AFTER SALES DIVISION DOCUMENT

AFTER SALES DIVISION
DOCUMENT REF N°: i.2.559 June 2007
TECHNICAL TRAINING
COMPONENT
DIAGNOSIS
SID 803 / 803A
EDC16C34

SUMMARY OF BROCHURE CONTENTS
The aim of this brochure is to present the features of the major sensor and actuators on the DV6TED4 and
DW10BTED4 engines.
This document covers the following topics:
- the features of the fuel system and air circuit components,
- indicative values for the DV6TED4 and DW10BTED4 engines,
- fuel system and air circuit checking methods,
- a summary of the FAP (particle filter).
NOTICE FOR DOCUMENT USERS
This document is a training support document.
It is therefore strictly reserved for use by trainees during their training courses and may not, under any
circumstances, be used as an after-sales document.

TABLE OF CONTENTS
SIEMENS __________________________________________________________________ 1
1. SID 803 / 803A ECU INPUTS AND OUTPUTS...................................................................................................1
1.1. OUTLINE DIAGRAM..........................................................................................................................................1
1.2. SID 803 / 803A ECU PIN LAYOUT ....................................................................................................................4
1.3. SPECIAL FEATURES OF THE 5V POWER SUPPLIES.............................................................................................7
2. INDICATIVE VALUES .........................................................................................................................................8
2.1. REMARKS ......................................................................................................................................................8
2.2. FULL LOAD DYNAMIC TESTING .........................................................................................................................8
2.3. STATIC TESTING (NO LOAD).............................................................................................................................9
2.4. DEFINITION OF PARAMETERS.........................................................................................................................11
3. SID 803 / 803A FUEL CIRCUIT.........................................................................................................................14
3.1. FUEL CIRCUIT DIAGRAM.................................................................................................................................14
3.2. COMPONENT CHARACTERISTICS ....................................................................................................................16
3.3. FUEL CIRCUIT CHECKS ..................................................................................................................................20
4. SID 803 / 803A AIR CIRCUIT............................................................................................................................30
4.1. DOUBLE METERING SYSTEM AIR CIRCUIT DIAGRAM .........................................................................................30
4.2. SINGLE METERING SYSTEM AIR CIRCUIT DIAGRAM...........................................................................................32
4.3. COMPONENT CHARACTERISTICS ....................................................................................................................34
4.4. AIR CIRCUIT CHECKS.....................................................................................................................................42
BOSCH___________________________________________________________________ 56
1. ECU EDC 16 C34 INPUTS/OUTPUTS..............................................................................................................56
1.1. OUTLINE DIAGRAM........................................................................................................................................56
1.2. PIN LAYOUT..................................................................................................................................................59
1.3. SPECIAL FEATURES OF THE 5V POWER SUPPLIES...........................................................................................63
2. INDICATIVE VALUES .......................................................................................................................................64
2.1. REMARKS ....................................................................................................................................................64
2.2. FULL LOAD DYNAMIC TESTING .......................................................................................................................64
2.3. TESTING WITHOUT LOAD (STATIC TESTING) ....................................................................................................65
2.4. DEFINITION OF PARAMETERS.........................................................................................................................67
3. DV6 TED4/EDC 16 C34 FUEL CIRCUIT...........................................................................................................70
3.1. FUEL CIRCUIT DIAGRAM.................................................................................................................................70
3.2. COMPONENT CHARACTERISTICS ....................................................................................................................72
3.3. FUEL CIRCUIT CHECKS ..................................................................................................................................75
4. DV6 TED4 / EDC16 C34 FUEL CIRCUIT..........................................................................................................82
4.1. DOUBLE METERING SYSTEM AIR CIRCUIT DIAGRAM .........................................................................................82
4.2. SINGLE METERING SYSTEM AIR CIRCUIT DIAGRAM...........................................................................................84
4.3. COMPONENT CHARACTERISTICS ....................................................................................................................86
4.4. AIR CIRCUIT CHECKS.....................................................................................................................................95

PARTICLE FILTER _________________________________________________________ 111
1. REMINDER OF PRINCIPLES OF OPERATION OF THE PARTICLE FILTER (FAP)...................................111
2. FAP SUMMARY ..............................................................................................................................................112
2.1. DIFFERENT GENERATIONS OF REGENERATION SUPERVISOR ..........................................................................112
2.2. DIFFERENT GENERATIONS OF ADDITIVE SYSTEM...........................................................................................112
2.3. PARAMETER MEASUREMENTS .....................................................................................................................124
3. COMPONENT CHARACTERISTICS AND INSPECTION ..............................................................................128
3.1. TANK FILLER CAP SENSOR ...........................................................................................................................128
3.2. CATALYSER DOWN STREAM TEMPERATURE SENSOR (ELECTRICAL REFERENCE: 1343) ...................................130
3.3. DIFFERENTIAL PRESSURE SENSOR (ELECTRICAL REFERENCE: 1341) .............................................................131
3.4. CHECKING DIFFERENTIAL PRESSURE SENSOR ..............................................................................................132
ADDITIONAL INFORMATION ________________________________________________ 133
1. CAMSHAFT/CRANKSHAFT SYNCHRONISATION ......................................................................................133
2. REMINDER OF FAULT CODES .....................................................................................................................134
3. ACTUATOR TEST...........................................................................................................................................135
4. CONTROL........................................................................................................................................................136
4.1. OPEN LOOP MANAGEMENT ..........................................................................................................................136
4.2. CLOSED LOOP MANAGEMENT ......................................................................................................................136
4.3. OVERALL MANAGEMENT..............................................................................................................................137
4.4. LOCAL MANAGEMENT..................................................................................................................................137
4.5. NOTE CONCERNING TURBO CONTROL ..........................................................................................................138
TOOLS REQUIRED_________________________________________________________ 139
1. ELECTRICAL TESTING..................................................................................................................................139
2. FUEL CIRCUIT CHECKS................................................................................................................................139
3. AIR CIRCUIT CHECKS ...................................................................................................................................139
3.1. MANUFACTURER'S TOOLING........................................................................................................................139
3.2. REFERENCED TOOLING...............................................................................................................................139
3.3. TOOLING TO BE MANUFACTURED .................................................................................................................140
GLOSSARY_______________________________________________________________ 141