Original Paper Cryst. Res. Technol. 49, No. 11, 899–906 (2014) / DOI 10.1002/crat.201400231 Fabrication of hollow ZnO nanostructures by a CTAB-assisted chemical bath deposition method Ying Hou and Ming Yang∗ Received 8 July 2014, revised 4 September 2014, accepted 15 September 2014 Published online 9 October 2014 ZnO films consisted of hollow nanostructures were prepared by a CTAB-assisted chemical bath deposition (CBD) method. ZnO rings, bowls and assemblies of hollow structures were successfully obtained on different substrates. Dense ZnO films consisted of sunken prisms can also be achieved by controlling the concentration of CTAB. The influences of reactant concentrations, types of the substrates and precoated ZnO nanoparticles on the formation of ZnO films were examined. XRD patterns indicated the Wurtzite structure of ZnO and the preferred growth direction is [001]. The role of CTAB in CBD process was discussed and the evolution of different ZnO nanostructures was studied based on the observation of SEM. A plausible crystal growth mechanism was proposed for the formation of ZnO rings and bowls. The investigation of optical properties showed that high concentration of CTAB can improve the ultraviolet emission. 1 Introduction The shape, size and crystalline structure of semiconductors are important elements in determining their chemical and physical properties [1]; to meet the actual technological applications, the rational control over these factors are essential in today’s material science [2]. The wide direct band-gap of ZnO (3.37 eV) and large exciton binding energy (ca. 60 meV at room temperature) makes it a promising optoelectronic material in the UV region [3]. Other important properties including size-dependent surface luminescence [4], room-temperature storage of hydrogen [5], photocatalysis [6], nanoelectricity generators [7] have also been demonstrated for ZnO-based materials. Accordingly, various ZnO nanostructures have been synthesized including nanowires [8], nanotubes [9], nanosprings [10], nanonails [11], tetrapods [12], and etc. using high-temperature physical methods. The solution-based technique provides an environment friendly and economical way in controlling the morphologies of ZnO nanostructures. Several interesting structures have been obtained via solution methods, such as hexagonal discs and rings [13], doughnutshaped microparitlces [14], nanowalled microboxes [15], helical rod-like structures [16], nanopyramids [17], nanosheets [18], and hierarchical structures [19]. The chemical bath deposition (CBD) of metal oxide thin films, which is based on controlled precipitation on a substrate via hydrolysis and/or condensation reactions of metal ions and/or complexes from aqueous solution [20], is effective for the preparation of orientated ZnO nanorod and nanotube arrays which have important applications in nanoscale devices [21]. However, there are very limited investigations on the influence of surfactants during the CBD process, which may play an important role in the formation of ZnO nanostructures. Further, hollow nanostructures can have special advantages when compared with solid structures due to their higher specific surface area [22]. In this study, a cetyltrimethylammonium bromide (CTAB)-assisted CBD process was used to controllably prepare ZnO with different morphologies, such as ZnO rings and bowls. ZnO films consisted of dense sunken prisms can also be obtained. Based on the study of the influence of different reaction conditions, the role of CTAB in CBD process was discussed and a possible formation mechanism of these ZnO structures was proposed. The photoluminescence (PL) spectra of ZnO samples were also investigated. ∗ Corresponding author: e-mail: [email protected] Key Laboratory of Microsystems and Micronanostructures Manufacturing, Harbin Institute of Technology, 2 Yikuang Street, Harbin, 150080, P. R. China C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 899 Original Paper Y. Hou and M. Yang: Fabrication of hollow ZnO nanostructures by a CTAB-assisted . . . 2 Experimental Section 2.1 Physical Methods Powder X-ray diffraction (XRD) analysis was performed on a Rigaku D/MAX 2500/PC diffractometer with graphite-filtered Cu Kα radiation. XRD data were collected over 20–80 ° with a step interval of 0.02 ° and a preset time of 1.2 s per step at room temperature. Scanning electron microscope (SEM) was performed on JSM-6700F electron microscope and transmission electron microscope (TEM) was performed on JEM-3010 electron microscope. PL spectra were measured using a He-Cd laser excited at 325 nm at room temperature. 2.2 Materials and Preparation Methods All reagents (analytic grade) were purchased from Beijing Chemical Co. Ltd and used as received without further purification. ZnO precipitates were obtained in 40 mL of equimolar (0.1 M) aqueous solution of zinc nitrate, hexamethylenetetramine (HMTA, (CH2 )6 N4 ) and CTAB in a bottle with an autoclavabled screw cap. A glass substrate, which was washed with distilled water and absolute ethanol before air drying, was placed inside. The bottle was then heated at a constant temperature of 90 °C for a certain time in a conventional laboratory oven. The as-prepared ZnO samples were thoroughly washed with distilled water to remove any possible contaminations. Different reactant concentrations were used during the CBD process. The Si (100) wafer was also used to deposit ZnO films to investigate the substrate effect. The ZnO nanoparticles were pre-coated on Si (100) wafer according to the method described as before [23]. 3 Results and Discussions Fig. 1 XRD patterns of ZnO precipitates on the glass substrate obtained by employing each reactant concentration 0.1 M at 90 °C with different reaction time (a) 12 h, (b) 24 h, and (c) 36 h. reaction (figure 2a1). The high-magnification SEM image (figure 2a2) shows that the as-obtained ZnO crystals exhibited a typical hexagonal morphology and showed a bowl-like characteristic. Based on the careful observation on these ZnO bowls, it was found that the bowls have six vaulted walls with thickness ca. 200 nm. When the reaction time was further increased to 24 h, the characteristic of ZnO bowls disappeared. As shown in figure 2b1 and 2b2, the end of ZnO prisms showed a seal-like morphology, which has the same dimension as the ZnO bowls. Six corners of the hexagonal end are sunken compared with other positions and the center is protuberant. Typically, a hexagram lies on the top of the hexagonal prisms as shown in the inset of figure 2b2. Further reaction made the center of the hexagonal end more protuberant (figure 2c1 and c2). It seems that there is a disk lying on the top of the hexagonal prisms. The inset in figure 2c2 clearly reveals that the formation of such disks was due to the helical crystal growth. 3.1 Morphological and Structural Characterizations Figure 1 shows XRD patterns for the as-prepared ZnO products. All of the peaks can be indexed to hexagonal ZnO (JCPDC card No. 36–1451). Along with the increase of reaction time, the dominance of the (002) peak can be detected more obviously, indicating strong preferred orientation along the c-axis. Figure 2 shows SEM images of ZnO precipitates on glass substrates obtained with different reaction time. Uniform ZnO twinning rods, connected together by two prisms with length ca. 1 μm and width from 1.5 μm to 2 μm have been obtained after 12 h 900 C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 3.2 Influence of Reactant Concentrations, Substrates and Pre-coated ZnO Nanoparticles Although the introduction of CTAB into CBD process can produce unique ZnO nanostructures, the density of ZnO products on the glass substrate is relatively low. By changing the concentration of CTAB from 0.1 M to 0.05 M, the density of ZnO film was improved distinctly. The low-magnification SEM image (figure 3a) shows that the glass substrate was covered with large-scale uniform ZnO crystals when the concentration of CTAB drops to www.crt-journal.org Original Paper Cryst. Res. Technol. 49, No. 11, 899–906 (2014) Fig. 2 SEM images of ZnO precipitates on the glass substrate obtained by employing each reactant concentration 0.1 M at 90 °C with different reaction time (a1, a2) 12 h, (b1, b2) 24 h, and (c1, c2) 36 h. 0.05 M. A high-magnification SEM observation (figure 3b) shows that the film was consisted of ZnO sunken prisms. The diameter of ZnO prisms is uniformly ca. 1 μm and the thickness of the wall is ca. 50 nm. When the concentration of each reactant was reduced from 0.1 M to 0.05 M, we can obtain seal-like ZnO with diameters in the range from 1 μm to 1.5 μm and length more than 5 μm (figure 4a). The aspect ratio of seallike ZnO was also improved when compared with that formed under the high concentration. If the concentration of each reactant was further reduced to 0.01 M, the nucleation of ZnO was inhibited. To investigate the influence of different substrates on the morphology of ZnO, we adopted Si (100) wafer as substrate instead of glass. The density of ZnO precipitates on Si (100) wafer was relatively low compared with that obtained on the glass substrate as shown in figure 4b, which indicated Si (100) wafer is not suitable for the nucleation of ZnO in our reaction conditions. The ZnO crystals tended to adopt a dendritic morphology. Figure 4c and 4d shows the typical flower-like morphologies. The flower-like ZnO was formed by the assembly of half-baked hexagonal ZnO tubes. As indicated by arrows in figure 4c and 4d, some ZnO prisms can grow from the inner of ZnO hollow structures. We can also observe some ZnO hollow structures with multilayer walls (figure 4e and 4f). The inboard wall stems from the bottom of outward hollow structures. To improve the density www.crt-journal.org C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 901 Original Paper Y. Hou and M. Yang: Fabrication of hollow ZnO nanostructures by a CTAB-assisted . . . Fig. 3 SEM images of ZnO films on the glass substrate obtained by employing [Zn2+ ] = 0.1 M, [HMTA] = 0.1 M, [CTAB] = 0.05 M at 90 °C with reaction time 12 h. (a) low magnification and (b) high magnification. of ZnO film when Si (100) wafer was used as substrate, ZnO nanocrystals with diameter about 5–10 nm were spin-cast several times onto the Si (100) wafer as crystal seeds before the crystal growth process. Such a precoated process dramatically improved the density of ZnO film as shown in figure 4g, whereas, the morphology was also changed. The Si (100) wafer was covered with ZnO interleaving walls with typical thickness below 100 nm (figure 4h). This observation is different from previous results [23]. The difference may be due to the existence of CTAB in the system, which tended to absorb on the surface of ZnO nanoparticles and thereby affecting further growth. 3.3 Plausible Growth Mechanism To investigate the formation mechanism of these unique morphologies, we examined the morphologies of ZnO products in the initial reaction stage. Figure 5a–5d shows the morphologies of ZnO films obtained only after 1 h reaction. The hexagonal ring-like ZnO with a hole in the center as indicated by arrows in figure 5a and 5b, can be observed. Thin arrows in figure 5a and 5b indicated some ZnO fragments which would form ring-like structures. We can also observe some bowl-like ZnO, however, the bottom part was not completely formed (indicated by thick arrows in figure 5a and 5b). The high-magnification SEM images (figure 5c and 5d) revealed that these hollow structures exhibited obvious stripes on the crystal surface as a result of helical crystal growth. The rupture may happen at the joint of each crystal face as shown in figure 5c. Some ZnO nanostructures exhibiting helical characteristic can be found as shown in figure 5d, which may be due to the further growth of the half-baked crystal faces. When the reaction time was increased to 4 h, ZnO bowls with the intact bottom can be found as main 902 C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim morphologies (figure 5e). Figure 5f shows a typical TEM image of ZnO bowls. The different contrast between the center and the edge confirmed the hollow nature of ZnO bowls. Previously, Wang et al. have reported the synthesis of ZnO hexagonal disks and rings [13]. In their study, the formation of ZnO rings was due to the dissolution of ZnO disks from the center where the density of defects is highest. Similar dissolution phenomenon can be found in the formation of ZnO micro-tube arrays, which was obtained based on the dissolution of metastable face of ZnO micro-rod arrays [24]. However, such a dissolution mechanism may not be used to explain the formation of hollow structures in our system within which they formed first. We believe the adding of CTAB into CBD system is important for controlling the morphologies of ZnO in our system. CTAB has been widely used in the preparation of one-dimensional ZnO in hydrothermal system [25]. CTAB can influence the growth orientation of ZnO via the interaction between Zn(OH)4 2- and CTAB [25c, 25d]. In previous work, the use of CTAB can generally produce ZnO rods or their assemblies forming flower-like structures. NaOH was generally used as base source. Ge et al investigated the influence of the molar ratio of Zn2+ to OH− (Zn2+ /OH− ) on the formation of flower-like 3D ZnO nanostructures [25c]. They found that Zn2+ /OH− was a crucial factor in the formation of flower-like ZnO. If Zn2+ /OH− is more than 1:5, ZnO rods instead of flower-like ZnO will be obtained. In our case, the base source is HMTA which decomposes slowly in heated aqueous solutions to yield ammonia and formaldehyde. Ammonia can further react with water to provide OH− . The amount of OH− in our system was relatively small compared with that when NaOH was used as the base source. This difference may make the formation of flower-like ZnO not favored. However, the effect of substrate also has to be considered. www.crt-journal.org Original Paper Cryst. Res. Technol. 49, No. 11, 899–906 (2014) Fig. 4 (a) SEM images of ZnO precipitate on the glass substrate obtained by employing each reactant concentration 0.05 M; SEM images of ZnO precipitates (b-f) on bare Si (100) wafer and (g-h) on Si (100) wafer pre-coated with ZnO nanoparticles obtained by employing [Zn2+ ] = 0.1 M, [HMTA] = 0.1 M, [CTAB] = 0.05 M at 90 °C for 12 h. As mentioned before, Si (100) wafer was not favored for the nucleation of ZnO. In this case, the earlier formed ZnO crystals on Si (100) wafer can serve as sites for further nucleation and the flower-like morphologies can be observed. To investigate the role of CTAB in our system, we have measured pH values of CBD system with or without CTAB. The pH value of CBD system without CTAB was ca. 5.5 compared with that of 7.0 when CTAB was used. This pH value was nearly unchanged during the whole www.crt-journal.org C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 903 Original Paper Y. Hou and M. Yang: Fabrication of hollow ZnO nanostructures by a CTAB-assisted . . . Fig. 5 SEM images of ZnO precipitates on the glass substrate obtained by employing each reactant concentration 0.1 M at 90 °C with reaction time (a-d) 1h, (e) 4h and (f) TEM image of ZnO bowls. Thin, regular and thick arrows indicated the different morphologies in the initial reaction stage. reaction process. As CTAB is a kind of strong-acid-weakbase salt, it could accelerate the decomposition of HMTA which produced more OH− in the system, resulting in the increase of pH value. We know that the level of supersaturation is important in determining the final crystal morphology. When pH value was 5.5, the supersaturation was low and the spiral growth of ZnO dominated. When pH value was increased to 7.0 by adding CTAB, the supersaturation was also increased and two-dimensional (2D) growth may predominate. The probability of occurrence of 2D nucleation is far greater near to edges and 904 C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim corners of crystal faces [20]. The first formation of ZnO rings in our system can be therefore explained as a result of the predomination of 2D growth. At the same time, the high supersaturation can induce secondary nucleation process, which led twinning to occur. The stripes on the crystal surface as shown in figure 5c and 5d was a result of the simultaneous slow spiral growth. During the reaction process, white precipitates can be observed in the solution. These precipitates were composed of CTAB and Zn(OH)2 . Similar phenomena were reported before [25c]. The possible formation processes www.crt-journal.org Original Paper Cryst. Res. Technol. 49, No. 11, 899–906 (2014) Scheme 1 Reaction process for the formation of Zn(OH)2 and ZnO. Fig. 6 PL spectra of ZnO films obtained under different CTAB concentrations excited by a He-Cd laser at 325 nm at room temperature: (a) 0.01 M, (b) 0.05 M and (c) 0.10 M employing [Zn2+ ] = [HMTA] = 0.10 M and reaction time 24 h. 3.4 PL Spectra Investigation Scheme 2 Concept diagram of the growth of ZnO nanostructures. of Zn(OH)2 and ZnO are given in Scheme 1. Along with the reaction proceeding, more precipitates will appear. The adding of surfactants such as CTAB into CBD system will decrease the surface tension of the solution system. Accordingly, the interfacial energy between solid and solution will be decreased. In this case, precipitation will more easily occur in the solution compared with that when no CTAB was present (this can also explain why dense ZnO film can only be obtained with low concentration of CTAB). The concentration of Zn2+ will decrease due to the consumption during the formation of Zn(OH)2 , which will decrease the surpersaturation and make spiral growth preferable to 2D nucleation. This change will induce the crystal growth in the middle of the hexagonal prisms, resulting in the filling of cavities. The formation of seal-like ZnO may be due to the collective effect of 2D nucleation and spiral growth near to the corners of crystal faces. When reaction time was long enough (36 h), the middle part of ZnO prisms will become more protuberant and shows the helical growth habit directly. Scheme 2 shows a concept diagram of the growth of ZnO nanostructures. www.crt-journal.org The effect of the concentrations of CTAB on the photoluminescence (PL) spectra was shown in figure 6. PL spectra generally showed two peaks for each sample. The ultraviolet emission is the characteristic near-band-edge transition of wide band-gap, intrinsic ZnO [26]. The visible emission has been associated with a range of defects [27]. The ratio of the UV to visible emission intensities (IUV : IVI ) provides one measure of the material quality. The concentrations of CTAB were found to have obvious effect on IUV : IVI . As shown in figure 6, the concentrations of CTAB had little effects on the positions of both ultraviolet and visible emissions. Generally, the PL spectra consisted of one peak centered at around 390 nm and another around 510 nm. However, we can see that when the concentration of CTAB was increased from 0.01 M to 0.10 M, IUV :IVI was increased from 0.18 to 0.94. The above result indicated that the high concentration of CTAB can reduce the amounts of defects and improve the quality of ZnO nanostructures. 4 Conclusions In summary, ZnO films with unique hollow nanostructures were prepared by a CTAB-assisted CBD method. ZnO rings and bowls can be obtained respectively according to the reaction time. Dense ZnO films consisted of uniform sunken prisms were obtained by controlling the concentration of CTAB. ZnO with dendritic morphologies consisted of the assembly of hollow structures, can be obtained when the glass substrate was replaced C 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 905 Original Paper Y. Hou and M. Yang: Fabrication of hollow ZnO nanostructures by a CTAB-assisted . . . by Si (100) wafer. It was shown that the adding of CTAB into the CBD system can adjust the reaction process by changing the level of supersaturation. Time-dependent SEM observation indicated that in the CTAB-assisted CBD system, 2D growth was firstly predominant, whereas, spiral growth will be preferred along with the increase of the reaction time. The investigation on optical properties indicated that high CTAB concentration can improve the quality of ZnO nanostructures. Acknowledgements. Y. H. would like to thank the financial support from HIT 100-talent program (Grant No. AUGA5710006813) and Fundamental Research Funds for the Central Universities (Grant No. HIT IBRSEM. A. 201405); M. Y. would like to thank the financial support from the National Natural Science Foundation of China (Grant No. 21303032), China Postdoctoral Science Foundation (Grant No. 2014M550184), Heilongjiang Postdoctoral Science Foundation (Grant No. LBH-Q13074), HIT Young Talent Program (Grant No. AUGA5710050613), and Fundamental Research Funds for the Central Universities (Grant No. HIT. IBRSEM. A. 201406). Key words. 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