Advance Optima Continuous Gas Analyzers
AO2000 Series
Software Version 5.1
Instructions for Installation,
Start-Up and Operation 41/24100 EN Rev. 7
Advance Optima Continuous Gas Analyzers
AO2000 Series
Software Version 5.1
Instructions for Installation,
Start-Up and Operation
Publication No. 41/24100 EN
Revision 7
Edition December 2012
This Operator’s Manual is protected by copyright. The translation, duplication and distribution in any form,
even in a revised edition or in extracts, in particular as a reprint, by photomechanical or electronic repro-
duction or in the form of storage in data processing systems or data networks are prohibited without the
consent of the copyright holder and will be prosecuted under civil and criminal law.
4 Advance Optima AO2000 Series Commissioning Instructions
Contents
Preface.....................................................................................................................................................7
Guideline for Installation and Commissioning..................................................................................10
Safety Information ................................................................................................................................11
Intended Application.................................................................................11
Safety Information ....................................................................................12
Fidas24: Information on the safe operation of the gas analyzer..............14
Preparation for Installation..................................................................................................................16
Scope of Supply and Delivery ..................................................................16
Material Required for the Installation (not supplied) ................................17
Installation site..........................................................................................19
Pressure sensor .......................................................................................21
Housing Purge..........................................................................................22
Power Supply ...........................................................................................25
Caldos25: Preparation for Installation ......................................................27
Caldos27: Preparation for Installation ......................................................29
Fidas24: Preparation for Installation ........................................................31
Limas11: Preparation for Installation........................................................34
Magnos206: Preparing the Installation.....................................................38
Magnos27: Preparing the Installation.......................................................41
Uras26: Preparation for Installation..........................................................43
ZO23: Preparation for Installation ............................................................45
Oxygen Sensor: Preparation for Installation ............................................51
Unpacking the Gas Analyzer and Installation....................................................................................53
Unpacking the Gas Analyzer....................................................................53
Identification Plate ....................................................................................54
Analyzer Data Sheet ................................................................................55
Dimensional Diagrams .............................................................................56
Gas Connection Installation .....................................................................58
Gas Analyzer Installation..........................................................................60
Gas Line Connection............................................................................................................................61
Caldos25: Gas Connections ....................................................................61
Caldos27: Gas Connections ....................................................................63
Fidas24: Gas Connections.......................................................................64
Limas11: Gas Connections ......................................................................65
Magnos206: Gas Connections.................................................................69
Magnos27: Gas Connections...................................................................70
Uras26: Gas Connections ........................................................................72
ZO23: Gas Connections...........................................................................74
Gas Line Connection................................................................................75
Fidas24: Gas Line Connection.................................................................77
Fidas24: Connecting the Combustion Gas Line ......................................80
Fidas24: Connecting the Sample Gas Line
(Heated Sample Gas Connection) ...........................................................81
Fidas24: Connecting the Sample Gas Line
(Unheated Sample Gas Connection) .......................................................86
Contents 5
Connecting the Electrical Leads.........................................................................................................88
Electronics Module Connection Diagram .................................................88
Profibus Module: Electrical Connection ...................................................89
Modbus Module: Electrical Connections ..................................................90
Analog Output Module: Electrical Connections........................................91
Analog Input Module: Electrical Connections ..........................................92
Digital I/O Module: Electrical Connections ...............................................93
Standard Terminal Connections ...............................................................95
Connecting the Signal Lines ....................................................................97
System Bus Connection ...........................................................................99
Power Supply Line Connection – Safety Notes .................................... 102
Power Supply Line Connection to an Analyzer Module ........................ 103
Power Supply Line Connection ............................................................. 105
Fidas24: Power Supply Line Connection to 115/230 V AC ................... 106
Gas Analyzer Start-Up....................................................................................................................... 107
Installation Check .................................................................................. 107
Gas Path and Housing Initial Purge ...................................................... 108
Power Supply Activation........................................................................ 109
Fidas24: Gas Analyzer Start-Up.............................................................110
Limas11 HW: Gas Analyzer Start-Up .....................................................114
ZO23: Gas Analyzer Start-Up.................................................................115
Warm-Up Phase.....................................................................................116
Operation................................................................................................117
Gas Analyzer Operation.....................................................................................................................119
Display and Control Unit.........................................................................119
Screen ................................................................................................... 120
Message Display ................................................................................... 122
Status LED’s.......................................................................................... 123
Numeric Keypad.................................................................................... 124
Cancel Keys .......................................................................................... 125
Softkeys................................................................................................. 126
Menu Tree ............................................................................................. 128
Gas Analyzer Calibration .................................................................................................................. 129
Gas Analyzer Manual Calibration.......................................................... 129
Manual Start of the Automatic Calibration ............................................. 130
Inspection and Maintenance ............................................................................................................ 131
Inspection .............................................................................................. 131
Checking Gas Path Seal Integrity ......................................................... 132
Fidas24: Standby / Restart.................................................................... 134
Fidas24: Checking Gas Path Seal Integrity .......................................... 136
Fidas24: Checking the seal integrity of the
combustion gas feed path in the gas analyzer...................................... 138
Status Messages, Troubleshooting ................................................................................................. 139
Status Messages ................................................................................... 140
Fidas24: Troubleshooting...................................................................... 152
Gas Analyzer Shutdown and Packing ............................................................................................. 154
Gas Analyzer Shutdown ........................................................................ 154
Packing the Gas Analyzer ..................................................................... 156
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