but is free to rotate around the y axis. Block 7 also rotates about, and is free to slide along, the y-axis. Links 4 and 5 are pivoted at both ends between the two arms and block 7. The two balls at the ends of links 2 and 3 weigh 3.5 lb each, and all other masses are negligible in comparison; gravity acts in the jˆ direction. The spring between links 6 and 7 has a stiffness of 1.0 lb/in and would be unloaded if block 7 were at a height of R D 11ˆj in. All moving links rotate about the y-axis with angular velocities of ˆj . Make a graph of the height R versus the rotational speed in D rev/min, assuming that the changes in speed are slow. The free-body diagram below shows only one of the arms, body 2, containing one of the two flyballs. Force F42 comes from body 4, which is a two-force member, thus defining its line of action. The force FA comes from the spring. The position of the bottom of the spring is RD 16 2 6cos 16 12cos in The total force in the spring is k RD RD 0 1 lb/in 16 in 12cos in 11 in 5 12cos lb Since this total force must balance two flyball arms, force FA of the free-body diagram is FA 2.5 6cos lb 608 Taking moments about point B, 6cos in m2 12sin 2 6sin in m2 g 6sin in 2.5 6cos lb 0 Dividing by 6sin in 12cos m2 2 m2 g 2.5 lb 6cos lb 0 Substituting values and rearranging we get 0.1088 lb s2 cos 2 6 6cos 6 1 cos lb , cos 2 55.155 1 cos rad2 /s2 7.427 rad/s 1 cos 1 cos 70.919 rev/min , cos cos RD 16 12cos in Ans. 609 12.51 For the mechanism in the posture illustrated, the pin at the center of the wheel is sliding in the slot in link 2 and the wheel 3 is rolling without slipping on the ground link. The constant angular velocity of input link 2 is ω2 1.50kˆ rad/s. The angular acceleration of the wheel is α 62.354 kˆ rad/s2 , and the acceleration of the center of mass of the 3 wheel 3 is AG3 3.1177 ˆi m/s2 . The masses and mass moments of inertia of link 2 and the wheel are m2 15 kg, m3 25 kg, IG2 0.105 N m s2 , and IG3 0.016 N m s 2 , respectively. Gravity acts in the negative y direction. The force acting at point C is FC 75ˆi N and there is a torque T12 acting on link 2 about the crankshaft O2. Determine the torque T12 and the minimum coefficient of friction between the wheel and the ground. RG3O2 200 mm, RCO2 350 mm, 3 50 mm. The free-body diagram of link 2 is shown in the following figure. Ans. The sum of forces in the x and y directions can be written as 610 F12x F32x FC 0 (1) F12y F32y W2 0 The sum of external moments about the mass center of link 2 can be written as M G2 R2x F32y R2y F32x RCOy 2 FC T12 IG22 0 (2) The x and y components of the contact force F32 are related by the equation F32y F32x tan 60 x 12 y 12 (3) x 32 y 32 Therefore, these 4 equations contain 5 unknown variables, namely, F , F , F , F , and T12. The free body diagram of link 3 is shown in the following figure. Ans. The sum of external forces in the x and y directions can be written as F13x F23x m3 AGx3 25 kg 3.1177 m/s2 77.94 N (4) F13y F23y W3 0 The sum of external moments about the center of mass of the wheel can be written as (5) M G3 3F13x IG33 0.016 N m s2 62.354 rad/s2 0.998 N m These 3 equations contain 2 new unknown variables, namely: the forces F13x and F13y . Therefore, we now have a total of 7 equations in 7 unknowns. From Eq. (5) we obtain F13x 0.998 N m 50 mm 19.96 N Then from Eq. (4a) we find F23x 77.94 N 19.96 N 97.90 N Next, from Eq. (3) we find F32y 97.90 N tan 60 169.57 N and Eq. (1b) gives us F12y 15 kg 9.81 m/s2 169.57 N 316.72 N 611 Equation (4b) gives F13y 25 kg 9.81 m/s2 169.57 N 75.68N Once the two components of F13 are known, the minimum coefficient of friction between the wheel and ground can be found as follows Fx 19.96 N 13y 0.26 Ans. F13 75.68 N The torque T12 can be found from Eq. (2) y T12 RCO F R2x F32y R2y F32x 2 C 350 mm sin 30 75 N 200 mm cos 30 169.57 N 200 mm sin 30 97.90 N 26.04 N m Ans. The positive result indicates that the torque T12 is counterclockwise. 612 12.52 For the mechanism in the posture illustrated, RAO2 68 in , the position of the mass center of block 3 is 4 in below pin A, and the kinematic coefficients of link 3 are R3 57.72 in/rad and R3 66.68 in/rad 2 (where R 3 is the vertical vector from point C fixed in link 3 to the x-axis). The angular velocity and acceleration of the input link 2 are ω 12 kˆ rad / s and α 15 kˆ rad/s2 , respectively. The masses and mass moments of 2 2 inertia of links 2 and 3 are: m2 19.84 lb, m3 15.43 lb, IG2 7 434 lb in 2 , and IG3 6 726 lb in 2 , respectively. The torque acting on link 2 at the crankshaft O2 is T 450 kˆ in lb. Gravity is in the negative y direction. Determine the internal 12 reaction forces and the force P acting at point B on link 3. Is link 3 sliding or tipping on the ground link in this posture? Block 3 is 24 in by 8 in and pin A is centrally located. The free-body diagram of link 2 is shown in the following figure. 613 The sum of the external forces acting on link 2 in the x direction can be written as F12x F32n cos 2 90 0 F12y F32n sin 2 90 W2 0 (1) since the mass center of link 2 is pinned to ground. Also, since friction in the mechanism can be neglected then only a normal force acts between links 2 and 3. The sum of the external moments acting about the center of mass of link 2 can be written as R2 F32n T12 I G22 (2) Equations (1) and (2) contain three unknown variables; namely, the internal reaction forces F12x , F12y , and F32n . Rearranging Equation (2) and substituting known values gives 7 434 lb in / 386 in/s 15 rad/s 450 in lb 10.866 lb I T F G 2 2 12 R2 68 in 2 2 2 n 32 Equation (1a) gives F12x F32n cos 2 90 10.866 lbcos 30 90 5.433 lb and Eq. (1b) gives F12y F32n sin 2 90 W2 10.866 lbsin 30 90 19.84 lb 10.430 lb The free-body diagram for link 3 is shown in the following figure. For the initial iteration assume that link 3 is sliding and not tipping. Then, the sum of the external forces acting on link 3 in the x and y directions can be written as F13x F23n cos 2 90 0 P F23n sin 2 90 W3 m3 AGy3 (3) Note that the unknown force P is assumed to act in the positive y direction (that is, vertically upward). The sum of the external moments acting about the center of mass G3 can be written as 614 y RAG F23n cos 2 90 R13y F13x 0 3 (4) y 13 where R is defined positive when pointing in the positive y direction. Equations (3a), (3b), and (4) contain three new unknown variables; namely, the internal reaction force F13x , the external force P, and the distance R13y . Rearranging Equation (3a) gives F13x F23n cos 2 90 10.866 lb cos 30 90 5.433 lb Ans. The negative sign indicates that the normal force F13x is acting to the left. Therefore, the point of contact between links 1 and 3 is on the right side of link 3. The acceleration of the center of mass G3 can be written as 2 AG3 R32 R322 57.72 in/rad 15 rad/s2 66.68 in/rad 2 12 rad/s 10 467.72 in/s2 Rearranging Equation (3b) gives P F23n sin 2 90 W3 m3 AGy3 10.866 lb sin 30 90 15.43 lb 15.43 lb/386 in/s2 10 467.72 in/s2 Ans. 443.28 lb The positive sign indicates that the force P is acting in the positive y direction. Rearranging Equation (4), the vertical location of the normal force F13x can be written as R13y y RAG F23n cos 2 90 3 F x 13 4 in 10.866 lb cos 30 90 4.0 in 5.433 lb The positive sign indicates that the normal force F13x is acting above the center of gravity of link 3, as shown in the figure. Note that this force is in line with pin A. From Eq. (4), the force F13x is applied 4.0 in above G3. Since link 3 extends 16 in above G3 the force F13x is applied within the length of link 3. Therefore, the assumption that link 3 is slipping on the ground link (that is, link 3 is not tipping) is correct. Ans. 615 12.53 For the mechanism in the posture illustrated, the constant angular velocity of the input link 2 is ω2 26 kˆ rad / s, and the accelerations of the centers of mass of links 3 and 5 are A 8.45 ˆi 14.64 ˆj m/s 2 , and A 7.00 ˆi 26.12 ˆj m/s2 , respectively. The masses G3 G5 and mass moments of inertia of the links are: m2 m3 m4 m5 7 kg and The input torque is IG IG IG IG 0.013 N m s2 , respectively. 5 3 4 2 T 0.50 kˆ N m and gravity is in the negative z-direction. The link lengths, position 12 variables, and first- and second-order kinematic coefficients are: O2A mm 25 O2C mm 40 CD mm 45 3 AD mm 30 AB mm 50 O4B mm 60 O2O4 mm 75 4 5 3 4 θ3 deg 41.2 θ4 deg 114.5 θ5 deg 4.0 5 2 rad/rad rad/rad rad/rad rad/rad rad/rad rad/rad2 -0.425 0.140 -0.188 0.333 0.563 1.810 Determine the internal reaction force between links 2 and 5 at pin C Kinematics The first- and second-order kinematic coefficients are given in the table above. In addition to these, we will need the angular accelerations of links 3, 4, and 5. 2 3 32 322 0.425 rad/rad 0 0.333 rad/rad 2 26 rad/s 225.11 rad/s2 4 42 422 0.140 rad/rad 0 0.563 rad/rad 2 26 rad/s 380.59 rad/s2 2 5 52 522 0.188 rad/rad 0 1.810 rad/rad 2 26 rad/s 1 223.56 rad/s2 2 616 Dynamics The free-body diagram of link 2 appears as follows Ans. Summing forces in the x- and y- directions gives F12x F32x F52x 0 F12y F32y F52y 0 and summing moments about G2 gives RAOx 2 F32y RAOy 2 F32x RCOx 2 F52y RCOy 2 F52x T12 IG22 0 (1) 12.500 mmF32y 21.651 mmF32x 10.353 mmF52y 38.637 mmF52x 500 N mm 0 (2) The free-body diagram of link 3 appears as follows Ans. Summing forces in the x- and y- directions gives F23x F43x cos 3 90 F53 m3 AGx3 7 kg 8.45 m/s2 F23x F43x 0.659 F53 59.15 N F23y F43y sin 3 90 F53 m3 AGx3 7 kg 14.64 m/s2 F23y F43y 0.752 F53 102.48 N and summing moments about G3 gives (3a) (3b) 617 R F R F R F I 37.621 mmF 32.934 mmF 30 mmF 0.013 N m s2 225.11 rad/s 2.926 N m x y BA 43 y 43 y x BA 43 DA 53 x 32 G3 3 2 (4) 53 The free-body diagram of link 4 appears as follows Ans. Summing forces in the x- and y- directions gives F14x F34x 0 (5) F14y F34y 0 and summing moments about G4 gives RBOx 4 F34y RBOy 4 F34x T14 IG44 24.881 mmF 54.598 mmF T 0.013 N m s2 380.59 rad/s 4.948 N m y 34 x 34 2 (6) 14 The free-body diagram of link 4 appears as follows Ans. Summing forces in the x- and y- directions gives F25x cos 3 90 F35 m5 AGx5 7 kg 7.00 m/s 2 F25x 0.659 F35 49.00 N F25y sin 3 90 F35 m5 AGy5 7 kg 26.12 m/s 2 (7) F25y 0.752 F35 182.84 N and summing moments about G5 gives RDC F35 sin 3 90 5 I G55 35.844 mm F35 0.013 N m s2 1 223.56 rad/s 2 15.906 N m F35 443.75 N (8) 618 The positive sign for F35 indicates that link 5 contacts link 3 on the BOTTOM surface of the slot in link 3 as shown in the free body diagram of link 5, immediately above. Therefore, the magnitude and direction of the vector F35 are Ans. F35 443.75 N131.2 Then, from Eqs. (7), F25x 49.000 0.659 F35 341.431 N F25y 182.84 0.752 F35 516.540 Combining these, we find F25 619.184 N 56.54 Ans. 619 12.54 For the mechanism in the posture illustrated, the angular velocity and acceleration of the input link 2 are ω2 5kˆ rad/s and α 2 3kˆ rad/s2 , respectively. The kinematic coefficients are RAO2 10.40 in/rad, 14.80 in/rad 2 , RCA 14.80 in/rad , RCA xC 14 in/rad, yC 14 in/rad, RAO2 18.00 in/rad 2 , xC 14 in/rad 2 , and yC 14 in/rad2 . Gravity is acting in the negative y direction. The distances, the free length and spring rate of the rectilinear spring, the damping constant of the viscous damper, and the weights and second moments of mass about the mass centers of links 2, 3, and 4 are: C RCO2 RAO2 RCD RS0 K m2 m3 m4 I G2 I G3 I G4 in 20 in in 17.93 20 in 24 lb/in 0.28 lb·s/in 0.084 lb 1.1 lb 11 lb lb in s2 lb in s2 lb in s2 8.8 27.4 64 55 Determine: (a) the first-order kinematic coefficients of the spring and the damper; (b) the kinetic energy of the linkage; and (c) the torque T12 Kinematics: a) A vector loop-closure equation for the rectilinear spring can be written as follows: R DO2 RCD RCO2 0 and the equivalent two scalar equations are xDO2 RS cosS RCO2 cos 2 0 and with the solution S 180 and yDO2 RS sin S RCO2 sin 2 0 RS xDO2 RCO2 cos2 20 in Differentiating Eqs. (1) with respect to the input position variable 2 gives (1) 620 cos S RS sin S RS RCO2 sin 2 sin RS cos S S RCO2 cos 2 S The determinant of the Jacobian is RS and Cramer’s rule shows the solution for the first-order kinematic coefficients to be RS RCO2 sin S 2 14.142 in/rad S RCO2 cos S 2 0.707 in/rad (2) Ans. (3) RS b) A vector equation for the viscous damper can be written as follows: RC R AO2 and the equivalent scalar equation is RC RAO2 17.93 in and the derivative gives the first-order kinematic coefficient as RC RAO2 10.40 in/rad Ans. (4) c) The kinetic energy of the mechanism can be written as 1 T I EQ 22 2 where the equivalent mass moment of inertia of the mechanism can be written as I EQ A2 A3 A4 For Link 2: (5) A2 m2 xG 2 2 yG 2 2 I G 222 However, since RG2 0 , this becomes A2 m2 02 02 27.4 lb in s2 27.4 lb in s2 For Link 3: A3 m3 xG 3 2 yG 3 2 I G332 Since RG3 RC and 3 0 , this becomes 11 lb 2 2 2 14 in/rad 14 in/rad 64 lb in s2 0 11.17 lb in s2 2 386 in/s A4 m4 xG 2 yG 2 I G 42 For Link 4: A3 4 4 4 Since RG4 RAO2 and 4 0 , this becomes 8.8 lb 2 2 2 10.40 in/rad 0 55 lb in s2 0 2.47 lb in s2 2 386 in/s Therefore, from Eq. (5), I EQ A2 A3 A4 41.04 lb in s2 A4 and the kinetic energy becomes 1 1 2 T I EQ 22 41.04 lb in s2 5 rad/s 513 in lb 2 2 d) The power equation can be written as dT dU dW f T12 ω2 FB VB dt dt dt Ans. 621 or as 4 4 4 j 2 j 2 j 2 T122 FB RB 2 Aj22 B j23 m j gyG j 2 K S RS RS 0 RS2 CRC222 (6) Note in Eq. (6) that the unknown torque T12 is assumed to be acting in the same direction as the angular velocity of input link 2, that is, in the clockwise direction. 4 We already have A A A A I j j 2 2 3 4 EQ 41.04 lb in s2 The B terms can be written as B j m j ( xG j xG j yG j yG j ) I G j j j B2 m2 ( xG 2 xG2 yG 2 yG2 ) I G222 For Link 2: But, because G2 and O2 are coincident, and 2 is the input variable, xG 2 yG 2 0, 2 1, and 2 0 B2 0 Therefore, For link 3: B3 m3 xG 3 xG3 yG 3 yG3 I G333 11 lb 14 in/rad 14 in/rad 2 14 in/rad 14 in/rad 2 64 lb in s2 0 0 386 in/s2 B3 0 Therefore, For link 4: B4 m4 xG 4 xG4 yG 4 yG4 I G444 8.8 lb 10.40 in/rad 18.00 in/rad 2 0 0 55 lb in s2 0 0 2 386 in/s 2 Therefore, B4 4.268 lb in s 4 B j B2 B3 B4 4.268 lb in s2 Finally, j 2 The changes in gravitational potential energy are: m2 gyG 2 1.1 lb 0 0 For link 2: m3 gyG 3 11 lb 14 in/rad 154 in lb/rad For link 3: m4 gyG 4 8.8 lb 0 0 For link 4: 4 The summation gives m gy 154 in lb/rad j 2 j Gj Dividing the power equation (6) by the input velocity 2 we find the equation of motion 4 4 4 j 2 j 2 j 2 T12 FB RB Aj2 B j22 m j gyG j K S RS RS 0 RS CRC22 Substituting the given and known values, this becomes 622 T12 56 lb 10.40 in/rad 41.04 lb in s 2 3 rad/s 2 4.268 lb in s2 5 rad/s 2 154 in lb/rad 0.280 lb/in 20 in 24 in 14.142 in/rad 0.084 lb s/in 10.40 in/rad 5 rad/s Therefore, the torque acting on link 2 is T12 904.95 in lb Recall that the torque acting on link 2 was assumed to be in the same direction as the angular velocity of input link, that is, in the clockwise direction. Therefore, the positive sign in the result indicates that the torque can be written as T12 904.95kˆ in lb Ans. 2 623 12.55 For the elliptic trammel linkage in the posture illustrated, the velocity and acceleration of input link 2 are VA2 3ˆj m/s and A A2 7ˆj m/s2 , respectively. The kinematic coefficients, masses, and second moments of mass about the mass centers of the links are: 3 rad/m 0.800 3 R4 2 rad/m 1.109 R4 m2 2 m/m m/m 1.732 3.200 kg 3.5 m3 kg 6.0 m4 kg 8.0 I G2 I G3 2 kg·m 2.50 kg·m 7.25 I G4 2 kg·m2 1.75 The stiffness and free length of the spring are K 200 N/m and R0 0.5 m , respectively, and the coefficient of the viscous damper is C 15 N s/m . The only friction in the linkage is between links 1 and 4 where the coefficient of friction is 0.35. The normal force at the point of contact between links 1 and 4 is F n 500ˆj N and gravity is 41 vertically downward. Determine: (a) the first-order kinematic coefficients of the spring and the damper; (b) the kinetic energy of the linkage; and (c) the external force P acting at point H.. AG3 G3 B 1.25 m. 624 Kinematics: The coordinates of the center of mass of link 3 are and xG3 x A RAG3 cos3 0.625 m yG3 y A RAG3 sin 3 1.083 m Differentiating these with respect to the input position RA, the first-order kinematic coefficients of the center of mass of link 3 are xG 3 RAG3 sin 33 0.866 m/m yG3 1.0 RAG3 cos 33 0.500 m/m Taking the next derivative, the second-order kinematic coefficient of the center of mass of link 3 are xG3 RAG3 sin 33 RAG3 cos 332 1.600 m/m2 yG3 RAG3 cos 33 RAG3 sin 332 0 A vector loop equation for the spring can be written as ?? I R S R AG3 R A 0 The rectilinear components of this equation are RS cos S RAG3 cos 3 0 RS sin S RAG3 sin 3 RA 0 with the solution RS 1.25 m , S 60 and 3 AG3 120 . The derivative of these equations with respect to input position RA gives RS cos S RS sin S S RAG3 sin 33 0 RS sin S RS cos S S RAG3 cos 33 1 0 Writing these equations in matrix format gives cos S RS sin s RS RAG3 sin 33 sin RS cos S S 1 RAG3 cos 33 s The determinant of the Jacobian of this set is RS 1.25 m and, by Cramer’s rule, RS sin S RAG3 S sin 3 S 0 S cos S RAG33 cos 3 S 0.800 rad/m Ans. Note that the first-order kinematic coefficient of the spring RS is zero because the velocity of G3 is perpendicular to the line of action of the spring. Also, note that the sign of S is positive because the spring rotates counterclockwise for a positive change in the input position. The length of the viscous damper can be written as RC REO RDO 1.25 m Differentiating this with respect to input position RA gives RC RD R4 1.732 m/m Ans. Note that the sign is positive because the length of the damper is increasing for a positive change in the input position. 625 Dynamics: The equivalent mass of the mechanism is 4 mEQ m j xG2j yG2j I G j j 2 j 2 m2 yG22 m3 xG23 yG2 I G332 m4 xG2 3 4 2 2 2 3.5 kg 1.0 m/m 6.0 kg 0.866 m/m 0.500 m/m 7.25kg m 2 0.800 rad/m 8.0 kg 1.732 m/m 2 2 38.14 kg Therefore, the kinetic energy of the mechanism is 1 38.14 kg 2 Ans. T mEQ RA2 3 m/s 171.63 N m 2 2 The power equation for the mechanism can be written as 4 4 P VA mEQ RA B j RA2 RA m j gyG j RA K RS R0 RS RA CRC2 RA2 F41n Rf RA j 2 j 2 Consider the left-hand side of this equation. If we write this as P VA PVA then we are implicitly defining that positive P acts in the same direction as RA , that is, in the negative y direction. Therefore, dividing the power equation by RA gives us the equation of motion: 4 4 j 2 j 2 P mEQ RA B j RA2 m j gyG j K RS R0 RS CRC2 RA F41n Rf The individual terms of the equation of motion are mEQ RA 38.14 kg 7 m/s2 266.98 N The Bj coefficient for link j can be written as B j m j xG j xG j yG j yG j I G j j j For link 2: For link 3: For link 4: B2 m2 1 m/m 0 0 0 I G2 0 0 0 B3 6.0 kg 0.866 m/m 1.600 m/m 2 0.500 m/m 0 7.25 kg m2 0.800 rad/m 1.109 rad/m2 14.746 kg/m B4 8.0 kg 1.732 m/m 3.200 m/m2 0 0 I G4 0 0 44.339 kg/m 4 B B B B 59.085 kg/m j 2 4 j 2 3 4 B R 59.085 kg/m 3 m/s 531.77 N j 2 j 2 A 2 (1) 626 The rate of change of gravitational potential energy can be written as dU G m2 gyG 2 m3 gyG 3 m4 gyG 4 dRA 3.5 kg 9.81 m/s2 1.0 m/m+6.0 kg 9.81 m/s2 0.5 m/m+8.0 kg 9.81 m/s2 0.0 m/m 63.77 N The rate of change of energy stored in the spring can be written as dU S K Rs R0 Rs 200 N/m 1.25 m 0.50 m 0 m/m 0 dRA The rate of energy dissipated by the viscous damper can be written as dWC 2 CRC2 RA 15 N s/m 1.732 m/m 3 m/s 134.99 N dRA The rate of energy dissipated by Coulomb friction can be written as dW f F41n Rf 0.35 500 N 1.732 m/m 303.10 N dRA Summing all terms of Eq. (1) gives the equation of motion as P 266.98 N 531.81 N 63.77 N 134.99 N 303.10 N 424.47 N Therefore the external force at point H on link 2 is Ans. P 424.47 N Since this answer is positive, the force P is vertically downward per the above convention. 627 12.56 For the linkage in the posture illustrated, the angular velocity and acceleration of the input link 2 are ω2 5 kˆ rad/s and α 2 3 kˆ rad/s2 , respectively, and the angular acceleration and the acceleration of the mass center of link 3 are α 15.75 kˆ rad/s2 and 3 AG 3 9.60 ˆi 15.20 ˆj in/s2 , respectively. The masses and second moments of mass of IG2 IG3 45.69 lb in s2 , and IG4 4.56 lb in s2 . The torque acting on link 4 is T14 17.7 kˆ in lb and there is an the links are: m2 m3 13.2 lb, m4 2.2 lb, unknown torque T12 acting on link 2. Gravity is in the negative y-direction. Determine: (a) the magnitude, direction, and location of the reaction force between links 3 and 4; and (b) the magnitude and direction of the torque T12 . O2 A 2.0in, AO4 4.0in, and AG3 2.40in. Kinematic Analysis A set of vectors for kinematic analysis of the mechanism are shown in the following figure: From this figure, the x and y components of the loop-closure equation are R2 cos 2 R3 cos 3 R1 0 R2 sin 2 R3 sin 3 0 628 At the posture illustrated 2 90, the given dimensions are R1 3.464 in, R2 2.0 in, and the solution gives R3 4.0 in, and 3 30. Derivatives with respect to the input variable 2 give R2 sin 2 R3 cos 3 R3 sin 33 0 R2 cos 2 R3 sin 3 R3 cos 33 0 In matrix format these equations appear as cos 3 R3 sin 3 R3 R2 sin 2 2.0 in sin R3 cos 3 3 R2 cos 2 0 3 (1) The determinant of the Jacobian is R3 4.0 in, and Cramer’s rule gives the solution for the first-order kinematic coefficients as R3 R2 sin 2 3 1.732 in/rad 3 R2 cos 2 3 R3 0.250 rad/rad Taking the next derivative of Eqs. (1) with respect to input variable 2 gives cos 3 R3 sin 3 R3 R2 cos 2 R3 cos 332 2 R3 sin 33 0.216 51 in/rad 2 sin R3 cos 3 3 R2 sin 2 R3 sin 332 2 R3 cos33 1.125 00 in/rad 2 3 and Cramer’s rule gives the solution for the second-order kinematic coefficients as and 3 0.216 51 rad/rad2 R3 0.750 in/rad 2 The angular acceleration of link 3 is 3 3 3 2 322 0.250 rad/rad 3 rad/s2 0.216 51 rad/rad 2 5 rad/s 2 6.163 rad/s2 A set of vectors for the position of the center of mass of link 3 is shown in the figure The corresponding scalar equations for the center of mass of link 3 are xG3 R2 cos 2 R33 cos 3 2.078 in yG3 R2 sin 2 R33 sin 3 0.800 in 629 Differentiating these equations with respect to the input position 2 , the first-order kinematic coefficients of the mass center of link 3 are xG 3 R2 sin 2 R33 sin 33 1.700 in/rad yG3 R2 cos 2 R33 cos 33 0.520 in/rad Differentiating again with respect to input position 2 , the second-order kinematic coefficients of the mass center of link 3 are xG3 R2 cos 2 R33 sin 33 R33 cos 332 0.130 in/rad 2 yG3 R2 sin 2 R33 cos 33 R33 sin 332 1.475 in/rad 2 Therefore, the acceleration of the mass center of link 3 is A G3 xG 3 2 xG322 ˆi yG 3 2 yG322 ˆj 1.700 in/rad 3 rad/s 0.130 in/rad 5 rad/s ˆi 0.520 in/rad 3 rad/s 1.475 in/rad 5 rad/s ˆj 2 2 2 2 2 2 1.850 in/s2ˆi 35.315 in/s2ˆj Dynamics: The free-body diagram of link 2 is shown in the following figure: The governing dynamic equations for link 2 are F x F12x F32x 0 F F F W 0 y M G2 y 12 y 32 2 x y RAG F32y RAG F32x T12 I G22 45.69 lb in s2 3 rad/s2 137.07 in lb 2 2 The free-body diagram of link 3 is shown in the following figure: (2) 630 The governing dynamic equations for link 3 are F x F23x F43n sin 3 m3 AGx3 13.2 lb 386 in/s2 9.60 in/s2 (3) F23x 0.500F43n 0.328 lb F F F cos W m A 13.2 lb 386 in/s 15.20 in/s y y 23 n 43 3 3 3 y G3 2 2 F23y 0.866 F43n 13.20 lb 0.520 lb (4) F 0.866 F 12.680 lb y 23 n 43 M R F R F R F I 45.69 lb in s 15.75 rad/s 719.62 in lb G3 x AG3 y 23 y AG3 x 23 n 34 43 2 G3 2 3 2.078F23y 1.200 F23x R34 F43n 719.62 in lb Solving Eqs. (3) and (4) for components of F23 yields and F23y 12.680 lb 0.866F43n F23x 0.328 lb 0.500F43n and substituting these into Eq. (5) gives R34 2.400 in F43n 746.36 in lb The free-body diagram of link 4 is shown in the following figure: (5) (6) (7) 631 The governing dynamic equations for link 4 are F x F14x F34n sin 30 m4 AGx4 0 F14x 0.500 F34n 0 F F F cos30 W m A 0 y M y 14 n 34 4 4 y G4 F14y 0.866F34n 2.2 lb 0 G4 R43F43n 17.7 in lb I G4 4 4.56lb in s2 15.75 rad/s2 71.82 in lb R43 F43n 89.52 in lb with the geometric constraint, that R34 R43 4.0 in 2.4 in 1.6 in (8) Recognizing that F34n F43n , adding Eqs. (7) and (8) gives R34 R43 2.4 in F43n 4.0 in F43n 746.36 in lb 89.52 in lb 835.88 in lb Ans. F43n 208.97 lb From this, Eq. (7) shows that R43 0.428 in . Since this is positive and less that 0.600 in, it confirms that link 3 is slipping within block 4 and not tipping and that the forces F43n and F34n actually follow as they appear in the last two figures. Now, Eq. (6a) gives F23x 0.328 lb 0.500 208.97 lb 104.16 lb and Eq. (2) gives T12 137.07 in lb (0) F32y 2 in 104.16 lb 345.39 in lb ccw In vector format this shows T12 345.39kˆ in lb Ans. 632 12.57 For the mechanism in the posture illustrated, a force F2 = 15 N is applied at point A on the input link 2 which causes the link to move up the inclined plane with a velocity VG2 0.5 m/s. The first and second-order kinematic coefficients (where R3 RG2O3 ) are: 3 rad/m R3 m/m 3 rad/m2 12.4 0.500 180 R3 m/m2 10.7 A linear spring with a free length RS0 = 10 mm, a spring constant K = 2500 N/m, is attached to link 2 at point B, and has a current length of 30 mm. A viscous damper with a damping coefficient C = 80 N·s/m is attached to link 2 at point D. The masses and mass moments of inertia of links 2 and 3 are m2 = 3 kg, m3 = 5 kg, IG2 0.000 035kg m2 , and IG3 0.000 070 kg m2 . Gravity is in the negative y-direction. Determine the first- and second-order kinematic coefficients of the mass center of link 2, and the first-order kinematic coefficients of the spring and damper. Write the equation of motion for the mechanism in symbolic form and then determine the acceleration of link 2. G3G2 = 70 mm and BG2 = 10 mm Kinematic Analysis A set of vectors for analysis of the mechanism are shown in the figure below: The two scalar equations for loop closure are R1 R2 cos30 R3 cos 3 0 R11 R2 sin 30 R3 sin 3 0 633 At the posture shown, the lengths of the vectors are R1 = 95.26 mm, R11 = 15 mm, R2 = 40 mm, and R3 = 70 mm. The variable angle is 3 = 150°. The vector equation for the center of mass of link 2 can be written as RG2 R1 R11 R 2 with x and y components of xG2 R1 R2 cos30 60.62 mm yG2 R11 R2 sin 30 35.00 mm The derivative with respect to input variable R2 gives the first-order kinematic coefficients xG 2 cos30 0.866 m/m Ans. yG2 sin 30 0.500 m/m Another derivative with respect to input variable R2 gives the second-order kinematic coefficients xG2 yG2 0 Ans. The length of the spring is given by RS R2 10 mm Therefore the first- and second-order kinematic coefficients are RS 1.000 m/m and RS 0 The length of the damper is given by RC constant R2 Therefore the first- and second-order kinematic coefficients are RC 1.000 m/m and RC 0 Dynamic Analysis The power equation for the mechanism can be written as dT dU dW f P dt dt dt The left-hand side of this equation can be written as P F2 V2 F2 R2 15 N R2 Ans. Ans. (1) (2) where the sign is positive because positive force and positive velocity are in the same direction. The equivalent mass for link 2 is A2 m2 ( xG22 yG22 ) I G222 3 kg(0.8662 0.5002 ) 0.000 035 kg mm2 (0) 2 3 kg and for link 3 A3 m3 ( xG23 yG23 ) I G332 5 kg(02 02 ) 0.000 070 kg m2 ( 12.4 rad/m)2 0.0 108 kg Therefore, the total equivalent mass of the mechanism is 3 A m j 2 j EQ Th Bj coefficient for link 2 is A2 A3 3 kg 0.0108 kg 3.011 kg 634 B2 m2 ( xG 2 xG2 yG 2 yG2 ) I G222 3 kg 0.866(0) 0.500(0) 0.000 035 kg m2 (0)(0) 0 and for link 3 B3 m3 ( xG 3 xG3 yG 3 yG3 ) I G333 5 kg (0)(0) (0)(0) 0.000 070 kg m 2 ( 12.4 rad/m)( 180 rad/m2 ) 0.156 kg/m Therefore, the sum of the Bj coefficients is 3 B B B 0 0.156 kg/m 0.156 kg/m j 2 j 2 3 The time rate of change of the kinetic energy can be written as 3 3 dT Aj R2 R2 B j R23 3.011 kgR2 R2 0.156 kg/mR23 dt j 2 j 2 The time rate of change of the potential energy due to gravity is 3 dU m j gyG j R2 m2 gyG 2 R2 m3 gyG 3 R2 dt j 2 3 kg 9.81 m/s 0.500 m/m R2 5 kg 9.81 m/s 0 R2 14.715 N R2 2 (3) (4) 2 The time rate of change of the potential energy in the spring is dU S (5) K ( RS RS 0 ) RS R2 2500 N/m 30 mm 10 mm 1.0 m/mR2 50 N R2 dt The time rate of change of the energy dissipated by the damper is dW f 2 (6) CRC 2 R22 80 N s/m 1.0 m/m R22 80 N s/m R22 dt Substituting Equations (2)-(6) into Equation (1), the power equation can be written as 15 N R2 3.011 kgR2 R2 0.156 kg/mR23 14.715 N R2 50 N R2 80 N s/m R22 Dividing by the input velocity, the equation of motion can be written as 15 N 3.011 kgR2 0.156 kg/mR22 14.715 N 50 N 80 N s/m R2 Substituting the known input velocity, this becomes 15 N 3.011 kgR2 0.156 kg/m 0.5 m/s 14.715 N 50 N 80 N s/m 0.5 m/s 2 15 N 3.011 kgR2 0.039 N 14.715 N 50 N 40 N 3.011 kgR2 89.754 N 0 Therefore, the input acceleration is R2 29.809 m/s2 Ans. 635 12.58 For the mechanism in the posture illustrated, the constant angular velocity of input link 2 is ω2 3kˆ rad/s . The free length of the linear spring attached between ground pin O1 and pin A is 20 in and a viscous damper is attached between pin O and link 3. The torque acting on link 2 is T12 13.3kˆ in lb , there is a horizontal force P acting at pin A, and gravity is in the negative y-direction. The known data (where R2 is the vector from bearing O2 to the mass center G3 and R3 is the vector from ground pin O to the mass center G3) are: C I G2 I G3 K R2 m3 R2 R3 m2 R3 lb/in lb·s/in in/rad in/rad in/rad2 in/rad2 lb lb lb·in2 lb·in2 0.0827 0.413 2.080 4.160 6.000 4.800 15.44 26.46 2 646 7 938 Determine: (a) the first-order kinematic coefficients of the spring and the damper; (b) the potential energy of the spring; (c) the equivalent mass moment of inertia; and (d) the force P . RAO2 4.8 in, RG3O2 3.6 in, and RG2O2 1.8 in. Kinematic Analysis: The coordinates of the center of mass of link 2 can be written as xG2 RG2O2 cos 2 1.8 in cos 60 0.900 in yG2 yO2O RG2O2 sin 2 3.118 in 1.8 in sin 60 1.559 in Differentiating these equations with respect to the input position θ2 gives 636 xG 2 RG2O2 sin 2 1.8 in sin 60 1.559 in/rad yG 2 RG2O2 cos 2 1.8 in cos 60 0.900 in/rad Then differentiating these equations again with respect to the input θ2 gives xG2 RG2O2 cos 2 1.8 in cos 60 0.900 in/rad 2 yG2 RG2O2 sin 2 1.8 in sin 60 1.559 in/rad 2 The coordinates of the center of mass of link 3, G 3 , can be written as xG3 x3 1.800 in and yG3 y3 0 Differentiating these equations with respect to the input position θ2 gives xG 3 x3 4.160 in/rad and yG 3 y3 0 Then differentiating these equations again with respect to the input θ2 gives xG3 x3 4.800 in/rad2 and yG3 y3 0 A vector loop equation for the spring can be written as ?? I R S R AO2 RO2O RO1O 0 The x and y component equations can be written as RS cos S RAO2 cos 2 0 RS sin S RAO2 sin 2 yO2O yO1O 0 which, for the current posture, has the solution RS = 2.400 in and S = 0°. Differentiating the above equations with respect to the input θ2 gives RS cos S RS sin S S RAO2 sin 2 0 RS sin S RS cos S S RAO2 cos 2 0 In matrix format, these become cos S RS sin S RS RAO2 sin 2 sin RS cos S S RAO2 cos 2 S The determinant of the Jacobian matrix is RS 2.400 in. Using Cramer’s rule, the solution for the first-order kinematic coefficients of the spring are RS RAO2 sin S 2 4.800 in sin 0 60 4.157 in/rad RAO2 4.800 in cos S 2 cos 0 60 1.000 rad/rad R 2.400 in S A vector loop equation for the viscous damper can be written as S ? I R C R 2 RO2O 0 The x and y component equations can be written as RC cos C R2 cos 2 0 RC sin C R2 sin 2 yO2O 0 which, for the current posture, has the solution RC = 1.800 in and R2 = 3.600 in. Differentiating the above equations with respect to the input θ2 gives Ans. 637 RC cos C R2 cos 2 R2 sin 2 0 RC sin C R2 sin 2 R2 cos 2 0 In matrix format, these become cos C cos 2 RC R2 sin 2 sin sin 2 R2 R2 cos 2 C The determinant of the Jacobian matrix is sin C 2 0.866. Using Cramer’s rule, the solution for the first-order kinematic coefficients of the spring are RC R2 sin C 2 3.600 in sin 0 60 4.157 in/rad R2 R2 cos C 2 sin C 2 Ans. 3.600 in cos 0 60 sin 0 60 2.078 in/rad Dynamic Analysis: The potential energy stored in the spring can be written as 2 2 U S ½ K RS RS 0 ½ 0.0827 lb/in 2.400 in 20.000 in 12.809 in lb Differentiating with respect to the input position θ2 gives the time rate of change of the potential energy in the spring, that is dU S K RS RS 0 RS2 dt (1) 0.0827 lb/in 2.400 in 20.000 in 4.157 in/rad 2 6.051 in lb/rad2 The equivalent mass moment inertia of the mechanism can be written as 3 I EQ Aj m2 xG22 yG22 I G2 22 m3 xG23 yG23 I G332 j 2 2 2 2 15.44 lb 1.559 in/rad 0.900 in/rad 2 646 lb in 2 1.000 rad/rad 26.46 lb 4.160 in/rad 0 7 938 lb in 2 0 2 3 154 lb in The Bj coefficients for the mechanism can be written as 2 2 2 B m x x y y I m x x y y I 3 j 2 j 2 G2 G2 G2 G2 G2 2 2 3 G3 G3 G3 G3 G3 3 3 15.44 lb 1.559 in/rad 0.900 in/rad 2 0.900 in/rad 1.559 in/rad 2 2 646 lb in 2 1.000 rad/rad 0 26.46 lb 4.160 in/rad 4.800 in/rad 2 0 0 7 938 lb in 2 0 0 528.35 lb in 2 / rad 3 The time rate of change of kinetic energy is Ans. 638 3 dT I EQ 2 B j22 2 dt j 2 3 154 lb in 2 528.35 lb in 2 2 0 3 rad/s 2 12.33 in lb2 2 2 386 in/s 386 in/s The time rate of change of gravitational potential energy is dUG m2 gyG 22 m3 gyG 32 15.44 lb 0.900 in/rad 26.46 lb 0 2 13.90 in lb2 dt The energy dissipated by the viscous damper can be written as dW f 2 CRC222 0.413 lb s/in 4.157 in/rad 3 rad/s 2 21.41 in lb s/rad2 dt The power input to the mechanism by the external force P can be written as P VA PxA2 PRAO2 sin 22 4.157 in/rad P2 (2) (3) (4) (5) Similarly, the power dissipated by the load torque T12 can be written as T12 ω2 13.3 in lb2 (6) The power equation for the mechanism can be written as 3 3 P VA T12 ω2 I EQ2 B j22 2 m j gyG j K RS RS 0 RS2 CRC222 j 2 j 2 Substituting the terms from Eqs. (1)-(6) and dividing by the input velocity, the equation of motion for the mechanism can be written as 4.157 in P 13.3 in lb 12.33 in lb 13.90 in lb 6.051 in lb 21.41 in lb P 13.204 lb Therefore, the applied external force vector is P 13.204ˆi lb Ans. 639 12.59 For the linkage in the posture illustrated, the kinematic coefficients of link 3 are 3 0.25 rad/rad and 3 0.60 rad/rad 2 . The angular velocity and acceleration of the input link 2 are ω2 5 kˆ rad/s and α 2 3 kˆ rad/s2 , respectively. The free length and stiffness of the horizontal spring are RS 0 30 mm and K 2 000 N/m, respectively. The damping coefficient of the viscous damper is C 150 N s/m. The masses and mass moments of inertia of the links are m2 m3 6 kg, m4 1 kg, IG2 IG3 5 kg m2 , and I 4 kg m2 . The input torque T 10 kˆ N m and there is a horizontal force F G4 12 acting at the mass center of link 3. Gravity is in the negative y-direction. Determine: (a) the first-order kinematic coefficients of the horizontal spring and the viscous damper; (b) the kinetic energy of this linkage; and (c) the force F O2 A 50mm, AOS 52 mm, AO4 80 mm, AD 100mm, and AG3 60 mm. Kinematic Analysis: A set of vectors for the kinematic analysis of the spring are shown in the following figure: The vector loop-closure equation and the corresponding scalar component equations are: ?? I R1S R S R 2 0 640 R1S cos 1S RS cos S R2 cos 2 0 R1S sin 1S RS sin S R2 sin 2 0 with the corresonding solution RS 52 mm and S 180. Taking derivatives with respect to input angle 2 gives the pair of equations cos S RS sin S RS R2 sin 2 sin RS cos S S R2 cos 2 S The determinant of the Jacobian is RS 52 mm and Cramer’s rule gives the firstorder kinematic coefficients for the spring as RS R2 50 mm/rad and S 0. Ans. A set of vectors for the kinematic analysis of the spring are shown in the following figure: The vector loop-closure equation and the corresponding scalar component equations are: ?? R 2 R3 RC 0 R2 cos 2 R3 cos 3 RC cos C 0 R2 sin 2 R3 sin 3 RC sin C 0 with the corresonding solution RC 86.60 mm and C 0. Taking derivatives with respect to input angle 2 gives the pair of equations cos C RC sin C RC R2 sin 2 R3 sin 33 37.5 mm/rad sin R cos R cos 21.65 mm/rad R cos C C C C 2 3 3 3 2 The determinant of the Jacobian is RC 86.60 mm and Cramer’s rule gives the firstorder kinematic coefficients for the spring as RC 37.5 mm/rad and C 0.25 rad/rad. Ans. Using the same vector symbols of the previous figure, the position of the mass center of link 3 is given by the following scalar equations: xG3 R2 cos 2 RG3 A cos 3 51.96 mm yG3 R2 sin 2 RG3 A sin 3 20.00 mm The derivative with respect to input angle 2 gives the first-order kinematic coefficients: xG 3 R2 sin 2 RG3 A sin 33 42.50 mm/rad yG 3 R2 cos 2 RG3 A cos 33 12.99 mm/rad 641 Another derivative with respect to input angle 2 gives the second-order kinematic coefficients: xG3 R2 cos 2 RG3 A cos 332 RG3 A sin 33 14.752 mm/rad 2 yG3 R2 sin 2 RG3 A sin 332 RG3 A cos 33 16.948 mm/rad 2 Dynamic Analysis: The equivalent mass coefficients of the links are 2 A2 m2 xG22 yG22 I G222 6 kg 0 0 5 kg m2 1 rad/rad 5 kg m2 A3 m3 x y 2 G3 2 G3 I 2 G3 3 6 kg 0.042 50 m/rad 0.012 99 m/rad 5 kg m 2 0.25 rad/rad 2 0.324 kg m 2 2 2 B m x x y y I 6 kg 0 0 0 0 5 kg m 1 rad/rad 0 0 B m x x y y I 6 kg 0.042 50 m/rad 0.014 752 m/rad 0.012 99 m/rad 0.016 948 m/rad 5 kg m 0.25 rad/rad 0.60 rad/rad A4 m2 xG24 yG24 I G442 1 kg 0 0 4 kg m2 0.25 rad/rad 0.25 kg m2 2 2 2 2 G2 G2 3 3 G3 G3 G2 G3 G2 G3 G2 2 2 G3 3 3 2 2 2 2 0.744 92 kg m 2 B4 m4 xG 4 xG4 yG 4 yG4 I G444 1 kg 0 0 0 0 4 kg m2 0.25 rad/rad 0.60 rad/rad 2 0.60 kg m2 B 0 0.744 92 kg m 0.60 kg m 1.344 92 kg m 4 2 j 2 2 2 j The equivalent mass moment of inertia of the mechanism is 4 I EQ Aj 5 kg m2 0.324 kg m2 0.25 kg m2 5.574 kg m2 j 2 The kinetic energy of the mechanism is 2 T ½ I EQ22 ½ 5.574 kg m2 5 rad/s 69.675 N m Ans. The power equaion for the mechanism can be written as dT dU dW f T12 ω2 F VG3 dt dt dt 4 4 4 j 2 j 2 j 2 T122 FxG 32 Aj22 B j23 m j gyG j 2 K RS RS 0 RS2 CRC222 Dividing by the input angular velocity w2 gives the equation of motion of the mechanism, that is 4 4 4 j 2 j 2 j 2 T12 FxG 3 Aj2 B j22 m j gyG j K RS RS 0 RS CRC22 642 Substituting the known data, this becomes 2 10 N m F 0.042 50 m/rad 5.574 kg m 2 3 rad/s 2 1.344 92 kg m 2 5 rad/s 6 kg 0 6 kg 0.012 99 m/rad 1 kg 0 9.81 m/s 2 2 000 N/m 0.052 m 0.030 m 0.050 m/rad 150 N s/m 0.0375 m/rad 5 rad/s 2 Finally, this reduces to F 62.254 90 N m 1 465 N 0.042 50 m/rad or F 1 465ˆi N Ans. 643 12.60 For the mechanism in the posture illustrated, the velocity and acceleration of the input link 2 down the slope EA are VA 8 in/s and AA 24 in/s2 , respectively. The wheel, link 4, is rolling without slipping on the ground link. The free length of the linear spring is RS0 = 8 in and the damping coefficient of the viscous damper is C = 1.4 lb·s/in. Gravity acts vertically downward. The dimensions, first- and second-order kinematic coefficients (R44 is the vector from point O to pin B), masses, and second moments of mass about the mass centers of links 2, 3, and 4 are: m2 m3 m4 I G2 I G3 I G4 3 3 R44 R44 EA AB BD 4 in in in in rad/in rad/in2 in/in in/in2 lb lb lb lb·in2 lb·in2 lb·in2 211 158 10 24 14 6 0.0723 0.0090 2.0 0.25 1.1 4.4 8.8 12 Determine: (a) the first-order kinematic coefficients of the linear spring and the damper; (b) the kinetic energy of the mechanism; and (c) the stiffness of the spring. Note that R44 is the vector from point O to pin B. Gravity acts vertically downward. There are no external forces or torques, and the effects of friction can be neglected. Kinematic Analysis: The vectors for a kinematic analysis are shown in the following figure. 644 The loop-closure equation is I ? ? R1 R 2 R 3 R 44 0 with the posture solution of 3 = 150° and R44 = 17 in. In addition, there is the rolling contact constraint equation R44 4 4 Two derivatives of this constraint give the first- and second-order kinematic coefficients R 2 in/in 4 44 0.333 rad/in 4 6 in R44 0.25 in/in 2 4 0.0417 rad/in 2 4 6 in The coordinates of the center of mass of link 2 are xG2 R1 R2 cos150 20.785 in yG2 R2 sin150 5.000 in Two derivatives with respect to R2 give the first- and second-order kinematic coefficients xG 2 cos150 0.866 in/in yG 2 sin150 0.500 in/in xG2 yG2 0 The coordinates of the centers of mass of links 3 and 4 are xG3 xG4 0 yG3 yG4 R44 17.000 in Two derivatives with respect to R2 give the first- and second-order kinematic coefficients xG 3 xG 4 0 2.0 in/in yG 3 yG 4 R44 xG3 xG4 0 0.25 in/in yG3 yG4 R44 The length of the spring can be written as RS R2 10 in. Two derivatives with respect to input R2 give the first- and second-order kinematic coefficients RS 1 in/in and RS 0. Ans. The length of the viscous damper can be written as RC OD R44 14 in. Two derivatives with respect to input R2 give the first- and second-order kinematic coefficients 2.0 in/in and RC R44 0.25 in/in 2 . RC R44 Ans. Dynamic Analysis: The equivalent mass values are A2 m2 xG22 yG22 I G2 22 1.1 lb 12 lb in 2 2 2 2 0.866 in/in 0.500 in/in 0 0.002 85 lb s 2 /in 2 2 386 in/s 386 in/s 645 A3 m3 xG23 yG23 I G332 4.4 lb 2 211 lb in 2 2 2 0 2.000 in/in 0.0723 rad/in 0.048 45 lb s 2 /in 2 2 386 in/s 386 in/s 2 2 2 A4 m4 xG 4 yG 4 I G4 4 8.8 lb 2 158 lb in 2 2 2 0 2.000 in/in 0.333 rad/in 0.136 58 lb s2 /in 2 2 386 in/s 386 in/s 4 mEQ Aj 0.187 88 lb s2 /in j 2 B2 m2 xG 2 xG2 yG 2 yG2 I G222 1.1 lb 12 lb in 2 0.866 in/in 0 0.500 in/in 0 0 0 0 386 in/s2 386 in/s2 B3 m3 xG 3 xG3 yG 3 yG3 I G333 4.4 lb 0 0 2.000 in/in 0.250 in/in 2 386 in/s2 2 211 lb in 0.0723 rad/in 0.0090 rad/in 2 2 386 in/s 0.006 06 lb s2 /in B4 m4 xG 4 xG4 yG 4 yG4 I G4 4 4 8.8 lb 0 0 2.000 in/in 0.250 in/in 2 2 386 in/s 2 158 lb in 0.333 rad/in 0.0417 rad/in 2 2 386 in/s 0.017 08 lb s2 /in 4 B 0.023 14 lb s /in 2 j 2 2 j The kinetic energy of the mechanism can be written as 2 T ½mEQ R22 ½ 0.187 88 lb s2 /in 8 in/s 6.012 in lb The rate of change of gravitational potential energy is dU G m2 gyG 2 R2 m3 gyG 3 R2 m4 gyG 4 R2 dt 1.1 lb 0.500 in/in R2 4.4 lb 2.000 in/in R2 4.4 lb 2.000 in/in R2 26.95 in lb/in R2 The rate of change of potential energy stored in the spring is dUS K RS RS0 RS R2 K 10 in 8 in 1 in/in R2 2 inKR2 dt Ans. 646 The rate of energy dissipated by the viscous damper is dW f 2 CRC2 R22 1.4 lb s/in 2.000 in/in R22 5.600 lb s/in R22 dt The power equation for the mechanism can be written as 4 F V T ω mEQ R2 B j R22 R2 26.950 in lb/inR2 2.000 inKR2 5.600 lb s/inR22 j 2 Recognizing that there are no applied external forces or torques, and dividing by the input velocity R2 gives the equation of motion for the mechanism. 4 0 mEQ R2 B j R22 26.950 in lb/in 2.000 inK 5.600 lb s/inR2 j 2 0 0.187 88 lb s2 /in 24.0 in/s2 0.023 14 lb s2 /in 2 8.0 in/s 2 26.950 in lb/in 2.000 inK 5.600 lb s/in 8.0 in/s 0 4.509 lb 1.481 lb 26.950 lb 2.000 inK 44.800 lb 0 2.000 inK 23.840 lb K 11.92 lb/in Ans. 647 Chapter 13 Vibration Analysis 13.1 Derive the differential equation of motion for each system and write the formula for the natural frequency n for each system. (a) F k x y mx (b) F F cx kx mx (c) F cx k1x k2 x mx mx kx ky n k m Ans. mx cx kx F n k m mx cx k1 k2 x 0 n k1 k2 m Ans. Ans. 648 (d) F k x k x y mx (e) F c x y kx mx (f) 1 2 mx k1 k2 x k2 y n k1 k2 m Ans. mx cx kx cy Ans. n k m Both springs 3 and 4 experience the same spring force F34, and each is deflected by an amount consistent with its own rate, F34/k3 or F34/k4, respectively. The total deflection is x F34 k3 F34 k4 or F34 k3k4 x k3 k4 k3k4 F k x k x k k x mx 1 kk mx k1 k2 3 4 x 0 k3 k 4 2 3 4 n k1 k2 m k3 k 4 k3 k 4 Ans. 649 13.2 Evaluate the constants of integration of the solution to the differential equation for an undamped free system, using the following sets of starting conditions: (a) x x0 , x 0 (b) x 0, x v0 (c) x x0 , x a0 (d) x x0 , x b0 For each case, transform the solution to a form containing a single trigonometric term. For each case we use a trial solution of: x A sin nt B cos nt with initial value of: x(0) B (1) x n A cos nt n B sin nt x 0 n A (2) x n2 A sin nt n2 B cos nt x 0 n2 B (3) x A cos nt B sin nt x 0 A (4) 3 n (a) 3 n 3 n x x0 , x 0 . Use Eqs. (1) and (2); A 0, B x0 x x0 cos nt (b) Ans. x 0, x v0 . Use Eqs. (1) and (2); A v0 n , B 0 x v0 n sin nt (c) Ans. x x0 , x a0 . Use Eqs. (1) and (3); B x0 , B a0 n2 These are inconsistent unless a0 n2 x0 . Second given condition is not useful. One more initial condition required, such as x 0 v0 from which A v0 n . x v0 n sin nt x0 cos nt x x02 v0 n sin nt where tan 1 x0n v0 2 (d) Ans. x x0 , x b0 . Use Eqs. (1) and (4); B x0 , A b0 n3 x b0 n3 sin nt x0 cos nt x x02 b0 n3 sin nt where tan 1 x0n3 b0 2 Ans. 650 13.3 A system like Figure 13.5 has m = 1 kg and an equation of motion x 20cos 8 t / 4 mm. Determine: (a) spring constant k; (b) static deflection st ; (c) period; (d) frequency in hertz; and (e) velocity, acceleration, and spring force at t = 0.20 s. Plot a phase diagram to scale showing the displacement, velocity, acceleration, and spring-force phasors at this instant. (a) n k m 8 rad/s k n2 m 8 rad/s 1 kg 631.65 N/m 2 Ans. (c) 2 F mg 1 kg 9.81 m/s st 0.015 53 m 15.53 mm k k 631.65 N/m 2 n 2 rad/rev 8 rad/s 0.250 s/rev (d) f 1 4 rev/s 4 Hz (e) 8 t 4 8t 0.25 8 0.20 0.25 1.35 rad 243 (b) Ans. Ans. Ans. x 8 rad/s 0.020 m sin 8 t 4 0.503sin 243 m/s 0.448 m/s Ans. x 8 rad/s 0.020 m cos 8 t 4 12.633cos 243 m/s 2 5.735 m/s2 Ans. 2 (f) F kx 631.65 N/m 0.020 m cos 243 12.633cos 243 N 5.735 N x 0.020cos 243 m , x 0.503sin 243 m/s , x 12.633cos 243 m/s F 12.633cos 243 N 2 Ans. 651 13.4 The weight W1 drops through the distance h and collides with W2 with plastic impact (a coefficient of restitution of zero). Derive the differential equation of motion of the system, and determine the amplitude of the resulting motion of W2 . Define t 0 at the instant of impact. At the beginning of impact we have v1 2 gh . By conservation of momentum, m1v1 m1 m2 v2 . Thus W1 g 2 gh W1 W2 v2 g or v2 2 ghW1 W1 W2 . Therefore, at t 0 , x 0 , x v2 . Note that, at x 0 , the spring force includes a reaction to W2 . And so, F kx W W g x where, for convenience, we have defined W W W . From 1 1 2 the force balance we get the differential equation of motion W g x kx W1 Ans. with natural frequency of n kg W . Then x A cos nt B sin nt W1 k x An sin nt Bn cos nt and with the initial conditions stated above A W1 k and B v2 n . Therefore x W1 k cos nt v2 n sin nt W1 k Transforming to a single transient term we get x X sin nt W1 k where X W1 k v2 n 2 W k and tan 1 1 v2 n 2 Ans. 652 13.5 The vibrating system has k1 k3 875 N/m , k2 1 750 N/m , and W 40 N . What is the natural frequency in hertz? Springs 1 and 2 both experience the same spring force F12, and each is deflected by an amount consistent with its own rate, F12/k1 or F12/k2, respectively. The total deflection is x F12 k1 F12 k2 or F12 k1k2 x k1 k2 F F k x mx 12 3 kk mx 1 2 k3 x 0 k1 k2 The natural frequency is k1k2 k3 k k n 1 2 W g 875 N/m 1750 N/m 875 N/m 875 N/m 1750 N/m 40 N 9.81 m/s 2 18.91 rad/s 3.010 Hz Ans. 653 13.6 Weight W = 15 lb is connected to a pivoted rod which is assumed to be weightless but rigid. A spring having a rate of k = 60 lb/in is connected to the center of the rod and holds the system in static equilibrium at the position shown. Assuming that the rod can vibrate with a small amplitude, determine the period of the motion. 12 in M a ka W W g 2 n 2 n ka 2 a kg 6 in 2 W g W 12 in W 2 g ka 2 W 60 lb/in 386 in/s2 2 rad/rev 0.320 s/rev 19.65 rad/s 15 lb 19.65 rad/s Ans. 654 13.7 The upside-down pendulum of length l is retained by two springs connected a distance a from the pivot. The springs have been positioned such that the pendulum is in static equilibrium when it is in the vertical posture. (a) For small amplitudes, find the natural frequency of this system. (b) Find the ratio l/a at which the system becomes unstable. (a) M W a k1a a k2a W g 2 W 2 g k1 k2 a 2 W 0 2 g k1 k2 a 1 0 W n 2 g k1 k2 a 1 W Ans. (b) The system becomes unstable whenever the natural frequency becomes the square root of a negative number (imaginary). At such values the system is not oscillatory. This happens whenever a k1 k2 a W Ans. 655 13.8 Write the differential equation for the system and find the natural frequency. Find the response x if y is a step input of height y0 . Find the relative response z x y to this step input. F k x k x y mx 1 2 mx k1 k2 x k2 y n k1 k2 m Ans. The complementary solution is x A cos nt B sin nt For a particular solution, arrange the equation to the form x n2 x k2 m y Since, for a step input the right-hand side is constant, try x C , x 0 . n2C k2 m y C k2 y k1 k2 The complete solution is x x x x A cos nt B sin nt k2 y k1 k2 At t 0 , x 0 and y y0 . 0 A 1 B 0 k2 y0 k1 k2 x n A sin nt n B cos nt At t 0 , x 0 0 n A 0 n B 1 A k2 y0 k1 k2 B0 Therefore, the complete response is x k2 y0 k1 k2 cos nt k2 y0 k1 k2 x k2 y0 1 cos nt k1 k2 k k y k2 y0 1 cos nt 1 2 0 k1 k2 k1 k2 k y k y cos nt z 1 0 2 0 k1 k2 Ans. z x y Ans. 656 13.9 An undamped vibrating system consists of a spring whose scale is 35 kN/m and a mass of 1.2 kg. A step force F = 50 N is exerted on the mass for 0.040 s. (a) Write the equations of motion of the system for the era in which the force acts and for the era that follows. (b) What are the amplitudes in each era? (c) Sketch a time plot of the displacement. (a) n 35 000 N/m 1.2 kg 171 rad/s 1.2 kg x 35 000 N/m x 50 N First era: 0 t 0.040 s : From Eq. (13.21) x F k 1 cos nt 50 N 35 000 N/m 1 cos171t x 0.001 429 m 1 cos171t x 1.429 mm 1 cos171t Ans. Also x 0.244 m/s sin171t 244 mm/s sin171t At the end of the first era t 0.040 s , nt 6.831 rad 391.4 x 0.000 209 m 0.209 mm , x 0.127 m/s 127 mm/s Second era: t 0.040 s : From Eqs. (13.16) and (13.17) X 0 x02 v0 n 2 1.2 x 35 000x 0 0.209 mm 2 127 mm/s 171 rad/s 2 0.773 mm tan 1 v0 n x0 tan 1 127 mm/s 171 rad/s 0.209 mm 74.3 (b) (c) x X 0 cos nt 0.773 mm cos 171t 74.3 Ans. First era; 0 t 0.040 s : Second era; t 0.040 s : Ans. Ans. X 1.429 mm X 0.773 mm 657 13.10 A round shaft whose torsional spring constant is kt in lb/rad connecting two wheels having mass moments of inertia I1 and I 2 . Show that the system is likely to vibrate torsionally with a frequency of n kt I1 I 2 I1 I 2 Designating the angular positions of the two wheels by 1 and 2 , respectively, and summing moments on each, we get I11 kt1 kt 2 0 M1 kt 1 2 I11 M k I 2 t 1 2 2 2 I 2 2 kt1 kt 2 0 Next, we assume a solution of the form j C j cos nt for each inertia with j = 1, 2. Substituting these gives n2 I1C1 cos nt kt C1 cos nt kt C2 cos nt 0 n2 I 2C2 cos nt kt C1 cos nt kt C2 cos nt 0 Dividing each by cos nt and writing these in matrix form they become n2 I1 kt C1 kt 0 n2 I 2 kt C2 kt For this set of equations to have a non-trivial solution for C1 and C2, the determinant of the coefficient matrix must vanish. Therefore, n2 I1 kt n2 I2 kt kt kt 0 This expands to a quadratic equation in n2 I1I 2 n2 kt I1 I 2 n2 0 2 Solving this, we get four roots: n 0 n kt I1 I 2 I1 I 2 Q.E.D. Note that the other frequency of n 0 shows the capability for rigid body motion since the entire shaft with wheels is free to rotate. 658 13.11 A motor is connected to a flywheel by a 5/8-in diameter steel shaft 36 in long. Using the methods of this chapter, it can be demonstrated that the torsional spring rate of the shaft is 4 700 in lb/rad. The mass moments of inertia of the motor and flywheel are 24.0 and 56.0 in lb s2 , respectively. The motor is turned on for 2 s, and during this period it exerts a constant torque of 200 in lb on the shaft. (a) What speed in revolutions per minute does the shaft attain? (b) What is the natural circular frequency of vibration of the system? (c) Assuming no damping, what is the amplitude of the vibration of the system in degrees during the first era? During the second era? This is a difficult problem, but too interesting and challenging not to include. (a) The angular impulse equation is t H H 0 Tdt 0 Since the motor starts from rest, its initial angular momentum is H 0 0 . We also see that H I1 I 2 , T 200 in lb , and t 2 s . Substituting, I1 I 2 H 0 0 200 in lb dt 80.0 in lb s2 200 in lb t t 2.5 rad/s2 t for 0 t 2 s (b) Ans. From Prob. 13.10 n (c) At t = 2 s 5.0 rad/s 47.75 rev/min k t I1 I 2 I1 I 2 4 700 lb·in/rad 24 in lb·s 2 56 in lb·s 2 24 in lb·s 56 in lb·s 2 2 16.726 rad/s First era; 0 t 2 s : The differential equations are: I11 kt1 kt 2 T I 2 2 kt1 kt 2 0 After using the conditions that, at t = 0, 1 2 0 the solutions become I I1 1 A 2 B cos nt T I2 t 2 I1 I 2 kt 2 Ans. 659 2 A B cos nt Tt 2 2 I1 I 2 Then using the conditions that, at t = 0, 1 2 0 , we find I1I 2 T B A kt I1 I 2 2 and the solutions become I2 T T I2 t 2 1 I1 I 2 cos nt kt I1 I 2 2 I1 I 2 kt 2 2 I1 I 2 T Tt 2 1 cos t n kt I1 I 2 2 2 I1 I 2 But we are interested in the relative motion, the twist in the shaft, which is T I 2 1 cos nt 1 2 kt I1 I 2 So the amplitude during the first era is 2 200 in lb 56.0 in lb·s I2 T 0.029 rad 1.707 kt I1 I 2 4 700 in lb/rad 80.0 in lb·s 2 Ans. For the completion of the first era we can compute that, at t = 2.0 s, nt 16.7 rad/s 2.0 s 33.45 rad 1 916.7 and cos nt 0.449 . Thus, 1 5.0302 rad , and 1 5.0302 rad . These are the initial displacements for the second era. Second era; t 2 s : The differential equations now become: I11 kt1 kt 2 0 I 2 2 kt1 kt 2 0 Following a similar procedure to that above, we eventually obtain 1 2 0.0555cos nt 19.6 Therefore the amplitude of the second era is 0.0555 rad 3.180 Ans. 660 13.12 The weight of the mass of a vibrating system is 10 lb, and it has a natural frequency of 1 Hz. Using the phase-plane method, plot the response of the system to the given force function. What is the final amplitude of the motion? k mn2 10 lb 386 in/s2 2 rad/s 1.023 lb/in 2 F1 k 12 lb 1.023 lb/in 11.736 in F2 k 6 lb 1.023 lb/in 5.868 in n t1 2 rad/s 0.25 s 1.571 rad 90.0 , n t2 2 rad/s 0.25 s 1.571 rad 90.0 The final amplitude is X = 18.56 in. Ans. 661 13.13 An undamped vibrating system has a spring rate of 200 lb/in and a weight of 50 lb. Find the response and the final amplitude of vibration of the system if it is acted upon by the given forcing function. Use the phase-plane method. n k m 200 lb/in 50 lb 386 in/s2 39.298 rad/s n t 39.298 rad/s 0.040 s 1.572 rad 90 , F k 12.5 lb 200 lb/in 0.0625 in The final amplitude is 0.1768 in. Ans. 662 13.14 A vibrating system has a spring rate of k = 400 lb/in and a weight of W = 80 lb. Plot the response of this system to the given forcing function using: (a) three steps, and (b) six steps Fmax = 200 lb. n k m 400 lb/in 80 lb 386 in/s2 43.937 rad/s (a) Three-step solution: n t 43.937 rad/s 0.1 s 3 1.465 rad 83.91 F1 k 0.083 in , F2 k 0.250 in , F3 k 0.417 in , F k 0.500 in (b) Six-step solution: n t 43.937 rad/s 0.1 s 6 0.732 rad 41.96 F1 k 0.042 in , F2 k 0.125 in , F3 k 0.208 in , F4 k 0.292 in , F5 k 0.375 in , F6 k 0.458 in , F k 0.500 in 663 13.15 What is the value of the coefficient of critical damping for a spring-mass-damper system in which k = 56 kN/m and m = 40 kg? If the actual damping is 20% of critical, what is the natural frequency of the system? What is the period of the damped system? What is the value of the logarithmic decrement? n k m 56 000 N/m 40 kg 37.417 rad/s cc 2mn 2 40 kg 37.417 rad/s 2993.3 N s/m Ans. d n 1 2 37.417 rad/s 1 0.202 36.661 rad/s 2 d 2 36.661 rad/s 0.171 s/cycle Ans. Ans. 2 13.16 1 2 2 0.2 1 0.202 1.283 Ans. A vibrating system has a spring rate of k = 3.5 kN/m and a mass m = 15 kg. When disturbed, it is observed that the amplitude decayed to one-fourth of its original value in 4.80 s. Find the damping coefficient and the damping factor. n k m 3 500 N/m 15 kg 15.275 rad/s Using Eq. (13.32) with N ln 1.0 0.25 1.386 and N 4.80 s 13.17 N Nn 1.386 4.80 s 15.275 rad/s 0.0189 Ans. c 2mn 0.0189 2 15 kg 15.275 rad/s 8.664 N s/m Ans. A vibrating system has k = 300 lb/in, W = 90 lb, and damping equal to 20% of critical. (a) What is the damped natural frequency d of the system? (b) What are the period and the logarithmic decrement? n k m 300 lb/in 90 lb 386 in/s2 35.87 rad/s (a) d n 1 2 35.87 rad/s 1 0.202 35.15 rad/s (b) 2 d 2 35.15 rad/s 0.179 s/cycle Ans. Ans. 2 Ans. 1 2 2 0.20 1 0.202 1.283 664 13.18 Solve Problem 13.14 using damping equal to 15% of critical. n k m 400 lb/in 80 lb 386 in/s2 43.937 rad/s d n 1 2 43.937 rad/s 1 0.152 43.440 rad/s Six-step solution: d t 43.440 rad/s 0.10 s 6 0.724 rad 41.48 F1 k 0.042 in , F2 k 0.125 in , F3 k 0.208 in , F4 k 0.292 in , F5 k 0.375 in , F6 k 0.458 in , F k 0.500 in In each step of d t 0.724 rad the reduction in amplitude is X n 41.48 X n e 0.724 rad 1 0.896 . Therefore, 2 x0 0.0417 in , 0 90 x1 0.896 0.0417 in 0.0376 in x1 0.1138 in , 1 77.34 x2 0.896 0.1138 in 0.1020 in x2 0.1653 in , 2 59.98 x3 0.896 0.1653 in 0.1481 in x3 0.1916 in , 3 42.86 x4 0.896 0.1916 in 0.1716 in x4 0.1926 in , 4 27.01 x5 0.896 0.1926 in 0.1726 in x5 0.1719 in , 5 13.53 x6 0.896 0.1719 in 0.1539 in x6 0.1394 in , 6 12.64 665 13.19 A damped vibrating system has an undamped natural frequency of 10 Hz and a weight of 800 lb. The damping ratio is 0.15. Using the phase-plane method, determine the response of the system to the given forcing function. n 10 revs/s 2 rad/rev 62.832 rad/s d n 1 2 62.832 rad/s 1 0.152 62.121 rad/s d t 62.121 rad/s 0.01 s 0.621 rad 35.59 k mn2 800 lb 386 in/s2 62.832 rad/s 1 905 lb/in 2 F1 k 1.050 in , F2 k 1.575 in , F3 k 0.525 in , F4 k 0.525 in , In each step of d t 0.621 rad the reduction in amplitude is X n35.59 X n e 0.621 rad 1 0.910 . Therefore, x0 1.050 in , 0 90 x1 0.955 in x1 1.188 in , 1 43.53 x2 1.081 in x2 1.740 in , 2 59.95 x3 1.584 in x3 2.336 in , 3 113.94 x4 2.126 in x4 2.050 in , 4 199.90 2 x1 0.910 in x2 0.984 in x3 1.441 in x4 1.935 in 666 13.20 A vibrating system has a spring rate of 3 000 lb/in, a damping factor of 55 lb s / in, and a weight of 800 lb. It is excited by a harmonically varying force F0 100 lb at a frequency of 435 cycles per minute. (a) Calculate the amplitude of the forced vibration and the phase angle between the vibration and the force. (b) Plot several cycles of the displacement-time and force-time diagrams. (a) m 800 lb 386 in/s2 2.072 lb s2 /in n k m 3 000 lb/in 2.072 lb s2 /in 38.050 rad/s c 2mn 55 lb s/in 2 2.072 lb s2 /in 38.050 rad/s 0.349 n 435 cycles/min 2 rad/cycle 60 s/min 38.050 rad/s 1.197 F0 k X 1 2 2 2 n 100 lb 3 000 lb/in X 1 1.197 2 0.349 1.197 2 2 tan 1 13.21 2 2 n 0.035 in Ans. 2 2 n 2 0.349 1.197 tan 1 117.42 2 2 1 n 1 1.1972 Ans. A spring-mounted mass has k = 525 kN/m, c = 9 640 N s / m, and m = 360 kg. This system is excited by a force having an amplitude of 450 N at a frequency of 4.80 Hz. Find the amplitude and phase angle of the resulting vibration and plot several cycles of the force-time and displacement-time diagrams. 525 000 N/m 360 kg 38.188 rad/s c 2mn 9 640 N s/m 2 360 kg 38.188 rad/s 0.351 n 4.80 Hz 2 rad/cycle 38.188 rad/s 0.790 n k m X F0 k 1 2 2 X 2 2 n 2 n 450 N 525 000 N/m 1 0.790 2 0.351 0.790 tan 1 2 2 0.001 280 m 1.280 mm Ans. 2 2 n 2 0.351 0.790 tan 1 55.80 2 2 1 n 1 0.7902 Ans. 667 13.22 When a 6 000-lb press is mounted upon structural-steel floor beams, it causes them to deflect 0.75 in. If the press has a reciprocating unbalance of 420 lb and it operates at a speed of 80 rev/min, how much of the force will be transmitted from the floor beams to other parts of the building? Assume no damping. Can this mounting be improved? k 6 000 lb 0.75 in 8 000 lb/in m 6 000 lb 386 in/s2 15.54 lb s2 /in n k m 8 000 lb/in 15.54 lb s 2 /in 22.689 rad/s n 80 rev/min 2 rad/rev 60 s/min 22.689 rad/s 0.369 Assuming no damping, Eq. (13.62) gives 1 1 1 T 1.158 2 2 2 1 1 0.369 2 2 2 n 1 n Ftr TF0 1.158 420 lb 486 lb Figure 13.37 shows that, with n 0.369 , small changes in either damping or n will do little to reduce transmissibility. Therefore the mounting cannot be improved. The primary opportunity for improvement would be to reduce the unbalance. 668 13.23 Four vibration mounts are used to support a 450-kg machine that has a rotating unbalance of 0.35 kg m and runs at 300 rev/min. The vibration mounts have damping equal to 30% of critical. What must the spring constant of the mounting be if 20% of the exciting force is transmitted to the foundation? What is the resulting amplitude of motion of the machine? From Eq. (13.63) / 1 2 0.30 / / 1 0.36 / T 0.20 1 / 2 0.30 / 1 / 0.36 / 2 2 2 n 2 2 n 2 2 n 2 2 2 0.04 1 / n 0.36 / n 2 2 / 2 n 2 2 n 2 n 0.20 1 / n 0.36 / n / n 2 2 n n 1 0.36 / n 4 2 n 2 1 0.36 / n 2 0.36 / n 0.96 / n 0.0656 / n 0.04 0 6 4 2 Numerically searching for the root we find 2 / n 0.168 423 300 rev/min 31.415 93 rad/s / n 0.410 39 n 76.550 70 rad/s k mn2 450 kg 76.550 70 rad/s 2 637 000 N/m 2 Ans. Now, from Eq. (13.57) / n 0.168 423 mX 0.194 20 2 mu e 2 2 2 1 / n 0.36 / n 1 0.168 423 0.36 0.168 423 X 0.194 20 0.35 kg m 450 kg 0.151 mm Ans. 2 669 13.24 A 600-mm long steel shaft is simply supported by two bearings at A and C. Flywheels 1 and 2 are attached to the shaft at locations B and D, respectively. Flywheel 1 at location B weighs 50 N, flywheel 2 at location D weighs 20 N, and the weight of the shaft can be neglected. The known stiffness coefficients are k11 25 000 N/m, k12 50 000 N/m, and k22 40 000 N/m. Determine: (a) the first and second critical speeds of the shaft using the exact solution and (b) the first critical speed using the Dunkerley and (c) Rayleigh-Ritz approximations. (d) If flywheel 2 is then placed at location B and flywheel 1 is placed at location D, determine the first critical speed of the new system using the Dunkerley approximation. (a) The exact solutions for the first and second critical speeds of the shaft are (a11m1 a22 m2 ) (a11m1 a22 m2 ) 2 4m1m2 (a11a22 a12 a21 ) , 12 22 2 The influence coefficients are the reciprocals of the stiffness coefficients; that is, and a jk akj 1 k jk aii 1 kii 1 1 Therefore, the influence coefficients are a11 1 2.5 104 N/m 4 105 m/N , and a22 1 4 104 N/m 2.5 105 m/N a12 1 5 104 N/m 2 105 m/N The masses of the two flywheels are 50 N 20 N m1 5.10 kg and m2 2.04 kg 2 9.81 m/s 9.81 m/s 2 Substituting Eqs. (3) and (4) into Eq. (1) gives (1) (2) (3a) (3b) (4) 25.5 105 s 2 (25.52 s 4 249.696 s 4 ) 10 10 (12.75 10.01) 105 s 2 1 2 2 Using the positive sign for the first critical speed and the negative sign for the second critical speed gives 1 66.28 rad/s and 2 191.04 rad/s Ans. 1 , 2 1 2 670 (b) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as 1 (5) a11m1 a 22 m2 12 Substituting Eqs. (3) and the masses into Eq. (5) gives 1 4 105 m/N 5.10 kg 2.5 105 m/N 2.04 kg 2.25 104 s 2 2 1 Therefore, the first critical speed of the shaft is 1 62.62 rad/s Ans. (c) Using the Rayleigh-Ritz approximation, the first critical speed of the shaft with the two flywheels can be written as g (W1 x1 W2 x2 ) (6) 12 (W1 x12 W2 x22 ) The total deflections of the shaft at the mass particles can be written as (7) x1 a11W1 a12W2 and x2 a12W1 a22W2 Substituting the known values and Eq. (2) into Eqs. (7) the total deflections are (8) x1 2.4 103 m and x2 1.5 103 m Substituting Eqs. (8) and the known values into Eq. (6) gives 9.81 m/s 2 [(50 N)(2.4 103 m) (20 N)(1.5 103 m)] 12 [(50 N)(2.4 103 m)2 (20 N)(1.5 103 m)2 ] 1.47 m/s2 4 414 rad 2 /s 2 333 106 m Therefore, the first critical speed of the shaft is 1 66.44 rad/s or 12 Ans. (d) When the two flywheels are interchanged then the Dunkerley approximation, see Eq. (5), can be written as 1 (9) a11m1new a 22 m2new 2 1 Note that the influence coefficients of the shaft do not change (even though the two flywheels were interchanged). Therefore, substituting these values into Eq. (9) gives 1 4 105 m/N 2.04 kg 2.5 105 m/N 5.10 kg 2.09 104 s2 2 1 Therefore, the first critical speed of the shaft is 1 69.15 rad/s Ans. 671 13.25 The first critical speeds of a rotating shaft with two mass disks, obtained from three different mathematical techniques, are 110 rad/s, 112 rad/s, and 100 rad/s, respectively. (a) Which values correspond to the first critical speed of the shaft from the exact solution, the Dunkerley approximation, and the Rayleigh-Ritz approximation? (b) If the influence coefficients are a11 a22 104 m/N and the masses of the two disks are the same (that is, m1 = m2 = m) then use the Dunkerley approximation to calculate the mass m. (c) If the influence coefficients are a11 a22 104 m/N and the masses of the two disks are specified as m1 = m2 = m = 0.5 kg, use the Rayleigh-Ritz approximation to calculate the influence coefficient a12. (a) The first critical speed from the Rayleigh-Ritz approximation is an upper bound; therefore, the value 1 112 rad/s corresponds to the answer from the Rayleigh-Ritz approximation. The Dunkerley approximation gives a lower limit to the first critical speed; therefore, the value 1 100 rad/s corresponds to the answer from the Dunkerley approximation. The value of the first critical speed from the exact method is Ans. 1 110 rad/s . (b) Since the first critical speed and the influence coefficients are given then the Dunkerley approximation can be used to calculate the two masses; that is, (1) 1 12 a11m1 a22 m2 Substituting the given information and the first critical speed from the table into Eq. (1) gives 2 1 100 rad/s 104 m/N m 104 m/N m Therefore, the mass is 1 Ans. m 0.5 kg 2 10 4 m/N 100 rad/s 2 (c) The Rayleigh-Ritz equation can be written as g (W1 x1 W2 x2 ) 12 (W1 x12 W2 x22 ) Since the two masses are the same then this equation can be written as 12 g ( x1 x2 ) x12 x22 (2) The total deflections of the shaft at locations 1 and 2 can be written as x1 a11W1 a12W2 and x2 a12W1 a22W2 (3) Since the influence coefficients a11 a22 and a12 a21 and the masses m1 = m2 = m then the deflections x1 x2 x . Therefore, Eq. (2) can be written as 12 g x Substituting the known data and Eqs. (3) into Eq. (4) gives 9.81 m/s 2 2 112 rad/s (0.5 kg)(9.81 m/s 2 )(104 m/N a12 ) Solving for the influence coefficient gives a12 5.94 105 m/N (4) Ans. 672 13.26 A steel shaft is simply supported by two rolling element bearings at A and B. The length of the shaft is 1.45 m and two flywheels with weight 300 N are attached to the shaft at the locations shown. One flywheel is 0.35 m to the right of the left bearing at A and the other flywheel is 0.35 m to the left of the right bearing at B. The weight of the shaft can be neglected. The influence coefficients are specified as a11 126 105 mm/N and a21 92.5 105 mm/N. (a) Determine the first and second critical speeds of the shaft using the exact solution. Determine the first critical speed of the shaft using: (b) the Dunkerley approximation and (c) the Rayleigh-Ritz equation. (a) The exact solutions for the first and second critical speeds of the shaft can be written (a11m1 a22 m2 ) (a11m1 a22 m2 )2 4(a11a22 a12 a21 )m1m2 1 2 2 From the symmetry of the loading, we find the influence coefficients a11 a22 1.26 106 m/N From Maxwell's reciprocity theorem, we get the influence coefficients a21 a12 0.925 106 m/N The mass of the flywheels are 300 N m m1 m2 30.581 N s 2 /m 2 9.81 m/s Substituting Eqs. (2), (3), and (4) into Eq. (1), the exact solutions can be written as 1 1 , a11 a21 m 12 22 Equation (5) can be written as 1 12 , 22 a11 a21 m Substituting the numerical values into Eq. (6), the exact solutions can be written as 106 12 , 22 (1.26 m/N 0.925 m/N) 30.581 N s 2 /m 1 , 2 1 2 (1) (2) (3) (4) (5) (6) (7) Using the positive sign in the denominator of Eq. (7), the first critical speed of the shaft is obtained from the relation 106 106 12 1.4966 104 rad 2 / s2 2 2 2.185 m/N 30.581 N s /m 66.819 s 673 Therefore, the first critical speed of the shaft is ω1 122.3 rad / s Ans. (8) Similarly, using the negative sign in the denominator of Eq. (7), the second critical speed of the shaft can be obtained from the relation 106 106 2 1 9.761104 rad 2 / s 2 2 2 0.335 m/N 30.581 N s /m 10.245 s Therefore, the second critical speed of the shaft is Ans. 2 312.4 rad/s Note that the second critical speed is about three times the first critical speed. (b) The Dunkerley approximation to the first critical speed of the shaft can be written as 1 a11 a22 m 2a11m (9) 2 1 Substituting the numerical values into Eq. (9), the Dunkerley approximation to the first critical speed of the shaft is 1 2 1.26 106 m/N 30.581 N s 2 /m 77.064 106 s 2 12 Therefore, the Dunkerley approximation to the first critical speed of the shaft is Ans. 1 113.9 rad/s Note that the the Dunkerley approximation to the first critical speed of the shaft is less than the exact answer, see Eq. (8); that is, the Dunkerley approximation always gives a lower bound. (c) The Rayleigh-Ritz equation can be written as W x W2 x2 12 g 1 12 (10) 2 W1 x1 W2 x2 where the deflections are x1 a11W1 a12W2 300 N(1.260 0.925) 106 m/N 655.5 106 m and x2 a21W1 a22W2 300 N(0.925 1.260) 106 m/N 655.5 106 m Substituting these values into Eq. (10), the Rayleigh-Ritz equation can be written as 9.81 m/s 2 2Wx 1 ω12 g g 1.4966 104 rad 2 /s 2 2 6 2Wx x 655.5 10 m Therefore, the Rayleigh-Ritz equation to the first critical speed of the shaft is 1 122.3 rad/s Ans. Note that the Rayleigh-Ritz approximation to the first critical speed of the shaft gives the same as the exact answer, see Eq. (8). In general, the Rayleigh-Ritz equation will give a slightly greater value than the exact answer; that is, the Rayleigh-Ritz equation will give an upper bound. 674 13.27 A steel shaft is simply supported by two rolling element bearings at A and C. The length of the shaft is 0.6 m and two flywheels are attached to the shaft at the locations B and D as shown. The flywheel at location B weighs 200 N and the flywheel at location D weighs 90 N. The weight of the shaft can be neglected. It was determined that with flywheel 1 alone, the first critical speed of the shaft is 800 rad/s and with flywheel 2 alone, the first critical speed of the shaft is 1 200 rad/s. (a) Determine the first critical speed for the two mass system. (b) If the two flywheels are interchanged (that is, flywheel 2 is placed at location B and flywheel 1 is placed at location D), determine the first critical speed of the new system using the Dunkerley approximation. (a) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as 1 ω12 a11m1 a22 m2 (1) or as 1 1 1 2 2 (2) 2 1 11 22 From the given data, the critical speeds are 11 800 rad/s and 22 1200 rad/s. Therefore, Eq. (2) can be written as 1 1 1 1 1 4 2 (3a) 10 s 2 2 2 1 800 rad/s 1 200 rad/s 64 144 or as 12 44.308 104 rad2 /s2 Therefore, the first critical speed of the shaft is 1 665.6 rad/s (3b) Ans. (4) (b) When the two flywheels are interchanged then Eq. (1) can be written as 1 12 a11m1new a22 m2new (5) Note that the influence coefficients of the shaft (by definition) do not change (even though the two flywheels were interchanged). Therefore, the influence coefficient a11 1 112 m1 (6a) 675 which can be written as 1 a11 7.6641108 m/N 2 2 800 rad/s (200 N / 9.81 m/s ) Similarly, the influence coefficient 2 a22 1 22 m2 (6b) (7a) which can be written as 1 a22 7.5694 108 m/N 2 2 1 200 rad/s (90 N / 9.81 m/s ) (7b) Substituting Eqs. (6b) and (7b) into Eq. (5) gives 1 90 N 200 N (7.6641108 m/N) (7.5694 108 m/N) 2 2 2 ω1 9.81 m/s 9.81 m/s From this equation, the first critical speed of the shaft is 1 667.2 rad/s. Ans. (8) 676 13.28 A steel shaft, which is 50 inches in length, is simply supported by two bearings at B and D. Flywheels 1 and 2 are attached to the shaft at A and C, respectively. The flywheel at location A weighs 15 lbs, the flywheel at location C weighs 30 lbs, and the weight of the shaft can be neglected. The stiffness coefficients are specified as k11 2.5 104 lb/in and k22 4.0 104 lb/in . (a) Determine the first critical speed for the two-mass system using the Dunkerley approximation. (b) If the two flywheels are interchanged (that is, flywheel 2 is placed at location A and flywheel 1 is placed at location C), determine the first critical speed of the new system. (a) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as (1) 1 12 a11m1 a22 m2 The influence coefficients are the inverse of the spring stiffness coefficients. aii 1 kii Therefore, the influence coefficients are a11 4 105 in/lb and a22 2.5 105 in/lb Substituting these values and the masses into Eq. (1) gives 1 15 lb 30 lb 4 105 in/lb 2.5 105 in/lb 3.5 106 s 2 2 2 2 1 386 in/s 386 in/s which gives 1 534.8 rad/s Ans. (b) When the two flywheels are interchanged then Eq. (1) becomes 2 (2) 1 1 a11m1new a22 m2new Note that the influence coefficients of the shaft do not change (even though the two flywheels are interchanged). Therefore, substituting values into Eq. (2) gives 1 30 lb 15 lb 4 105 in/lb 2.5 105 in/lb 4.08 106 s 2 2 2 2 1 386.1 in/s 386 in/s which gives 1 495.1 rad/s Ans. 677 13.29 The weights of two gears rigidly attached to a shaft at two different locations, denoted as 1 and 2, are W1 200 N and W2 350 N, respectively. The shaft is rotating counterclockwise with a constant operating speed 100 rad/s . From a deflection analysis of the shaft, the known influence coefficients are a11 35 106 mm/N, a12 50 106 mm/N, and a22 90 106 mm/N. Neglecting gravity and the mass of the shaft determine the first and second critical speeds of the shaft using the exact equation. Is the operating speed of the shaft acceptable? Determine the first critical speed of the shaft using: (a) the Rayleigh-Ritz method; and (b) the Dunkerley approximation. The exact equation for the first and second critical speeds can be written as ( a11 W1 a22 W2 ) ( a11 W1 a22 W2 )2 4 ( a11 a22 a12 a21 ) W1 W2 , 12 22 2g Substituting the masses and influence coefficients gives 1 1 9 9 9 9 9 9 8 8 1 1 (35 10 ) (200) ( 90 10 )(350) [(35 10 ) (200) ( 90 10 )(350)] 4 [ (35 10 )( 90 10 ) (5 10 )( 5 10 )] (200)(350) , 2 x 9.81 ω12 ω22 2 Simplifying, this equation gives 1 1 , 2 3.800 152 106 rad 2 / s2 ,0.124 415 106 rad 2 / s2 2 1 2 Therefore, the first critical speed is 1 512.98 rad/s and the second critical speed is Ans. 2 2 835.07 rad/s Ans. The operating speed of the shaft is much less than the first critical speed. Therefore, the operating speed of the shaft is acceptable. Ans. (a) The Rayleigh-Ritz equation can be written as W x W2 x2 12 g 1 12 2 W1 x1 W2 x2 where the deflections are x1 a11W1 a12W2 35 109 m/N 200 N 50 109 m/N 350 N 24.5 10 6 m x2 a21W1 a22W2 50 109 m/N 200 N 90 109 m/N 350 N 41.5 106 m Substituting values, the Rayleigh-Ritz equation gives 200 N 24.5 106 m 350 N 41.5 106 m 2 2 263 626.68 rad 2 /s2 1 9.81 m/s 2 2 6 6 200 N 24.5 10 m 350 N 41.5 10 m Therefore, the first critical speed of the shaft is 1 513.45 rad/s Ans. Note that the Rayleigh-Ritz approximation for the first critical speed of the shaft is greater than the exact value. This is consistent with the fact that the Rayleigh-Ritz approximation is an upper bound to the first critical speed. 678 (b) The Dunkerley approximation to the first critical speed of the shaft can be written as 1 200 N 350 N a11m1 a22m2 35 109 m/N 90 109 m/N 2 2 1 9.81 m/s 9.81 m/s2 Therefore, the Dunkerley approximation to the first critical speed of the shaft is Ans. 1 504.78 rad/s Note that the Dunkerley approximation for the first critical speed of the shaft is less than the exact value. This is consistent with the fact that the Dunkerley approximation is a lower bound on the first critical speed. 679 13.30 The weights of the two masses m1 and m2 which are rigidly attached to the rotating shaft are 31.5 lb and 13.5 lb, respectively. The shaft is rotating counterclockwise with a constant angular velocity 100 rad/s . From a deflection analysis, the influence coefficients for the shaft are a11 3.56 106 in/lb, a22 21.36 106 in/lb, and a12 a21 7.12 106 in/lb. Neglecting the mass of the shaft determine the first and second critical speeds of the shaft using the exact equation. Is the operating speed of the shaft acceptable? Determine the first critical speed of the shaft using the Rayleigh-Ritz equation and the Dunkerley approximation. Determine the first critical speed of the shaft if the mass m1 is moved to location 2 and the mass m2 is moved to location 1. The exact equation for the first and second critical speeds can be written as (a11m1 a22m2 ) (a11m1 a22m2 )2 4(a11a22 a12a21 )m1m2 , 12 22 2 Substituting the known values gives 1 1 1 1 (112.14 106 ) (288.36 106 ) [(112.14 106 ) (288.36 106 )]2 4[(76.0416 1012 ) (50.6944 1012 )](425.25) , 12 22 2 386 or as 1 , 1 12 22 (400.5 106 ) 160 400.25 10 12 101.39 10 12 (425.25) 2 386 Further simplifying this gives 1 , 2 1 2 1 2 (400.5 106 in) 117 284.15 1012 in 2 2 386 in/s2 680 1 , 1 2 1 2 2 0.962 106 s2 , 0.075 106 s2 Therefore, the first two critical speeds can be written as Ans. 1 1 019.56 rad/s , 2 3 651.48 rad/s The operating speed of the shaft is much less than the first critical speed. Therefore, the operating speed of the shaft is acceptable. The Rayleigh-Ritz equation can be written as W x W2 x2 12 g 1 12 2 W1 x1 W2 x2 where the deflections are x1 a11W1 a12W2 3.56 106 31.5 7.12 106 13.5 208.26 10 6 in x2 a21W1 a22W2 7.12 106 31.5 21.36 106 13.5 512.64 10 6 in Substituting values into the Rayleigh-Ritz equation gives 31.5 lb 208.26 106 in 13.5 lb 512.64 10 6 in 12 386 in/s2 2 2 31.5 lb 208.26 106 in 13.5 lb 512.64 10 6 in 6 560.19 106 lb in 6 920.64 10 6 lb in 386 in/s 6 2 6 2 1.366 10 lb in 3.548 10 lb in 1 058 933.74 rad 2 /s 2 Therefore, the Rayleigh-Ritz approximation for the first critical speed of the shaft is 1 1 029.05 rad/s Ans. Note that the Rayleigh-Ritz equation for the first critical speed of the shaft gives a greater value than the exact equation. The Rayleigh-Ritz equation is an upper bound. The Dunkerley approximation to the first critical speed of the shaft can be written as 1 a11m1 a22m2 2 2 1 Substituting the numerical values, the Dunkerley approximation gives 1 31.5 lb 13.5 lb 3.56 106 in/lb 21.36 106 in/lb 2 2 1 386 in/s 386 in/s2 0.290 518 13 106 s2 0.747 046 63 106 s2 1.037 564 76 106 s2 Therefore, the Dunkerley approximation to the first critical speed of the shaft is 1 981.73 rad/s. Note that the the Dunkerley approximation to the first critical speed of the shaft is less than the exact value. This is consistent with the fact that the Dunkerley approximation is a lower bound to the first critical speed. When the two masses are interchanged, then the exact equation can be written as 681 (a11m2 a22m1 ) (a11m2 a22m1 )2 4(a11a22 a12a21 )m1m2 , 12 22 2 Substituting the known values gives 1 1 1 1 (48.06 106 ) (672.84 106 ) [(48.06 106 ) (672.84 106 )]2 4[(76.0416 1012 ) (50.6944 1012 )](425.25) , or 12 22 2 386 in/s2 as 1 , 1 12 22 (1 152.90 106 ) 1 329 178.4110 12 101.39 10 12 (425.25) 2 386 in/s 2 Further simplifying this gives 1 , 2 1 2 1 2 (1 152.90 106 in) 1 286 062.311012 in 2 2 386 in/s 2 1 , 1 2 1 2 2 2.962 106 s2 , 0.024 106 s2 Therefore, the first critical speed is 1 581.01 rad/s . Note that this answer is less than the answer before the masses were interchanged. Ans. 682 13.31 The first and second critical speeds of a rotating shaft with two flywheels rigidly attached are 1 375 rad/s and 2 615 rad/s. The weights of the flywheels are W1 65 N and W2 80 N and the known influence coefficients of the shaft are a11 5.90 104 mm/N and a21 2.74 104 mm/N. Determine the influence coefficient a22 . From the exact equation, Eq. (13.75), the sum of the first two reciprocal critical speeds squared of a rotating shaft is 1 1 2 a11m1 a22 m2 2 1 2 Substituting the given data, this gives 1 1 65 N 80 N 5.90 107 m/N a22 2 2 2 9.81 m/s 9.81 m/s2 375 rad/s 615 rad/s 80 N 7.11111 106 s2 2.64393 106 s2 3.90928 106 s2 a22 9.81 m/s2 This yields the value 9.81 m/s2 a22 5.84576 106 s2 0.71684 106 m/N 80 N Therefore, the influence coefficient a22 is a22 7.17 104 mm/N 683 13.32 A shaft rotating with a constant angular velocity is simply supported at A and B. Gears C and D are rigidly attached to the shaft at locations 1 and 2, respectively. The weight of gear C at location 1 is 13 N and the weight of gear D at location 2 is 23 N. The known influence coefficients of the shaft are a11 6.8 106 m/N, a12 5.3 106 m/N, and a22 7.9 106 m/N. Determine the first critical speed of the shaft using: (a) the Dunkerley approximation; and (b) the Rayleigh-Ritz method. If gear C is moved to location 2 and gear D is moved to location 1 then calculate the new first critical speed using: (c) the Dunkerley approximation; and (d) the Rayleigh-Ritz method. (a) The first critical speed of the shaft, using the Dunkerley approximation, can be written as 1 1 1 2 2 m1a11 m2a22 2 1 11 22 Substituting the given masses and influence coefficients gives 1 13 N 23 N 6.8 106 m/N 7.9 106 m/N 27.533 106 s 2 2 2 2 1 9.81 m/s 9.81 m/s Therefore, the Dunkerley approximation for the first critical speed of the shaft is 1 190.58 rad/s (b) The deflections of the shaft at locations 1 and 2 can be written as y1 a11W1 a12W2 6.8 106 m/N 13 N 5.3 106 m/N 23 N 210.3 106 m Ans. y2 a21W1 a22W2 5.3 106 m/N 13 N 7.9 106 m/N 23 N 250.6 106 m The first critical speed of the shaft using the Rayleigh-Ritz method can be written as (W y W2 y2 ) 12 g 1 12 (W1 y1 W2 y22 ) 9.81 m/s 2 13 N 210.3 106 m 23 N 250.6 106 m 13 N 210.3 106 m 23 N 250.6 106 m 2 2 41 281.869 05 rad 2 /s2 Therefore, the Rayleigh-Ritz approximation for the first critical speed is 1 203.18 rad/s Ans. 684 (c) With the two gears interchanged the Dunkerley approximation for the first critical speed can be written as 1 1 1 2 2 m2a11 m1a22 2 1 11 22 23 N 13 N 6.8 106 m/N 7.9 106 m/N 26.4118 10 6 s 2 2 9.81 m/s 9.81 m/s 2 Therefore, the first critical speed of the shaft is 1 194.58 rad/s Note that this answer is less than the previous answer. (d) The deflections with the gears interchanged can be written as y1 a11W2 a12W1 6.8 106 m/N 23 N 5.3 106 m/N 13 N 225.3 106 m Ans. y2 a21W2 a22W1 5.3 106 m/N 23 N 7.9 106 m/N 13 N 224.6 106 m The first critical speed of the shaft using the Rayleigh-Ritz method can be written as (W y W1 y2 ) 12 g 2 12 (W2 y1 W1 y22 ) 9.81 m/s 2 23 N 225.3 106 m 13 N 224.6 106 m 23 N 225.3 106 m 13 N 224.6 106 m 2 2 43 590.754 rad 2 /s2 Therefore, with the gears interchanged, the Rayleigh-Ritz approximation for the first critical speed of the shaft is Ans. 1 208.78 rad/s 685 13.33 A shaft is simply supported at A and B and is rotating with constant angular velocity . Two identical flywheels C and D of unknown mass are rigidly attached to the shaft (at locations 1 and 2). The known influence coefficients are a11 41.1 106 in/lb, a12 29.4 106 in/lb, and a22 53.3 106 in/lb. The first critical speed of the shaft, obtained from the exact equation, is 135 rad/s. Determine: (a) the masses of the two flywheels, and (b) the second critical speed of the shaft. The exact solution for the first and second critical speeds can be written as (a11m1 a22m2 ) (a11m1 a22m2 )2 4m1m2 (a11a22 a12a21 ) 1 2 2 Substituting the known influence coefficients, and noting that m1 m2 m, gives 1 , 2 1 2 (41.1 53.3) (41.1 53.3) 2 4 41.153.3 29.4 6 , 2 10 m 2 1 2 2 2 1 1 47.2 30.0 106 in/lb m 77.2 106 in/lb m, 17.2 10 6 in/lb m Substituting the first critical speed of the shaft and using the first of these two roots, we can solve for the value of the mass of each flywheel 386 in/s2 Ans. m 274.35 lb 2 77.2 106 in/lb 135 rad/s Next, substituting this value of mass into the second of the two roots, we find the second critical speed of the shaft 1 274.35 lb 17.2 106 in/lb 12.224 922 s2 2 2 2 386 in/s 2 286.0 rad/s Ans. 686 13.34 The 600 mm long shaft is simply supported by the bearings at A and D. Flywheel 1 at location B weighs 30 N and flywheel 2 at location C weighs 15 N. The weight of the shaft can be neglected. The stiffness coefficients of the shaft are k11 1.0 106 N/m and k22 5.0 106 N/m. (a) Using the Dunkerley approximation, determine the first critical speed of the shaft. (b) If the flywheels are interchanged (that is, if flywheel 2 is at location B and flywheel 1 is at location C), then use the Dunkerley approximation to determine the first critical speed of the new system. Since the influence coefficients are the reciprocal of the spring stiffness coefficients then a11 1 1 1.0 106 m/N k11 1.0 106 N/m 1 1 0.2 106 m/N k22 5.0 106 N/m (a) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as 1 a11m1 a22m2 2 a22 1 1.0 106 m/N 30 N 15 N 0.2 106 m/N 2 9.81 m/s 9.81 m/s2 3.363 914 373 rad 2 /s2 1 545.23 rad/s Ans. (b) Note that, when the two flywheels are interchanged, the two influence coefficients do not change. Therefore, the Dunkerley approximation for the first critical speed of the 687 shaft with the two flywheels becomes 1 a11m1new a22m2new 2 1 1.0 106 m/N 15 N 30 N 0.2 106 m/N 2 9.81 m/s 9.81 m/s2 2.140 672 783 rad 2 /s2 1 683.48 rad/s Ans. 688 13.35 Three identical flywheels, each weighing 19 lb, are rigidly attached to a rotating shaft. The known influence coefficients of the shaft are: a11 2.25 104 in/lb, a22 10.75 104 in/lb, a33 6.25 104 in/lb, a12 0.80 104 in/lb, a13 0.15 104 in/lb, and a23 1.0 104 in/lb. Use the Rayleigh-Ritz method to determine the first critical speed of the shaft. The deflection of the shaft at flywheel i can be written as 3 xi aijW j j 1 Note from Maxwell’s reciprocity theorem that aij a ji . Substituting the known influence coefficients and the weights of the flywheels, the deflections at each flywheel are x1 2.25 104 19 lb 0.80 104 19 lb 0.15 10 4 19 lb 0.608 10 2 in x2 0.80 104 19 lb 10.75 104 19 lb 1.0 10 4 19 lb 2.3845 102 in x3 0.15 104 19 lb 1.0 104 19 lb 6.25 10 4 19 lb 1.406 10 2 in Since the three flywheel weights are equal, the Rayleigh-Ritz equation can be written as W x W2 x2 W3 x3 x x x 12 g 1 21 g 21 22 32 2 2 W1 x1 W2 x2 W3 x3 x1 x2 x3 Substituting the deflection values, this becomes 0.608 2.3845 1.406 102 in 2 2 1 386 in/s 21 137 rad 2 /s2 2 2 2 4 2 0.608 2.3845 1.406 10 in which gives the first critical speed of the shaft as 1 145.4 rad/s Ans. 689 13.36 The first and second critical speeds of a rotating shaft supporting two identical gears, each with a mass of 6 kg, are 1 500 rad/s and 2 1 120 rad/s, respectively. If the influence coefficient a11 2a22 then determine the numerical values of the influence coefficients of the shaft. The exact solution for the first critical speed of the shaft can be written as (a11m1 a22m2 ) (a11m1 a22m2 )2 4(a11a22 a12a21 )m1m2 1 2 and the exact solution for the second critical speed of the shaft can be written as 1 2 (a11m1 a22m2 ) (a11m1 a22m2 )2 4(a11a22 a12a21 )m1m2 2 2 Adding Eqs. (1a) and (1b), the sum of the roots can be written as 1 1 2 a11m1 a22m2 2 (1a) 1 2 1 2 (1b) (2) Since we are given that a11 2a22 , this can be written as 1 1 2 2a22m1 a22m2 (2m1 m2 )a22 2 1 2 or as 1 1 1 2 (500 rad/s) (1 120 rad/s)2 a22 2.665 107 m/N 2m1 m2 3(6 kg) and we can now write that a11 2a22 2(2.665 107 m/N) 5.330 107 m/N Subtracting Eq. (1b) from Eq. (1a)we can write that 1 1 2 (a11m1 a22m2 )2 4(a11a22 a12a21 )m1m2 2 2 1 1 1 2 2 2 Squaring both sides and substituting Eq. (2) from above gives 2 2 1 1 1 1 2 2 2 2 4(a11a22 a12a21 )m1m2 1 2 1 2 Recognizing, from Maxwell’s reciprocity theorem, that a12 a21 , this becomes 2 2 1 1 1 1 4 2 2 2 2 2 2 2 4(a11a22 a12 )m1m2 1 2 1 2 1 2 Rearranging this we get 1 a122 a11a22 m1m21222 Substituting known values gives Ans. Ans. 690 a122 a11a22 1 (6 kg)(6 kg)1222 (5.330 107 m/N)(2.665 107 m/N) 1 (6 kg)(6 kg)(500 rad/s) 2 (1120 rad/s) 2 1 5.347 1014 m 2 /N 2 13 2 2 1.129 10 kg /s Finally, the influence coefficients for the shaft are a21 a12 2.312 107 m/N 14.204 1014 m 2 /N 2 Ans. 691 13.37 The shaft is simply supported by the bearings at A and D. Flywheel 1 at location B weighs 5.6 lb and flywheel 2 at location C weighs 17.9 lb and the weight of the shaft can be neglected. The influence coefficients of the shaft are a11 1.8 104 in/lb, a12 0.7 104 in/lb, and a22 9.8 104 in/lb. Determine the first critical speed of the shaft using: (a) the Dunkerley approximation; and (b) the Rayleigh-Ritz approximation. (a) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as 1 a11m1 a22m2 2 1 1.8 104 in/lb 5.6 lb 17.9 lb 9.8 104 in/lb 2 386 in/s 386 in/s2 0.480 569 948 104 s2 Therefore, the first critical speed of the shaft by the Dunkerley approximation is 1 144.25 rad/s Ans. (b) The deflection of the shaft at location I can be written as 2 xi aijW j j 1 From Maxwell’s reciprocity theorem, aij a ji . Therefore, substituting the known data values, the deflections of the shaft at the two flywheels are x1 1.8 104 in/lb 5.6 lb 0.7 104 in/lb 17.9 lb 22.61 104 in x2 0.7 104 in/lb 5.6 lb 9.8 104 in/lb 17.9 lb 179.34 104 in The Rayleigh-Ritz equation can be written as 692 W1 x1 W2 x2 2 2 W1 x1 W2 x2 12 g Substituting the data values gives 5.6 lb 22.61 104 in 17.9 lb 179.34 104 in 12 386 in/s2 2 2 5.6 lb 22.61 104 in 17.9 lb 179.34 104 in 2.226 158 936 104 rad 2 /s2 Therefore, by the Rayleigh-Ritz equation, the first critical speed of the shaft is Ans. 1 149.20 rad/s Note that the first critical speed of the shaft from the Rayleigh-Ritz approximation is greater than the first critical speed of the shaft from the Dunkerley approximation. The first critical speed of the shaft from the exact solution lies somewhere between these two bounds and closer to the Rayleigh-Ritz approximation. 693 13.38 A shaft with negligible mass is simply supported by two bearings. When a gear with a mass of 7 kg is attached to the shaft at location 1, the first critical speed is measured as 1 200 rad/s. After a second identical gear is attached to the shaft at location 2, the first and second critical speeds of the shaft are measured as 500 rad/s and 1 800 rad/s, respectively. Using the exact solution to the first and second critical speeds of a rotating shaft, determine the four influence coefficients of this shaft. The critical speed for a shaft when only the first gear is attached can be written as 1 a11m1 2 Rearranging and substituting known data, the influence coefficient is found as 1 1 a11 9.921 108 m/N 2 2 m1 7 kg 1 200 rad/s Ans. The exact solutions for the first two critical speeds of a shaft with two masses can be written as (a11m1 a22m2 ) (a11m1 a22m2 )2 4(a11a22 a12a21 )m1m2 12 2 The sum of the two roots in Eq. (1) is 1 1 2 a11m1 a22m2 2 1 1 2 (1) (2) Rearranging and substituting known data, the influence coefficient a22 is found as 1 1 2 a11m1 2 2 a22 1 m2 1 500 rad/s 2 1 1 800 rad/s 2 9.921 108 m/N 7 kg 5.163 107 m/N 7 kg Subtracting the second root of Eq. (1) from the first gives 1 1 2 (a11m1 a22 m2 )2 4 (a11a22 a12 a21 )m1m2 2 1 2 Squaring both sides of this equation and substituting Eq. (2) into the result gives Ans. 694 2 2 1 1 1 1 2 2 2 2 4 (a11a22 a12 a21 )m1m2 1 2 1 2 Then rearranging this equation and substituting a12 a21 (from Maxwell’s reciprocity theorem), into the result gives 2 2 1 1 1 1 2 2 2 2 1 2 2 1 a122 a11a22 1 a11a22 4m1m2 m1m21222 Substituting known values gives 1 a122 9.921 108 m/N 5.163 107 m/N 2 2 7 kg 7 kg 500 rad/s 1 800 rad/s which becomes a122 2.603 1014 m2 /N 2 Therefore, the two influence coefficients of the shaft are a12 a21 1.613 107 m/N Ans. 695 13.39 The 72 in long shaft is simply supported by the bearings at B and D. Flywheel 1 at location A weighs 9 lb and flywheel 2 at location C weighs 16 lb. The weight of the shaft can be neglected. The stiffness coefficients of the shaft are k11 5.6 103 lb/in, k12 33.6 103 lb/in, and k22 22.4 103 lb/in. Determine the first and second critical speeds of the shaft using the exact equation. Then determine the first critical speed of the shaft using: (a) the Rayleigh-Ritz method; and (b) the Dunkerley approximation. The masses of the flywheels are m1 W1 g 9 lb 386 in/s2 0.023 32 lb s2 /in m2 W2 g 16 lb 386 in/s2 0.041 45 lb s2 /in The influence coefficients are the reciprocals of the stiffness coefficients; that is a11 1 k11 1 5.6 103 lb/in 1.7857 104 in/lb a22 1 k22 1 22.4 103 lb/in 0.4464 104 in/lb a12 a21 1 k12 1 33.6 103 lb/in 0.2976 104 in/lb The exact equation for the first and second critical speeds of the shaft can be written as (a11m1 a22m2 ) (a11m1 a22m2 )2 4(a11a22 a12a21 )m1m2 1 2 2 Substituting the known data, this becomes 1.7857 104 in/lb 0.023 32 lb s2 /in 0.4464 104 in/lb 0.041 45 lb s2 /in 2 4 2 4 2 1.7857 10 in/lb 0.023 32 lb s /in 0.4464 10 in/lb 0.041 45 lb s /in 2 4 1.7857 104 in/lb 0.4464 104 in/lb 0.2976 104 in/lb 0.023 32 lb s2 /in 0.041 45 lb s2 /in 1 1 , 2 2 1 2 2 1 , 2 1 2 696 2 4 2 4 2 12 4 0.06015 10 s 0.06015 10 s 4 6.8497 10 s 1 1 , 12 22 2 1 1 , 2 0.03008 104 s2 0.01482 104 s2 2 1 2 Therefore, the first two critical speeds of the shaft are Ans. 1 471.95 rad/s , and 2 809.42 rad/s . (a) The deflection of the shaft at locations 1 and 2 can be written as x1 a11W1 a12W2 1.7857 104 in/lb 9 lb 0.2976 104 in/lb 16 lb 20.8329 104 in x2 a21W1 a22W 0.2976 104 in/lb 9 lb 0.4464 104 in/lb 16 lb 9.8208 104 in Using the Rayleigh-Ritz approximation, the first critical speed of the shaft is W x W2 x2 1 g 1 12 W1 x1 W2 x22 386 in/s 2 9 lb 20.8329 104 in 16 lb 9.8208 104 in 9 lb 20.8329 104 in 16 lb 9.8208 104 in 2 2 Ans. 494.08 rad/s We note that the Rayleigh-Ritz equation predits a greater first critical speed than the exact equation. This is consistent with the fact that the Rayleigh-Ritz equation is an upper bound solution. (b) The Dunkerley approximation for the first critical speed can be written as 1 1 a11m1 a22m2 1.7857 10 4 1 in/lb 0.023 32 lb s /in 0.4464 10 4 in/lb 0.041 45 lb s2 /in 2 407.75 rad/s Ans. Note that the Dunkerley approximation underestimates the first critical speed. 697 13.40 The steel shaft is simply supported by two bearings at A and D. Two gears are rigidly attached to the shaft at locations B and C. Gear 1 at location B weighs 150 N, gear 2 at location C weighs 90 N, and the weight of the shaft can be neglected. The stiffness coefficients are k11 2.5 104 N/m, k12 5.0 104 N/m, and k22 4.0 104 N/m. Determine the first critical speed of the shaft using: (a) the Dunkerley approximation; and (b) the Rayleigh-Ritz method. Determine the first and second critical speeds of the shaft using the exact solution. If gear 2 is now placed at location B and gear 1 is placed at location C, then determine the first critical speed of the new system using the Dunkerley approximation. . The masses of the two gears are W 150 N W 90 N and m1 1 m1 1 15.29 kg 9.17 kg 2 g 9.81 m/s g 9.81 m/s2 The influence coefficients are the reciprocals of the stiffnesses; that is a11 1 k11 1 2.5 104 N/m 4 105 m/N a12 a21 1 k12 1 5.0 104 N/m 2 105 m/N a22 1 k22 1 4.0 104 N/m 2.5 105 m/N (a) Using the Dunkerley approximation, the first critical speed of the shaft can be written as 1 a11m1 a22m2 2 1 4 105 m/N 15.29 kg 2.5 105 m/N 9.17 kg 84.085 105 s2 1 34.49 rad/s Ans. Note that the Dunkerley approximation is a lower bound to the first critical speed. (b) The deflections of the shat at the locations of the two gears are x1 a11W1 a12W2 4 105 m/N 150 N 2 105 m/N 90 N 7.8 10 3 m x2 a21W1 a22W2 2 105 m/N 150 N 2.5 105 m/N 90 N 5.25 10 3 m Using the Rayleigh-Ritz approximation, the first critical speed of the shaft with the two 698 gears can be written as W x W2 x2 12 g 1 12 2 W1 x1 W2 x2 150 N 7.8 103 m 90 N 5.25 10 3 m 1 388.25 s 2 9.81 m/s 2 2 3 3 150 N 7.8 10 m 90 N 5.25 10 m 2 Therefore, the first critical speed of the shaft is Ans. 1 37.26 rad/s Note that the Rayleigh-Ritz approximation is an upper bound to the first critical speed. (c)The exact solution for the first and second critical speeds of the shaft can be written as 2 1 1 (a11m1 a22 m2 ) (a11m1 a22 m2 ) 4(a11a22 a12 a21 ) m1m2 , 12 22 2 4 105 m/N 15.29 kg 2.5 10 5 m/N 9.17 kg 2 4 105 m/N 15.29 kg 2.5 10 5 m/N 9.17 kg 2 4 4 105 m/N 2.5 105 m/N 2 105 m/N 15.29 kg 9.17 kg 2 5 2 5 2 42.0425 10 s 30.4354 10 s 7.2478 104 s 2 , 1.1607 10 4 s 2 Therefore, the first and second critical speeds of the shaft are Ans. 37.14 rad/s and 92.82 rad/s (d) When the two gears are interchangedthen the Dunkerley approximation can be written as 1 a11m1new a22m2new 2 1 4 105 m/N 9.17 kg 2.5 105 m/N 15.29 kg 74.905 105 s2 Therefore, with these values, the first critical speed of the shaft is 36.54 rad/s Ans. 699 13.41 The first critical speeds of a rotating shaft with two mass disks, obtained from three different mathematical techniques, are 150 rad/s, 152 rad/s, and 153 rad/s, respectively. The influence coefficients a11 a22 3 104 m/N. (a) Specify which value correspond to the first critical speed from the exact solution, the Rayleigh-Ritz method, and the Dunkerley approximation. (b) If the masses of the two disks are identical then use the Dunkerley approximation to calculate the mass of each disk. (c) If the masses of the two disks are specified as m1 m2 0.10 kg , then use the Rayleigh-Ritz method to calculate the influence coefficient a12 . (a) The Dunkerley approximation gives a lower bound to the first critical speed; therefore, 1 = 150 rad/s corresponds to the answer from the Dunkerley approximation. The Rayleigh-Ritz approximation is an upper bound to the first critical speed; therefore, 1 = 153 rad/s corresponds to the answer from the Rayleigh-Ritz approximation. The value of the first critical speed from the exact equation is 1 = 152 rad/s. Ans. (b) The Dunkerley approximation can be written as 1 a11m1 a22 m2 2 1 Substituting the given information and the first critical speed from above gives 1 3 104 m/N m 3 104 m/N m 2 150 rad/s Therefore, the mass is 1 m 0.074 kg 2 4 2 3 10 m/N 150 rad/s Ans. (c) The Rayleigh-Ritz equation can be written as W x W2 x2 12 g 1 12 2 W1 x1 W2 x2 Since the two mass disks have the same weights, then this equation can be written as x x 12 g [ 12 22 ] x1 x2 The total deflections of the shaft at locations 1 and 2 can be written as x1 a11W1 a12W2 x2 a12W1 a22W2 and Since the influence coefficients a11 a22 and a12 a21 and the mass disks m1 = m2 then the deflections x1 x2 x . Therefore, this equation can be written as 12 g x Substituting the known data gives 153 rad/s 2 9.81 m/s2 (0.10 kg)(9.81 m/s2 )(3 104 m/N a12 ) 700 Solving for the influence coefficient gives a12 1.27 x 104 m / N Ans. 701 Chapter 14 Dynamics of Reciprocating Engines 14.1 A one-cylinder, four-stroke engine has a compression ratio of 7.6 and develops brake power of 2.25 kW at 3 000 rev/min. The crank length is 22 mm with a 60-mm bore. Develop and plot a rounded indicator diagram using a card factor of 0.90, a mechanical efficiency of 72%, a suction pressure of 100 kPa and a polytropic exponent of 1.30. A D2 4 0.060 m 4 0.002 827 m2 2 v 2rA 2 0.022 m 0.002 827 m2 1 000 L/m3 0.124 4 L 124.4 mL v1 v R R 1 124.4 mL 7.6 7.6 1 143.2 mL v2 v1 v 143.2 mL 124.4 mL 18.8 mL C v2 v 18.8 mL 124.4 mL 0.1511 15.11% pb 2.25 kW 60 s/min 1 000 N m/ kW s 0.001 kPa m 2 / N 724 kPa 0.044 m 0.002 827 m 2 3 000 rev/min 2 rev/work stroke pi pb em 724 kPa 0.72 1 005 kPa p1 100 kPa p4 k 1 R 1 pi 7.6 1 1005 kPa p1 1.30 1 1.3 100 kPa 447 kPa k R R fc 7.6 7.6 0.90 702 As in Example 14.1, we calculate the values: X(%) v(mL) pc(kPa) pe(kPa) 0 18.8 1401 6266 5 25.0 966 4321 10 31.2 724 3238 15 37.5 572 2557 20 43.7 468 2094 25 49.9 394 1761 30 56.1 338 1512 35 62.3 295 1319 40 68.6 261 1165 45 74.8 233 1041 50 81.0 210 938 55 87.2 191 852 60 93.4 174 779 65 99.7 160 717 70 105.9 148 662 75 112.1 138 615 80 118.3 128 573 85 124.5 120 536 90 130.8 113 503 95 137.0 106 474 100 143.2 100 447 Then we sketch and round the following diagram: 4500 4000 3500 Pressure p, kPa 3000 2500 2000 1500 1000 500 0 0 20 40 60 Displacement X, % 80 100 120 703 14.2 Construct a rounded indicator diagram for a four-cylinder, four-stroke gasoline engine having a 85-mm bore, a 90-mm stroke, and a compression ratio of 6.25. The operating conditions to be used are 22.4 kW at 1 900 rev/min. Use a mechanical efficiency of 72%, a card factor of 0.90, a suction pressure of 100 kPa, and a polytropic exponent of 1.30. A D2 4 0.085 m 4 0.001 806 m2 2 v A 0.090 m 0.001 806 m2 1 000 L/m3 0.162 54 L 162.54 mL v1 v R R 1 162.54 mL 6.25 6.25 1 193.5 mL v2 v1 v 193.5 mL 162.54 mL 30.96 mL C v2 v 30.96 mL 162.54 mL 0.1905 19.05% 22.4 kW 60 s/min 1 000 N m/ kW s 0.001 kPa m 2 / N pb 8 704 kPa 0.090 m 0.001 806 m 2 1 900 rev/min 2 rev/work stroke pi pb em 8 704 kPa 0.72 12 090 kPa p1 100 kPa R 1 pi 6.25 1 12 090 kPa p1 1.30 1 100 kPa 4 719 kPa k R R fc 6.251.3 6.25 0.90 As in Example 14.1, we calculate the values: X(%) v(mL) pc(kPa) pe(kPa) 0 31.0 1 083 51 102 5 39.1 800 37 744 10 47.2 626 29 526 15 55.3 509 24 019 20 63.5 426 20 100 25 71.6 364 17 186 30 79.7 317 14 944 35 87.8 279 13 172 40 96.0 249 11 741 45 104.1 224 10 564 50 112.2 203 9 580 55 120.4 185 8 748 60 128.5 170 8 036 65 136.6 157 7 420 70 144.7 146 6 883 75 152.9 136 6 411 80 161.0 127 5 994 85 169.1 119 5 622 90 177.2 112 5 289 95 185.4 106 4 990 100 193.5 100 4 719 p4 k 1 704 Then we sketch and round the following diagram: 45000 40000 35000 Pressure p, kPa 30000 25000 20000 15000 10000 5000 0 0 10 20 30 40 50 60 Displacement X, % 70 80 90 100 705 14.3 Construct an indicator diagram for a V6 four-stroke gasoline engine having a 100-mm bore, a 90-mm stroke, and a compression ratio of 8.40. The engine develops 150 kW at 4 400 rev/min. Use a mechanical efficiency of 72%, a card factor of 0.88, a suction pressure of 100 kPa, and a polytropic exponent of 1.30. A D2 4 0.100 m 4 0.007 854 m2 2 v A 0.090 m 0.007 854 m2 1 000 L/m3 0.707 L 707 mL v1 v R R 1 707 mL 8.40 8.40 1 803 mL v2 v1 v 803 mL 707 mL 96 mL C v2 v 96 mL 707 mL 0.1358 13.58% 150 000 W 6 cyl 60 s/min 0.001 kPa m 2 / N pb 965 kPa 0.090 m 0.007 854 m 2 4 400 rev/min 2 rev/work stroke pi pb em 965 kPa 0.72 1 340 kPa p1 100 kPa R 1 pi 8.40 1 1 340 kPa p1 1.30 1 100 kPa 550 kPa k R R fc 8.401.3 8.40 0.88 As in Example 14.1, we calculate the values: X(%) v(mL) pc(kPa) pe(kPa) 0 96 1 590 8 751 5 131 1 056 5 812 10 167 774 4 259 15 202 603 3 315 20 237 488 2 687 25 272 408 2 243 30 308 348 1 914 35 343 302 1 661 40 378 266 1 462 45 414 237 1 302 50 449 213 1 170 55 484 193 1 061 60 520 176 968 65 555 161 888 70 590 149 820 75 626 138 760 80 661 129 708 85 696 120 661 90 732 113 620 95 767 106 583 100 802 100 550 p4 k 1 706 Then we sketch and round the following diagram: 707 14.4 A single-cylinder, two-stroke gasoline engine develops 30 kW at 4 500 rev/min. The engine has an 80-mm bore, a stroke of 70 mm, and a compression ratio of 7.0. Develop a rounded indicator diagram for this engine using a card factor of 0.990, a mechanical efficiency of 65%, a suction pressure of 100 kPa, and a polytropic exponent of 1.30. A D2 4 0.080 m 4 0.005 027 m2 2 v A 0.070 m 0.005 027 m2 1 000 L/m3 0.352 L 352 mL v1 v R R 1 352 mL 7.0 7.0 1 411 mL v2 v1 v 411 mL 352 mL 59 mL C v2 v 59 mL 352 mL 0.1662 16.62% pb 30 000 W 60 s/min 0.001 kPa m 2 / N 0.070 m 0.005 027 m 2 4 500 rev/min 1 rev/work stroke 1 137 kPa pi pb em 1 137 kPa 0.65 1 749 kPa p1 100 kPa R 1 pi 7.0 1 1 749 kPa p1 1.30 1 1.3 100 kPa 673 kPa k R R fc 7.0 7.0 0.990 As in Example 14.1, we calculate the values: x(%) v(mL) pc(kPa) pe(kPa) 0 59 1 259 8 473 5 76 894 6019 10 94 682 4 592 15 111 546 3 672 20 129 451 3 034 25 147 382 2 569 30 164 329 2 217 35 182 288 1 942 40 199 256 1 722 45 217 229 1 542 50 235 207 1 394 55 252 188 1 268 60 270 173 1 162 65 287 159 1 070 70 305 147 991 75 323 137 921 80 340 128 860 85 358 120 805 90 375 112 756 95 393 106 712 100 411 100 673 p4 k 1 708 Then we sketch and round the following diagram: 709 14.5 The engine of Prob. 14.1 has a connecting rod 80 mm long and a mass of 0.100 kg, with the mass center 10 mm from the crankpin end. Piston mass is 0.180 kg. Find the bearing reactions and the crankshaft torque during the expansion stroke corresponding to a piston displacement of X = 30% ( t 60 ). To find pe , see the answer to Problem 14.1 in Appendix B. 0.080 m , m3 0.100 kg , m4 0.180 kg , A 0.010 m , m3 A m3 B 0.100 kg 0.070 m 0.080 m 0.087 5 kg , m3B m3 A 0.100 kg 0.010 m 0.080 m 0.012 5 kg , B A 0.070 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.022 m , r 0.022 m 0.080 m 0.275 , r 2 0.022 m 314.16 rad/s 2 171 m/s2 , 2 t 60 , sin 0.022 m cos60 0.080 m 1 0.275sin 60 0.088 7 m , 2 X 30% , pe 1 512 kPa (from Prob. 14.1), A 0.060 m 4 0.002 827 m2 , P pe A 1 512 kPa 0.002 827 m2 4 274 N x r cos 1 r 2 2 2 r x r 2 (cos t cos 2t ) 2 171 m/s 2 cos 60 0.275cos120 787 m/s 2 0.2752 r2 2 tan sin t 1 2 sin t 0.275sin 60 1 sin 2 60 0.244 9 2 2 ˆ F41 m3B m4 x P tan j r 0.012 5 kg 0.180 kg 787 m/s2 4 274 N 0.244 9ˆj 1 010ˆj N F34 m4 x P ˆi m3B m4 x P tan ˆj Ans. 0.180 kg 787 m/s2 4 274 N ˆi 1 010ˆj N 4 132ˆi 1 010ˆj N 4 254 N 13.7 Ans. F32 [m3 Ar 2 cos t m3B m4 x P ]ˆi m3 Ar 2 sin t m3B m4 x P tan ˆj 0.087 5 kg 2 171 m/s 2 cos 60 4 274 N ˆi 1 010ˆj N 4 179ˆi 1 010ˆj N 4 299 N166.4 T21 x m3B m4 x P tan kˆ 0.088 7 m 1 010 N kˆ 89.59kˆ N m Ans. Ans. 710 14.6 Repeat Problem 14.5, but do the computations for the compression cycle ( ωt 660 ). 0.080 m , m3 0.100 kg , m4 0.180 kg , A 0.010 m , m3 A m3 B 0.100 kg 0.070 m 0.080 m 0.087 5 kg , m3B m3 A 0.100 kg 0.010 m 0.080 m 0.012 5 kg , B A 0.070 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.022 m , r 0.022 m 0.080 m 0.275 , r 2 0.022 m 314.16 rad/s 2 171 m/s2 , 2 t 660 , sin 0.022 m cos660 0.080 m 1 0.275sin 660 0.088 7 m , 2 X 30% , pc 338 kPa (from Prob. 14.1), A 0.060 m 4 0.002 827 m2 , P pc A 338 kPa 0.002 827 m2 956 N x r cos 1 r 2 2 2 r x r 2 (cos t cos 2t ) 2 171 m/s 2 cos 660 0.275cos1320 787 m/s2 0.2752 r r2 tan sin t 1 2 sin 2 t 0.275sin 660 1 sin 2 660 0.244 9 2 2 ˆ F41 m3B m4 x P tan j 0.012 5 kg 0.180 kg 787 m/s2 956 N 0.244 9 ˆj 197ˆj N F34 m4 x P ˆi m3B m4 x P tan ˆj Ans. 0.180 kg 787 m/s2 956 N ˆi 197ˆj N 814ˆi 197ˆj N 837 N13.6 Ans. F32 [m3 Ar 2 cos t m3B m4 x P ]ˆi m3 Ar 2 sin t m3B m4 x P tan ˆj 0.087 5 kg 2 171 m/s 2 cos 660 804 N ˆi 157 ˆj N 709ˆi 157ˆj N 726 N 167.5 T21 x m3B m4 x P tan kˆ 0.088 7 m 197 N kˆ 17.47kˆ N m Ans. Ans. 711 14.7 Make a complete force analysis of the engine of Problem 14.5. Plot a graph of the crankshaft torque versus crank angle for 720 of crank rotation. 0.080 m , m3 0.100 kg , m4 0.180 kg , m3 A m3 B 0.010 m , 0.100 kg 0.070 m 0.080 m 0.087 5 kg , m3 B m3 A 0.100 kg 0.010 m 0.080 m 0.012 5 kg , A B A 0.070 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.022 m , r 0.022 m 0.080 m 0.275 , r 2 0.022 m 314.16 rad/s 2 171 m/s2 , 2 A 0.060 m 4 0.002 827 m2 , p pe and/or pc as taken from Prob. 14.1, 2 P Ap 0.002 827 m2 p , x r cos t 2 2 r 1 sin t 0.022 m cos 0.080 m 1 0.275sin , r x r 2 (cos t cos 2t ) 2 171 m/s 2 cos 0.275cos 2 r r2 tan sin t 1 2 sin 2 t 0.275sin 1 0.037 8sin 2 2 F14 m3 B m4 x P tan 0.192 5 kg x P tan T21 m3B m4 x P x tan F14 x t, x, m X,% P, N x, m/s 2 tan F14 , N T21 , N·m 0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 0.102 0.101 0.098 0.094 0.089 0.083 0.077 0.071 0.067 0.063 0.060 0.059 0.058 0.059 0.060 0.063 0.067 0 2.27 8.43 18.12 30.23 43.59 57.01 69.47 80.23 88.83 95.03 98.76 100.00 98.76 95.03 88.83 80.23 14 276 15 218 10 115 6 412 4 249 3 042 2 326 1 888 1 615 1 444 1 340 1 283 1 264 1 264 1 264 1 264 1 264 -2 768 -2 614 -2 179 -1 535 -787 -45 597 1 078 1 384 1 535 1 582 1 580 1 574 1 580 1 582 1 535 1 384 0 0.071 36 0.138 80 0.198 13 0.244 91 0.275 00 0.285 40 0.275 00 0.244 91 0.198 13 0.138 80 0.071 36 0 -0.071 36 -0.138 80 -0.198 13 -0.244 91 0 1 050 1 346 1 212 1 004 834 697 576 461 345 228 113 0 -112 -218 -309 -375 0 106 132 114 89 69 54 41 31 22 14 7 0 -7 -13 -19 -25 712 255 270 285 300 315 330 345 360 375 390 405 420 435 450 465 480 495 510 525 540 555 570 585 600 615 630 645 660 675 690 705 720 0.071 0.077 0.083 0.089 0.094 0.098 0.101 0.102 0.101 0.098 0.094 0.089 0.083 0.077 0.071 0.067 0.063 0.060 0.059 0.058 0.059 0.060 0.063 0.067 0.071 0.077 0.083 0.089 0.094 0.098 0.101 0.102 69.47 57.01 43.59 30.23 18.12 8.43 2.27 0 2.27 8.43 18.12 30.23 43.59 57.01 69.47 80.23 88.83 95.03 98.76 100.00 98.76 95.03 88.83 80.23 69.47 57.01 43.59 30.23 18.12 8.43 2.27 0 1 264 1 264 1 264 1 264 1 264 1 264 1 264 774 283 283 283 283 283 283 283 283 283 283 283 283 287 300 324 361 422 521 681 950 1 434 2 262 3 402 3 961 1 078 597 -45 -787 -1 535 -2 179 -2 614 -2 768 -2 614 -2 179 -1 535 -787 -45 597 1 078 1 384 1 535 1 582 1 580 1 574 1 580 1 582 1 535 1 384 1 078 597 -45 -787 -1 535 -2 179 -2 614 -2 768 -0.275 00 -0.285 40 -0.275 00 -0.244 91 -0.198 13 -0.138 80 -0.071 36 0 0.071 36 0.138 80 0.198 13 0.244 91 0.275 00 0.285 40 0.275 00 0.244 91 0.198 13 0.138 80 0.071 36 0 -0.071 36 -0.138 80 -0.198 13 -0.244 91 -0.275 00 -0.285 40 -0.275 00 -0.244 91 -0.198 13 -0.138 80 -0.071 36 0 T21 (N∙m) vs. ωt (deg.) -405 -394 -345 -272 -192 -117 -54 0 -16 -19 -2 32 75 114 135 135 115 82 42 0 -42 -84 -123 -154 -173 -181 -185 -196 -226 -256 -207 0 -29 -30 -29 -24 -18 -11 -5 0 -2 -2 0 3 6 9 10 9 7 5 2 0 -2 -5 -8 -10 -12 -14 -15 -17 -21 -25 -21 0 713 14.8 The engine of Problem 14.3 uses a connecting rod 300 mm long. The masses are m3 A 0.80 kg, m3B 0.38 kg, and m4 1.64 kg. Find all the bearing reactions and the crankshaft torque for one cylinder of the engine during the expansion stroke at a piston displacement of X = 30% ( t 63.2 ). The pressure should be obtained from the indicator diagram, Figure AP14.3 in Appendix B. 0.300 m , m3 A 0.80 kg , m3B 0.38 kg , m4 1.64 kg , 4 400 rev/min 2 rad/rev 60s/min 460.8 rad/s , r 0.045 m , r 0.045 m 0.300 m 0.150 , r 2 0.045 m 460.8 rad/s 9 554 m/s 2 , 2 t 63.2 , sin 0.045 m cos63.2 0.300 m 1 0.15sin 63.2 0.317 6 m , 2 X 30.0% , pe 1 914 kPa (from Prob. 16.3), A 0.100 m 4 0.007 854 m2 , P pe A 1 914 kPa 0.007 854 m2 15 033 N x r cos 1 r 2 2 2 r x r 2 (cos t cos 2t ) 9 554 m/s 2 cos 63.2 0.150cos126.4 3 457 m/s 2 0.152 r2 2 tan sin t 1 2 sin t 0.15sin 63.2 1 sin 2 63.2 0.135 2 2 ˆ F41 m3B m4 x P tan j r 0.38 kg 1.64 kg 3 457 m/s 2 15 033 N 0.135ˆj 1 087ˆj N F34 m4 x P ˆi m3B m4 x P tan ˆj 1.64 kg 3 457 m/s2 15 033 N ˆi 1 087ˆj N ˆ ˆ 9 364i 1 087 j N 9 426 N 6.6 Ans. Ans. F32 [m3 Ar 2 cos t m3B m4 x P ]ˆi m3 Ar 2 sin t m3B m4 x P tan ˆj 0.80 kg 9 554 m/s 2 cos 63.2 8 050 N ˆi 0.80 kg 9 554 m/s 2 sin 63.2 1 087 N ˆj ˆ ˆ 4 604i 7 909 j N 9 152 N120.2 T21 x m3B m4 x P tan kˆ 0.317 6 m 1 087 N kˆ 345kˆ N m Ans. Ans. 714 14.9 Repeat Problem 14.8, but do the computations for the same position in the compression cycle ( t 656.8 ). 0.300 m , m3 A 0.80 kg , m3B 0.38 kg , m4 1.64 kg , 4 400 rev/min 2 rad/rev 60s/min 460.8 rad/s , r 0.045 m , r 0.045 m 0.300 m 0.150 , r 2 0.045 m 460.8 rad/s 9 554 m/s 2 , 2 t 656.8 , x r cos 1 r sin 0.045 m cos 656.8 0.300 m 1 0.15sin 656.8 0.317 6 m , 2 2 2 X 30.0% , pc 348 kPa (from Prob. 16.3), A 0.100 m 4 0.007 854 m2 , 2 P pc A 348 kPa 0.007 854 m2 2 733 N x r 2 (cos t cos 2t ) 9 554 m/s 2 cos 656.8 0.150 cos1313.6 3 457 m/s 2 r 0.152 r r2 tan sin t 1 2 sin 2 t 0.15sin 656.8 1 sin 2 656.8 0.135 2 2 F41 m3B m4 x P tan ˆj 0.38 kg 1.64 kg 3 457 m/s 2 2 733 N 0.135 ˆj ˆ 574 j N F34 m4 x P ˆi m3B m4 x P tan ˆj 1.64 kg 3 457 m/s 2 2 733 N ˆi 574ˆj N ˆ ˆ 2 936i 574 j N 2 992 N191.0 Ans. Ans. F32 [m3 Ar 2 cos t m3B m4 x P ]ˆi m3 Ar 2 sin t m3B m4 x P tan ˆj 0.80 kg 9 554 m/s 2 cos 656.8 4 250 N ˆi 0.80 kg 9 554 m/s 2 sin 656.8 574 N ˆj ˆ ˆ 7 696i 5 534 j N 9 479 N 35.7 T21 x m3B m4 x P tan kˆ 0.317 6 m 574 N kˆ 182kˆ N m Ans. Ans. 715 14.10 Additional data for the engine of Problem 14.4 are l3 110 mm, RG 3 A 15 mm, m4 0.24 kg, and m3 0.13 kg. Make a complete force analysis of the engine and plot a graph of the crankshaft torque versus crank angle for 360 of crank rotation. 0.110 m , m3 0.13 kg , m4 0.24 kg , A 0.015 m , m3 A m3 B 0.13 kg 0.095 m 0.110 m 0.112 kg , m3B m3 A 0.13 kg 0.015 m 0.110 m 0.018 kg , B A 0.095 m , 4 500 rev/min 2 rad/rev 60 s/min 471.24 rad/s , r 0.035 m , r 0.035 m 0.110 m 0.318 , r 2 0.035 m 471.24 rad/s 7 772 m/s 2 , 2 A D2 4 0.080 m 4 0.005 027 m2 , p pe or pc as taken from Prob. 14.4, 2 P Ap 0.005 027 m2 p , x r cos t 1 r sin 2 t 0.035 m cos 0.110 m 1 0.318sin , 2 r x r 2 (cos t cos 2t ) 7 772 m/s 2 cos 0.318cos 2 r r2 tan sin t 1 2 sin 2 t 0.318sin 1 0.050 62sin 2 2 F14 m3B m4 x P tan T21 m3B m4 x P x tan 0.005 027 m2 p 2005 N cos 0.318cos 2 x tan 2 716 t, P, N 0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360 31 945 35 849 24 949 16 102 10 845 7 812 6 022 4 943 4 263 3 831 3 567 3 429 1 943 510 531 568 635 733 897 1 160 1 609 2 394 3 706 5 508 31 945 x, m/s 2 -10 245 -9 649 -7 968 -5 496 -2 650 130 2 473 4 153 5 123 5 496 5 495 5 366 5 299 5 366 5 495 5 496 5 123 4 153 2 473 130 -2 650 -5 496 -7 968 -9 649 -10 245 x, m tan F14 , N T21 , N·m 0.145 00 0.143 43 0.138 91 0.131 93 0.123 24 0.113 74 0.104 28 0.095 62 0.088 24 0.082 43 0.078 29 0.075 82 0.075 00 0.075 82 0.078 29 0.082 43 0.088 24 0.095 62 0.104 28 0.113 74 0.123 24 0.131 93 0.138 91 0.143 43 0.145 00 0 0.082 63 0.161 10 0.230 68 0.286 02 0.321 86 0.334 29 0.321 86 0.286 02 0.230 68 0.161 10 0.082 63 0 -0.082 63 -0.161 10 -0.230 68 -0.286 02 -0.321 86 -0.334 29 -0.321 86 -0.286 02 -0.230 68 -0.161 10 -0.082 63 0 0 2 757 3 688 3 387 2 906 2 525 2 226 1 936 1 597 1 211 803 398 0 -157 -314 -458 -560 -581 -513 -384 -265 -225 -266 -249 0 0 395.4 512.3 446.9 358.2 287.2 232.2 185.1 140.9 99.8 62.9 30.2 0 -11.9 -24.6 -37.8 -49.4 -55.5 -53.5 -43.7 -32.6 -29.7 -36.9 -33.8 0 600 500 T21, N.m 400 300 200 100 0 0 90 180 270 -100 wt, deg T21 (N∙m) vs. ωt (deg) 360 717 14.11 The four-stroke engine of Problem 14.1 has a stroke of 66 mm and a connecting rod length of 183 mm. The mass of the rod is 0.386 kg, and the center of mass is 42 mm from the crankpin. The piston assembly has mass of 0.576 kg. Make a complete force analysis for one cylinder of this engine for 720 of crank rotation. Use 110 kPa for the exhaust pressure and 70 kPa for the suction pressure. Plot a graph to show the variation of the crankshaft torque with the crank angle. Use Figure 14.23 for the pressures. 0.183 m , m3 0.386 kg , m4 0.576 kg , A 0.042 m , m3 A m3 B 0.386 kg 0.141 m 0.183 m 0.297 4 kg , m3B m3 A 0.386 kg 0.042 m 0.183 m 0.088 6 kg , B A 0.141 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.033 m , r 0.033 m 0.183 m 0.180 , r 2 0.033 m 314.16 rad/s 3 257 m/s 2 , 2 A 0.060 m 4 0.002 83 m2 , p pe or pc as taken from Example 14.1, 2 P Ap 0.002 83 m2 p , 2 2 r x r cos t 1 sin t 0.033 m cos 0.183 m 1 0.180sin , r x r 2 (cos t cos 2t ) 3 257 m/s 2 cos 0.180cos 2 r r2 tan sin t 1 2 sin 2 t 0.180sin 1 0.016 2sin 2 2 F14 m3B m4 x P tan T21 m3B m4 x P x tan t, P, N 0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 14 279 16 066 10 688 6 792 4 445 3 230 2 432 1 976 1 649 1 461 1 357 1 288 1 263 1 263 1 263 x, m/s 2 -3 843 -3 654 -3 114 -2 303 -1 335 -335 586 1 351 1 922 2 303 2 528 2 638 2 671 2 638 2 528 x, m tan F14 , N T21 ,N·m 0.216 0.215 0.211 0.205 0.197 0.189 0.180 0.172 0.164 0.158 0.154 0.151 0.150 0.151 0.154 0 0.046 64 0.090 36 0.128 31 0.157 78 0.176 49 0.182 92 0.176 49 0.157 78 0.128 31 0.090 36 0.046 64 0 -0.046 64 -0.090 36 0 636 778 675 561 531 516 507 462 384 274 142 0 -137 -266 0 136.8 164.3 138.4 110.6 100.3 92.9 87.2 75.7 60.6 42.3 21.4 0 -20.7 -40.9 718 225 240 255 270 285 300 315 330 345 360 375 390 405 420 435 450 465 480 495 510 525 540 555 570 585 600 615 630 645 660 675 690 705 720 200 1 263 1 263 1 263 1 263 1 263 1 263 1 263 1 263 1 263 773 283 283 283 283 283 283 283 283 283 283 283 283 289 305 327 371 440 543 723 993 1 521 2 378 3 588 3 962 2 303 1 922 1 351 586 -335 -1 335 -2 303 -3 114 -3 654 -3 843 -3 654 -3 114 -2 303 -1 335 -335 586 1 351 1 922 2 303 2 528 2 638 2 671 2 638 2 528 2 303 1 922 1 351 586 -335 -1 335 -2 303 -3 114 -3 654 -3 843 0.158 0.164 0.172 0.180 0.189 0.197 0.205 0.211 0.215 0.216 0.215 0.211 0.205 0.197 0.189 0.180 0.172 0.164 0.158 0.154 0.151 0.150 0.151 0.154 0.158 0.164 0.172 0.180 0.189 0.197 0.205 0.211 0.215 0.216 -0.128 31 -0.157 78 -0.176 49 -0.182 92 -0.176 49 -0.157 78 -0.128 31 -0.090 36 -0.046 64 0 0.046 64 0.090 36 0.128 31 0.157 78 0.176 49 0.182 92 0.176 49 0.157 78 0.128 31 0.090 36 0.046 64 0 -0.046 64 -0.090 36 -0.128 31 -0.157 78 -0.176 49 -0.182 92 -0.176 49 -0.157 78 -0.128 31 -0.090 36 -0.046 64 0 -358 -401 -381 -302 -184 -59 34 73 54 0 -100 -161 -160 -95 11 123 208 246 233 177 95 0 -95 -179 -238 -260 -236 -171 -88 -17 1 -28 -54 0 -56.6 -65.7 -65.6 -54.4 -34. 7 -11.7 7.0 15.4 11.7 0 -21.5 -34.1 -32.8 -18.8 2.0 22.1 35.8 40.4 36.8 27.3 14.3 0 -14.4 -27.6 -37.6 -42.6 -40.6 -30.7 -16.7 -3.3 0.3 -5.9 -11.6 0 150 T21, N.m 100 50 0 0 90 180 270 360 450 -50 -100 T21 (N∙m) vs. ωt (deg) wt, deg 540 630 720 810 719 Chapter 15 Balancing 15.1 Determine the bearing reactions at A and B if the speed of the shaft is 300 rev/min. Also determine the magnitude and orientation of the balancing mass if it is located at a radius of 50 mm. a 800 mm, b 200 mm, R1 25 mm, R2 35 mm, R3 40 mm, m1 2 kg, m2 1.5 kg, and m3 3 kg. 300 rev/min 2 rad/rev 60 s/min 31.416 rad/s F1 m1R1 2 2 kg 0.025 m 31.416 rad/s 49.348 N 2 F2 m2 R2 2 1.5 kg 0.035 m 31.416 rad/s 51.815 N 2 F3 m3 R3 2 3 kg 0.040 m 31.416 rad/s 118.435 N F 49.348 N90 49.349ˆj N 2 1 F2 51.815 N 165 50.050ˆi 13.411ˆj N F 118.435 N 75 30.653ˆi 114.400ˆj N 3 F F F F 19.397ˆi 78.462ˆj N 80.824 N 103.9 1 2 3 720 Since all rotating masses are in a single plane, the correction mass must be in that plane. M A 0.200kˆ m × 80.824 N 103.9 1.000kˆ m ×FB 0 FB 16.276.1 N Ans. M 0.800kˆ m × 80.824 N 103.9 1.000kˆ m ×F 0 A A FA 64.776.1 N Ans. FC F 80.824 N76.1 FC mC RC 2 mC 0.050 m 31.416 rad/s 80.824 N 2 mC FC RC 2 80.824 N 0.050 m 31.416 rad/s 1.638 kg C 76.1 2 Ans. Ans. 721 15.2 Three weights are connected to a shaft that rotates in bearings at A and B. Determine the magnitudes and orientations of the bearing reactions if the speed of the shaft is 300 rev/min. Also, determine the magnitude and orientation of a counterweight that is to be located at a radius of 10 in. a 6 in, b 12 in, R1 8 in, R2 12 in, R3 6 in, w1 2 oz, w2 1.5 oz, and w3 3 oz. 300 rev/min 2 rad/rev 60 s/min 31.416 rad/s 2 oz 8 in 31.416 rad/s 2.556 lb F1 m1 R1 16 oz/lb 386 in/s2 2 1.5 oz 12 in 31.416 rad/s 2 F2 m2 R2 2.876 lb 16 oz/lb 386 in/s2 2 3 oz 6 in 31.416 rad/s 2 F3 m3 R3 2.876 lb 16 oz/lb 386 in/s2 2 2 F1 2.556 lb90 2.556ˆj lb F2 2.876 lb 135 2.034ˆi 2.034ˆj lb F 2.876 lb 30 2.491ˆi 1.438ˆj lb 3 F F F F 0.457ˆi 0.915ˆj lb 1.023 lb 63.5 1 2 3 Since all rotating masses are in a single plane, the correction mass must be in that plane. FC F 1.023 lb116.5 FC mC RC 2 mC 10.0 in 31.416 rad/s 1.023 lb 2 1.023 lb 386 in/s 2 FC mC 0.040 lb RC 2 10.0 in 31.416 rad/s 2 Ans. 722 C 116.5 Ans. Without the correction mass M A 18.0 in kˆ ×FB 12.0 in kˆ × F 0 FB 0.682 lb116.5 M 18.0 in kˆ F 6.0 in kˆ F 0 Ans. FA 0.341 lb116.5 Ans. B A 723 15.3 Two weights are connected to a rotating shaft and mounted outboard of bearings A and B. If the speed of the shaft is 120 rev/min, what are the magnitudes and orientations of the bearing reactions at A and B? Suppose the system is to be balanced by removing weight at a radius of 5 in. Determine the magnitude and orientation of the weight to be removed. l 4 in, a 2 in, R1 4 in, R2 6 in, w1 4 lb, and w2 3 lb. 120 rev/min 2 rad/rev 60 s/min 12.566 rad/s 4 lb 4 in 12.566 rad/s 6.544 lb F m R 2 2 1 1 1 386 in/s 2 3 lb 6 in 12.566 rad/s 7.362 lb F m R 2 2 2 2 2 386 in/s 2 F1 6.544 lb90 6.544ˆj lb F2 7.362 lb 135 5.206ˆi 5.206ˆj lb F F F 5.206ˆi 1.338ˆj lb 5.375 lb165.6 M 6 in kˆ × F 4 in kˆ × F 1 2 B A 8.030 in lb ˆi 31.235 in lb ˆj 4 in kˆ × FAx ˆi FAy ˆj 0 FA 7.809ˆi 2.007ˆj lb 8.063 lb 14.4 F F F 2.603ˆi 0.669ˆj lb 2.688 lb165.6 B A Ans. Ans. The correction force should be FC F 5.375 lb165.6 This can be done by mass removal at a radius of 5.0 in of 5.376 lb 386 in/s 2 FC mC 2.628 lb RC 2 5.0 in 12.566 rad/s 2 C 14.4 Ans. Ans. 724 15.4 If the speed of the shaft is 220 rev/min, calculate the magnitudes and orientations of the bearing reactions at A and B for the two-mass system. a b 250 mm, c 50 mm, R1 60 mm, R2 40 mm, m1 2 kg, and m2 1.5 kg. 220 rev/min 2 rad/rev 60 s/min 23.038 rad/s F1 m1R1 2 2 kg 0.060 m 23.038 rad/s 63.692 N 2 F2 m2 R2 2 1.5 kg 0.040 m 23.038 rad/s 31.846 N F 63.692 N90 63.692ˆj N 2 1 F2 31.846 N 90 31.846ˆj N M 0.250kˆ m × 63.692ˆj N 0.550kˆ m × 31.846ˆj N 0.500kˆ m ×F 0 B FA 3.185ˆj N 3.185 N90.0 F F F F 35.031ˆj N 35.031 N 90.0 B 1 2 A A Ans. Ans. 725 15.5 Determine the bearing reactions at A and B and their orientations if the shaft speed is 100 rev/min. a c 300 mm, b 600 mm, R1 R2 60 mm, m1 2 kg, and m2 1.5 kg. 100 rev/min 2 rad/rev 60 s/min 10.472 rad/s F1 m1R1 2 1 kg 0.060 m 10.472 rad/s 6.580 N 2 F2 m2 R2 2 3 kg 0.060 m 23.038 rad/s 19.739 N F 6.580 N90 6.580ˆj N 2 1 F2 19.739 N 90 19.739ˆj N M 0.300kˆ m × 6.580ˆj N 0.900kˆ m × 19.739ˆj N 1.200kˆ m ×F 0 B FA 13.159ˆj N 13.159 N90.0 FB F1 F2 FA 0 A Ans. Ans. 726 15.6 The rotating shaft illustrated in Figure P15.5 supports two masses m1 and m2 whose weights are 4 lb and 5 lb, respectively. The dimensions are a 2 in, b 8 in, c 3 in, R1 4 in, R2 3 in, Find the magnitudes of the rotating-bearing reactions at A and B and their orientations if the shaft speed is 360 rev/min. 360 rev/min 2 rad/rev 60 s/min 37.699 rad/s 4 lb 4 in 37.699 rad/s 58.897 lb F m R 2 2 1 1 1 386 in/s 2 5 lb 3 in 37.699 rad/s 55.216 lb F m R 2 2 2 2 2 386 in/s 2 F1 58.897 lb90 58.897ˆj lb F 55.216 lb 90 55.216ˆj lb 2 M 2 in kˆ × F 10 in kˆ × F 13 in kˆ × F B 1 2 A 117.947 in lb ˆi 552.163 in lb ˆi 13 in kˆ × FAx ˆi FAy ˆj 0 FA 33.413ˆj lb 33.413 lb90 F F F F 37.094ˆj lb 37.094 lb 90 B 1 2 A Ans. Ans. 727 15.7 The shaft is to be balanced by placing masses in the correction planes L and R. Calculate the magnitudes and orientations of the correction masses. a 1 in, b e 8 in, c 10 in, d 9 in, R1 R3 5 in, R2 4 in, w1 w3 4 oz, and w2 3 oz. m1R1 4 oz 5 inˆj 20.000ˆj oz in m2 R 2 3 oz 4 in 150 12 oz in 150 10.392ˆi 6.000ˆj oz in m R 4 oz 5 in 60 20 oz in 60 10.000ˆi 17.321ˆj oz in 3 3 Using Eqs. (15.6) and (1.7), m1R1 18 in 35 in 10.286ˆj oz in m R 27 in 35 in 8.017ˆi 4.629ˆj oz in 2 2 m3R3 8 in 35 in 2.286ˆi 3.959ˆj oz in m R 5.731ˆi 1.698ˆj oz in 5.978 oz in 16.5 Ans. mR R R 5.339ˆi 5.019ˆj oz in 7.328 oz in136.8 Ans. L L 728 15.8 The shaft of Prob. 15.7 is to be balanced by removing weight from the two correction planes. Determine the correction masses and their orientations. mL R L 5.978 oz in163.5 mR R R 7.328 oz in 43.2 Ans. Ans. 729 15.9 The shaft illustrated in Figure P15.7 is to be balanced by removing masses in the two correction planes L and R. The three masses are m1 6 g, m2 7 g, and m3 5 g . The dimensions are a 25 mm, b 300 mm, c 600 mm, d 150 mm, e 75 mm, R3 100 mm. Calculate the magnitudes and R1 125 mm, R2 150 mm, and orientations of the correction masses. m1R1 6 g 125 mmˆj 750.000ˆj g mm m2 R 2 7 g 150 mm 150 1 050 g mm 150 909.327ˆi 525.000ˆj g mm m R 5 g 100 mm 60 500 g mm 60 250.000ˆi 433.013ˆj g mm 3 3 Using Eqs. (17.6) and (17.7), m1R1 900 mm 1 125 mm 600.000ˆj g mm m R 1 050 mm 1 125 mm 848.705ˆi 490.000ˆj g mm 2 2 m3R3 300 mm 1 125 mm 66.667ˆi 115.470ˆj g mm The masses to be removed are: mL R L 782.038ˆi 5.470ˆj g mm 782.057 g mm 179.6 m R 122.711ˆi 202.543ˆj g mm 236.816 g mm 58.8 R R Ans. Ans. 730 15.10 Repeat Problem 15.9 if masses are to be added in the two correction planes. mL R L 782.038ˆi 5.470ˆj g mm 782.057 g mm0.4 m R 122.711ˆi 202.543ˆj g mm 236.816 g mm121.2 R R Ans. Ans. 731 15.11 Solve the two-plane balancing problem as stated in Sec. 15.8. This is an experimental procedure and is explained in Sec. 15.8; no further solution process is shown here. 15.12 A rotor to be balanced in the field yielded an amplitude of 5 at an angle of 142 at the left-hand bearing and an amplitude of 3 at an angle of 22 at the right-hand bearing because of unbalance. To correct this, a trial mass of 12 was added to the left-hand correction plane at an angle of 210 from the rotating reference. A second run then gave left-hand and right-hand responses of 8160 and 4260 , respectively. The first trial mass was then removed and a second mass of 6 was added to the right-hand correction plane at an angle of 70. The responses to this were 274 and 4.5 80 for the leftand right-hand bearings, respectively. Determine the original unbalances. X A 5142 , XB 3 22 , m L 12210 , X AL 8160 , XBL 4260 , m R 6 70 , X AR 274 , XBR 4.5 80 . These gave the following results from a programmable calculator run: M L 6.05234 , M R 5.9865.2 Ans. 732 15.13 A rotor is rotating with a constant angular velocity 50 rad/s, and is dynamically balanced by the two correcting masses. A decision has been made to use planes 1 and 3 instead of planes 1 and 2. Determine the magnitudes and orientations of the new masses (m1 )new and (m3 )new at the same radii R1 50 mm and R3 150 mm a d 60 mm, b 100 mm, c 80 mm, R1 50 mm, R2 150 mm, m1 3 kg, and m2 2 kg. The inertial forces due to the original correcting masses are F1 m1R1 2 (3 kg)(0.05 m) 2 0.15 2 N F2 m2 R2 2 (2 kg)(0.15 m) 2 0.3 2 N These can be written as F1 0.15 2 N90 0ˆi 0.15 2ˆj N F 0.30 2 N300 0.15 2ˆi 0.26 2ˆj N 2 The sum of the inertial forces due to the two original correcting masses can be written as F F1 F2 0.152ˆi 0.112ˆj N 0.1862 N323.75 Therefore, the sum of the reaction forces at the two bearings can be written as FA FB F1 F2 0.15 2ˆi 0.11 2ˆj N Two Procedures: (i) For dynamic balance, the sum of the moments about the correcting planes (1) and (3) due to the new correcting masses must be the same as the sum of the moments about the old correcting planes (1) and (2) due to the original correcting masses. (ii) Also, for dynamic balance, the sum of the moments about any point in the shaft must be zero. Therefore, we can use the sum of the moments to determine the reaction forces at A and B for the unbalanced system. Then we can use these answers to find the correcting masses in planes (1) and (3). For example, use procedure (i). Consider the sum of the moments about the correcting plane (3). 0.18kˆ (F1 )new 0.18kˆ F1 0.08kˆ F2 Substituting Eq. (1) and performing the cross-products gives F1y ˆi F1x ˆj 0.0344 2ˆi 0.0666 2ˆj N new new Rearranging this, the inertial force in correcting plane (1) can be written as 733 F1 new 0.06662ˆi 0.03442ˆj 0.0752 N27.3 The correcting mass in plane (1) can be written as F1 0.075 2 N 1.5 kg m1 new 2 2 R1 0.050 m Ans. The orientation of the correcting mass in plane (1) is 1 27.3. Ans. The sum of the moments about the correcting plane (1) due to the original correcting masses is equal to the sum of the moments about the same correcting plane due to the new correcting masses, that is 0.18kˆ (F3 ) new 0.10kˆ F2 ( F y ) ˆi ( F x ) ˆj 0.1444 2ˆi 0.0833 2ˆj N 3 new 3 new (F3 ) new 0.0833 2ˆi 0.1444 2ˆj 0.167 2 N300 The correcting mass in correction plane (3) can be written as ( F3 ) new 0.167 2 N (m3 ) new 2 1.113 kg Ans. R3 2 (0.15 m) The orientation of the correcting mass in plane (3) is 3 300. Ans. Check: Use Procedure (ii). For dynamic balance, the sum of the two new inertial forces must be the same as the sum of the two original inertial forces, that is F1 new F3 new F1 F2 F1 new F3 new 0.0666 2ˆi 0.0334 2ˆj 0.0833 2ˆi 0.1444 2ˆj N F1 new F3 new 0.15 2ˆi 0.11 2ˆj N Note that this agrees with the answer given above. 734 15.14 The shaft is rotating with a constant angular velocity 80 rad/s. For dynamic balance, determine the magnitudes and angular locations of the correcting masses to be removed in planes (1) and (2) at radii RC1 RC 2 2.6 in. a 10 in, b 16 in, c 24 in, R1 1.2 in, R2 2 in, m1 8.8 lb, and m2 4.4 lb. The inertial forces of the rotating particles are 8.8 lb F1 m1R1 2 (1.2 in)(80 rad/s) 2 175.1 lb180 175.1ˆi lb 2 386 in/s 4.4 lb F2 m2 R2 2 (2 in)(80 rad/s)2 145.9 lb120 72.95ˆi 126.35ˆj lb 2 386 in/s The sum of the moments about bearing A can be written as 10kˆ in FBx ˆi FBy ˆj 16kˆ in ( 175.1 ˆi lb) 24kˆ in ( 72.95 ˆi 126.35 ˆj lb) 0 10 FBx ˆj 10 FBy ˆi 2801.60ˆj 1750.80ˆj 3032.40ˆi 0 from which we find FBx 455.24 lb and FBy 303.24 lb F 455.24ˆi 303.24ˆj lb 547.0 lb33.67 B The sum of the inertial forces of the two rotating masses can be written as F1 F2 248.05ˆi 126.35ˆj lb 278.38 lb153.0 Therefore, the force at bearing A can be written as FA FB F1 F2 0 FA F1 F2 FB 207.19ˆi 176.89ˆj lb 272.43 lb139.51 The sum of the two correcting forces can be written as FC1 FC 2 F1 F2 The sum of the moments about correction plane (2) can be written as 735 8kˆ in F1 8kˆ in FC1 0 8 in 175.1 lbˆj 8 in F x ˆj 8 in F y ˆi 0 C1 C1 F 175.1 lb and F 0 F 175.1ˆi lb 175.1 lb0 175.1 lb180 x C1 y C1 C1 The correcting mass in plane (1) can be written as F 175.1 lb mC1 2 C1 0.01052 lb s2 /in 4.062 lb 2 RC1 80 rad/s 2.6 in The orientation of the correcting mass to be removed from correction plane (1) is C1 180 The sum of the correction forces can be written as FC1 FC 2 F1 F2 248.05ˆi 126.35ˆj lb Ans. Ans. From this, the correction force in plane (2) can be written as FC 2 F1 F2 FC1 248.05ˆi 126.35ˆj lb 175.1ˆi lb =72.95ˆi 126.35ˆj lb 145.90 lb 60 145.90 lb120 The correcting mass in plane (2) can be written as F 145.9 lb mC 2 2 C 2 0.00877 lb s2 /in 3.384 lb 2 RC 2 80 rad/s 2.6 in The orientation of the correcting mass to be removed from correction plane (2) is C 2 120 These answers are shown in the following figure. The locations of the correction masses. Ans. Ans. 736 15.15 The shaft is simply supported by the bearings at A and B and is rotating with a constant angular velocity 50 rad/s. Determine the magnitudes and angular locations of the correcting masses that must be removed in the correcting planes (1) and (2) to dynamically balance the system. The radial distances from the shaft axis are specified as RC1 RC2 70 mm. Show the orientations of the correcting masses on the right-hand figure. a 400 mm, b 150 mm, c 300 mm, R1 60 mm, R2 35 mm, m1 12 kg, and m2 15 kg. The inertial forces of the two rotating mass particles are F1 m1R1 2 (12 kg)(0.060 m)(50 rad/s)2 1800 N F2 m2 R2 2 (15 kg)(0.035 m)(50 rad/s)2 1312.5 N Therefore, the inertial forces of the two rotating mass particles can be written as F1 1800 N75 465.87ˆi 1738.67ˆj N F 1312.5 N240 656.25ˆi 1136.66ˆj N 2 The sum of the inertial forces of the two rotating mass particles can be written as F F1 F2 190.38 ˆi 602.01ˆj N 631.39 N107.55 Therefore, the reaction forces at bearings A and B can be written as FA FB F1 F2 190.38 ˆi 602.01ˆj N (1) The sum of the moments about bearing A can be written as 0.4kˆ m F 0.55kˆ m (465.87ˆi 1738.67ˆj N) 0.7kˆ m ( 656.25ˆi 1136.66ˆj N) 0 B The x and y components of this equation can be written as 0.4 mFBy ( 0.55 m)(1738.67 N) ( 0.7 m)(1136.66 N) 0 0.4 mFBx ( 0.55 m)(465.87 N) ( 0.7 m)( 656.25 N) 0 Therefore, the x and y components of the force at bearing B are FBy 4379.83 N and FBx 507.87 N Therefore, the force at bearing B can be written as FB 507.87ˆi 4379.83ˆj N 4409.18 N 83.39 Substituting this into Eq. (1) gives 737 FA 507.87ˆi 4379.83ˆj N 190.38 ˆi 602.01ˆj N Therefore, the force at bearing A can be written as FA 317.49ˆi 3777.82ˆj N 3791.14 N94.80 The sum of the two correcting forces can be written from Eq. (1) as FC1 FC 2 F1 F2 190.38 ˆi 602.01ˆj N (2) The sum of the moments about correcting plane (2) can be written as 0.15 mkˆ FC1 0.15 mkˆ F1 0 0.15 mF x ˆj 0.15 mF y ˆi 0.15 m(465.87 N)ˆj 0.15 m(1738.67 N)ˆi 0 C1 C1 From this, the inertial force in correcting plane (1) can be written as FC1 465.87ˆi 1738.67ˆj N 1800 N 105 1800 N75 The correcting mass removal in correcting plane (1) can be written as F 1800 N mC1 2 C1 10.286 kg RC1 50 rad/s 2 0.07 m The orientation of the correcting mass removal in correcting plane (1) is C1 75 Substituting Eq. (3) into Eq. (2), the force in the second correcting plane is FC 2 190.38 Nˆi 602.01 Nˆj+465.87 Nˆi 1738.67 Nˆj 656.25ˆi 1136.66ˆj N 1312.50 N60 1312.50 N 120 (3) Ans. Ans. The correcting mass removal in correcting plane (2) can be written as F 1312.50 N mC 2 2 C 2 7.500 kg RC 2 50 rad/s 2 0.07 m Ans. The orientation of the correcting mass removal in correcting plane (2) is C 2 120 These answers are shown in the figure below. Ans. The locations of the correction masses. 738 15.16 The shaft simply supported by bearings at A and B is rotating clockwise with a constant angular velocity 75 rad/s . Tto dynamically balance the system, determine the magnitudes and orientations of the correcting masses that must be removed in the correcting planes (1) and (2), at the radial distances RC1 RC 2 55 mm. a 250 mm, b 400 mm, c 600 mm, R1 25 mm, R2 40 mm, m1 5 kg, and m2 7 kg. The inertial forces of the rotating particles are F1 m1R1 2 5 kg(0.025 m)(75 rad/s)2 703.13 N180 703.13ˆi N F m R 2 7 kg(0.040 m)(75 rad/s)2 1575 N120 787.50ˆi 1364.00ˆj N 2 2 2 The sum of the moments about bearing A can be written as 0.25kˆ m FBx ˆi FBy ˆj 0.4kˆ m ( 703.13ˆi N) 0.6kˆ m ( 787.50ˆi 1364ˆj N) 0 0.25FBx ˆj 0.25FBy ˆi 281.25ˆj 472.50ˆj 818.40ˆi 0 from which we find FBx 3015 N and FBy 3273.60 N F 3015ˆi 3273.60ˆj N 4450.47 N 47.35 B The sum of the inertial forces of the two rotating masses can be written as F1 F2 1490.63ˆi 1364.00ˆj N 2020.51 N137.53 Therefore, the force at bearing A can be written as FA FB F1 F2 0 FA F1 F2 FB 1697.82ˆi 1540.89ˆj N 2292.80 N137.77 The sum of the two correcting forces can be written as FC1 FC 2 F1 F2 The sum of the moments about correction plane (2) can be written as 739 0.2kˆ m F1 0.2kˆ m FC1 0 0.2 m 703.13 Nˆj 0.2 m F x ˆj 0.2 m F y ˆi 0 C1 C1 F 703.13 N and F 0 F 703.13ˆi N 703.13 N0 703.13 N180 x C1 y C1 C1 The correcting mass in plane (1) can be written as F 703.13 N mC1 2 C1 2.273 kg RC1 75 rad/s 2 0.055 m The orientation of the correcting mass to be removed from correction plane (1) is C1 180 The sum of the correction forces can be written as FC1 FC 2 F1 F2 1490.63ˆi 1364.00ˆj N Ans. Ans. From this, the correction force in plane (2) can be written as FC 2 F1 F2 FC1 1490.63ˆi 1364ˆj N 703.13ˆi N =787.50ˆi 1364.00ˆj N 1575.00 N 60 1575.00 N120 The correcting mass in plane (2) can be written as F 1575.00 N mC 2 2 C 2 5.091 kg RC 2 75 rad/s 2 0.055 m The orientation of the correcting mass to be removed from correction plane (2) is C 2 120 These answers are shown in the following figure. The locations of the correction masses. Ans. Ans. 740 15.17 Three mass particles are rigidly attached to a simply supported shaft which is rotating with a constant angular velocity 15 rad/s . Determine the magnitudes and orientations of the bearing reaction forces at A and B. Then determine the magnitudes and orientations of the correcting masses that must be added in the two correcting planes (1) and (2) to dynamically balance the system. The correcting masses are to be placed at radial distances RC1 = RC2 = 25 mm from the shaft axis. a = 50 mm, b = 215 mm, c = 275 mm, d = 100 mm, e = 150 mm, f = 125 mm R1 = 15 mm, R2 = 35 mm, R3 = 20 mm, m1 3 kg, m2 1kg, and m3 2 kg. The magnitudes of the inertial forces caused by the rotating mass particles are F1 m1 R1 2 3 kg (0.015 m)(15 rad/s) 2 10.125 N F2 m2 R2 2 1 kg (0.035 m)(15 rad/s) 2 7.875 N F3 m3 R3 2 2 kg (0.020 m)(15 rad/s) 2 9.000 N In vector form, these inertial forces can be written as F1 10.125 N60 5.063ˆi 8.769ˆj N F 7.875 lb 150 6.820ˆi 3.938ˆj N 2 F3 9.000 lb 30 7.794ˆi 4.500ˆj N The sum of the moments about bearing A can be written as M 0 0.215 mkˆ 5.063ˆi 8.769ˆj N 0.490 mkˆ 6.820ˆi 3.938ˆj N A 0.590 mkˆ 7.794ˆi 4.500ˆj N 0.740 mkˆ FBx ˆi FBy ˆj 4.598ˆj 2.655ˆi N m 0.740 F ˆj 0.740 F ˆi m 0 1.089ˆj 1.885ˆi N m 3.342ˆj 1.930ˆi N m x B y B Separating components of this equation and rearranging gives FBx 3.169 N FBy 3.649 N and Therefore, the bearing reaction at B is FB 3.169ˆi 3.649ˆj N 4.833 N130.98 The sum of the moments about bearing B can be written as Ans. 741 M 0 0.525 mkˆ 5.063ˆi 8.769ˆj N 0.250 mkˆ 6.820ˆi 3.938ˆj N B 0.150 mkˆ 7.794ˆi 4.500ˆj N 0.740 mkˆ FAx ˆi FAy ˆj 1.169ˆj 0.675ˆi N m 0.740 F ˆj 0.740 F ˆi m 0 2.658ˆj 4.604ˆi N m 1.705ˆj 0.985ˆi N m x A y A Separating components of this equation and rearranging gives and FAx 2.868 N FAy 3.978 N Therefore, the bearing reaction at B is FA 2.868ˆi 3.978ˆj N 4.904 N 125.79 The sum of the moments about correction plane (2) can be written as M 0 0.650 mkˆ 5.063ˆi 8.769ˆj N 0.375 mkˆ 6.820ˆi 3.938ˆj N C2 Ans. 0.275 mkˆ 7.794ˆi 4.500ˆj lb 0.915 inkˆ FCx1 cos C1ˆi FCy1 sin C1ˆj 2.143ˆj 1.238ˆi in lb 0.915F cos ˆj 0.915 F sin ˆi in 0 3.291ˆj 5.700ˆi in lb 26.655ˆj 2.558ˆi in lb x C1 y C1 C1 C1 Separating components of this equation and rearranging gives and FCx1 cos C1 35.070 N FCy1 sin C1 7.650 N Therefore, the the correction force required in plane (1) is FC1 35.070ˆi 7.650ˆj N 35.895 N 167.69 The correction mass in correction plane (1) is F 35.895 N mC1 C1 2 6.381 kg 2 RC1 0.025 m 15 rad/s Ans. The sum of the moments about correction plane (1) can be written as M 0 0.265 mkˆ 5.063ˆi 8.769ˆj N 0.540 mkˆ 6.820ˆi 3.938ˆj N 0.640 mkˆ 7.794ˆi 4.500ˆj N 0.915 mkˆ F cos ˆi F sin ˆj 0 1.342ˆj 2.324ˆi N m 3.683ˆj 2.127ˆi N m 4.988ˆj 2.880ˆi N m 0.915 F cos ˆj 0.915 F sin ˆi m C1 x C2 x C1 C1 C2 y C2 y C1 C1 C2 Separating components of this equation and rearranging gives FCx2 cos C 2 2.893 N FCy1 sin C1 2.932 N and Therefore, the the correction force required in plane (2) is FC 2 2.893ˆi 2.932ˆj N 4.119 lb134.61 The correction mass in correction plane (2) is mC 2 FC 2 4.119 N 0.732 kg 2 2 RC 2 0.025 m 15 rad/s Ans. 742 15.18 The three mass particles are rigidly attached to the shaft which is rotating with a constant angular velocity ω 350kˆ rev/min. Determine the magnitudes and directions of the reaction forces at the bearings A and B. Then determine the correcting masses that must be removed in the correction planes (1) and (2) to dynamically balance the system if the radial distances of the correcting masses are specified as RC1 RC 2 3 in. a 10.6 in, b=9.4 in, c 8 in, d 5.4 in, e 3 in, R1 95 mm, R2 2.2 in, R3 3.6 in, m1 8.8 lb, m2 7 lb, and m3 1.1 lb. The constant angular velocity of the rotating shaft is (2 rad/rev)(350 rev/min) 36.65 rad/s (60 s/min) The inertial forces of the three rotating mass particles are 8.8 lb F1 m1 R1 2 (3.8 in)(36.65 rad/s) 2 116.37 lb 2 386 in/s 7 lb F2 m2 R2 2 (2.2 in)(36.65 rad/s) 2 53.59 lb 2 386 in/s 1.1 lb F3 m3 R3 2 (3.6 in)(36.65 rad/s) 2 13.78 lb 2 386 in/s Therefore, the inertial forces of the three rotating mass particles can be written as F1 116.37lb60 58.19ˆi 100.78ˆj lb F 53.59N90 53.59ˆj lb 2 F3 13.78N 135 9.74ˆi 9.74ˆj lb The sum of the inertial forces of the three rotating mass particles can be written as 743 F F F F 48.45ˆi 144.63ˆj lb 152.53 lb71.48 1 2 (1) 3 The sum of the moments about bearing A can be written as M 2.6 inkˆ 58.19ˆi 100.78ˆj lb 5.2 inkˆ 53.59ˆj N 5.2 inkˆ 9.74ˆi 9.74ˆj lb 10.6 inkˆ F ˆi F ˆj 0 A x B y B Therefore the reaction force at bearing B is FB 9.49ˆi 46.23ˆj lb 47.20 lb 101.60 For static balance, the sum of the forces must be zero; that is, FA FB F1 F2 F3 0 Therefrore, using Eq. (1), the reaction force at being A is FA 38.96ˆi 98.40ˆj lb 105.83 lb 111.60 The sum of the moments about correction plane (2) can be written as M(2) 5.0 inkˆ 58.19ˆi 100.78ˆj lb 2.4 inkˆ 53.59ˆj lb 2.4 inkˆ 9.74ˆi 9.74ˆj lb 6.4 inkˆ F ˆi F ˆj 0 x C1 Ans. Ans. y C1 Therefore, the required inertial force in the correction plane (1) is FC1 41.81ˆi 95.18ˆj N 103.96 lb 113.71 103.96 lb66.29 The correction mass to be removed in correction plane (1) can be written as 106.96 lb 386 in/s 2 FC1 mC1 10.25 lb66.29 RC1 2 (3 in)(36.65 rad/s) 2 For static balance, the sum of the forces must be zero; that is, FA FB FC1 FC 2 0 Therefrore, the required inertial force in the correction plane (2) is FC 2 FC1 FA FB 90.26ˆi 239.81ˆj lb N 256.23 lb69.37 256.23 lb 110.63 The correction mass to be removed in correction plane (2) can be written as 256.23 lb 386 in/s2 FC1 mC1 24.54 lb 110.63 RC1 2 (3 in)(36.65 rad/s)2 Ans. Ans. Ans. Ans. 744 15.19 The shaft of the distributed mass system is simply supported by the bearings at A and B, and has a constant speed of 550 rev/min. The reaction forces acting on the bearings at A and B are FA 17.5ˆi 30.3ˆj N and FB 25.0ˆi 43.3ˆj N, respectively. Using the graphical approach determine the magnitudes and angular orientations of the reaction forces at bearings A and B. a = 1.2 in, b = c = 1.0 in, d = 0.8 in, R1 0.80 in, R2 0.80 in, R3 0.60 in, m1 15.4 lb, m2 26.5 lb, and m3 17.6 lb. The angular velocity of the shaft is 550 rev/min = 57.60 rad/s. The centrifugal forces of the three rotating mass particles are 2 15.4 lb F1 m1R1 2 0.80 in 57.60 rad/s 105.89 lb 2 386 in/s 2 26.5 lb F2 m2 R2 2 0.80 in 57.60 rad/s 182.22 lb 2 386 in/s 2 17.6 lb F3 m3 R3 2 0.60 in 57.60 rad/s 90.77 lb 2 386 in/s The moments of these about bearing B can be wtitten as M 1B z1B m1R1 2 z1B F1 0.80 in 105.89 lb 84.71 in lb M 2 B z2 B m2 R2 2 z2 B F2 2.80 in 182.22 lb 510.22 in lb M 3B z3B m3 R3 2 z3B F3 1.80 in 90.77 lb 163.39 in lb The moment polygon for the moments about bearing B appears in the following figure 745 The polygon for moments about bearing B. From the polygon shown, the moment due to the reaction force from the ground link acting on the shaft, at bearing A, is M AB 420.78 in lb 30. Therefore, the reaction force from the ground link acting on the shaft, at bearing A, is M 420.78 in lb Ans. FA AB 105.20 lb 30 z AB 4.00 in The moments of the three centrifugal forces about bearing A can be wtitten as M 1 A z1 Am1R1 2 z1 A F1 3.20 in 105.89 lb 338.85 in lb M 2 A z2 Am2 R2 2 z2 A F2 1.20 in 182.22 lb 218.66 in lb M 3 A z3 Am3R3 2 z3 A F3 2.20 in 90.77 lb 199.69 in lb The moment polygon for the moments about bearing A appears in the following figure The polygon for moments about bearing A. From the polygon shown, the moment due to the reaction force from the ground link acting on the shaft, at bearing B, is M BA 107.60 in lb39. Therefore, the reaction force from the ground link acting on the shaft, at bearing A, is M 107.60 in lb FB BA 26.90 lb 141 Ans. zBA 4.00 in 746 15.20 The distributed mass system, denoted as body 2 is simply supported in the bearings at A and B, and has a constant speed of 240 rev/min. The forces from the system acting on the ground at bearings A and B are F21 A 250ˆi 75ˆj N and F21 B 80ˆi 125ˆj N, respectively. Determine the magnitudes and orientations of the correcting masses that must be removed in the correction planes (1) and (2) to ensure moment (dynamic) balance of the system. a 250 mm, b 200 mm, c 75 mm, and RC1 RC 2 30 mm. The sum of the reaction forces at the bearings must be equal to the sum of the inertial forces (that is, the negative of the correcting forces). Therefore, Newton’s seconds law can be written as FA FB FC1 FC 2 0 (1) The sum of the moments about correction plane (2) is 0.075 mkˆ FA 0.125 mk FC1 0.175 mk FB 0 0.075 mkˆ (250ˆi 75ˆj N) 0.125 mkˆ F 0.175 mkˆ (80ˆi 125ˆj N) 0 C1 FC 1 ˆi F ˆj 220ˆi 38ˆj N y x C1 Therefore, the force required in the first correction plane (1) for dynamic balance is FC1 38ˆi 220ˆj N 223.26 N80.20 223.26 N 99.80 and the mass to be removed from the first correction plane is F 223.26 N 99.80 Ans. mC1 C1 2 11.78 kg 99.80 RC1 (0.03 m)(25.13 rad/s)2 Substituting known values into Eq. (1) gives (250ˆi 75ˆj N) (80ˆi 125ˆj N) (38ˆi 220ˆj N) FC 2 0 Therefore, the force required in the second correction plane (2) for dynamic balance is FC 2 368ˆi 170ˆj N 405.37 N204.79 405.37 N24.79 and the mass to be removed from the second correction plane is F 405.37 N24.79 mC 2 C 2 2 21.40 kg24.79 Ans. RC 2 (0.03 m)(25.13 rad/s)2 747 15.21 The shaft, simply supported by bearings at A and B, has a constant speed of 300 rev/min. Using the graphic approach determine the magnitudes and orientations of the reaction forces at bearings A and B. a 40 mm, b c 15 mm, d =25 mm, R1 10 mm, R2 35 mm, R3 15 mm, m1 17 kg, m2 4 kg, and m3 8 kg. The constant angular velocity of the rotating shaft is (2 rad/rev)(300 rev/min) 31.42 rad/s (60 s/min) The magnitudes of the inertial forces of the three rotating particles are F1 m1 R1 2 17 kg (10 mm)(31.42 rad/s) 2 167.8 N F2 m2 R2 2 4 kg (35 mm)(31.42 rad/s)2 138.2 N F3 m3 R3 2 8 kg (15 mm)(31.42 rad/s)2 118.5 N The three inertial forces can be written as F1 167.8 N30 145.3ˆi 83.9ˆj N F 138.2 N170 136.1ˆi 24.0ˆj N 2 F3 118.5 N 120 59.3ˆi 102.6ˆj N The moments of the three inertial forces about bearing B can be written as M 1B z1B F1 25 mm 167.8 N 4.195 N m30 M 2 B z2 B F2 40 mm 138.2 N 5.528 N m170 M 3 B z3 B F3 55 mm 118.5 N 6.518 N m 120 The moment polygon based on these moments about bearing B is shown in the following figure 748 The moment polygon for moments about bearing B The moment due to the force from the ground link acting on the shaft at bearing A is measured from the moment polygon as M AB z AB FA 5.748 N m27 Therefore, the force from the ground link acting on the shaft at bearing A is M 5.748 N m FA B 60.51 N z AB 0.095 m that is, FA 60.51 N27 The moments of the three inertial forces about bearing A can be written as M 1 A z1 A F1 70 mm 167.8 N 11.75 N m 150 M 2 A z A F2 55 mm 138.2 N 7.60 N m 10 M 3 A z3 A F3 40 mm 118.5 N 4.74 N m60 The moment polygon based on these moments about bearing A is shown in the following figure The moment polygon for moments about bearing A 749 The moment due to the force from the ground link acting on the shaft at bearing B is measured from the moment polygon as M BA zBA FB 3.165 N m85 Therefore, the force from the ground link acting on the shaft at bearing B is M 3.165 N m FB BA 33.32 N zBA 0.095 m that is, FB 33.32 N 95 The shaking forces at A and B are the forces acting from the shaft onto the ground link. Therefore, FSA F21 A FA 60.51 N 153 Ans. FSB F21B FB 33.32 N85 750 15.22 The angular speed of the continuous mass system, denoted as 2, in the simply supported bearings at A and B is a constant 360 rev/min. The forces from the system acting on the ground at bearings A and B are specified as (F21 ) A 73ˆi 79ˆj lb and (F ) 63ˆi 118ˆj lb, respectively. Determine the magnitudes and orientations of the 21 B masses that must be removed in the correcting planes (1) and (2) to ensure dynamic balance of the system. a 30 in, b 27 in, c 7 in, and RC1 RC 2 2 in. . The angular speed of the system is 360 rev/min 2 rad/rev / 60 s/min 37.70 rad/s Taking moments applied on shaft 2 about correction plane (2) gives 27 inkˆ 73ˆi 79ˆj lb 20 inkˆ F x ˆi F y ˆj 3 inkˆ 63ˆi 118ˆj lb 0 1 971ˆj 2 133ˆi in lb 20 inF ˆj 20 inF ˆi 189ˆj 354ˆi in lb 0 2 487ˆi 1 782ˆj in lb 20 inF ˆi 20 inF ˆj 0 C1 C1 x C1 y C1 y C1 x C1 From this, the correction force required in plane (1) is FC1 89.10ˆi 124.35ˆj lb 152.98 lb 54.38 152.98 lb125.62 Therefore, the correction mass for plane (1) is 152.98 lb 386 in/s 2 FC1 mC1 20.77 lb125.62 2 RC1 2 2 in 37.70 rad/s Ans. Taking moments applied on shaft 2 about correction plane (1) gives 7 inkˆ 73ˆi 79ˆj lb 20 inkˆ F x ˆi F y ˆj 23 inkˆ 63ˆi 118ˆj lb 0 511ˆj 553ˆi in lb 20 inF ˆj 20 inF ˆi 1 449ˆj 2 714ˆi in lb 0 3 267ˆi 938ˆj in lb 20 inF ˆi 20 inF ˆj 0 C1 x C2 C1 y C2 y C2 x C2 From this, the correction force required in plane (2) is FC 2 46.9ˆi 163.35ˆj lb 169.95 lb73.98 169.95 lb 106.02 Therefore, the correction mass for plane (2) is 169.95 lb 386 in/s 2 FC 2 mC 2 23.08 lb 106.02 2 RC 2 2 2 in 37.70 rad/s Ans. 751 15.23 The constant angular velocity of the two-cylinder engine crankshaft is 200 rad/s counterclockwise. Determine the x and y components of the primary shaking force acting on the crankshaft bearing in terms of the crank angle θ. Then determine the magnitudes and orientations of the correcting masses which must be added at the radial distance RC 40 mm from the crankshaft axis. Determine the answers when the reference line (attached to crank 1) is specified at the crank angle θ = 30°, as shown on the figure to the right. R1 R2 R 80 mm, L1 L2 L 160 mm, and m1 m2 m 15 kg. Following Sec. 15.11 we find P1 P2 P mR 2 15 kg(0.08 m)(200 rad/s)2 48 000 N 1 45, 2 300, 1 0, and 2 240 2 A Pi cos( i i )cos i P cos45 cos45 P cos60 cos300 0.5P 0.25P 36 000 N i 1 2 B Pi sin( i i )cos i P sin 45 cos45 P sin 60 cos300 0.5P 0.433P 44 785 N i 1 2 C Pi cos( i i )sin i P cos45 sin 45 P cos60 sin 300 0.5P 0.433P 3 215.4 N i 1 752 2 D Pi sin( i i )sin i P sin 45 sin 45 P sin 60 sin 300 0.5P 0.75P 12 000 N i 1 Substituting these values into Eqs. (15.20) gives FPx 36 000 cos 44 785 sin N FPy 3 215.4 cos 12 000 sin N Ans.(1) and (b) The magnitudes of the correcting forces can be written from Eqs (15.25) as 1 1 2 2 F1 A D B C (0.75P 0.25P)2 (0.933P 0.067P)2 0.5P 24 000 N 2 2 1 1 2 2 F2 A D B C (0.75P 0.25P)2 (0.933P 0.067P)2 0.707 P 33 941 N 2 2 The correcting masses are F 24 000 N mC1 1 2 15.0 kg RC (0.04 m)(200 rad / s) 2 Ans. F2 33 941 N mC 2 21.21 kg RC 2 (0.04 m)(200 rad/s) 2 The corresponding angles are given by Eqs. (15.26) BC 0.933P 0.067P 0.866 1 120 or tan 1 ( D A) ( 0.25P 0.75P) 0.5 Ans. BC 0.933P 0.067P 1.0 2 135 or tan 2 ( D A) ( 0.25P 0.75P) 1.0 (c) Substituting 30 into Eq. (1), the primary shaking force components are and Ans. FPx 53 569 N FPy 3 215.4 N The location of the correction masses for 30 . 753 15.24 The two-cylinder engine crankshaft is rotating counterclockwise with a constant angular velocity 45 rad/s. Determine the magnitude and direction of the primary shaking force in terms of crank angle . If correcting masses are required to balance the primary shaking force then determine: (a) the magnitudes and orientations of the inertial forces created by these correcting masses, and (b) the magnitudes and orientations of the correcting masses if RC1 RC 2 6 in. Determine the answers for Parts (a) and (b) when the reference line attached to crank 1 is at the crank angle 210o. R1 R2 R 3 in, L1 L2 L 24 in, and m1 m2 m 13.25 lb. (a) Recognizing that P1 P2 P mR 2 , The x and y components of the primary shaking force for the two cylinders can be written as S x P cos( 1 ) cos 1 P cos( 2 2 ) cos 2 S y P cos( 1 )sin 1 P cos( 2 2 )sin 2 Given that the angles are and 1 225, 1 0 , 2 300, 2 150, the components of the primary shaking force can be written as S x P cos( 225) cos 225 P cos( 150) cos300 0.067 P cos 0.75P sin S y P cos( 225)sin 225 P cos( 150)sin 300 1.25P cos 0.067 P sin The magnitude of the primary shaking force can be written as S S S P 1.567cos 0.567sin 0.268sin cos x 2 y 2 2 2 The direction of the primary shaking force can be written as y 1.25cos 0.067sin 1 S tan tan 1 x S 0.067cos 0.75sin The force magnitude is (1) 754 2 13.25 lb P mR 2 3 in 55 rad/s 311.51 lb 2 386 in/s Substituting this and the crank position 210o we find the primary shaking force as SP 311.51 lb 1.567cos2 (210) 0.567sin 2 (210) 0.268sin(210)cos(210) 372.91 lb Ans. and 1.25cos 210 0.067sin 210 Ans. tan 1 68.79 0.067cos 210 0.75sin 210 (b) Comparing Eqs (1) above with Eqs. (15.20) of the text, the coefficients are A 0.067P, B 0.75P, C 1.25P, and D 0.067P Substituting these into Eqs. (15.25), the two correcting forces are 1 2 2 F1 0.067 P 0.067 P 0.75P 1.25P 0.259P 80.68 lb 2 Ans. 1 2 2 F2 0.067 P 0.067 P 1.25P 0.75P P 311.51 lb 2 To achieve these two correcting forces, the correction masses are 80.68 lb 386 in/s2 F1 mC1 1.716 lb 2 RC1 2 6 in 55 rad/s Ans. 2 311.51 lb 386 in/s 6.625 lb F2 mC 2 2 2 RC 2 6 in 55 rad/s Substituting values into Eqs. (15.26), the orientation angles are 0.75P 1.25P 0.5 1 255o tan 1 3.73 (0.067 P 0.067 P) 0.134 0.75P 1.25P 2 2 90o tan 2 (0.067 P 0.067 P) 0 Ans. Ans. 755 15.25 The crankshaft of the two-cylinder engine is rotating counterclockwise with a constant angular velocity 45 rad/s. Determine the magnitude and orientation of the primary shaking force in terms of crank angle . If correcting masses are required to balance the primary shaking force then determine (a) the magnitudes and orientations of the inertial forces created by these correcting masses, (b) the magnitudes and orientations of the correcting masses if RC1 RC2 200 mm, and (c) determine the answers when the reference line (attached to crank 1) is specified at the crank angle 0o. R1 R2 R 100 mm, L1 L2 L 550 mm, and . m1 m2 m 5 kg. (a) Recognizing that P1 P2 P mR 2 , The x and y components of the primary shaking force for the two cylinders can be written as S x P cos( 1 ) cos 1 P cos( 2 2 ) cos 2 S y P cos( 1 )sin 1 P cos( 2 2 )sin 2 Given that the angles are and 1 45, 1 0 , 2 135, 2 180, the components of the primary shaking force can be written as S x P cos( 45) cos 45 P cos( 45) cos135 0 P cos 1P sin S y P cos( 45)sin 45 P cos( 45)sin135 1P cos 0 P sin The magnitude of the primary shaking force can be written as S S S P x 2 y 2 The direction of the primary shaking force can be written as (1) 756 tan 1 Sy cos tan 1 90 x S sin The force magnitude is 2 P mR 2 5 kg 0.100 m 45 rad/s 1 012.5 N Substituting this and the crank position 0o we find the primary shaking force as Ans. SP P 1 012.5 N and Ans. 90 Recall that the x and y components of the resultant of the primary shaking force for any multicylinder reciprocating engine [see Eq. (15.20) in the Uicker, et al., text] can be written in the form S x A cos B sin and S y C cos D sin (b) Comparing Eqs (1) above with Eqs. (15.20) of the text, the coefficients are A 0, B P, C P, and D0 Substituting these into Eqs. (15.25), the two correcting forces are 1 2 2 F1 0 0 0P P 0 2 Ans. 1 2 2 F2 0 0 P P P 1 012.5 N 2 To achieve these two correcting forces, the correction masses are F1 0 mC1 0 2 2 RC1 0.200 m 45 rad/s Ans. F2 1 012.5 N mC 2 2.5 kg RC 2 2 0.200 m 45 rad/s 2 Substituting values into Eqs. (15.26), the orientation angles are PP 0 1 undefined Ans. tan 1 (0 0) 0 This is consistent with the first mass being zero; that is, the first correcting mass is not needed. tan 2 P P 2P (0 0) 0 2 90o Ans. 757 15.26 The crankshaft of the three-cylinder engine is rotating with a constant angular velocity ω 50kˆ rad/s. Determine the x and y components of the primary shaking force, and the magnitude(s) of the correcting force (or forces) created by the correcting mass (or masses), and the orientation(s) of the correcting force (or forces). Determine the answers when the reference line (attached to crank 1) is specified at the crank angle 0o. R1 R2 R3 R 6 in, L1 L2 L3 L 30 in, m1 2m 22 lb, and m2 m3 m 11lb. . (a) Recognizing that P1 2 P 2mR 2 and P2 P3 P mR 2 , and that the angles are and 1 90, 2 225, 2 3 180, 3 315, the x component of the primary shaking force for the three cylinders can be written as S x 2 P cos( 90) cos90 P cos( 225 180) cos 225 P cos( 315 180) cos315 2 P cos cos90 cos90 2 P sin sin 90 cos90 P cos cos 45 cos 225 P sin sin 45 cos 225 P cos cos135 cos315 P sin sin135 cos315 2 P cos (0)(0) 2 P sin (1)(0) P cos ( 2 / 2)( 2 / 2) P sin ( 2 / 2)( 2 / 2) P cos ( 2 / 2)( 2 / 2) P sin ( 2 / 2)( 2 / 2) S x ( 1P ) cos (0 P)sin Similarly, the y component of the primary shaking force for the three cylinders can be written as 758 S y 2 P cos( 90)sin 90 P cos( 225 180)sin(225) P cos( 315 180)sin(315) S y (0P)cos (1P)sin From these, the magnitude of the resultant of the primary shaking force is SP S S P cos2 sin2 P 2 2 and the direction of the primary shaking force is Sy 1P sin tan 1 x tan 1 180o S 1P cos However, we have 2 11 lb P mR 2 6 in 50 rad/s 427.5 lb 2 386 in/s For the crank position 0o. The magnitude of the primary shaking force is SP P 427.5 lb Ans. and the direction of the primary shaking force is Ans. 180 (b) Comparing these results with Eq. (15.20) in the text, we see that A 1P, B 0, C 0, and D 1P Therefore, the two correcting forces are given by Eqs. (15.25) and (15.26) as 1 1 2 2 2 2 F1 A D B C 1P 1P 0 0 0 2 2 Ans. 1 1 2 2 2 2 F2 A D B C 1P 1P 0 0 1P 427.5 lb 2 2 B C [0 0] 0 tan 1 undefined (D A) [(1P) ( 1P)] 0 Ans. BC [0 0] 0 o tan 2 0 2 0 (D A) [(1P ) ( 1P)] 2 P Note that only one correcting force is required; that is, only one correcting mass, which is rotating with the same angular speed as the crankshaft but in the opposite direction to the crankshaft. 759 15.27 The crankshaft of the two-cylinder engine is rotating counterclockwise with a constant angular speed 330 rev/min. Determine the x and y components of the primary shaking force on the crankshaft bearing, and the magnitudes and orientations of the inertial forces created by the correcting masses which balance the primary shaking force. Determine the magnitude and orientation of the primary shaking force when the reference line (attached to crank 1) is specified at the crank angle crank angle 0o. R1 R2 R 120 mm, L1 L2 L 450 mm, m1 3m 60 kg, and m2 m 20 kg. (a) Recognizing that P1 3P 3mR 2 and P2 P mR 2 , and that the angles are and 1 120, 2 210, 2 180, the x component of the primary shaking force for the two cylinders can be written as S Px 3P cos( 120) cos120 P cos( 180 210) cos(180) 0.116 P cos 0.790 P sin Ans. S Py 3P cos( 120)sin120 P cos( 180 210)sin(180) 1.299 P cos 2.250 P sin The magnitude of the primary shaking force is SP S S x 2 P y 2 P ( 0.116 P cos 0.790 P sin ) 2 ( 1.299 P cos 2.250 P sin ) 2 P 1.701cos2 5.662 cos sin 5.687sin 2 The direction of the primary shaking force is Ans. 760 SPy 1.299 P cos 2.250P sin tan 1 x SP 0.116P cos 0.790P sin (b) From Eqs. (15.21) we find tan 1 2 A Pi cos( i i ) cos i 0.116 P i 1 2 B Pi sin( i i ) cos i 0.790 P i 1 2 C Pi cos ( i i )sin i 1.299 P i 1 2 D Pi sin ( i i )sin i 2.250 P i 1 From these and Eqs. (15.25), the two correcting forces can be written as 1 1 2 2 F1 A D B C P 4.813 1.097 P 2 2 1 1 2 2 F2 A D B C P 9.962 1.578P 2 2 Also, from Eqs. (15.26) the direction of the correcting forces are B C 0.790P 1.299 P 1 166.58 tan 1 0.239 ( D A) (2.250P 0.116P) B C 0.790P 1.299 P 2 318.56 tan 2 0.883 D A 2.25P ( 0.116) P The magnitude of the force P is 2 (330 rev/min)(2 rad/rev) 2 P mR 20 kg 0.120 m 2 866 N 60 s/min Therefore, the magnitudes of the two correcting forces are F1 1.097 2 866 N 3 144 N and F2 1.578 2 866 N 4 522 N Ans. Ans. Ans. Ans. Ans. For the arbitrary crank position , the primary shaking force (or first harmonic force) and the location of the correcting masses are shown in the figure below. 761 For the crank position 0o , the magnitude of the resultant of the first harmonic force is SP P 1.701 1.304 P 3 738 N At the crank position 0o the direction of the resultant of the first harmonic forces can be written as 1.299 P 1 o tan 1 tan ( 11.20) 95.10 0.116 P The primary shaking force and the location of the correcting masses are shown in the figure. Magnitude and orientation of the correcting mass for the crank position 0o. 762 15.28 The two cranks of the two-cylinder engine are oriented at 240o to each other and the crankshaft is rotating counterclockwise with a constant angular speed 690 rev/min. Both pistons are in the same x-y plane. Determine the x and y components of the primary shaking force acting on the ground bearing, and the magnitudes and orientations of the correcting masses which balance the primary shaking force. The radial distances of the correcting masses are RC1 RC2 16 in. Determine the answers when the reference line (attached to crank 1) is specified at the crank angle 60o. R1 12 in, R2 6 in, L1 L2 L 26 in, m1 22 lb, and m2 110 lb. (a) Recognizing that P1 2 P m 2R 2 and P2 5P 5m R 2 , where m 22 lb and R 6 in, and that the angles are and 1 135, 2 240, 2 180, the x component of the primary shaking force for the two cylinders can be written as S Px 2 P cos( 135) cos135 5P cos( 180 240) cos(180) 1.5P cos 3.330 P sin Ans. S Py 2 P cos( 135)sin120 5P cos( 180 240)sin(180) P cos P sin The magnitude of the primary shaking force is Ans. 763 SP S S x 2 P y 2 P ( 1.5P cos 3.330 P sin ) 2 ( P cos P sin ) 2 P 3.250cos2 11.990cos sin 12.089sin 2 The direction of the primary shaking force is Sy P cos P sin tan 1 Px tan 1 SP 1.5P cos 3.330 P sin (b) From Eqs. (15.21) we find 2 A Pi cos( i i ) cos i 1.5P i 1 2 B Pi sin( i i ) cos i 3.330 P i 1 2 C Pi cos ( i i )sin i P i 1 2 D Pi sin ( i i )sin i P i 1 From these and Eqs. (15.25), the two correcting forces can be written as 1 1 2 2 F1 A D B C P 18.999 2.179 P 2 2 1 1 2 2 F2 A D B C P 11.679 1.709 P 2 2 Also, from Eqs. (15.26) the direction of the correcting forces are 3.330P P 4.330 B C 1 83.41 tan 1 8.660 ( D A) ( P 1.5P) 0.5 B C 3.330P P 2.330 2 42.98 tan 2 0.932 D A P ( 1.5) P 2.5 The magnitude of the force P is 2 22 lb (690 rev/min)(2 rad/rev) P mR 2 6 in 1 785 lb 2 60 s/min 386 in/s Therefore, the magnitudes of the two correcting forces are F1 2.179 1 785 lb 3 890 lb and F2 1.709 1 785 lb 3 051 lb The two correcting masses are mC1 mC 2 F1 RC1 2 F2 16 in 72.257 rad/s 2 3 051 lb 386 in/s2 17.82 lb Ans. Ans. 14.10 lb Ans. 2 16 in 72.257 rad/s For the arbitrary crank position , the primary shaking force (or first harmonic force) and the location of the correcting masses are shown in the figure below. RC 2 2 3 890 lb 386 in/s2 Ans. 764 Magnitude and location of the correcting mass for an arbitrary crank position. For the crank position 60o , the magnitude of the resultant of the first harmonic forces is SP P 4.687 3 864 lb Substituting the crank position 60o , the direction of the resultant of the first harmonic forces can be written as 0.366 P 0.366 tan 1 9.73 2.134 P 2.134 The primary shaking force and the locations of the correcting masses are shown in the figure below. tan 1 Locations of the correcting masses for the crank position 60o. 765 15.29 The constant angular velocity of the crankshaft of the two-cylinder engine is ω 250kˆ rad/s. Determine the x and y components of the primary shaking force in terms of the crank angle θ; and the magnitudes and orientations of the correction masses. The correction masses are to be added at a radial distance RC 50 mm from the crankshaft axis. Determine the answers when the reference line (attached to crank 1) is specified at the crank angle θ = 30°. R1 R2 R 150 mm, L1 L2 L 300 mm, and m1 m2 m 20 kg. (a) Recognizing that P mR 2 and R 6 in, and that the angles are and 2 315, 1 240, 2 75, From Eqs. (15.21) the coefficients of the primary shaking force can be written as A P cos 315 cos 315 P cos165 cos 240 0.5P 0.483P 0.983P B P sin 315 cos 315 P sin165 cos 240 0.5P 0.129 P 0.629P C P cos 315 sin 315 P cos165 sin 240 0.5P 0.837 P 0.337 P D P sin 315 sin 315 P sin165 sin 240 0.5P 0.224 P 0.276 P P mR 2 (20 kg)(0.15 m)(250 rad/s)2 187 500 N . where Substituting these into Eqs. (1), the coefficients are A 184 312.5 N, B 117 937.5 N, C 63 187.5 N, and D 51 750 N. Substituting these into Eqs. (15.20), the x and y components of the primary shaking force can be written as 766 SPx 0.983P cos 0.629 P sin 184 312.5 cos 117 937.5sin N S 0.337 P cos 0.276 P sin 63 187.5 cos 51 750sin N The magnitude of the primary shaking force is y P SP Ans. Ans. S S x 2 P y 2 P ( 1.5P cos 3.330 P sin ) 2 ( P cos P sin ) 2 P 3.250cos2 11.990cos sin 12.089sin 2 The direction of the primary shaking force is Sy P cos P sin tan 1 Px tan 1 SP 1.5P cos 3.330 P sin (b) The magnitudes of the correcting forces can be written as 1 1 2 2 A D B C (0.983P 0.276 P)2 (0.629 P 0.337 P)2 2 2 0.7935P 148 781.25 N 1 1 2 2 F2 A D B C (0.983P 0.276P)2 ( 0.629P 0.337 P)2 2 2 0.3825P 71 718.75 N F1 The two correction masses are 148 781.25 N 47.61 kg RC1 (0.05 m)(250 rad/s)2 F2 71 718.75 N mC 2 22.95 kg 2 RC 2 (0.05 m)(250 rad/s)2 mC1 F1 2 The angles of the correcting forces can be written as B C 0.629P 0.337 P 0.966 tan 1 ( A D) (0.983P 0.276P) 1.259 BC 0.629 P 0.337 P 0.292 tan 2 ( A D) (0.983P 0.276P) 0.707 Ans. Ans. 1 217.5 Ans. 2 202.4 Ans. The locations of the two correction masses for an arbitrary crank angle are shown in the figure below. 767 The locations of the correction masses for an arbitrary crank angle. (c) Substituting 30 , the x and y components of the resultant primary shaking force are SPx 100.65 kN SPy 80.50 kN and Ans. Therefore, the magnitude of primary shaking force on the crankshaft bearing is SP S S 100.65 kN 80.50 kN 128.88 kN x 2 P y 2 P 2 2 Ans. The direction of the primary shaking force is SPy 80.50 tan 1 38.65 x 100.65 SP tan 1 Ans. The primary shaking force on the crankshaft bearing is shown in the figure below. The locations of the two correction masses are also shown on the figure. The primary shaking force on the crankshaft bearing for 30 . 768 Page intentionally blank. 769 Chapter 16 Flywheels, Governors, and Gyroscopes 16.1 Table P16.1 lists the output torque for a one cylinder engine running at 4 600 rev/min. (a) Find the mean output torque. (b) Determine the mass moment of inertia of an appropriate flywheel using Cs 0.025 . Table P19.1 Torque data for Problem 16.1 i deg 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 (a) Ti Nm 0 17 812 963 1 016 937 774 641 697 849 1 031 1 027 902 712 607 594 544 345 i deg 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 Ti Nm 0 -344 -540 -576 -570 -638 -785 -879 -814 -571 -324 -190 -203 -235 -164 -7 150 145 i deg 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 Ti Nm 0 -145 -150 7 164 235 203 490 424 571 814 879 785 638 570 576 540 344 i deg 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 Ti Nm 0 -344 -540 -577 -572 -643 -793 -893 -836 -605 -379 -264 -300 -368 -334 -198 -56 -2 Using n = 72 and h = 4π/72, we enter the data from Table P16.1 into Simpson’s rule to find U 2 U1 890.7 N m . Tm U 2 U1 4 890.7 N m 4 rad 70.88 N m (b) Ans. 4 600 rev/min 481.7 rad/s 2 I U 2 U1 Cs 2 890.7 N m 0.025 481.7 rad/s 0.154 kg m2 Ans. 770 16.2 Using the data of Table 16.2, determine the moment of inertia for a flywheel for a fourcylinder 90 V engine having a single crank. Use Cs = 0.012 5 and a nominal speed of 4 600 rev/min. If a cylindrical or disk-type flywheel is to be used, what should be the thickness if it is made of steel and has an outside diameter of 400 mm? Use = 7.8 Mg/m3 as the density of steel. Table 19.2 Torque data for a four-cylinder, four-stroke internal combustion engine i T T 180 T +360 T 540 Ttotal deg in lb in lb in lb in lb in lb 0 0 0 0 0 15 2 800 -107 -85 -107 2 501 30 2 090 -206 -125 -206 1 553 45 2 430 -280 -89 -292 1 769 60 2 160 -323 8 -355 1 490 75 1 840 -310 126 -371 1 285 90 1 590 -242 242 -362 1 228 105 1 210 -126 310 -312 1 082 120 1 066 -8 323 -272 1 109 135 803 89 280 -274 898 150 532 125 206 -548 315 165 184 85 107 -760 -384 Using n = 48 and h = 4π/48, we integrate the data from columns 2-5 of Table 16.2 by Simpson’s rule to find U2 U1 3 490.1 in lb 394.38N m . 4 600 rev/min 481.7 rad/s 2 I U 2 U1 Cs 2 394.38 N m 0.0125 481.7 rad/s 0.135 97 kg m2 m 2I R2 2 0.135 97 kg m2 0.200 m 6.7985 kg V m / 6.7985 kg 7 800 kg/m3 0.000 872 m3 2 t V A 0.000 872 m3 0.200 m 6.94 mm 2 Ans. 771 16.3 Using the data of Table 16.1, find the mean output torque and the flywheel inertia required for a three-cylinder in-line engine corresponding to a nominal speed of 2 400 rev/min. Use Cs = 0.03. . Table 16.1 Example 16.1: Torque data for Figure 16.3 i i i i i Ti Ti Ti Ti Ti deg deg deg deg in lb deg in lb in lb in lb in lb 0 0 150 532 300 -8 450 242 600 -355 15 2 800 165 184 315 89 465 310 615 -371 30 2 090 180 0 330 125 480 323 630 -362 45 2 430 195 -107 345 85 495 280 645 -312 60 2 160 210 -206 360 0 510 206 660 -272 75 1 840 225 -280 375 -85 525 107 675 - 274 90 1 590 240 -323 390 -125 540 0 690 -548 105 1 210 255 -310 405 -89 555 -107 705 -760 120 1 066 270 -242 420 8 570 -206 135 803 285 -126 435 126 585 -292 Using n = 48 and h = 4π/48, we integrate the data from Table 16.1 by Simpson’s rule to find U 2 U1 3 490.1 in lb . Tm U 2 U1 4 3 490.1 in lb 4 rad 277.7 in lb Ans. 2 400 rev/min 251.3 rad/s I U 2 U1 Cs 2 3490.1 in lb 0.03 251.3 rad/s 1.842 in lb s 2 2 Ans. 772 16.4 The load torque required by a 200-ton punch press is displayed in Table P16.4 for one revolution of the flywheel. The flywheel is to have a nominal angular velocity of 2 400 rev/min and to be designed for a coefficient of speed fluctuation of 0.075. (a) Determine the mean motor torque required at the flywheel shaft and the motor horsepower needed, assuming a constant torque-speed characteristic for the motor. (b) Find the moment of inertia needed for the flywheel. i deg 0 10 20 30 40 50 60 70 80 (a) Table P16.4 Torque data for Problem 16.4 i i Ti Ti Ti deg deg in lb in lb in lb 857 90 7 888 180 1 801 857 100 8 317 190 1 629 857 110 8 488 200 1 458 857 120 8 574 210 1 372 857 130 8 403 220 1 115 1 287 140 7 717 230 1 029 2 572 150 3 515 240 943 5 144 160 2 144 250 857 6 859 170 1 972 260 857 i deg 270 280 290 300 310 320 330 340 350 Ti in lb 857 857 857 857 857 857 857 857 857 Using n = 36 and h = 2π/36, we integrate the data from Table P16.4 by Simpson’s rule to find U 16 700 in lb . Tm U 2 16 700 in lb 2 rad 2 658 in lb 221.5 ft lb Ans. 2 400 rev/min 251.3 rad/s P T (b) 221.5 ft lb 2 400 rev/min 2 rad/rev 6 073 HP Ans. 550 ft lb/min/HP The torque data show a constant requirement of 857 in·lb, probably friction, in addition to the torque for the punching operation. If this constant torque is subtracted from the data in the table (for speed fluctuation), and the integration repeated, then we get U 14 905 in lb 2 I U Cs 2 14 905 in lb 0.075 251.3 rad/s 3.146 in lb s 2 Ans. 773 16.5 Find Tm for the four-cylinder engine whose torque displacement is that of Figure 16.4. Table 16.2 Torque data for a four-cylinder, four-stroke internal combustion engine i T T 180 T +360 T 540 Ttotal deg in lb in lb in lb in lb in lb 0 0 0 0 0 15 2 800 -107 -85 -107 2 501 30 2 090 -206 -125 -206 1 553 45 2 430 -280 -89 -292 1 769 60 2 160 -323 8 -355 1 490 75 1 840 -310 126 -371 1 285 90 1 590 -242 242 -362 1 228 105 1 210 -126 310 -312 1 082 120 1 066 -8 323 -272 1 109 135 803 89 280 -274 898 150 532 125 206 -548 315 165 184 85 107 -760 -384 Using n = 12 and h = π/12, we integrate the data from column 6 of Table 16.2 by Simpson’s rule to find U 2 U1 3 490.1 in lb . Tm U 2 U1 3 490.1 in lb rad 1 111 in lb Ans. 774 16.6 In a pendulum mill, illustrated schematically in Figure P16.6, the grinding is by a conical muller that is free to spin about a pendulous axle that, in turn, is connected to a powered vertical shaft by a Hooke universal joint. The muller presses against the inner wall of a heavy steel pan, and it rolls around the inside of the pan without slipping. The weight of the muller is W = 980 lb; its principal mass moments of inertia are I s 121 in lb s2 and I 88 in lb s2 . The length of the muller axle is l RGA 40 in and the radius of the muller at its center of mass is RGB 10 in . Assuming that the vertical shaft is to be inclined at 30 and will be driven at a constant angular velocity of p 240 rev/min , find the crushing force between the muller and the pan. Also determine the minimum angular velocity p required to ensure contact between the muller and the pan. p 240 rev/min 25.133 rad/s ωs ω4/ 3 s sin ˆi cos ˆj ω3 p ˆj 25.133 rad/sˆj ω4 ω3 ω4/ 3 s sin ˆi p s cos ˆj 775 VG ω3 R GA p ˆj 40sin ˆi 40 cos ˆj VG ω 4 R GB s sin ˆi p s cos ˆj 10 cos ˆi 10sin ˆj 10 s 10cos p kˆ 40sin p kˆ Equating these with 30 we find s 4sin cos p 2.866 p . Then ω ×ω ˆj× sin ˆi cos ˆj sin kˆ 4 sin sin cos kˆ 1.433 kˆ 2 I S mr 2 2 980 lb 386 in/s2 10 in 2 126.9 in lb s 2 2 p 2 p s p s p s 2 p 2 2 I mr 2 4 ml 2 980 lb 386 in/s 2 10 in 4 40 in 3 997.8 in lb s 2 Now Eq. (16.36) shows p s s cos p s M I I I s p cos 4sin 2 sin cos in lb s 2 2 kˆ M 126.9 3 870.9 p 4sin cos p 2 2 M 126.9sin 4sin cos 3 870.9sin cos in lb s pkˆ M 1 557.75 in lb s pkˆ 98 396 000 in lb kˆ 2 2 Now formulating the externally applied moments, M Wˆj× RGA Fcˆi × R BA M 980 lbˆj× sin ˆi cos ˆj 40 in F ˆi × sin ˆi cos ˆj 40 in cos ˆi sin ˆj10 in M 39 200sin in lb kˆ F 4cos sin 10 in kˆ M 19 600 in lb kˆ 29.641F in kˆ c c c and setting the two expressions equal M 19 600 in lb kˆ 29.641Fc in kˆ 98 396 000 in lb kˆ we can now solve for the crushing force Fc 3 319 000 lb If we start before setting the angular velocity, then we have M 1 557.75 in lb s2 2pkˆ 19 600 in lb kˆ 29.641Fc in kˆ Ans. Now by setting Fc to zero we can determine the minimum angular velocity p required to ensure contact between the muller and the pan: p 19 600 in lb 1 557.75 in lb s2 3.547 rad/s 33.87 rev/min Ans. 776 16.7 Using the gyroscopic formulae, Eqs. (16.33)-(16.35), solve the problem presented in Example 12.9 of Chapter 12. From the given data we can identify ω p ω2 5kˆ rad/s ωs ω3 350ˆi 5kˆ rad/s I s mk 2 4.5 kg 0.050 m 0.011 3 kg m2 2 From Eq. (16.37) M I ω ×ω 0.011 3 kg m 5kˆ rad/s 350ˆi 5kˆ rad/s 19.8ˆj N m s 2 p s This brings us precisely to the formulation of Eq. (2) of Example 12.9. From there on the solution procedure, and the results, are identical. Notice how much more simply this approach can be accomplished. Q.E.D. 777 16.8 The oscillating fan precesses sinusoidally according to the equation p sin1.5t , where 30 ; the fan blade spins at s 1800ˆi rev/min . The weight of the fan and motor armature is 5.25 lb, and other masses can be assumed negligible; gravity acts in the jˆ direction. The principal mass moments of inertia are I s 0.065 in lb s2 and I 0.025 in lb s2 ; the center of mass is located at RGC 4 in to the front of the precession axis. Determine the maximum moment M z that must be accounted for in the clamped tilting pivot at C. ω p 1.5 sin ˆi cos ˆj rad/s s 1800ˆi rev/min 188.5ˆi rad/s ω ω 1.5 sin ˆi cos ˆj rad/s 188.5ˆi rad/s 282.7 cos kˆ rad/s 244.9kˆ rad/s 2 p s p s s cos p s M I I I s 1.5 rad/s 2 2 cos 244.9kˆ rad/s 2 15.98kˆ in lb M 0.065 in lb s 0.040 in lb s 188.5 rad/s On the other side of the equation, the external moments are z z z M M kˆ RGC W sin ˆi cos ˆj M kˆ 4 in W cos kˆ M kˆ 18.19 in lb kˆ Now, equating the two we can solve for the moment M z . M z kˆ 18.19 in lb kˆ 15.98kˆ in lb M z 2.20kˆ in lb Ans. Here we see that the gyroscopic moment is almost large enough to support the weight of the fan motor. 2 778 16.9 The propeller of an outboard motorboat is spinning at high speed and is caused to precess by steering to the right or left. Do the gyroscopic effects tend to raise or lower the rear of the boat? What is the effect and is it of noticeable size? In this case ω s refers to the angular velocity of the propeller and is directed fore or aft depending on the direction of rotation. ω p is vertical and refers to the angular velocity of the turn. The moment required to maintain the turn is proportional to ω p ω s as shown in Eq. (16.36) or (16.37) and this axis is lateral on the boat. Therefore the moment (or its reaction) can tend to raise or lower the rear of the boat. The direction depends on both the direction of rotation of the engine and the direction of the turn. Eq. (16.37) shows that the effect is likely to be very small since, for any reasonable rate of turn, ω p ωs will be at least an order of magnitude smaller than s2 , which is the order of the usual accelerations of the engine. In a very extreme case, a knowledgeable person might be able to detect this moment, but most would not. It would never be a danger. 779 16.10 A large and very high-speed turbine is to operate at an angular velocity of 18 000 rev/min and will have a rotor with a principal mass moment of inertia of I s 225 in lb s2 . It has been suggested that because this turbine will be installed at the North Pole with its axis horizontal, perhaps the rotation of the earth will cause gyroscopic loads on its bearings. Estimate the size of these additional loads. ωs 18 000ˆi rev/min 1885ˆi rad/s ω 1.0ˆj rev/day 0.0000115ˆj rad/s p ω ω 0.0000115ˆj rad/s 1885ˆi rad/s 0.022kˆ rad/s I ω ω 225 in lb s 0.022kˆ rad/s 4.91kˆ in lb p 2 s s 2 p s 2 Ans. Thus, if the bearings were separated by only 5.0 inches, they would experience less than one additional pound of loading. This is totally negligible. 780 Page intentionally blank.