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Borlix Catalogue Digitaal

publicité
BORLIX
CATALOGUE
English
Product range
p. 4
Overview
p. 24
Services
p. 26
We Care
p. 35
BORLIX
Borlix is an important European supplier of ingredients and raw
materials with added value for the feed and food industry. To keep
up with the growing demand, we continuously invest to improve our
products and services:
> Improve processes to increase efficiency and productivity.
> Extend the product range to meet customer demands.
Located in the harbour of Zeebrugge, Borlix has a prime location for
transport by coaster, barge, truck or container.
Toasted extruded feed ingredients for
the compound feed industry
The modern highly-successful animal production in today's
world is constantly evolving. Therefore a continuous improvement
of the feed components is required. Hydrothermal processing (wet
heat treatment by means of steam, also called 'toasting') of various
feeds has become increasingly popular in the animal feed industry
during the last few decades.
In order to remain abreast with these new developments and to be
able to meet the growing demand, our company invested in two
seperate toasting and extrusion lines for the valorisation of raw
materials.
3
PRODUCT RANGE
A hand-picked selection of our finest products.
All are processed and handled with care.
SOYBEANS
Details on pages 7 - 13
›› Tosoy
›› Tosoy boost
›› Soybean hulls
›› Bosoy
›› Bosoy boost
›› Soyflour
›› Flattened
›› Extruded
›› Bolin
›› Toasted flattened
›› Flaxmuesli
›› Besoy
LINSEED
Details on pages 15 - 19
LUPINS
Details on pages 21 - 22
›› Sweet lupins
›› Toasted sweet lupins
5
Soybeans
TOSOY Toasted full fat soybeans
Origin
Canada, Brazil, Europe
Available in
GMO, non-GMO (<0.9%), Organic
›› Maximum digestibility of all amino acids
Cracked soybeans
›› Very tasteful, promoting feed ingestion
Good flowing properties in silo
Optimal heat processing (steam)
Decreased aw- value
Suitable for
broilers
layers
cattle
dairy cows
other
Nutritional values
35% - 36%
19.5% - 20.5%
4.8% - 5.2%
5.2% - 5.8%
max. 11.5%
Protein
Fat
Ash
Fibre
Humidity
< 4 mg/gr
20% - 23%
max 0.3mgN/g/min
75% - 85%
± 95%
T.I.A.
P.D.I.
Urease
K.O.H.
LYSINE
activity
solubility
availability
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g.
7
BOSOY Toasted + extruded full fat soybeans
Origin
Canada, Brazil, Europe
Available in
GMO, non-GMO (<0.9%), Organic
›› Maximum digestibility of all amino acids
Coarse sand structure
›› Pressure extrusion : HTST processing
Good flowing properties in silo
›› Increased protein digestibility due to extrusion
Optimal heat processing (steam)
›› Very tasteful, promoting feed ingestion
High oil availability >90%
Decreased aw- value
Suitable for
piglets
broilers
layers
cattle
dairy cows
other
Nutritional values
35% - 36%
19.5% - 20.5%
4.8% - 5.2%
5.2% - 5.8%
max. 10.5%
Protein
Fat
Ash
Fibre
Humidity
< 2.5 mg/gr
17% - 22%
max 0.2mgN/g/min
75% - 85%
± 95%
T.I.A.
P.D.I.
Urease
K.O.H.
LYSINE
activity
solubility
availability
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g.
BESOY Toasted full fat soybeans
Origin
Canada, Brazil, Europe
Available in
GMO, non-GMO (<0.9%), Organic
›› Maximum digestibility of all amino acids
Whole full fat soybeans
›› Very tasteful, promoting feed ingestion
Good flowing properties in silo
›› Perfectly suitable for structured feed
Optimal heat processing (steam)
Decreased aw- value
Suitable for
pigeons
other
Nutritional values
35% - 36%
19.5% - 20.5%
4.8% - 5.2%
5% - 6%
max. 11.5%
Protein
Fat
Ash
Fibre
Humidity
< 4 mg/gr
± 25%
max 0.3mgN/g/min
75% - 85%
± 95%
T.I.A.
P.D.I.
Urease
K.O.H.
LYSINE
activity
solubility
availability
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g.
9
TOSOY BOOST Toasted dehulled full fat soybeans
Origin
Canada, Brazil, Europe
Available in
GMO, non-GMO (<0.9%), Organic
›› Maximum digestibility of all amino acids
Cracked dehulled soybeans
›› Very tasteful, promoting feed ingestion
Good flowing properties in silo
›› Dehulled: -2% fibre, +1.5 protein, +1% oil
Optimal heat processing (steam)
›› Perfect homogeneous coarse structure
Decreased aw- value
Suitable for
piglets
broilers
other
Nutritional values
36.5% - 37.5%
20.5% - 21.5%
4.8% - 5.2%
< 3.9%
max. 11%
Protein
Fat
Ash
Fibre
Humidity
< 4 mg/gr
20% - 23%
max 0.3mgN/g/min
75% - 85%
± 95%
T.I.A.
P.D.I.
Urease
K.O.H.
LYSINE
activity
solubility
availability
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g..
BOSOY BOOST Toasted + extruded dehulled full fat soybeans
Origin
Canada, Brazil, Europe
Available in
GMO, non-GMO (<0.9%), Organic
›› Maximum digestibility of all amino acids
Coarse sand structure
›› Very tasteful, promoting feed ingestion
Good flowing properties in silo
›› Pressure extrusion : HTST processing
Optimal heat processing (steam)
›› Increased protein digestibility due to extrusion
High oil availability >90%
›› Dehulled: -2% fibre, +1.5 protein, +1% oil
Decreased aw- value
Suitable for
piglets
broilers
other
Nutritional values
36.5% - 37.5%
20.5% - 21.5%
4.8% - 5.2%
< 3.9%
max. 10,5%
Protein
Fat
Ash
Fibre
Humidity
< 2.5 mg/gr
17% - 22%
max 0.2mgN/g/min
75% - 85%
± 95%
T.I.A.
P.D.I.
Urease
K.O.H.
LYSINE
activity
solubility
availability
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g.
11
SOYBEAN HULLS
Origin
Canada, Europe
Available in
GMO, non-GMO (<0.9%)
›› Feeding creates a satiation effect
Available in two structures:
›› Rich in digestible NSP fiber
Whole soybean hulls (density 0.15)
›› Low lignin content
Grinded soybean hulls (density 0.37)
›› Enormous water absorbing capacity
Supports favorable ruminal fermentation
pattern
Suitable for
sows
diary cows
pets
rabbits
horses
other
Nutritional values
11% - 12%
1.5% - 2%
4.6% - 5%
32% - 34%
max. 11%
Protein
Fat
Ash
Fibre
Humidity
Salmonella: Absent in 25g.
Entero Bacteriacea: < 1000 cfu/g.
SOYFLOUR
Origin
Argentine
Available in
GMO
›› Principle of cold milling
Flour structure
›› Separation by plansifter on particle size
Optimum solubility
›› Very high digestibility of the protein
Excellent amino acid pattern
›› Low content of anti-nutritional factors
Suitable for
piglets
calf milk replacer
poultry starter
pets
Nutritional values
min. 48%
1.4% - 1.8%
6.5% - 8%
3.6% -4%
max. 10%
Protein
Fat
Ash
Fibre
Humidity
< 2 mg/gr
15% - 17%
max 0.2mgN/g/min
MAX 300 micron
± 95%
T.I.A.
P.D.I.
Urease
particle
LYSINE
activity
size
availability
Salmonella: Absent in 25g.
Entero Bacteriacea: < 1000 cfu/g.
13
Linseed
FLATTENED LINSEED
Origin
Canada, Russia, Kazakhstan
Available in
non-GMO (<0.9%)
›› Flattened to increase availability of nutrients
Coarse meal structure
›› Laxative effect
Good flowing properties in silo
›› Low humidity
Extra shiny fur
›› Enormous water absorbing capacity
High oil availability >70%
›› Antioxidants added for extended shelf life
Natural presence of mucus creates a
protective layer on the intestinal wall
Suitable for
pigs
cattle
dairy cows
horses
layers
pets
other
Nutritional values
20%
37% - 42%
6.5% - 8%
7% -9%
max. 10%
Protein
Fat
Ash
Fibre
Humidity
max. 250mg/ kg
min. 185g/ kg
Hydrogen cyanide
OMEGA-3 linoleic acid ALA
Salmonella: Absent in 25g.
Entero Bacteriacea: < 10 000 cfu/g.
15
TOASTED FLATTENED LINSEED
Origin
Canada, Russia, Kazakhstan
Available in
non-GMO (<0.9%)
›› Flattened to increase availability of nutrients
Coarse meal structure
›› Inactivation of linamarase due to cooking
Good flowing properties in silo
›› Laxative effect
Extra shiny fur
›› Enormous water absorbing capacity
High oil availability >70%
›› 1.5% less humid than flattened linseed
Natural presence of mucus creates a
›› Antioxidants added for extended shelf life
protective layer on the intestinal wall
Suitable for
pigs
cattle
dairy cows
horses
layers
pets
other
Nutritional values
21%
38% - 42%
6.5% - 8%
7% - 9%
max. 8.5%
Protein
Fat
Ash
Fibre
Humidity
max. 250mg/ kg
min. 185g/ kg
Hydrogen cyanide
OMEGA-3 linoleic acid ALA
Salmonella: Absent in 25g.
Entero Bacteriacea: < 1000 cfu/g
EXTRUDED LINSEED
Origin
Canada, Russia, Kazakhstan
Available in
non-GMO (<0.9%)
›› Flattened to increase availability of nutrients
Coarse meal structure
›› Inactivation of linamarase due to cooking
Extra shiny fur
›› Laxative effect
High oil availability >85%
›› 1.5% less humid than flattened linseed
Natural presence of mucus creates a
›› Antioxidants added for extended shelf life
protective layer on the intestinal wall
›› Lowers total cell count due to heat treatment
Suitable for
pigs
cattle
dairy cows
horses
layers
pets
other
Nutritional values
21%
38% - 42%
6.5% - 8%
7% - 9%
max. 8.5%
Protein
Fat
Ash
Fibre
Humidity
max. 250mg/ kg
min. 185g/ kg
Hydrogen cyanide
OMEGA-3 linoleic acid ALA
Salmonella: Absent in 25g.
Entero Bacteriacea: < 1000 cfu/g.
17
FLAXMUESLI Extruded mix of 70% flattened linseed and 30% wheat
›› Flattened to increase availability of nutrients
Coarse meal structure with some
›› Cooking extrusion : inactivation of linamarase
granulates
›› Laxative effect
Extra shiny fur
›› Antioxidants added for extended shelf life
High oil availability >85%
›› Partial gelatinization of the wheat starch
Natural presence of mucus creates a
protective layer on the intestinal wall
Suitable for
pigs
cattle
dairy cows
horses
layers
pets
other
Nutritional values
17.5%
26% -29%
2.8% - 3.3%
5% - 6%
max. 9%
Protein
Fat
Ash
Fibre
Humidity
max. 175mg/ kg
min. 130g/ kg
Hydrogen cyanide
OMEGA-3 linoleic acid ALA
Salmonella: Absent in 25g.
Entero Bacteriacea: < 10 000 cfu/g.
BOLIN Extruded mix of 60% flattened linseed and 40% wheat
›› Flattened to increase availability of nutrients
Pellet structure with coarse crumbs
›› Cooking extrusion : inactivation of linamarase
Good flowing properties in silo
›› Laxative effect
Extra shiny fur
›› Antioxidants added for extended shelf life
High oil availability >85%
›› Partial gelatinization of the wheat starch
Natural presence of mucus creates a
protective layer on the intestinal wall
Suitable for
cattle
dairy cows
other
Nutritional values
16.5%
23%
2.5% - 3.2%
5%
max. 11%
Protein
Fat
Ash
Fibre
Humidity
max. 150mg/ kg
min. 110g/ kg
Hydrogen cyanide
OMEGA-3 linoleic acid ALA
Salmonella: Absent in 25g.
Entero Bacteriacea: < 10 000 cfu/g.
19
Lupins
SWEET LUPINS
Origin
Australia
Available in
non-GMO (<0.9%)
›› Special application for white and rose veal
Whole lupins - speckled
›› Low in alkaloids
›› Low level of iron (Fe) < 60 ppm
›› Low level of phosphorus (P)
›› Rich in protein
Suitable for
pigs
white and rose veal
cattle
dairy cows
horses
pets
other
Nutritional values
30.5%
5.2%
3.1%
14.4%
max. 11%
Protein
fat
ash
Fibre
humidity
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g.
21
TOASTED SWEET LUPINS
Origin
Australia
Available in
non-GMO (<0.9%)
›› Very tasteful, promoting feed ingestion
Cracked lupins
›› Low in alkaloids
›› Low level of iron (Fe)< 50 ppm
›› Low level of phosphorus (P)
›› Rich in protein
›› Special application for white and rose veal
Suitable for
pigs
white and rose veal
cattle
dairy cows
horses
pets
other
Nutritional values
30.5%
5.2%
3.1%
14.4%
max. 11%
Protein
fat
ash
Fibre
humidity
Salmonella: Absent in 25g.
Entero Bacteriacea: < 100 cfu/g.
WE CARE
23
OVERVIEW
Tosoy
Bosoy
Besoy
Tosoy boost
Bosoy boost
Soybean hulls
Soyflower
Dehulled soybeans
Flattened linseed
Toasted flattened linseed
Extruded linseed
Flaxmuesli
Sweet lupins
Bolin
Toasted sweet lupins
BORLIX
SERVICES
Borlix offers a wide range of custom made services
Our expertise ensures controlled processing with
care for quality.
DEHULLING OF PULSES AND OILSEEDS
Details on pages 28 - 29
EXTRUSION COOKING
Details on page 30
STEAMING
Details on page 31
FINE MILLING
Details on page 31
BORLIX AS ELEVATOR
Details on page 33
›› Storage and handling
›› Cleaning
›› Cooling
›› Optical color sorting
›› Ventilation
›› Repackaging
27
DEHULLING OF PULSES AND OILSEEDS
Dehulling (or decortication) is the process of removing
the hull from the seed kernel.
Our dehulling equipment is tuned for:
›› Lupins
›› Peas
›› Soybeans
›› Horse-beans
For a good dehulling, the raw commodity needs to be roasted by a fluidized bed
roasting installation. Subsequently, the hulls get mechanically stripped from the
kernels. The hull seperator removes the hulls from the kernels by aspiration
(based on weight difference between kernel and hull).
We are able to seperate 90% of the hulls from the kernel.
Typically, decortication is used to increase the energetic density of a commodity.
›› Increase protein content
›› Increase oil content
›› Decrease crude fiber content
Our dehulling installation is approved for
human food application by MPS-ECAS
29
EXTRUSION COOKING
Extrusion cooking can be described as a process whereby preconditioned moistened feed ingredients are forced under pressure
through a small special designed opening.
The extrusion cooking process combines the effect of the steam preconditioning with the act of mechanical friction due to extrusion.
HTST treatment
High Temperature – Short Time in combination with high pressure.
Benefits:
›› Improved protein digestibility through thermal and mechanical unfolding
of the major globulins
›› Inactivation of the enzyme activity of trypsin inhibitors
›› Gelatinization of starch
›› Improved starch digestibility due to the shearing effect on the extruder screw
›› Mechanical friction causes increased oil availability
›› Increased metabolisable energy
›› Inactivation of lipase and lipoxygenase
›› Lower total cell count
STEAMING
The principal is to boil water continuously so that it vaporizes into
steam. The steam transfers the heat to the processed product.
Our steam installation guarantees:
›› Inactivation of alive insects by applying steam
›› Steaming (or toasting) increases the flavour of the product
›› Lower total cell count due to heat treatment
FINE MILLING
The goal is to grind the product into very small pieces.
This results in a defined fine texture.
There is an upcoming trend to grind ingredients very fine, especially in feed
application for young animals. To meet this growing demand, we invested in
a milling installation.
Upon your request, we can process any product on the
granulometry specification you desire
Applications:
›› Soybean meal
›› Less than 300 micron
›› Soy hulls
›› Less than 200 micron
›› Wheat
›› ...
›› Linseed expeller
›› ...
31
BORLIX AS ELEVATOR
Storage and handling
›› Discharging coasters, barges, containers, trucks, ...
›› Loading barges, tipping trucks, silo trucks, containers
›› Delivery on truck, on barge, in container, in bigbags
Repackaging
Repackaging system from bigbag to bulk for all kinds of products.
Extra services
›› Cooling
›› Cleaning
›› Ventilation
›› Optical colour sorting
33
WE CARE
We care about quality
At Borlix, we offer consistent product quality and after
sales service to meet client expectations.
We care about customers
A strong and efficient service means being accessible
and communicative. We help our customers by thinking
together with them to achieve their goals.
We care about people
The Borlix team of employees is the key of our business.
We provide good training and believe strongly in employee
engagement on a very personal level.
35
We care about the environment
Borlix cares for the planet and (therefore) improves
process efficiency. We not only prefer to supply our raw
commodities over water instead of by road but also use
chemical substances at a minimum by steaming instead
of using insecticides.
We care about our suppliers
We have a strong partnership approach towards our suppliers as
we believe this will benefit both of us. Because our suppliers do
every effort to provide the best quality and service possible,
we can deliver the best for our clients, which is the basis for a
long term relationship.
QUALITY LABELS
Borlix attaches great importance to the quality of it's delivered products and services
We ensure quality control for a healthy and natural feed-food chain
Borlix accepted as
Secure Feed
supplier
37
Zeebrugge
North sea
N34
The Netherlands (NL)
N31
Prins filipdok
Quay 303
Zeebrugge
N31
Ostend
A11
N49
N31
A10
E40
Bruges
E40
France (FR)
De Panne
E403
E40
Dunkerque
A16
Roeselare
E17
Courtrai
A25
Lille
A26
A1
A4
Breda
Middelburg
A58
A4
E19
Terneuzen
E34
E34
Antwerp
E313
Ghent
E17
DIRECTIONS
Coming from Brussels
E40 direction Bruges > N31 to Zeebrugge > N34 to quay 303
Coming from France
E403 direction Bruges > N31 to Zeebrugge > N34 to quay 303
Coming from The Netherlands
E34 direction Knokke > A11 direction Bruges > N31 to Zeebrugge
> N34 to quay 303
39
WE CARE
BORLIX n.v.
Address
Lanceloot Blondeellaan 15
Prins Filipsdok - quay 303
8380 Zeebrugge
BELGIUM
Phone
+32 (0)50 54 48 61
Fax
+32 (0)50 54 49 42
Email
info@borlix.be
www.borlix.be
40
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