instruction manual (only text resp. complete) Smart Focus200+FC-300 2015-01-30

Short Instruction Manual
Short instruction manual Smart Focus 200 with FC-300
- Safety
- Consumable change of the plasma torch
- Cutting charts
Art.-No.: .11.037.2002KBA
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Short instruction manual Smart Focus 200 with FC-300
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1 Short instruction manual Smart Focus 200 with FC-300
Short ins tr ucti on m anu al S mart Fo cus 20 0 wit h FC -300
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1.1 Safety
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The short instruction manual is valid for the properly installed and with decrease protocol handed over
plasma cutting machine! The detailed safety references are to be inferred from the manual the point „safety"!
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WARNING
Warning of dangerous electric voltage
Electric shock can be deadly. Further personal and material damages can result from impact.
Before opening (for example error search) or starting any maintenance and repair work
principally the power supply source has to be switched off and visibly disconnected from the
mains.
Opening the plasma unit may be carried out only under responsibility of a qualified
electrician!
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WARNING
Do not touch under electrical voltage related conductive parts!
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The safety circuits may not be suspended!
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The operator has to wear an adequate eye shield and insulating protective clothing!
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Suitable ear protection measures have to be taken in every case
(e.g. wearing of ear muffs or ear plugs)!
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In any case the user of the unit installation has to carry out measurements of the
concentration of toxic substances to proof the effectiveness of the exhaust equipment!
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WARNING
Do not store flammable substances in the cutting area!
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Short instruction manual Smart Focus 200 with FC-300
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WARNING
Place the cylinders in an upright position and lock it against tilting over!
Don't use damaged cylinders, pressure reducers and armatures!
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WARNING
All parts that come into contact with oxygen must be kept oil and grease free! When using
oxygen, the explosion protection for oxygen must be connected to the pressure-reducer
(protects against backfiring)!
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WARNING
Use only „Kjellfrost“ as coolant!
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CAUTION
All details given on the label of the new anti-freezer have to be followed consequently!
• „Kjellfrost“ is injurious to health
• Don’t drink Kjellfrost
• Keep it away from food, drinks and fodder
• Always clean your hands before a break and after end of work
• Avoid the contact with eyes and skin
• Safety goggles recommended during filling
• Wear protection suit
• Wear gloves from Nitril or Viton (see safety data sheet)
• Immediately taking off soiled, watered clothes
• Special danger of skidding by run out or spilled "Kjellfrost"
• Keep away from children
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First aid
• after swallowing
Don’t bring up, clean the mouth, drink much water, open the window for fresh air and call the
doctor , present packing or label.
• after eye contact
Clean the eyes with much flowing water some minutes and call the doctor
• after skin contact
Quickly clean it with much water and soap
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Short instruction manual Smart Focus 200 with FC-300
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1.2 Consumable change at the plasma torch
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WARNING
In order to change consumables, the plasma cutting system shall be switched OFF and
secured against any accidental start. An unauthorised start-up is prevented by e.g. pulling
out the key of the key-operated switch after switching off the plasma cutting system!
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Under no circumstances pliers or other unsuitable tools have to be used for consumable
change, they entail inevitably the damage of the consumables, for example burr formation
and thereby malfunctions of the plasma torch.
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You are only allowed to use ORIGINAL Kjellberg spare parts and consumables!
The use of other manufacturer consumables leads to the loss of the warranty claim.
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WARNING
All components and parts coming in touch with oxygen have to be kept free of oil and
grease!
This refers specially to the torch head and the consumables.
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Use only exact the consumables which are destined for the technological operation!
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Short instruction manual Smart Focus 200 with FC-300
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After screwing off the protective cap to replace the swirl gas cap without any further
replacement of consumables, the tightness of the nozzle cap must absolutely be checked
and, if required, tightened again before mounting the protective cap!
apply to plasma torch:
PerCut 2000/2000A
PerCut 4000/4000A
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Make sure that all wearing parts are complete and correct installed!
Especially the cooling tube has to be inserted. Other wise the cooling is ineffective and the
torch gets damaged.
No other parts as mentioned before have to be changed unauthorised on the plasma
machine torch.
A further opening of the torch from the front side is not possible.
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You have to mind on tightness of the plasma torch after consumable change, coolant does
not leave!
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The discharge chamber between cathode and nozzle has to be blown absolutely dry
(press tumbler switch “gas test” approx. 20 seconds - see “operation sequences”)
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