GSK990MC Drilling & Milling CNC System Programming & Operation Manual

GSK990MC Drilling and Milling CNC System Programming and Operation User Manual
IV
Safety Notes
■ Transportation and storage
z Do not pile up the packing boxes over 6 layers.
z Never climb the packing box, neither stand on it, nor place heavy objects on it.
z Do not move or drag the product by the cables connected to it.
z Avoid impact or scratch to the panel and screen.
z Packing box should be protected from dampness, insolation and drench.
■ Open-package inspection
z Confirm the product is the one you purchased after opening the package.
z Check whether the product is damaged during transportation.
z Confirm all the elements are complete without damage by referring to the list.
z If there is incorrect product type, incomplete accessories or damage, please
contact us in time.
■ Connection
z Only qualified personnel can connect and inspect the system.
z The system must be earthed. The earth resistance should not be greater than
0.1Ω, and a neutral wire (zero wire) cannot be used as an earth wire.
z The connection must be correct and secured. Otherwise, the product may be
damaged or unexpected results may occur.
z Connect the surge absorbing diode to the product in the specified direction;
otherwise the product may be damaged.
z Turn off the power before inserting or unplugging a plug, or opening the electric
cabinet.
■ Troubleshooting
z Turn off the power supply before troubleshooting or replacing components.
z Overhaul the system when there is a short circuit or overload, and do not restart
it until the trouble is removed.
z Do not turn ON/OFF the product frequently, and the ON/OFF interval should be
1 minute at least.

Warnings and Precautions
V
All specifications and designs in this manual are subject to change without
notice.
Warning
z Before installing, connecting, programming and operating the product,
please read this manual and the manual provided by the machine tool
builder carefully, and operate the product according to these manuals.
Otherwise, the operation may cause damage to the product and
machine tool, or even cause personal injury.
Declaration
z We try to describe all the various matters as much as possible in this
manual. However, it is impossible to give detailed descriptions to all
the unnecessary or unallowable operations because there are too
many possibilities. Therefore, the matters not specially described
herein should be considered as “impossible” or “unallowable”.
Caution
z The functions and specifications (e.g., precision and speed) described
in this manual are only for this product itself. For those CNC machine
tools installing this product, the actual function configuration and
specifications depend on the designs of the machine tool builders.
Moreover, the function configuration and specifications of the CNC
machine tool are subject to the manual provided by the machine tool
builder.

GSK990MC Drilling and Milling CNC System Programming and Operation User Manual
VI

Warnings and Precautions
VII
Ⅰ PROGRAMMING
GSK990MC This part gives an introduction to the specification, product portfolio,
parameter configuration, instruction codes as well as program format of
GSK990MC.
Ⅱ OPERATION
This part gives an introduction to the operation of the machining center CNC
system of GSK990MC .
APPENDIX
This part gives an introduction to the use of the machining center CNC system and
its accessories of GSK990MC.

Contents
IX
Contents
Ⅰ PROGRAMMING ................................................................................. 1
CHAPTER 1 OVERVIEW .............................................................................................................. 3
1.1 Product Introduction ......................................................................................................................... 3
1.2 Technical Specifications .................................................................................................................. 4
1.3 Product Model Definition ................................................................................................................. 5
CHAPTER 2 PROGRAMMING FUNDAMENTALS .......................................................................... 7
2.1 Controllable Axis ............................................................................................................................... 7
2.2 Axis Name ......................................................................................................................................... 7
2.3 Axis Display....................................................................................................................................... 7
2.4 Coordinate System .......................................................................................................................... 8
2.4.1 Machine Coordinate System ................................................................................................................. 8
2.4.2 Reference Point ..................................................................................................................................... 8
2.4.3 Workpiece Coordinate System .............................................................................................................. 8
2.4.4 Absolute Coordinate Programming and Relative Coordinate Programming .......................................... 9
2.5 Modal and Non-Modal (Simple) ................................................................................................... 10
CHAPTER 3 STRUCTURE OF AN PART PROGRAM ................................................................... 13
3.1 Structure of a Program .................................................................................................................. 13
3.1.1 Program Name .................................................................................................................................... 13
3.1.2 Sequence number and program block ................................................................................................ 14
3.1.3 Word .................................................................................................................................................... 14
3.2 General Structure of a Program ................................................................................................... 16
3.2.1 Subprogram Writing ............................................................................................................................. 17
3.2.2 Subprogram Call ................................................................................................................................. 17
3.2.3 Program End ....................................................................................................................................... 18
CHAPTER 4 PREPARATORY FUNCTION : G CODE .................................................................. 19
4.1 Types of G Code ............................................................................................................................ 19
4.2 Simple G Codes ............................................................................................................................. 23
4.2.1 Rapid Positioning G00 ......................................................................................................................... 23
4.2.2 Linear Interpolation 01 ......................................................................................................................... 24
4.2.3 Circular (Helical) Interpolation G02/G03 .............................................................................................. 25
4.2.4 Absolute/incremental programming G90/G91 ..................................................................................... 29
4.2.5 Dwell (G04) ......................................................................................................................................... 30
4.2.6 Single-direction positioning（G60） .................................................................................................... 31
4.2.7 On-line modification for system parameters (G10) .............................................................................. 32
4.2.8 Workpiece coordinate system G54～G59 ........................................................................................... 33
4.2.9 Additional workpiece coordinate system .............................................................................................. 35
4.2.10 Selecting machine coordinate system G53 ....................................................................................... 35
4.2.11 Floating coordinate system G92 ........................................................................................................ 36
4.2.12 Plane selection G17/G18/G19 ........................................................................................................... 37
4.2.13 Polar coordinate start/cancel G16/G15 .............................................................................................. 38
4.2.14 Scaling in a plane G51/G50 ............................................................................................................... 40
4.2.15 Coordinate system rotation G68/G69 ................................................................................................ 43
4.2.16 Skip function G31 .............................................................................................................................. 46
4.2.17 Inch/metric conversion G20/G21 ....................................................................................................... 48
4.2.18 Optional angle chamfering/corner rounding ....................................................................................... 48
4.3 Reference point G code ................................................................................................................ 49
4.3.1 Reference point return G28 ................................................................................................................. 50
4.3.2 2nd, 3rd, 4th reference point return G30 ............................................................................................. 51
4.3.3 Automatic return from reference point G29 ......................................................................................... 51
4.3.4 Reference Point Return Check G27 .................................................................................................... 52
4.4 Canned cycle G code .................................................................................................................... 52
4.4.1 High-speed peck drilling cycle G73 ..................................................................................................... 57
4.4.2 Drilling cycle, spot drilling cycle G81 ................................................................................................... 59