YOKOGAWA CENTUM CS 3000 DCS Training Cou (1)

Training Center
CENTUM CS3000 R3
ENGINEERING
COURSE
TRAINING TEXT BOOK
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TABLE OF CONTETS
Training Center
TOC-1
TABLE OF CONTENTS
Welcome to training center I
A. Introduction to process control system A-1
A.1. Process control by controllers A-1
A.2. Process control functions A-2
A.3. Process control systems A-3
A.4. Development histroy of control system A-4
B. System Overview B-1
B.1. DCS minimum system components B-1
B.2. System components Of CS3000 R3 System B-2
B.2.1 Hardware components B-2
B.2.2 Communication components B-4
B.3. Human Interface Station (HIS) B-5
B.4. Field Control Station B-7
B.4.1 FCS Hardware B-12
B.5. Network B-15
B.6. System capacity B-15
B.7. Hardware configuration B-16
B.8. Laboratory Excersice B B-17
B.8.1 Questions B-17
B.8.2 Exercise B-17
C. HIS Startup C-1
C.1. HIS Utility C-1
C.2. Virtual test function C-3
C.3. Laboratory Exercise C C-7
C.3.1 Questions C-7
C.3.2 Exercise C-7
D. Engineering Environment D-1
D.1. Target system D-1
D.2. Non-Target system D-1
D.3. Concurrent engineering D-2

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Training Center TOC-2
D.4. Engineering flow D-3
D.5. Laboratory Exercise D D-4
D.5.1 Questions D-4
E. Project Creation E-1
E.1. Types of project E-1
E.1.1 Default project E-1
E.1.2 Current project E-1
E.1.3 User-Defined project E-1
E.2. Creating a default project E-2
E.3. Project attribution utility E-7
E.3.1 Start project attribution utility E-7
E.3.2 Registering a new project E-7
E.3.3 Changing project attribute E-7
E.3.4 Deleting a project registration E-7
E.4. Laboratory Exercise E E-8
E.4.1 Questions E-8
E.4.2 Exercise E-8
F. Defining FCS Configuration F-1
F.1. FCS properties F-1
F.2. FCS station definition F-5
F.2.1 Definition item F-5
F.3. Scan transmission definition item F-6
F.3.1 Detailed setting items F-7
F.4. Equipment F-8
Laboratory Exercise F F-10
F.4.1 Questions F-10
G. Process Input/Outputs G-1
G.1. Creation of a new node G-1
G.1.1 Creation of new IOM G-4
G.2. IOM builder G-12
G.3. Laboratory Exercise G G-14
G.3.1 Questions G-14
G.3.2 Exercise G-14
H. Control drawing builder H-1
H.1. Control drawing H-1

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Training Center TOC-3
H.2. Control drawing environment H-2
H.3. Tool bar definition H-2
H.4. Registering the function block H-3
H.5. Control drawing wiring H-3
H.5.1 Wiring method H-4
H.5.2 Automatic wiring H-4
H.6. Laboratory Exercise H H-6
H.6.1 Questions H-6
H.6.2 Exercise H-6
I. Regulatory control function blocks I-1
I.1. Functions of the regulatory control blocks I-1
I.2. Types of the regulatory control blocks I-2
I.3. Function block detail specification of PID block I-2
I.3.1 Basic I-3
I.3.2 Tag I-8
I.3.3 Input I-11
I.3.4 Alarm I-12
I.3.5 Control calculation I-15
I.3.6 Output I-18
I.3.7 Connection I-19
I.3.8 Others – Constant I-19
I.4. Other regulatory control function blocks I-20
I.5. Laboratory Exercise I I-22
I.5.1 Questions I-22
I.5.2 Exercise I-22
J. SEQUENCE CONTROL FUNCTION J-1
J.1. TYPES OF SEQUENCE CONTROL BLOCKS J-1
J.2. SEQUENCE TABLE CONFIGURATION J-2
J.2.1 OUTLINE OF SEQUENCE TABLE ELEMENTS J-3
J.2.2 SEQUENCE DESCRIPTION EXAMPLE J-5
J.2.3 SEQUENCE TABLE PROCESSING FLOW J-5
J.2.4 ACTION OF STEP SEQUENCE J-6
J.2.5 RULE EXTENSION J-7
J.2.6 PROCESSING TIMING J-7
J.2.7 OUTPUT TIMING OF SEQUENCE CONTROL BLOCK J-8
J.2.8 CONTROL PERIOD FOR SEQUENCE TABLE BLOCKS J-8
J.2.9 CONTROL PHASE FOR SEQUENCE TABLE BLOCKS J-8
J.3. LOGIC CHART BLOCK (LC64) J-8

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Training Center TOC-4
J.3.1 CONFIGURATION OF A LOGIC CHART J-9
J.3.2 LOGIC CHART PROCESSING FLOW J-9
J.3.3 LOGICAL OPERATORS J-10
J.4. SOFTWARE INPUT/OUTPUT J-15
J.4.1 COMMON SWITCH J-16
J.4.2 COMMON SWITCH DEFINITION J-17
J.4.3 GLOBAL SWITCH J-20
J.4.4 ANNUNCIATOR MESSAGE OUTPUT (%AN) J-21
J.4.5 OPERATOR GUIDE MESSAGE (%OG) J-22
J.4.6 PRINT MESSAGES (%PR) J-24
J.4.7 SEQUENCE MESSAGE REQUEST J-26
J.4.8 SIGNAL EVENT MESSAGE OUTPUT (%EV) J-27
J.5. LABORATORY EXERCISE J J-29
J.5.1 QUESTIONS J-29
J.5.2 EXERCISE J-29
K. DEFINING HIS FUNCTION K-1
K.1. HIS PROPERTY K-1
K.1.1 TYPE K-1
K.1.2 CONSTANT K-2
K.1.3 NETWORK K-3
K.2. HIS CONSTANTS BUILDER K-4
K.2.1 PRINTER K-5
K.2.2 USER GROUP K-6
K.2.3 CLOSING PROCESS K-6
K.2.4 LONG-TERM DATA SAVE K-7
K.2.5 PRINT WAIT TIME K-8
K.2.6 INSTRUMENT DIAGRAM OPERATION K-8
K.2.7 HIS SECURITY K-9
K.2.8 DEFINING PROJECTS K-10
K.3. LABORATORY EXERCISE K K-12
K.3.1 QUESTIONS K-12
K.3.2 EXERCISE K-12
L. FUNCTION KEYS L-1
L.1. ITEMS ASSIGNABLE TO THE FUNCTION KEYS L-1
L.2. LED FLASHING CONDITIONS L-2
L.2.1 CHANGE PRIVILEGE L-3
L.2.2 EXAMPLE OF ASSIGNING THE WINDOW CALL TO A FUNCTION
KEY L-3
L.2.3 SYSTEM FUNCTION NAME - FUNCTION KEYS L-4
L.2.4 EXAMPLE OF ASSIGNING THE SYSTEM FUNCTION KEY L-6
L.2.5 DEFINITIONS FOR ASSIGNING LED TO A FUNCTION KEY L-6