Hyster H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0FT. H5.5FT (U005) Parts Manual

H4.0FT5, H4.0FT6, H4.5FTS5,
H4.5FT6, H5.0FT. H5.5FT
(U005)
4128545
10/2015
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
SECTIONS
1
FRAME
2
ENGINE ASSEMBLY - DIESEL
3
ENGINE ASSEMBLY - LPG
4
FUEL SYSTEM
5
ELECTRICAL SYSTEM
6
TRANSMISSION
7
DRIVE AXLE
8
STEERING SYSTEM
9
BRAKE SYSTEM
10
HYDRAULIC SYSTEM
11
MAST-TWO STAGE LIMITED FREE-LIFT
12
MAST-TWO STAGE FULL FREE-LIFT
13
MAST-THREE STAGE FULL FREE-LIFT
14
OPTIONS
15
FIELD CONVERSION KITS
16
NUMERICAL INDEX
This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
10/2015
UNIT CODE U005
EUROPE
TABLE OF CONTENTS
DESCRIPTION
PAGE
A
ACCUMULATOR .............................................................................................................................................
ADD-ON OPTION KITS ...................................................................................................................................
AIR FILTER ASSEMBLY
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
KUBOTA LPG - 3.8L ...................................................................................................................................
AIR INTAKE AND FILTER
KUBOTA 3.8L LPG .....................................................................................................................................
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
ALTERNATOR AND PULLEY
KUBOTA DIESEL ........................................................................................................................................
ANTI-STALL
WITH MANUAL HYDRAULIC VALVE - 3.8L LPG AND 3.6L DIESEL ........................................................
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT ..............................................................................
MINI-LEVER MODULES - FULL SUSPENSION SEAT ..............................................................................
AUXILIARY HOSES ........................................................................................................................................
B
BACK-UP ALARM ...........................................................................................................................................
BATTERY CABLE
FUSED-STANDARD ALTERNATOR - KUBOTA 3.6L DIESEL, 3.8L DIESEL/LPG ...................................
BATTERY CABLES
KUBOTA 3.8L DIESEL/LPG ........................................................................................................................
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
FRONT SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 .......................................................................
FRONT SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 .......................................................................
PVC DOORS ...............................................................................................................................................
REAR SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 .........................................................................
REAR SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 .........................................................................
TOP SCREEN .............................................................................................................................................
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - DANA WET BRAKE ....................................................................................
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ......................................................................................................................
SINGLE PEDAL - WET BRAKE ..................................................................................................................
BRAKE MASTER CYLINDER ASSEMBLY .....................................................................................................
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L ..............................................................................................................................
C
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
CARRIAGE
STANDARD - TWO STAGE LIMITED FREE LIFT ......................................................................................
THREE STAGE FULL FREE LIFT ..............................................................................................................
TWO STAGE FULL FREE LIFT ..................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
14-50
15-7
4-9
4-8
4-6
4-2
4-4
2-105
10-28
1-74
1-76
10-64
14-46
5-28
5-26
1-104
1-106
1-114
1-110
1-112
1-108
9-10
9-6
9-2
9-14
2-84
2-72
2-73
11-22
13-34
12-28
i
UNIT CODE U005
EUROPE
10/2015
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
CARRIAGE LOCKOUT ROD
CHARGE PUMP ASSEMBLY .........................................................................................................................
COMPRESSOR ASSEMBLY AND ATTACHING PARTS
WITH CAB AND AIR CONDITIONING ........................................................................................................
CONTROL MODULE
DIESEL INTERFACE - KUBOTA V3800 .....................................................................................................
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................
ELECTRONIC CONTROL - FOUR FUNCTION ..........................................................................................
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION-WITH VARIABLE DISPLACEMENT PUMP
....................................................................................................................................................................
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ......................................................................................................................
COOLING
KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ................................................................................
KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE ..........................
KUBOTA LPG - WITH EXTERNAL OIL COOLER ......................................................................................
KUBOTA LPG - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE ...............................
COUNTERWEIGHT ........................................................................................................................................
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
COWL ELECTRICAL
ELECTRO-HYDRAULIC .............................................................................................................................
MANUAL HYDRAULIC ................................................................................................................................
COWL MOUNT ................................................................................................................................................
CYLINDER BLOCK
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
CYLINDER HEAD
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
D
DIESEL PARTICULATE FILTER
ATTACHING PARTS - KUBOTA 3.8L DIESEL ...........................................................................................
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL .......................................................................................
DIFFERENTIAL ASSEMBLY
WET BRAKE (NMHG) .................................................................................................................................
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
DIRECTIONAL CONTROL ..............................................................................................................................
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE - DANA ..................................................................................................................................
WET BRAKE (NMHG) .................................................................................................................................
ii
See Service Manual
for service procedures.
6-34
2-40
5-24
10-38
10-40
10-42
10-26
2-12
2-14
3-2
3-4
1-4
2-63
5-8
5-6
1-80
2-64
2-66
2-48
2-49
2-44
2-46
2-36
2-38
7-20
2-74
15-6
5-20
7-2
7-12
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) - HOUSING AND HUB .............................................................................................
WET BRAKE (DANA) - DIFFERENTIAL .....................................................................................................
WET BRAKE (DANA) - BRAKE ASSEMBLY ..............................................................................................
WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS ..........................................................................
WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ............................................................................
WET BRAKE (NMHG) - INPUT PINION CARRIER ....................................................................................
DRIVE TIRE AND WHEEL
HEAVY DUTY .............................................................................................................................................
PNEUMATIC RADIAL .................................................................................................................................
SINGLE MOUNT WITH STANDARD TREAD .............................................................................................
SINGLE MOUNT WITH WIDE TREAD .......................................................................................................
SNAP-ON SOLID TIRE ...............................................................................................................................
DUAL MIRRORS
WITH CAB ...................................................................................................................................................
E
EGR COOLER
KUBOTA DIESEL - 3.8L ..............................................................................................................................
EGR VALVE
KUBOTA DIESEL - 3.8L ..............................................................................................................................
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS .............................................................................................................................
ELECTRONIC CONTROL VALVE
LIFT SECTION - WITH VARIABLE DISPLACEMENT PUMP .....................................................................
OUTLET SECTION - WITH VARIABLE DISPLACEMENT PUMP ..............................................................
TILT SECTION - WITH VARIABLE DISPLACEMENT PUMP .....................................................................
TRANSITION SECTION - WITH VARIABLE DISPLACEMENT PUMP ......................................................
ENGINE AND ATTACHING PARTS
KUBOTA 3.8L SI LPG .................................................................................................................................
ENGINE ASSEMBLY
ALTERNATOR AND PULLEY - KUBOTA 3.8L SI LPG ..............................................................................
CAMSHAFT AND IDLE GEAR SHAFT - KUBOTA 3.8L SI LPG ................................................................
CYLINDER HEAD - KUBOTA 3.8L SI LPG .................................................................................................
CYLINDER HEAD COVER - KUBOTA 3.8L SI LPG ...................................................................................
DIPSTICK AND GUIDE - KUBOTA 3.8L SI LPG ........................................................................................
ELECTRONIC CONTROL MODULE - KUBOTA 3.8L SI LPG ....................................................................
EXHAUST MANIFOLD - KUBOTA 3.8L SI LPG .........................................................................................
FAN DRIVE AND MOUNTING - KUBOTA 3.8L SI LPG .............................................................................
GEAR CASE - KUBOTA 3.8L SI LPG .........................................................................................................
IGNITION COIL - KUBOTA 3.8L SI LPG ....................................................................................................
INJECTION PUMP COVER - KUBOTA 3.8L SI LPG ..................................................................................
INTAKE MANIFOLD AND THROTTLE BODY - KUBOTA 3.8L SI LPG .....................................................
MAIN BEARING CASE - KUBOTA 3.8L SI LPG .........................................................................................
OIL COOLER - KUBOTA 3.8L SI LPG ........................................................................................................
OIL PAN - KUBOTA 3.8L SI LPG ................................................................................................................
PISTON AND CRANKSHAFT - KUBOTA 3.8L SI LPG ..............................................................................
SHORT BLOCK - KUBOTA 3.8L SI LPG ....................................................................................................
STARTER - KUBOTA 3.8L SI LPG .............................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-4
7-6
7-10
7-14
7-16
7-18
7-30
7-26
7-24
7-25
7-28
14-49
2-94
2-93
5-4
10-50
10-62
10-54
10-48
3-14
3-46
3-39
3-25
3-24
3-36
3-49
3-35
3-30
3-22
3-43
3-42
3-28
3-38
3-37
3-21
3-40
3-20
3-48
iii
UNIT CODE U005
EUROPE
10/2015
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
SUPPLY PUMP COVER - KUBOTA 3.8L SI LPG ......................................................................................
THERMOSTAT AND HOUSING - KUBOTA 3.8L SI LPG ...........................................................................
VALVE AND ROCKER ARM - KUBOTA 3.8L SI LPG ................................................................................
WATER PUMP - KUBOTA 3.8L SI LPG .....................................................................................................
ENGINE ELECTRICAL SYSTEM
KUBOTA 3.6L DIESEL ................................................................................................................................
KUBOTA 3.8L DIESEL - WITH STANDARD ALTERNATOR HARNESS ...................................................
KUBOTA 3.8L LPG - WITH STANDARD ALTERNATOR HARNESS .........................................................
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS
KUBOTA 3.6L DIESEL ................................................................................................................................
KUBOTA 3.6L DIESEL - WITH ELECTRONIC THROTTLE .......................................................................
ENGINE MOUNT .............................................................................................................................................
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
3.6L KUBOTA DIESEL ................................................................................................................................
3.8L KUBOTA DIESEL ................................................................................................................................
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL ................................................................................................................................
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB - 3.6L DIESEL .................................................................................
COUNTERWEIGHT EXHAUST LWB - 3.8L DIESEL WITH DPF ...............................................................
COUNTERWEIGHT EXHAUST SWB - 3.6L ...............................................................................................
COUNTERWEIGHT EXHAUST SWB - 3.8L WITH DPF ............................................................................
OVERHEAD EXHAUST LWB - 3.6L ...........................................................................................................
OVERHEAD EXHAUST LWB - 3.8L DIESEL WITH DPF ...........................................................................
OVERHEAD EXHAUST SWB - 3.6L ...........................................................................................................
OVERHEAD EXHAUST SWB - 3.8L DIESEL WITH DPF ...........................................................................
EXHAUST SYSTEM WITH CATALYTIC CONVERTER
KUBOTA 3.8L LPG - OVERHEAD SHORT WHEELBASE .........................................................................
KUBOTA 3.8L LPG - OVERHEAD LONG WHEELBASE ...........................................................................
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER
KUBOTA 3.8L LPG OVERHEAD LONG WHEELBASE ..............................................................................
KUBOTA 3.8L LPG OVERHEAD SHORT WHEELBASE ...........................................................................
F
FAN PULLEY
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
FAN SHROUD WITH RADIATOR SCREEN
LONG WHEEL BASE ..................................................................................................................................
SHORT WHEEL BASE ...............................................................................................................................
FAN SHROUD WITHOUT RADIATOR SCREEN
SHORT WHEEL BASE ...............................................................................................................................
FENDER EXTENSIONS ..................................................................................................................................
FLOOR PLATES AND COVERS
SHEET 1 OF 2 ............................................................................................................................................
SHEET 2 OF 2 ............................................................................................................................................
iv
See Service Manual
for service procedures.
3-44
3-32
3-26
3-34
5-10
5-16
5-18
5-12
5-14
3-16
2-4
2-6
4-18
2-58
2-59
2-20
2-30
2-24
2-28
2-22
2-34
2-26
2-32
3-10
3-12
3-8
3-6
2-43
2-18
2-17
2-16
1-86
1-82
1-84
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
FLYWHEEL AND HOUSING
KUBOTA 3.8L LPG .....................................................................................................................................
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
FORKS
CLASS III AND CLASS IV STANDARD TAPER .........................................................................................
CLASS III AND CLASS IV STANDARD TAPER - OPTIONAL ....................................................................
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION ..............................................................................................................
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION .................................................................................................................
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION .................................................................................................................
FREE LIFT CYLINDER
THREE STAGE FULL FREE LIFT ..............................................................................................................
TWO STAGE FULL FREE LIFT ..................................................................................................................
FUEL CAP
DIESEL ........................................................................................................................................................
FUEL FILTER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L ..............................................................................................................................
FUEL PUMP
KUBOTA DIESEL - 3.6L ..............................................................................................................................
FUEL RAIL
KUBOTA DIESEL - 3.8L ..............................................................................................................................
FUEL SYSTEM
3.8L LPG - WITH LOW FUEL SENSOR .....................................................................................................
3.8L LPG - W/O LOW FUEL SENSOR .......................................................................................................
KUBOTA 3.6L DIESEL ................................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC WITH SWIVEL AND NON-SWIVEL - SHEET 1 OF 3 .........................................
HIGH BACK WITH LUMBAR ADJUSTMENT - SHEET 1 0F 2 ...................................................................
HIGH BACK WITH LUMBAR ADJUSTMENT - SHEET 2 OF 2 ..................................................................
MANUAL WITH SWIVEL AND NON-SWIVEL - SHEET 1 OF 3 .................................................................
RECLINER AND DAMPER KITS - SHEET 2 OF 3 .....................................................................................
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 3 .........................................................
G
GEAR CASE
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
GEAR PUMP ...................................................................................................................................................
GOVERNOR
KUBOTA DIESEL - 3.6L ..............................................................................................................................
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L ..............................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-18
2-42
1-92
1-94
6-14
6-28
6-26
13-24
12-18
4-20
2-100
2-89
2-99
2-90
4-28
4-30
4-22
4-24
1-60
1-68
1-72
1-56
1-64
1-66
2-60
2-62
10-14
2-102
2-104
v
UNIT CODE U005
EUROPE
10/2015
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................
FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................
THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................
THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................
HEADER HOSE
THREE STAGE FULL FREE LIFT ..............................................................................................................
TWO STAGE FULL FREE LIFT ..................................................................................................................
TWO STAGE LIMITED FREE LIFT .............................................................................................................
HEADER HOSE AUX. TUBE EXTENSIONS WITH QUICK DISCONNECTS
THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ...................................................................
THREE STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................
TWO STAGE FULL FREE- LIFT - STANDARD CARRIAGE ......................................................................
TWO STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ....................................................
TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE ..................................................................
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ..............................................
HEADER HOSE AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE LIFT - STANDARD CARRIAGE ...................................................................
THREE STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE WITHOUT QUICK
DISCONNECTS ..........................................................................................................................................
THREE STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECTS ....
TWO STAGE FULL FREE LIFT - STANDARD CARRIAGE .......................................................................
TWO STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE WITHOUT QUICK
DISCONNECTS ..........................................................................................................................................
TWO STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECTS ........
TWO STAGE LIMITED FREE LIFT - STANDARD CARRIAGE ..................................................................
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE WITHOUT QUICK
DISCONNECTS ..........................................................................................................................................
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECTS
....................................................................................................................................................................
HEATER HOSES
KUBOTA DIESEL ........................................................................................................................................
KUBOTA LPG .............................................................................................................................................
HOOD ASSEMBLY .........................................................................................................................................
HOSE GROUPS
HYDRAULIC CONTROL VALVE (MANUAL)
AUXILIARY ONE AND TWO SECTION - THREE AND FOUR FUNCTION ...............................................
LIFT AND TILT - THREE AND FOUR FUNCTION .....................................................................................
OUTLET SECTION - THREE AND FOUR FUNCTION ..............................................................................
THREE AND FOUR FUNCTION .................................................................................................................
HYDRAULIC FAN DRIVE
DIESEL LWB ...............................................................................................................................................
KUBOTA 3.8L DIESEL/LPG - SWB ............................................................................................................
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................
HYDRAULIC FAN DRIVE MANIFOLD ............................................................................................................
HYDRAULIC FILTER ......................................................................................................................................
HYDRAULIC SUPPLY AND RETURN ............................................................................................................
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................
vi
See Service Manual
for service procedures.
10-22
10-24
10-18
10-20
13-28
12-22
11-16
14-20
14-28
14-16
14-26
14-12
14-24
13-32
14-5
14-10
12-26
14-4
14-8
11-20
14-3
14-6
1-50
1-51
1-78
10-34
10-32
10-36
10-30
2-8
2-10
10-8
10-10
10-12
10-2
10-4
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
I
IMPACT SENSOR ...........................................................................................................................................
INJECTION PIPE
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INJECTION PUMP
KUBOTA DIESEL - 3.6L ..............................................................................................................................
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L ..............................................................................................................................
INJECTOR BODY
KUBOTA 3.6L DIESEL ................................................................................................................................
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INLET MANIFOLD
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INNER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
INNER MAST AND FREE-LIFT
THREE STAGE FULL FREE-LIFT ..............................................................................................................
INSTRUMENT CLUSTER ...............................................................................................................................
INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY
CHAIN ANCHOR GROUPS ........................................................................................................................
THREE STAGE FULL FREE LIFT ..............................................................................................................
TWO STAGE FULL FREE LIFT ..................................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT ..............................................................................................................
L
LABELS
EXTERIOR ..................................................................................................................................................
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ......................................................................
INTERIOR ...................................................................................................................................................
LIFTING EYES ................................................................................................................................................
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD .........
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB ....................................
LOAD BACKREST EXTENSION .....................................................................................................................
LOAD WEIGH ELECTRICAL ..........................................................................................................................
LPG BRACKET ASSEMBLY
SWING OUT DROP DOWN WITH TWIN STEEL STRAPS ........................................................................
SWING OUT WITH FABRIC STRAP ..........................................................................................................
SWING OUT, DROP DOWN WITH FABRIC STRAP .................................................................................
5-34
2-92
2-96
2-95
2-98
2-91
2-53
2-54
2-56
13-10
13-12
5-29
14-42
14-38
14-34
14-30
13-6
1-96
1-100
1-98
14-52
5-42
5-44
1-90
5-32
4-32
4-36
4-38
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-16
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
vii
UNIT CODE U005
EUROPE
10/2015
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
MAIN LIFT CYLINDER
THREE STAGE FULL FREE LIFT ..............................................................................................................
TWO STAGE FULL FREE LIFT - H4.0FT5-H4.0FT6 ..................................................................................
TWO STAGE FULL FREE LIFT - H4.5FTS5, H4.5FT6, H5.0-5.5FT ..........................................................
TWO STAGE LIMITED FREE LIFT - H4.0FT5-H4.0FT6 ............................................................................
TWO STAGE LIMITED FREE LIFT - H4.5FTS5, H4.5FT6, H5.0-5.5FT .....................................................
MANUAL HYDRAULIC CONTROLS AND CONTROL VALVES .....................................................................
MAST
TWO STAGE FULL FREE LIFT - OUTER MAST AND MAIN LIFT ............................................................
TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT .............................................................
TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT .......................................................
TWO STAGE LIMITED FREE LIFT - INNER MAST ...................................................................................
MAST TILT SENSOR ......................................................................................................................................
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS .......................................................................................................
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ......................................................................................................
WITH ARMREST - FOUR FUNCTION ........................................................................................................
MINI-LEVER HYDRAULIC CONTROLS AND CONTROL VALVES ...............................................................
MIRROR
WITHOUT CAB ...........................................................................................................................................
MODULAR CAB
PVC DOORS ...............................................................................................................................................
MODULAR CAB AND ATTACHING PARTS
WITH PVC DOORS .....................................................................................................................................
WITH STEEL DOORS - WITHOUT AIR CONDITIONING ..........................................................................
WITH STEEL DOORS AND AIR CONDITIONING - SHEET 1 OF 2 ..........................................................
WITH STEEL DOORS AND AIR CONDITIONING - SHEET 2 OF 2 ..........................................................
MODULAR CAB WITH STEEL DOORS
AC COMPRESSOR AND ATTACHING PARTS .........................................................................................
AIR CONDITIONER HEATER .....................................................................................................................
CONDENSER ASSEMBLY .........................................................................................................................
HEATER - WITHOUT AIR CONDITIONING ...............................................................................................
LEFT HAND DOOR .....................................................................................................................................
RIGHT HAND DOOR AND AIR CONDITIONER ........................................................................................
RIGHT HAND DOOR AND HEATER ASSEMBLY - WITHOUT AIR CONDITIONING ...............................
RIGHT HAND DOOR ASSEMBLY - WITH AIR CONDITIONING ...............................................................
SHEET 1 OF 3 ............................................................................................................................................
SHEET 2 OF 3 ............................................................................................................................................
SHEET 3 OF 3 ............................................................................................................................................
SLIDING REAR WINDOW ..........................................................................................................................
WINDOW - LH DOOR .................................................................................................................................
WINDOW - RH DOOR ................................................................................................................................
WITH AIR CONDITIONING .........................................................................................................................
WITHOUT AIR CONDITIONING .................................................................................................................
MUD GUARDS ................................................................................................................................................
viii
See Service Manual
for service procedures.
13-20
12-10
12-14
11-10
11-12
15-7
12-2
12-6
11-2
11-6
5-30
1-102
5-38
5-40
15-6
14-48
1-20
1-18
1-8
1-10
1-12
1-48
1-46
1-44
1-34
1-28
1-38
1-32
1-36
1-22
1-24
1-26
1-42
1-30
1-40
1-16
1-14
1-88
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
N
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-97
O
OIL COOLER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
OIL SEPARATOR
KUBOTA DIESEL - 3.8L ..............................................................................................................................
OUTER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
OVERHEAD GUARD ......................................................................................................................................
P
PARK BRAKE ASSEMBLY
MANUAL WITH ONE CABLE - NMHG .......................................................................................................
MANUAL WITH TWO CABLES - DANA .....................................................................................................
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
POWER DISTRIBUTION MODULE ................................................................................................................
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................
DIESEL ENGINE - WITH AIR CONDITIONING ..........................................................................................
R
REAR DRIVE HANDLE ...................................................................................................................................
RELAY
KUBOTA DIESEL ........................................................................................................................................
REVERSE CLUTCH
DUAL SPEED TRANSMISSION .................................................................................................................
SINGLE SPEED TRANSMISSION ..............................................................................................................
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ............................................................
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L ..............................................................................................................................
S
SEAT BELT SWITCH ADAPTER ....................................................................................................................
SEMI-SUSPENSION SEAT
WITH ELECTRONIC CONTROLS ..............................................................................................................
WITHOUT ELECTRONIC CONTROLS ......................................................................................................
SENSORS
KUBOTA DIESEL - 3.8L ..............................................................................................................................
START OPTIONS ............................................................................................................................................
STARTER
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-80
2-81
2-75
2-85
13-2
1-6
9-16
9-18
2-68
2-70
5-22
4-10
4-11
14-2
5-25
6-30
6-16
2-50
2-52
5-36
1-54
1-52
2-106
15-2
2-107
ix
UNIT CODE U005
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10/2015
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
STEER AXLE ..................................................................................................................................................
STEER CYLINDER .........................................................................................................................................
STEER WHEELS AND TIRES ........................................................................................................................
STEERING COLUMN AND ATTACHING PARTS ..........................................................................................
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................
LPG .............................................................................................................................................................
STEERING CONTROL UNIT ..........................................................................................................................
STEERING HOSES .........................................................................................................................................
STROBE LIGHT
LED .............................................................................................................................................................
SWIVEL SEATS ..............................................................................................................................................
T
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL - 3.6L ..............................................................................................................................
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL ...................................................................................................................................
STANDARD PEDAL ....................................................................................................................................
TILT HOSES ....................................................................................................................................................
TILT CYLINDER AND MAST INSTALLATION ................................................................................................
TILT CYLINDERS ............................................................................................................................................
TORQUE CONVERTER
KUBOTA 3.8L LPG .....................................................................................................................................
TRANSMISSION
DUAL SPEED - SHEET 1 OF 3 ..................................................................................................................
DUAL SPEED - SHEET 2 OF 3 ..................................................................................................................
DUAL SPEED - SHEET 3 OF 3 ..................................................................................................................
SINGLE SPEED - SHEET 1 OF 3 ...............................................................................................................
SINGLE SPEED - SHEET 2 OF 3 ...............................................................................................................
SINGLE SPEED - SHEET 3 OF 3 ...............................................................................................................
TRANSMISSION CONTROL VALVE ASSEMBLY ..........................................................................................
TRANSMISSION COOLING LINES
WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL ...........................................................
WITHOUT EXTERNAL OIL COOLER - DIESEL .........................................................................................
TRANSMISSION HARNESS GROUP
WITH AND WITHOUT BRAKE TEMP .........................................................................................................
TRANSMISSION MOUNT ...............................................................................................................................
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L ..............................................................................................................................
TURBOCHARGER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
x
See Service Manual
for service procedures.
8-12
8-16
8-18
8-2
8-6
8-4
8-8
8-10
14-44
15-2
4-16
4-14
4-12
10-68
10-70
10-72
6-7
6-18
6-20
6-22
6-8
6-9
6-12
6-32
6-4
6-2
5-46
6-6
2-86
2-82
2-83
2-87
2-88
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
V
VALVE ASSEMBLY
AUXILIARY ONE SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION .........
AUXILIARY TWO SECTION - ELECTRONIC CONTROL VALVE-FOUR FUNCTION ...............................
ELECTRO HYDRAULIC POPPET VALVE - THREE AND FOUR FUNCTION ...........................................
LIFT AND LOWER - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ........................
OUTLET SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION .......................
TILT SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ..............................
VARIABLE DISPLACEMENT PUMP
ASSEMBLY .................................................................................................................................................
VARIABLE DISPLACEMENT PUMP AND ADAPTOR ....................................................................................
VENT LINE GROUP
WITH STANDARD CONTROL VALVE .......................................................................................................
WITH VARIABLE DISPLACEMENT CONTROL VALVE ............................................................................
W
WATER PUMP
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
WET BRAKE ASSEMBLY
NMHG .........................................................................................................................................................
WET BRAKE BOOSTER SUPPLY AND RETURN
NMHG .........................................................................................................................................................
WIDE TREAD AND DUAL TREAD TIRES ......................................................................................................
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE .........................................................................................................
AIR CONDITIONER ....................................................................................................................................
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL ..................................................................
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ...............................................................
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE .............................................................
DPF DISPLAY .............................................................................................................................................
ENGINE - KUBOTA 3.8L DIESEL ...............................................................................................................
ENGINE - KUBOTA DIESEL (3.6L) ............................................................................................................
ENGINE - KUBOTA 3.8L SI LPG ................................................................................................................
ENGINE WITH ELECTRONIC THROTTLE - KUBOTA DIESEL 3.6L ........................................................
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................
RH CHASSIS - KUBOTA 3.8L DIESEL AND LPG ......................................................................................
RH CHASSIS - KUBOTA DIESEL (3.6L) ....................................................................................................
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA 3.8L DIESEL AND LPG ..................
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA DIESEL (3.6L) ................................
TRANSMISSION - SINGLE SPEED ...........................................................................................................
TRANSMISSION - DUAL SPEED ...............................................................................................................
TRANSMISSION WITH BRAKE TEMP - SINGLE SPEED .........................................................................
TRANSMISSION WITH BRAKE TEMP - TWO SPEED ..............................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
10-56
10-58
10-44
10-46
10-60
10-52
10-17
10-16
10-66
10-67
2-77
2-79
2-76
2-78
7-22
9-12
15-2
5-47
5-48
5-96
5-100
5-104
5-108
5-94
5-52
5-58
5-62
5-66
5-112
5-70
5-82
5-76
5-88
5-120
5-124
5-128
5-132
xi
UNIT CODE U005
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TABLE OF CONTENTS (continued)
DESCRIPTION
PAGE
WIRE HARNESS FOUR FUNCTION
ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP ....................................... 5-118
WIRE HARNESS THREE FUNCTION
ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP ....................................... 5-116
xii
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM
DEFINITION
TERM
DEFINITION
Amp
Amperes
FRE
Freezer Environment
AR
As Required
in.
inches
BDI
Battery Discharge Indicators
LPG
Liquefied Petroleum Gas
BWI
Brush Wear Indicator
MAP
Manifold Absolute Pressure
CE
Communicator End
mm
millimeters
CRE
Corrosive Environment
MSTS
Microprocessor Spark Timing System
D/B
Date Break
NPT
National Pipe Threads
dbA
Decibel "A" Scale
O/S
Oversize
DE
Drive End
PTO
Power Take Off
ECH
Empty Container Handler
RPM
Revolutions per Minute
ECH-3
Empty Container Handler - 3 High
Stacking
S/N
Serial Number
TMM
Truck Management Module
ECH-4
Empty Container Handler - 4 High
Stacking
UL Type D
Diesel-Powered Safety Rating
ECH-5
Empty Container Handler - 5 High
Stacking
UL Type DS
Diesel-Powered Safety Rating
UL Type E
Battery-Powered Safety Rating
ECH-6
Empty Container Handler - 6 High
Stacking
UL Type EE
Battery-Powered Safety Rating
UL Type ES
Battery-Powered Safety Rating
ECH-7
Empty Container Handler - 7 High
Stacking
UL Type G
Gasoline-Powered Safety Rating
UL Type GS
Gasoline-Powered Safety Rating
ECM
Electronic Control Module
UL Type LP
Gas-Powered Safety Rating
ECN
Engineering Change Notice
UL Type LPS
LP Gas-Powered Safety Rating
EEPROM
Electrically Erasable Programmable
Read Only Memory
U/S
Undersize
EPA
US Environmental Protection Agency
UL
Underwriters Laboratory
EPROM
Electrically Programmable Read Only
Memory
V
Volts
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
xiii
UNIT CODE U005
EUROPE
10/2015
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
xiv
The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
HOW TO FIND THE DESIRED PART NUMBER
1.
2.
3.
4.
5.
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
Use the Numerical Index (Page 16-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
6.
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (FFigure 10)
7.
8.
Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
©2015 HYSTER COMPANY
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N D001H2628
Indicates last serial number affected.
S/N D001H2629 →
Indicates the first serial number affected.
S/N D001H1553 ↔ S/N D001H3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.
See Service Manual
for service procedures.
xv
UNIT CODE U005
EUROPE
10/2015
IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2)
The first letter and three numbers indicate the truck unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number of the truck.
(5)
The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
xvi
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2)
The first letter and number indicates the mast unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number of the mast.
(5)
Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2.
3.
4.
The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
xvii
UNIT CODE U005
EUROPE
10/2015
IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS
(1) and (2)
The first letter and three numbers indicate the attachment unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
xviii
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
PUBLICATIONS
Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Hyster dealer to assist users in effectively maintaining
Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.
PUBLICATION
HYSTER PART NUMBER
Operating Manual........................................................................................................................ 4128515
Service Manual (Complete)......................................................................................................... 4128553
Parts Manual............................................................................................................................... 4128545
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
xix
UNIT CODE U005
EUROPE
10/2015
NOTES
xx
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
1
FRAME
10/2015
UNIT CODE U005
EUROPE
SECTION 1
FRAME
DESCRIPTION
PAGE
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT ..............................................................................
MINI-LEVER MODULES - FULL SUSPENSION SEAT ..............................................................................
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
FRONT SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 .......................................................................
FRONT SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 .......................................................................
PVC DOORS ...............................................................................................................................................
REAR SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 .........................................................................
REAR SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 .........................................................................
TOP SCREEN .............................................................................................................................................
COUNTERWEIGHT ........................................................................................................................................
COWL MOUNT ................................................................................................................................................
FENDER EXTENSIONS ..................................................................................................................................
FLOOR PLATES AND COVERS
SHEET 1 OF 2 ............................................................................................................................................
SHEET 2 OF 2 ............................................................................................................................................
FORKS
CLASS III AND CLASS IV STANDARD TAPER .........................................................................................
CLASS III AND CLASS IV STANDARD TAPER - OPTIONAL ....................................................................
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC WITH SWIVEL AND NON-SWIVEL - SHEET 1 OF 3 .........................................
HIGH BACK WITH LUMBAR ADJUSTMENT - SHEET 1 0F 2 ...................................................................
HIGH BACK WITH LUMBAR ADJUSTMENT - SHEET 2 OF 2 ..................................................................
MANUAL WITH SWIVEL AND NON-SWIVEL - SHEET 1 OF 3 .................................................................
RECLINER AND DAMPER KITS - SHEET 2 OF 3 .....................................................................................
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 3 .........................................................
HEATER HOSES
KUBOTA DIESEL ........................................................................................................................................
KUBOTA LPG .............................................................................................................................................
HOOD ASSEMBLY .........................................................................................................................................
LABELS
EXTERIOR ..................................................................................................................................................
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ......................................................................
INTERIOR ...................................................................................................................................................
LOAD BACKREST EXTENSION .....................................................................................................................
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS .......................................................................................................
MODULAR CAB
PVC DOORS ...............................................................................................................................................
MODULAR CAB AND ATTACHING PARTS
WITH PVC DOORS .....................................................................................................................................
WITH STEEL DOORS - WITHOUT AIR CONDITIONING ..........................................................................
WITH STEEL DOORS AND AIR CONDITIONING - SHEET 1 OF 2 ..........................................................
WITH STEEL DOORS AND AIR CONDITIONING - SHEET 2 OF 2 ..........................................................
MODULAR CAB WITH STEEL DOORS
AC COMPRESSOR AND ATTACHING PARTS .........................................................................................
AIR CONDITIONER HEATER .....................................................................................................................
CONDENSER ASSEMBLY .........................................................................................................................
HEATER - WITHOUT AIR CONDITIONING ...............................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-74
1-76
1-104
1-106
1-114
1-110
1-112
1-108
1-4
1-80
1-86
1-82
1-84
1-92
1-94
1-60
1-68
1-72
1-56
1-64
1-66
1-50
1-51
1-78
1-96
1-100
1-98
1-90
1-102
1-20
1-18
1-8
1-10
1-12
1-48
1-46
1-44
1-34
1-1
UNIT CODE U005
EUROPE
10/2015
SECTION 1
FRAME
DESCRIPTION
PAGE
LEFT HAND DOOR .....................................................................................................................................
RIGHT HAND DOOR AND AIR CONDITIONER ........................................................................................
RIGHT HAND DOOR AND HEATER ASSEMBLY - WITHOUT AIR CONDITIONING ...............................
RIGHT HAND DOOR ASSEMBLY - WITH AIR CONDITIONING ...............................................................
SHEET 1 OF 3 ............................................................................................................................................
SHEET 2 OF 3 ............................................................................................................................................
SHEET 3 OF 3 ............................................................................................................................................
SLIDING REAR WINDOW ..........................................................................................................................
WINDOW - LH DOOR .................................................................................................................................
WINDOW - RH DOOR ................................................................................................................................
WITH AIR CONDITIONING .........................................................................................................................
WITHOUT AIR CONDITIONING .................................................................................................................
MUD GUARDS ................................................................................................................................................
OVERHEAD GUARD ......................................................................................................................................
SEMI-SUSPENSION SEAT
WITH ELECTRONIC CONTROLS ..............................................................................................................
WITHOUT ELECTRONIC CONTROLS ......................................................................................................
1-2
See Service Manual
for service procedures.
1-28
1-38
1-32
1-36
1-22
1-24
1-26
1-42
1-30
1-40
1-16
1-14
1-88
1-6
1-54
1-52
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-3
UNIT CODE U005
EUROPE
10/2015
COUNTERWEIGHT (FIGURE 1-1)
1-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COUNTERWEIGHT
ITEM
1
1
1
1
1
1
2
3
4
5
6
7
PART NO.
DESCRIPTION
4051593
4051597
4051594
4051595
4051598
4051596
1603681
1571610
292626
1668335
4087688
1586013
Counterweight (H4.0FT5) ...................................................................................
Counterweight (H4.0FT6) ...................................................................................
Counterweight (H4.5FTS5) .................................................................................
Counterweight (H4.5FT6) ...................................................................................
Counterweight (H5.0FT) .....................................................................................
Counterweight (H5.5FT) .....................................................................................
Seal .....................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Tow Pin ...............................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
2
1
1
1
1
2
1-5
UNIT CODE U005
EUROPE
10/2015
OVERHEAD GUARD (FIGURE 1-2)
1-6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
OVERHEAD GUARD
KEY:
A: Without Optional Rear Handle
B: With Optional Rear Handle
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
4055755
4055754
1560671
1531558
1586495
2070223
2069454
1566726
1493465
1330414
1330437
1566853
1528888
1531557
1536813
1583611
1558219
1494888
1599415
a 2067476
QTY
A
B
DESCRIPTION
Overhead Guard (High) ..............................................................................
Overhead Guard (Low) ..............................................................................
Grommet ....................................................................................................
Insert ..........................................................................................................
Capscrew ...................................................................................................
Handle (Assembly) (FFigure 14-1)............................................................
Handle ...................................................................................................
Push Button Switch ................................................................................
Connector (2 Pin) ...................................................................................
Connector (Secondary Lock) .................................................................
Terminal (Pin) ........................................................................................
Capscrew ...................................................................................................
Nut (Shoulder) ............................................................................................
Insert ..........................................................................................................
Handle (Grab) ............................................................................................
Capscrew ...................................................................................................
Grommet ....................................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Grill (Air Intake) ..........................................................................................
1
1
1
..
..
..
..
..
..
..
..
8
2
4
1
2
2
6
1
1
1
1
1
2
2
1
1
1
1
1
1
8
2
4
1
2
2
6
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-7
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS (FIGURE 1-3)
WITH STEEL DOORS — WITHOUT AIR CONDITIONING
1-8
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS
WITH STEEL DOORS – WITHOUT AIR CONDITIONING
ITEM
1
2
2
3
4
5
5
5
5
5
6
7
8
9
9
9
9
9
9
9
9
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
PART NO.
DESCRIPTION
1670240
1661564
1598327
1599415
1593845
1661567
1668667
1623377
1668666
1623396
1574301
2090695
1494888
1615902
1492167
1504941
4044428
4044429
1493480
302033
1623396
4044430
1510126
1566853
1636853
1536813
1583611
1635652
4040607
1589787
1528888
1636647
1598414
1598397
4009902
302400
Cab (With Steel Doors) .......................................................................................
1
Bracket (Heater Hose) ........................................................................................
1
Connector (Female) .......................................................................................
1
Plug .....................................................................................................................
1
Sleeve .................................................................................................................
1
Cover (Inner Rear) ..............................................................................................
1
Cover ..............................................................................................................
1
Seal .280 M ....................................................................................................
1
Plate ...............................................................................................................
1
Fastener .........................................................................................................
6
Plug .....................................................................................................................
8
Fastener ..............................................................................................................
6
Plug .....................................................................................................................
4
Cover (Counterweight) ........................................................................................
1
Trim-Bulk (2.480M) .........................................................................................
1
Washer ...........................................................................................................
1
Screw .............................................................................................................
1
Handle ............................................................................................................
1
Washer ...........................................................................................................
2
Screw .............................................................................................................
2
Fastener .........................................................................................................
1
Screw .............................................................................................................
2
Screw (Button Head) ..........................................................................................
3
Capscrew ............................................................................................................
8
Shim .................................................................................................................... AR
Handle (Grab) .....................................................................................................
1
Capscrew ............................................................................................................
4
Cover ..................................................................................................................
1
Seal .....................................................................................................................
2
Seal .....................................................................................................................
2
Nut (Shoulder) ....................................................................................................
2
Shim .................................................................................................................... AR
Gas Spring (RH) .................................................................................................
1
Gas Spring (LH) ..................................................................................................
1
Ball Stud .............................................................................................................
4
Nut ......................................................................................................................
4
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-9
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS (FIGURE 1-4)
WITH STEEL DOORS AND AIR CONDITIONING — SHEET 1 OF 2
1-10
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS
WITH STEEL DOORS AND AIR CONDITIONING – SHEET 1 OF 2
ITEM
1
2
3
4
4
5
6
7
8
9
9
9
9
9
9
9
9
9
10
10
10
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DESCRIPTION
1693291
1494888
1599415
1598414
1598397
302400
4009902
4601386
1574301
1615902
1492167
1504941
4044428
4044429
1493480
302033
1623396
4044430
4005633
1623377
1668666
1623396
4005634
1510126
2090695
1536813
1583611
1636853
1566853
1528888
1589787
4040607
1636647
Cab (With Air Conditioning) (FFigure 1-7).........................................................
1
Plug .....................................................................................................................
4
Plug .....................................................................................................................
1
Gas Spring (RH) .................................................................................................
1
Gas Spring (LH) ..................................................................................................
1
Nut ......................................................................................................................
4
Ball Stud .............................................................................................................
4
Grommet .............................................................................................................
1
Plug .....................................................................................................................
8
Cover (Counterweight) ........................................................................................
1
Trim-Bulk (2.480M) .........................................................................................
1
Washer ...........................................................................................................
1
Screw .............................................................................................................
1
Handle ............................................................................................................
1
Washer ...........................................................................................................
2
Screw .............................................................................................................
2
Fastener .........................................................................................................
1
Screw .............................................................................................................
2
Cover (Rear Inner) ..............................................................................................
1
Seal .280 M ....................................................................................................
1
Plate ...............................................................................................................
1
Fastener .........................................................................................................
6
Cover (Fabric Rear) ............................................................................................
1
Screw (Button Head) ..........................................................................................
3
Fastener ..............................................................................................................
6
Handle (Grab) .....................................................................................................
1
Capscrew ............................................................................................................
2
Shim .................................................................................................................... AR
Capscrew ............................................................................................................
8
Nut (Shoulder) ....................................................................................................
2
Seal .....................................................................................................................
2
Seal .....................................................................................................................
2
Shim .................................................................................................................... AR
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-11
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS (FIGURE 1-5)
WITH STEEL DOORS AND AIR CONDITIONING — SHEET 2 OF 2
1-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS
WITH STEEL DOORS AND AIR CONDITIONING – SHEET 2 OF 2
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
1693291
4014295
4044151
4044152
4132980
4044154
4044165
4004150
1487957
4004163
1487956
4044163
4004168
4004167
4044164
4044156
.....
.....
.....
4044160
4044158
.....
4132981
4044159
4044161
4044155
4044162
4047823
.....
4616123
129563
302244
4019192
1402815
4039098
4023867
1661564
1598327
1583611
.....
a 4044153
a 4618180
DESCRIPTION
QTY
Cab (With Air Conditioning) (FFigure 1-7).........................................................
Door (RH) .......................................................................................................
Air Conditioner ...........................................................................................
1
1
1
Heater (FFigure 1-22)...........................................................................
Tube (PVC) (AC Drain Hose) ................................................................
Hose ......................................................................................................
Louver ....................................................................................................
Knob ......................................................................................................
Panel ......................................................................................................
Switch , Blower (with Nut) ......................................................................
Valve ......................................................................................................
Switch ....................................................................................................
Panel ......................................................................................................
Screw .....................................................................................................
Hose (Harness Bundle) .........................................................................
(Refrigerant # 10) ..............................................................................
(Refrigerant # 8) ................................................................................
Wire Harness .....................................................................................
Fitting (#10) ............................................................................................
Hose Assy (Refrigerant # 6) ..................................................................
Fitting .....................................................................................................
Hose Assy (Refrigerant # 6) ..................................................................
Hose Assy (Refrigerant # 8) ..................................................................
Fitting (#8) ..............................................................................................
Condenser Assembly (FFigure 1-21)...................................................
Air Conditioner (Receiver/Dryer) ............................................................
Pressure Switch ................................................................................
Air Conditioner Compressor Assembly (FFigure 1-23)......................................
Wire Harness (AC) (FFigure 5-26)....................................................................
Strap Clamp ........................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Plate (Relay and Fuse) .......................................................................................
Wire (Clamp) .......................................................................................................
Bracket (Heater Hose) ........................................................................................
Connector (Female) .......................................................................................
Capscrew ............................................................................................................
Heater Hoses (FFigure 1-24, FFigure 1-25).....................................................
Clamp (Tube) (AC Drain Hose) ..........................................................................
Label (AC Decal) ................................................................................................
1
1
3
3
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
4
4
1
1
1
1
2
2
1
2
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-13
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-6)
WITHOUT AIR CONDITIONING
1-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
WITHOUT AIR CONDITIONING
ITEM
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
1670240
1674069
.....
1468312
1503958
1623359
1674070
1623358
1503959
Cab .....................................................................................................................
Frame Wldmt ..................................................................................................
Cab Assembly (FFigure 1-10, FFigure 1-11, FFigure 1-12).......................
Washer ...........................................................................................................
Hinge (LH) ......................................................................................................
Door (LH) (FFigure 1-13)..............................................................................
Label (With Steel Doors) ................................................................................
Door Assembly (RH) (FFigure 1-15).............................................................
Hinge (RH) .....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
4
2
1
1
1
2
1-15
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-7)
WITH AIR CONDITIONING
1-16
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
WITH AIR CONDITIONING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
1693291
4014295
1468312
1503959
1468308
4033835
320158
287851
4044155
1468312
4033832
320158
287851
1623395
320158
4033834
239503
1503958
1623359
.....
4033833
a 4014560
DESCRIPTION
QTY
Cab (With Air Conditioning) ................................................................................
Door (RH) (FFigure 1-18, FFigure 1-17)......................................................
Washer ...........................................................................................................
Hinge (RH) .....................................................................................................
Nut ..................................................................................................................
Bracket ...........................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Condenser Assembly .....................................................................................
Washer ...........................................................................................................
Cover (Hose) ..................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Plate (Fastening) ............................................................................................
Nut ..................................................................................................................
Hinge (LH) ......................................................................................................
Door (LH) (FFigure 1-13)..............................................................................
Cab Assembly (FFigure 1-10, FFigure 1-11, FFigure 1-12).......................
Bracket ...........................................................................................................
Plug ................................................................................................................
1
1
2
2
9
2
8
8
1
2
1
3
3
2
4
1
2
2
1
1
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-17
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS (FIGURE 1-8)
WITH PVC DOORS
1-18
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB AND ATTACHING PARTS
WITH PVC DOORS
ITEM
1
2
3
4
4
4
4
4
5
6
7
8
9
10
10
10
10
10
10
10
10
10
11
12
13
14
15
16
17
18
19
19
20
PART NO.
DESCRIPTION
1670242
1494888
1599415
1661567
1668667
1623377
1668666
1623396
1595161
1528888
1527888
1613743
1636647
1615902
1492167
1504941
4044428
4044429
1493480
302033
1623396
4044430
1574301
2090695
1510126
1635652
1536813
1583611
1589787
1636853
1661564
1598327
4601386
1674072
Cab (With PVC Doors) ........................................................................................
1
Plug .....................................................................................................................
4
Plug .....................................................................................................................
1
Cover (Inner Rear) ..............................................................................................
1
Cover ..............................................................................................................
1
Seal .280 M ....................................................................................................
1
Plate ...............................................................................................................
1
Fastener .........................................................................................................
6
Blanket ................................................................................................................
1
Nut (Shoulder) ....................................................................................................
2
Capscrew ............................................................................................................
8
Seal .....................................................................................................................
2
Shim .................................................................................................................... AR
Cover ..................................................................................................................
1
Trim-Bulk (2.480M) .........................................................................................
1
Washer ...........................................................................................................
1
Screw .............................................................................................................
1
Handle ............................................................................................................
1
Washer ...........................................................................................................
2
Screw .............................................................................................................
2
Fastener .........................................................................................................
1
Screw .............................................................................................................
2
Plug .....................................................................................................................
8
Fastener ..............................................................................................................
6
Screw (Button Head) ..........................................................................................
3
Cover ..................................................................................................................
1
Handle (Grab) .....................................................................................................
1
Capscrew ............................................................................................................
4
Seal .....................................................................................................................
2
Shim .................................................................................................................... AR
Bracket (Heater Hose) ........................................................................................
1
Connector (Female) .......................................................................................
1
Grommet .............................................................................................................
2
Label ...................................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-19
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB (FIGURE 1-9)
PVC DOORS
1-20
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB
PVC DOORS
ITEM
1
2
2
3
3
4
4
5
5
7
PART NO.
DESCRIPTION
1670242
1646709
1646710
1627172
1646714
1646719
1646711
1646720
1646712
1646717
1646713
1646718
1668665
1689908
Cab (With PVC Doors) ........................................................................................
Door (RH) .......................................................................................................
Door Pvc (LH) .................................................................................................
Screw .........................................................................................................
Door (Rear LH) ...........................................................................................
Door (Rear RH) ..........................................................................................
Door Pvc (Door LH) ....................................................................................
Door Pvc (Door RH) ...................................................................................
Door (Front LH) ..........................................................................................
Door (Front RH) .........................................................................................
Door (Top LH) ............................................................................................
Door (Top RH) ............................................................................................
Label (PVC Doors) .........................................................................................
Door Key (Not Illustrated) ...............................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
10
1
1
1
1
1
1
1
1
1
2
1-21
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-10)
SHEET 1 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1-22
PART NO.
DESCRIPTION
QTY
1623365
1493336
1635003
1598295
1507003
1653630
1571029
1674101
1393488
1468313
320158
1598210
1468317
1504941
1623364
1495441
1674090
1468316
1468315
1468314
1674089
1623369
1520927
1674087
4018452
1393472
Sliding Window (FFigure 1-20)..........................................................................
1
Connector (Spray Nozzle) ..................................................................................
2
Plate ....................................................................................................................
1
Wiper Motor ........................................................................................................
1
Nozzle .................................................................................................................
1
Striker Bolt ..........................................................................................................
2
Washer ...............................................................................................................
2
Spacer ................................................................................................................
2
Block ...................................................................................................................
2
Nut ......................................................................................................................
5
Washer ...............................................................................................................
5
Bracket ................................................................................................................
4
Washer ...............................................................................................................
5
Washer ...............................................................................................................
4
Capscrew ............................................................................................................
4
Seal ..................................................................................................................... AR
Front Window ......................................................................................................
1
Washer ...............................................................................................................
5
Washer ...............................................................................................................
5
Screw ..................................................................................................................
4
Screw ..................................................................................................................
1
Wiper Arm ...........................................................................................................
1
Wiper Blade ........................................................................................................
1
Wiper Motor ........................................................................................................
1
Window Washer Nozzle ......................................................................................
1
Ball Stud .............................................................................................................
2
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ITEM
27
28
29
30
31
32
33
34
35
36
37
38
39
PART NO.
DESCRIPTION
316835
1623367
1674088
1558052
292667
1623366
1598291
302019
1598302
1598301
296415
1598297
1598296
Nut ......................................................................................................................
2
Kit-Top Screen ....................................................................................................
1
Seal ..................................................................................................................... AR
Washer ...............................................................................................................
4
Nut ......................................................................................................................
2
Sleeve .................................................................................................................
2
Capscrew ............................................................................................................
2
Screw ..................................................................................................................
2
Spring .................................................................................................................
2
Bushing ...............................................................................................................
4
Washer ...............................................................................................................
2
Wiper Blade ........................................................................................................
1
Wiper Arm ...........................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-23
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-11)
SHEET 2 OF 3
1-24
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
SHEET 2 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
DESCRIPTION
1646725
320158
136681
1558036
1393499
1646726
1623380
320156
1674103
1646722
1646922
1705156
1635026
1311260
1598332
1498336
1674102
136687
1646729
1674106
1646728
1646730
1623382
1674112
1674104
1558035
Cover ..................................................................................................................
1
Washer ...............................................................................................................
4
Capscrew ............................................................................................................
6
Clip ......................................................................................................................
1
Clamp .................................................................................................................
4
Seal ..................................................................................................................... AR
Bolt ......................................................................................................................
4
Washer ...............................................................................................................
4
Screw .................................................................................................................. 12
Seal ..................................................................................................................... AR
Reservoir ............................................................................................................
1
Pump (Windshield Washer, 12V) ...................................................................
1
Cap .................................................................................................................
1
Fitting ..................................................................................................................
1
Grommet .............................................................................................................
3
Edge Protector ....................................................................................................
1
Rivet ....................................................................................................................
9
Nut ......................................................................................................................
4
Grommet .............................................................................................................
2
Seal ..................................................................................................................... AR
Sleeve .................................................................................................................
2
Connector ...........................................................................................................
1
Wire Harness ......................................................................................................
1
Plate ....................................................................................................................
1
Screw ..................................................................................................................
2
Lockwasher .........................................................................................................
2
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-25
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-12)
SHEET 3 OF 3
1-26
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
SHEET 3 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
1598425
296415
1468319
1393528
1393527
1468311
1623371
296419
4023959
1646732
1646731
1623396
1646733
1674108
1623370
1674107
1393458
1492140
1566767
1598424
Support (LH) .......................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Dome Light .........................................................................................................
Bulb .....................................................................................................................
Screw ..................................................................................................................
Headliner ............................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Block ...................................................................................................................
Block ...................................................................................................................
Fastener ..............................................................................................................
Block ...................................................................................................................
Cover ..................................................................................................................
Screw ..................................................................................................................
Nut ......................................................................................................................
Hanger ................................................................................................................
Washer ...............................................................................................................
Bracket ................................................................................................................
Support (RH) .......................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
6
8
1
1
3
1
2
2
1
1
7
1
1
2
3
1
3
1
1
1-27
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-13)
LEFT HAND DOOR
1-28
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
LEFT HAND DOOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
1623359
1623404
1598393
1598394
1598392
1598389
296229
1623391
302047
1623393
320156
1393479
1393463
316835
1393472
1598397
1623396
1623406
1598395
4035980
1593629
1506825
a 1558294
a 1690792
DESCRIPTION
QTY
Door (LH) ............................................................................................................
Sliding Window (FFigure 1-14)......................................................................
Grip (Without Key) ..........................................................................................
Shim ...............................................................................................................
Lever ..............................................................................................................
Fastener .........................................................................................................
Capscrew .......................................................................................................
Seal ................................................................................................................
Screw .............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Door Handle ...................................................................................................
Seal ................................................................................................................
Nut ..................................................................................................................
Ball Stud .........................................................................................................
Gas Spring .....................................................................................................
Fastener .........................................................................................................
Plug ................................................................................................................
Window ...........................................................................................................
Cover ..............................................................................................................
Key (For Cab Door Grip) ................................................................................
Strap Clamp ...................................................................................................
Seal ................................................................................................................
Channel ..........................................................................................................
1
1
1
1
1
3
2
AR
3
2
3
1
AR
2
1
1
2
2
1
1
1
1
AR
AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-29
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-14)
WINDOW — LH DOOR
1-30
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
WINDOW – LH DOOR
ITEM
1
2
3
4
4
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
1623404
1644804
4009783
1641640
4013618
4028788
4028789
4009782
4013616
1690792
4013617
4013559
4009779
1498336
Sliding Window (LH Door) ..................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Strip Seal ........................................................................................................
Sliding Window (Rear) ....................................................................................
Rear Window ..............................................................................................
Edge Protector ...........................................................................................
Guide ..............................................................................................................
Window Frame ...............................................................................................
Channel (Sealing Bar) ....................................................................................
Sliding Window (Front) ...................................................................................
Latch (With Screws) (Mounted from Inside) ...................................................
Clip .................................................................................................................
Edge Protector ...............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
AR
AR
AR
1
1
1
4
1
1
1
1
3
AR
1-31
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-15)
RIGHT HAND DOOR AND HEATER ASSEMBLY — WITHOUT AIR CONDITIONING
1-32
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
RIGHT HAND DOOR AND HEATER ASSEMBLY – WITHOUT AIR CONDITIONING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
PART NO.
1623358
1651739
1598398
1623395
320158
4020220
1598389
1508229
239503
1623391
1598399
1623398
1623399
296229
1598411
4070544
1598393
1623393
1623392
316835
1393472
4010830
1674073
1598670
1393499
1623406
1468318
1623403
1598669
1598390
1598404
1623400
1515337
1393463
1598410
4070545
4070546
1593629
1506825
1598409
1598408
1598412
320156
302047
a 1558294
a 292667
DESCRIPTION
QTY
Door Assembly (RH) ...........................................................................................
Rivet ...............................................................................................................
Louver (Air) .....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Cover ..............................................................................................................
Fastener .........................................................................................................
Seal ................................................................................................................
Nut ..................................................................................................................
Seal ................................................................................................................
Screw .............................................................................................................
Bracket ...........................................................................................................
Air Filter ..........................................................................................................
Capscrew .......................................................................................................
Lever ..............................................................................................................
Seal ................................................................................................................
Grip (Without Key) ..........................................................................................
Capscrew .......................................................................................................
Sliding Window (RH) (FFigure 1-19).............................................................
Nut ..................................................................................................................
Ball Stud .........................................................................................................
Foam ..............................................................................................................
Clamp .............................................................................................................
Fitting (Male) ..................................................................................................
Clamp .............................................................................................................
Plug ................................................................................................................
Screw .............................................................................................................
Plate ...............................................................................................................
Bracket ...........................................................................................................
Plug ................................................................................................................
Heater Assembly (FFigure 1-16)...................................................................
Hose (Bulk) .....................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Lever ..............................................................................................................
Handle ............................................................................................................
Screw .............................................................................................................
Key (For Cab Door Grip) ................................................................................
Strap Clamp ...................................................................................................
Bar ..................................................................................................................
Nut ..................................................................................................................
Latch (RH) ......................................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................
Seal ................................................................................................................
Nut ..................................................................................................................
1
2
3
2
4
1
3
AR
2
AR
2
1
1
2
1
1
1
2
1
1
1
1
1
2
1
2
4
4
1
2
1
AR
AR
AR
1
1
2
1
1
1
2
1
4
4
AR
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-33
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-16)
HEATER — WITHOUT AIR CONDITIONING
ITEM
PART NO.
1598404
1598674
1598672
1598671
1598675
4066968
4066969
1560643
4066970
4066971
4066966
4066964
4066967
a 4066965
a 1598673
a 1623402
a 1654298
a 1566210
1
2
3
4
4
4
4
4
4
5
6
7
DESCRIPTION
QTY
Heater Assembly (Sub Assembly) ......................................................................
1
Hose ............................................................................................................... AR
Valve (Water) .................................................................................................
1
Wire Harness ..................................................................................................
1
Heater .............................................................................................................
1
Heater ........................................................................................................
1
Fan .........................................................................................................
1
Clamp ....................................................................................................
1
Resistor ..................................................................................................
1
Heat Exchanger .....................................................................................
1
Valve ..........................................................................................................
3
Vent ............................................................................................................
1
Clamp .........................................................................................................
2
Valve ..........................................................................................................
1
Switch (Blower) ..............................................................................................
1
Clip (Hose Clamp) ..........................................................................................
2
Knob (Water Valve) ............................................................................................
1
Knob (Blower Switch) .........................................................................................
1
FOOTNOTES:
a
Not Illustrated
1-34
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-35
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-17)
RIGHT HAND DOOR ASSEMBLY — WITH AIR CONDITIONING
1-36
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
RIGHT HAND DOOR ASSEMBLY – WITH AIR CONDITIONING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
PART NO.
4014295
1623406
1468318
1651739
1623395
320158
1598389
1508229
1623400
.....
1623391
1598399
1623398
1623399
296229
1598411
4070544
1598393
1623393
320156
302047
1598408
1598412
1598409
1598410
4070545
4070546
1506825
1593629
1623392
316835
1393472
1598414
1515337
1393463
1674073
1598670
1393499
a 1558294
a 292667
DESCRIPTION
QTY
Door (RH) ...........................................................................................................
Plug ................................................................................................................
Screw .............................................................................................................
Rivet ...............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Fastener .........................................................................................................
Seal ................................................................................................................
Hose (Bulk) .....................................................................................................
Heater Assembly (FFigure 1-18)...................................................................
Seal ................................................................................................................
Screw .............................................................................................................
Bracket ...........................................................................................................
Air Filter ..........................................................................................................
Capscrew .......................................................................................................
Lever ..............................................................................................................
Seal ................................................................................................................
Grip (Without Key) ..........................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................
Nut ..................................................................................................................
Latch (RH) ......................................................................................................
Bar ..................................................................................................................
Lever ..............................................................................................................
Handle ............................................................................................................
Screw .............................................................................................................
Strap Clamp ...................................................................................................
Key (For Cab Door Grip) ................................................................................
Sliding Window (RH) (FFigure 1-19).............................................................
Nut ..................................................................................................................
Ball Stud .........................................................................................................
Gas Spring .....................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Clamp .............................................................................................................
Fitting (Male) ..................................................................................................
Clamp .............................................................................................................
Seal ................................................................................................................
Nut ..................................................................................................................
1
2
4
2
2
2
3
AR
AR
1
AR
2
1
1
2
1
1
1
2
4
4
2
1
1
1
1
1
1
1
1
2
2
1
AR
AR
4
2
1
AR
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-37
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-18)
RIGHT HAND DOOR AND AIR CONDITIONER
1-38
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
RIGHT HAND DOOR AND AIR CONDITIONER
ITEM
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
4014295
1598674
1623402
4044151
1701963
4017718
4045698
4045699
Door (RH) ...........................................................................................................
Hose ...............................................................................................................
Clip (Hose Clamp) ..........................................................................................
Air Conditioner (FFigure 1-5)........................................................................
Nut ..................................................................................................................
Panel (Door Trim) ...........................................................................................
Cover ..............................................................................................................
Screw .............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
1
4
1
1
5
1-39
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-19)
WINDOW — RH DOOR
1-40
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
WINDOW – RH DOOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
1623392
4026695
1690792
4028787
4009783
1644804
4013559
1641640
4009779
4013619
1498336
4009782
Sliding Window ...................................................................................................
Sliding Window (Front) ...................................................................................
Channel ..........................................................................................................
Sliding Window (Rear) ....................................................................................
Seal .....................................................................................................................
Seal .....................................................................................................................
Latch (With Screws) (Mounted from Inside) .......................................................
Strip Seal ............................................................................................................
Clip ......................................................................................................................
Window Frame (RH) ...........................................................................................
Edge Protector ....................................................................................................
Guide ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
AR
AR
1
AR
3
1
AR
4
1-41
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-20)
SLIDING REAR WINDOW
1-42
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
SLIDING REAR WINDOW
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
1623365
1670524
1670443
1670519
1641637
1641640
1670427
1670428
1670429
1670525
1670421
1670520
1670526
1670423
1670521
1670440
1670518
1615998
1615999
1670422
1670430
Sliding Window ...................................................................................................
1
Frame .............................................................................................................
1
Bushing ..........................................................................................................
2
Guide ..............................................................................................................
1
Seal ................................................................................................................ AR
Strip Seal ........................................................................................................ AR
Stop ................................................................................................................
2
Pad .................................................................................................................
2
Plate ...............................................................................................................
2
Rail .................................................................................................................
1
Screw .............................................................................................................
2
Glass (Rear) ...................................................................................................
1
Seal ................................................................................................................
1
Pad .................................................................................................................
2
Glass (Sliding) ................................................................................................
1
Pad .................................................................................................................
2
Bar ..................................................................................................................
2
Latch (Contains one center, two end latches and springs) ............................
1
Spring .........................................................................................................
2
Screw .............................................................................................................
2
Screw .............................................................................................................
8
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-43
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-21)
CONDENSER ASSEMBLY
1-44
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
CONDENSER ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
4044155
4050750
4003079
.....
.....
4002494
4002495
.....
.....
.....
4050754
.....
.....
.....
.....
4050752
a 4007210
a 4007211
DESCRIPTION
QTY
Condenser Assembly ..........................................................................................
Cover ..............................................................................................................
Condenser (Coil) ............................................................................................
Housing ..........................................................................................................
Bracket (RH) ...................................................................................................
End Cover ......................................................................................................
Cover ..............................................................................................................
Washer ...........................................................................................................
Lockwasher ....................................................................................................
Bolt .................................................................................................................
Fan .................................................................................................................
Wire Harness ..................................................................................................
Screw .............................................................................................................
Bracket (LH) ...................................................................................................
Bolt .................................................................................................................
Fan Mount ......................................................................................................
Wire Harness (Work Light) .............................................................................
Wire Harness (Strobe) ....................................................................................
1
1
1
1
1
2
1
13
9
9
2
1
23
1
4
8
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-45
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-22)
AIR CONDITIONER HEATER
1-46
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
AIR CONDITIONER HEATER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
DESCRIPTION
4044152
4132980
4004065
4007074
4007073
4006031
.....
4050760
4006911
4050762
.....
1487954
.....
.....
4050770
4050761
1487945
1487122
Heater .................................................................................................................
Knob ...............................................................................................................
Cover (Filter Assembly) ..................................................................................
Air Filter ..........................................................................................................
Cover (Air Filter Cage) ...................................................................................
Bolts and Screws ............................................................................................
Blower ............................................................................................................
Cover (Top) ....................................................................................................
Core Coil (Heater) ..........................................................................................
Side Cover ......................................................................................................
Hose (Adapter) ...............................................................................................
Case ...............................................................................................................
Nut ..................................................................................................................
Thermostat .....................................................................................................
Coil (Evaporator) ............................................................................................
Valve (Block) ..................................................................................................
O-Ring ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
2
1
1
1
42
1
1
1
1
3
1
4
1
1
1
2
1-47
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS (FIGURE 1-23)
AC COMPRESSOR AND ATTACHING PARTS
1-48
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MODULAR CAB WITH STEEL DOORS
AC COMPRESSOR AND ATTACHING PARTS
ITEM
1
2
3
4
5
6
7
8
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
DESCRIPTION
4614229
4614228
397676
4005339
1597448
4005338
4605389
4036744
4034724
296418
1566505
293625
4616174
326488
4036761
1530244
1512403
292524
4005619
292531
4005596
296422
4005607
1396781
1396780
4005608
1528888
399898
296423
4034608
2094420
Hose Assy (#10) (AC Refrigerant # 10) ..............................................................
Hose Assy (#8) (AC Refrigerant # 8) ..................................................................
Strap Clamp ........................................................................................................
Adapter (#8) (Compressor #8) ............................................................................
Capscrew ............................................................................................................
Adapter (#10) (Compressor #10) ........................................................................
Compressor Assembly, AC .................................................................................
Bracket (3.6L) .....................................................................................................
Bracket (3.8L) .....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew (3.6L) .................................................................................................
Capscrew (3.8L) .................................................................................................
Capscrew ............................................................................................................
Bracket (Compressor Mounting) .........................................................................
Insert ..............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Plate Wldmt ........................................................................................................
Capscrew ............................................................................................................
Link .....................................................................................................................
Washer ...............................................................................................................
Bearing ...............................................................................................................
Pulley (V-Belt) .....................................................................................................
Spacer ................................................................................................................
Spacer ................................................................................................................
Nut (Shoulder) ....................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Pulley ..................................................................................................................
V-Belt ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
4
1
2
1
1
1
1
5
2
3
3
4
1
2
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1-49
UNIT CODE U005
EUROPE
10/2015
HEATER HOSES (FIGURE 1-24)
KUBOTA DIESEL
ITEM
1
2
3
4
5
6
7
1-50
PART NO.
DESCRIPTION
QTY
4613973
4613972
130845
16143
138710
1502061
1569465
246108
Hose ...................................................................................................................
1
Hose ...................................................................................................................
1
Clamp .................................................................................................................
4
Fitting ..................................................................................................................
1
Fitting ..................................................................................................................
2
Clamp .................................................................................................................
1
Clamp (Swivel) ....................................................................................................
2
Sealant ................................................................................................................ AR
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
HEATER HOSES (FIGURE 1-25)
KUBOTA LPG
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
DESCRIPTION
2098120
4626430
130845
1502061
1569465
138710
4066055
118389
1501994
Hose ...................................................................................................................
Hose ...................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
O-Ring ................................................................................................................
Hose Clamp ........................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
3
3
3
1
1
2
1
1-51
UNIT CODE U005
EUROPE
10/2015
SEMI-SUSPENSION SEAT (FIGURE 1-26)
WITHOUT ELECTRONIC CONTROLS
1-52
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
SEMI-SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS
ITEM
1
2
3
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
19
20
PART NO.
4009664
1382111
1453882
1382112
a 1362049
1563227
1690995
1709876
4002682
4013095
1453883
1453887
19901
1598504
1636120
4053079
1581852
221533
2107969
4008420
296357
1694830
1677286
4125619
313828
DESCRIPTION
QTY
Seat-Semi Suspension (Vinyl) ............................................................................
Seat Cushion (Back Cushion) (Vinyl) .............................................................
Armrest (LH) ...................................................................................................
Seat Cushion (Vinyl) .......................................................................................
Kit-Shock Absorber ........................................................................................
Knob ...............................................................................................................
Kit-Seat Rail ...................................................................................................
Sensor (Operator Presence) ..........................................................................
Bracket (Operator Presence Sensor) .............................................................
Wire Harness ..................................................................................................
Armrest (RH) ..................................................................................................
Holder .............................................................................................................
Roll Pin ...............................................................................................................
Kit-Seat Belt (Black) ............................................................................................
Kit-Red Seat Belt High Visibility without Interlock ...............................................
Seat Belt (High Visibility with Interlock) ..............................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Cover (Seat-Side Electrical) ...............................................................................
Cover Plate .........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Stud (Front) .........................................................................................................
Stud (Rear) .........................................................................................................
Nut ......................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
2
2
2
2
4
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-53
UNIT CODE U005
EUROPE
10/2015
SEMI-SUSPENSION SEAT (FIGURE 1-27)
WITH ELECTRONIC CONTROLS
1-54
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
SEMI-SUSPENSION SEAT
WITH ELECTRONIC CONTROLS
ITEM
1
2
3
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18
19
20
20
21
22
23
PART NO.
4009667
1382111
1453882
1382112
a 1362049
1563227
1690995
1709876
4002682
4013095
4014598
1453887
1598504
1636120
4053079
1581852
221533
221530
221353
19901
2107969
296357
1694830
1677286
4125619
313828
4005010
.....
DESCRIPTION
QTY
Seat-Semi Suspension (Vinyl) ............................................................................
Seat Cushion (Back Cushion) (Vinyl) .............................................................
Armrest (LH) ...................................................................................................
Seat Cushion (Vinyl) .......................................................................................
Kit-Shock Absorber ........................................................................................
Knob ...............................................................................................................
Kit-Seat Rail ...................................................................................................
Sensor (Operator Presence) ..........................................................................
Bracket (Operator Presence Sensor) .............................................................
Wire Harness ..................................................................................................
Bracket (RH) ...................................................................................................
Holder .............................................................................................................
Kit-Seat Belt (Black) ............................................................................................
Kit-Red Seat Belt High Visibility without Interlock ...............................................
Seat Belt (High Visibility with Interlock) ..............................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Roll Pin ...............................................................................................................
Cover (Seat-Side Electrical) ...............................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Stud (Front) .........................................................................................................
Stud (Rear) .........................................................................................................
Nut ......................................................................................................................
Armrest (Slider for Mini Lever) (FFigure 1-34)...................................................
Mini-Lever Control (FFigure 5-20, FFigure 5-21).............................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
2
2
2
2
4
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-55
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT (FIGURE 1-28)
MANUAL WITH SWIVEL AND NON-SWIVEL — SHEET 1 OF 3
1-56
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
MANUAL WITH SWIVEL AND NON-SWIVEL – SHEET 1 OF 3
ITEM
1
1
2
2
2
2
3
3
3
3
3
4
5
5
6
6
6
6
6
6
7
7
8
8
9
10
11
12
13
14
15
15
15
16
17
18
18
19
20
21
22
23
24
25
26
27
PART NO.
DESCRIPTION
4603382
4603383
4603384
4603385
1703900
1703903
1703901
1703898
.....
.....
1703902
1703899
.....
.....
.....
1703892
1703893
1703894
4043082
1703904
.....
.....
.....
.....
4013095
1563208
2099947
1563230
18735
1512536
221353
1581852
221536
19901
1598504
1636120
4053079
.....
2099950
2099949
1563231
18462
18471
4007318
4004776
15127
169874
1379945
1694830
296357
Seat-Full Suspension (Vinyl) (Non-Swivel) .........................................................
Seat-Full Suspension (Cloth) (Non-Swivel) ........................................................
Seat-Full Suspension (Vinyl) (Swivel) .................................................................
Seat-Full Suspension (Cloth) (Swivel) ................................................................
Kit-Cushion (Seat and Back, Cloth) ................................................................
Kit-Cushion (Seat and Back, Vinyl) ................................................................
Kit-Cushion (Back Cushion, Vinyl) .............................................................
Kit-Cushion (Back Cushion, Cloth) .............................................................
Back Cushion .........................................................................................
Screw .....................................................................................................
Kit-Seat Cushion (Vinyl) .............................................................................
Kit-Seat Cushion (Cloth) ............................................................................
Seat Cushion .........................................................................................
Spring ....................................................................................................
Cotter Pin ...............................................................................................
Kit-Weight Adjuster (FFigure 1-31)...............................................................
Kit-Service (Front Panel) (Non Swivel) (FFigure 1-31).................................
Kit-Service (Front Panel) (With Swivel) ..........................................................
Kit-Seat Rail (Non Swivel) ..............................................................................
Kit-Seat Rail (With Swivel) .............................................................................
Locking Rail ................................................................................................
Slave Rail ...................................................................................................
Bolt .............................................................................................................
Nut ..............................................................................................................
Wire Harness ..................................................................................................
Sensor (Operator Presence) ......................................................................
Armrest (Left-Hand Side) ....................................................................................
Cushion (LH Armrest) .....................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Roll Pin ...............................................................................................................
Kit-Seat Belt (Black) ............................................................................................
Kit-Red Seat Belt High Visibility without Interlock ...............................................
Seat Belt (High Visibility with Interlock) ..............................................................
Cover ..................................................................................................................
Seat Cover (Right-Hand Side) ............................................................................
Armrest (Right-Hand Side) .................................................................................
Cushion (RH Armrest) ....................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Cover Plate .........................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Fastener ..............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
2
2
2
1
4
4
4
2
2
1-57
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
MANUAL WITH SWIVEL AND NON-SWIVEL – SHEET 1 OF 3
ITEM
28
29
30
31
31
32
PART NO.
2107969
221530
296379
1677286
4125619
313828
a 114312
a 1470155
a 4027341
1703895
1703896
1703897
DESCRIPTION
QTY
Cover (Seat-Side Electrical) ...............................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Stud (Front) .........................................................................................................
Stud (Rear) .........................................................................................................
Nut ......................................................................................................................
Strap Clamp ........................................................................................................
Information Case (Kit) .........................................................................................
Bracket (Angle Controller) ..................................................................................
Kit-Service Internal Tether-80 MM Travel ...........................................................
Kit-Service Internal Tether-56 MM Travel ...........................................................
Kit-Service Internal Tether-40 MM Travel ...........................................................
1
1
2
2
2
4
1
1
1
1
1
1
FOOTNOTES:
a
Not Illustrated
1-58
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-59
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT (FIGURE 1-29)
ELECTRO-HYDRAULIC WITH SWIVEL AND NON-SWIVEL — SHEET 1 OF 3
1-60
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC WITH SWIVEL AND NON-SWIVEL – SHEET 1 OF 3
ITEM
1
1
2
2
2
2
3
3
3
3
3
4
5
5
6
6
6
6
6
6
7
7
8
8
9
10
11
12
13
14
15
16
16
16
17
18
19
20
21
22
23
24
PART NO.
4603382
4603383
4603384
4603385
1703900
1703903
1703901
1703898
.....
.....
1703902
1703899
.....
.....
.....
1703892
1703893
1703894
4043082
1703904
.....
.....
.....
.....
4013095
1563208
2099947
1563230
18471
169874
18462
1512536
18735
4007318
4005010
1636120
1598504
4053079
1581852
221536
221353
19901
221530
.....
296379
4004776
a 114312
a 1470155
a 4027341
1703895
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Seat-Full Suspension (Vinyl) (Non-Swivel) .........................................................
Seat-Full Suspension (Cloth) (Non-Swivel) ........................................................
Seat-Full Suspension (Vinyl) (Swivel) .................................................................
Seat-Full Suspension (Cloth) (Swivel) ................................................................
Kit-Cushion (Seat and Back, Cloth) ................................................................
Kit-Cushion (Seat and Back, Vinyl) ................................................................
Kit-Cushion (Back Cushion, Vinyl) .............................................................
Kit-Cushion (Back Cushion, Cloth) .............................................................
Back Cushion .........................................................................................
Screw .....................................................................................................
Kit-Seat Cushion (Vinyl) .............................................................................
Kit-Seat Cushion (Cloth) ............................................................................
Seat Cushion .........................................................................................
Spring ....................................................................................................
Cotter Pin ...............................................................................................
Kit-Weight Adjuster (FFigure 1-31)...............................................................
Kit-Service (Front Panel) (Non Swivel) (FFigure 1-31).................................
Kit-Service (Front Panel) (With Swivel) (FFigure 1-31).................................
Kit-Seat Rail (Non Swivel) ..............................................................................
Kit-Seat Rail (With Swivel) .............................................................................
Locking Rail ................................................................................................
Slave Rail ...................................................................................................
Bolt .............................................................................................................
Nut ..............................................................................................................
Wire Harness ..................................................................................................
Sensor (Operator Presence) ......................................................................
Armrest (Left-Hand Side) ....................................................................................
Cushion (LH Armrest) .....................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Spacer (Frame) ...................................................................................................
Armrest (Slider for Mini Lever) (FFigure 1-35)...................................................
Kit-Red Seat Belt High Visibility without Interlock ...............................................
Kit-Seat Belt (Black) ............................................................................................
Seat Belt (High Visibility with Interlock) ..............................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Roll Pin ...............................................................................................................
Capscrew ............................................................................................................
Mini-Lever Module (FFigure 5-20, FFigure 5-21).............................................
Washer ...............................................................................................................
Cover Plate .........................................................................................................
Strap Clamp ........................................................................................................
Information Case (Kit) .........................................................................................
Bracket (Angle Controller) ..................................................................................
Kit-Service Internal Tether-80 MM Travel ...........................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
2
1
1
1
4
1
1
1
1
1
1-61
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC WITH SWIVEL AND NON-SWIVEL – SHEET 1 OF 3
ITEM
PART NO.
DESCRIPTION
QTY
1703896
1703897
Kit-Service Internal Tether-56 MM Travel ...........................................................
Kit-Service Internal Tether-40 MM Travel ...........................................................
1
1
FOOTNOTES:
a
Not Illustrated
1-62
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-63
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT (FIGURE 1-30)
RECLINER AND DAMPER KITS — SHEET 2 OF 3
1-64
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
RECLINER AND DAMPER KITS – SHEET 2 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
1703891
.....
.....
1482905
.....
1482906
1367150
1703890
1584632
1367150
1584638
Kit-Recliner (Back Seat Adjustment) ..................................................................
Knob ...............................................................................................................
Lever ..............................................................................................................
Plate ...............................................................................................................
Spring .............................................................................................................
Latch ...............................................................................................................
Nut ..................................................................................................................
Kit-Damper Service .............................................................................................
Damper ...........................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
2
1
1
2
2
1-65
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT (FIGURE 1-31)
SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 3 OF 3
1-66
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 3
ITEM
1
1
2
3
4
4
5
6
7
8
8
9
10
11
12
PART NO.
DESCRIPTION
4036586
4036587
1703893
.....
.....
.....
1703894
.....
.....
.....
.....
1703892
.....
.....
.....
.....
4046492
Kit -Seat Suspension without Swivel ..................................................................
Kit -Seat Suspension with Swivel .......................................................................
Kit-Service (Front Panel) (Non Swivel) ...........................................................
Front Panel .................................................................................................
Capscrew ...................................................................................................
Roll Pin .......................................................................................................
Kit-Service (Front Panel) (With Swivel) ..........................................................
Front Panel .................................................................................................
Swivel Knob ...............................................................................................
Roll Pin .......................................................................................................
Capscrew ...................................................................................................
Kit-Weight Adjuster .........................................................................................
Knob ...........................................................................................................
Cotter Pin ...................................................................................................
Bushing ......................................................................................................
Washer .......................................................................................................
Lever Spring Pull ............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1-67
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT (FIGURE 1-32)
HIGH BACK WITH LUMBAR ADJUSTMENT — SHEET 1 0F 2
1-68
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
HIGH BACK WITH LUMBAR ADJUSTMENT – SHEET 1 0F 2
ITEM
1
1
2
2
3
3
4
5
5
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
7
8
8
8
8
9
9
10
11
12
13
14
14
15
16
17
17
18
19
20
21
22
23
24
PART NO.
DESCRIPTION
4614480
4614481
4016924
4016928
.....
1584643
4016926
4016930
1615149
1703903
1703900
1703902
1703899
.....
1637285
1513089
4043082
.....
.....
.....
1367150
1703892
.....
.....
.....
.....
.....
1703893
.....
.....
.....
1677286
4125619
313828
1482925
1482949
1453887
2099947
1563230
1512536
18735
2099949
1563231
18471
4007318
169874
18462
2099950
1379945
1598504
Seat-Full Suspension (Vinyl) ..............................................................................
Seat-Full Suspension (Cloth) ..............................................................................
Kit-Cushion (Seat Back, Vinyl) .......................................................................
Kit-Cushion (Seat Back, Cloth) .......................................................................
Back Cushion .............................................................................................
Screw .........................................................................................................
Cushion (Head Rest Vinyl) .........................................................................
Cushion (Head Rest Cloth) ........................................................................
Guide Assembly (Tubes) ............................................................................
Kit-Cushion (Seat and Back, Vinyl) ................................................................
Kit-Cushion (Seat and Back, Cloth) ................................................................
Kit-Seat Cushion (Vinyl) .................................................................................
Kit-Seat Cushion (Cloth) .................................................................................
Seat Cushion ..............................................................................................
Spring .........................................................................................................
Cotter Pin (Hair) .........................................................................................
Kit-Seat Rail ...................................................................................................
Locking Rail ................................................................................................
Slave Rail ...................................................................................................
Bolt .............................................................................................................
Nut ..............................................................................................................
Kit-Weight Adjuster .........................................................................................
Knob ...........................................................................................................
Bushing ......................................................................................................
Washer .......................................................................................................
Pin ..............................................................................................................
U-Joint ........................................................................................................
Kit-Service (Front Panel) (Non Swivel) ...........................................................
Front Panel .................................................................................................
Socket Head Capscrew ..............................................................................
Roll Pin .......................................................................................................
Stud (Front) .........................................................................................................
Stud (Rear) .........................................................................................................
Nut ......................................................................................................................
Plate (Book Box) .................................................................................................
Screw ..................................................................................................................
Holder .................................................................................................................
Armrest (Left-Hand Side) ....................................................................................
Cushion (LH Armrest) .....................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Armrest (Right-Hand Side) .................................................................................
Cushion (RH Armrest) ........................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Seat Cover (Right-Hand Side) ............................................................................
Fastener ..............................................................................................................
Kit-Seat Belt (Black) ............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
4
1
1
1
1
1
1
1
1
2
1
4
2
4
1
4
1
1
1
2
2
1
1
2
2
4
2
1
2
1
1-69
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
HIGH BACK WITH LUMBAR ADJUSTMENT – SHEET 1 0F 2
ITEM
24
24
25
26
27
28
29
PART NO.
1636120
4053079
221353
221530
221536
1581852
19901
b 4046492
b 1563208
b 4027341
b 1703895
b 114312
b 296379
b 4032461
ab 4032460
DESCRIPTION
QTY
Kit-Red Seat Belt High Visibility without Interlock ...............................................
Seat Belt (High Visibility with Interlock) ..............................................................
Locknut ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Roll Pin ...............................................................................................................
Lever ...................................................................................................................
Sensor (Operator Presence) ...............................................................................
Bracket ................................................................................................................
Kit-Service Internal Tether-80 MM Travel ...........................................................
Strap Clamp ........................................................................................................
Washer ...............................................................................................................
Kit (Mechanical Lumbar) .....................................................................................
Kit Seat Suspension (Non Swivel Seat) (Includes Items 7-8) (FFigure
1-33)....................................................................................................................
1
1
2
1
1
3
1
1
1
1
1
1
2
1
1
FOOTNOTES:
a
Kit includes Tether and Recliner from Sheet 2 of 2.
1-70
b
Not Illustrated
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-71
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT (FIGURE 1-33)
HIGH BACK WITH LUMBAR ADJUSTMENT — SHEET 2 OF 2
1-72
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FULL SUSPENSION SEAT
HIGH BACK WITH LUMBAR ADJUSTMENT – SHEET 2 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
1703891
.....
.....
1482905
.....
1482906
1367150
1703890
1584632
1367150
1584638
Kit-Recliner (Back Seat Adjustment) ..................................................................
Knob ...............................................................................................................
Lever ..............................................................................................................
Plate ...............................................................................................................
Spring .............................................................................................................
Latch ...............................................................................................................
Nut ..................................................................................................................
Kit-Damper Service .............................................................................................
Damper ...........................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
2
1
1
2
2
1-73
UNIT CODE U005
EUROPE
10/2015
ARMREST ASSEMBLY (FIGURE 1-34)
MINI-LEVER MODULES — SEMI-SUSPENSION SEAT
1-74
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ARMREST ASSEMBLY
MINI-LEVER MODULES – SEMI-SUSPENSION SEAT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
DESCRIPTION
4005010
.....
1661511
1655865
227157
4007052
296360
313828
1531558
296165
.....
1661511
1655865
227157
.....
4603493
2062875
316826
320160
1650640
313828
296360
292500
4005805
1593334
4603492
Armrest (Slider for Mini Lever) ............................................................................
Slider Assembly ..............................................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket Wldmt ................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Slider Assembly ..............................................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket ................................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Cover Plate .........................................................................................................
Nut ......................................................................................................................
Cover ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
2
1
4
4
3
2
1
1
1
2
1
1
5
1
1
2
2
2
2
1
2
1
1-75
UNIT CODE U005
EUROPE
10/2015
ARMREST ASSEMBLY (FIGURE 1-35)
MINI-LEVER MODULES — FULL SUSPENSION SEAT
1-76
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
DESCRIPTION
4005010
.....
1661511
1655865
227157
4004775
296360
313828
1531558
296165
.....
1661511
1655865
227157
4004775
316826
320160
1650640
4007319
18738
296360
313828
18462
18471
4007318
4004776
169874
4603492
2062875
4603493
Armrest (Slider for Mini Lever) ............................................................................
Slider Assembly ..............................................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket ...........................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Slider Assembly ..............................................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Cover Plate .........................................................................................................
Nut ......................................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
2
1
2
4
3
2
1
1
1
2
1
1
1
2
1
1
2
2
1
1
1
1
2
1
5
1
1-77
UNIT CODE U005
EUROPE
10/2015
HOOD ASSEMBLY (FIGURE 1-36)
1-78
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
HOOD ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
34
34
35
35
35
36
36
37
37
38
39
PART NO.
DESCRIPTION
4016238
4016241
4015889
4025271
1460477
1528778
1608879
364868
1500912
1537551
296149
329069
1585581
1527880
1567821
302381
1534417
1564263
1527876
1590488
4126730
1590370
1527878
1584142
1304971
1304971
1530221
1616379
1708350
1584654
1583611
1528889
4031944
1460477
296029
1347045
4014557
4014557
4011395
1563369
1563369
4011397
329069
1586430
4009730
4009734
1613246
1530243
Hood (With Sound Liner) ....................................................................................
Hood (Without Sound Liner) ...............................................................................
Hood (Non-Vented) ........................................................................................
Hood Reinforcement ......................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Clip .............................................................................................................
Nut (Clip) (Clip Connector) .........................................................................
Capscrew ...................................................................................................
Nut ..................................................................................................................
Bumper (Hood) ...............................................................................................
Capscrew .......................................................................................................
Hinge ..............................................................................................................
Dowel .........................................................................................................
Capscrew .......................................................................................................
Handle ............................................................................................................
Capscrew .......................................................................................................
Seal ................................................................................................................
Hood Liner ......................................................................................................
Latch ...............................................................................................................
Capscrew .......................................................................................................
Link .................................................................................................................
Fastener (Without Sound Liner) .....................................................................
Fastener (With Sound Liner) ..........................................................................
Clip .................................................................................................................
Plug (Yellow) ..................................................................................................
Liner (With Sound Liner) ................................................................................
Striker Bolt ..........................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Grommet .............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Fastener ..............................................................................................................
Gas Spring (w/o Cab) .........................................................................................
Gas Spring (w/ Cab and Semi/Full Suspension Seats) (RH) ..............................
Gas Spring (Lift and Latch) (LH, W/Cab) ............................................................
Ball Stud (w/o Cab) .............................................................................................
Ball Stud (w/ Cab)(RH) .......................................................................................
Ball Stud (w/ Cab)(LH) ........................................................................................
Nut (W/Cab) ........................................................................................................
Nut (w/o Cab) ......................................................................................................
Blanket (Without Sound Liner) ............................................................................
Blanket (With Sound Liner) .................................................................................
Crossmember .....................................................................................................
Insert ...................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
6
6
4
8
1
1
1
2
2
8
2
1
8
1
2
1
1
1
4
1
5
11
2
1
1
1
2
6
1
4
4
8
2
1
1
4
2
2
2
2
1
1
1
4
1-79
UNIT CODE U005
EUROPE
10/2015
COWL MOUNT (FIGURE 1-37)
ITEM
1
1
2
3
3
3
4
PART NO.
1583611
1510113
4074599
1640776
a 1581567
a 320160
1586629
DESCRIPTION
QTY
Capscrew ............................................................................................................
Capscrew (Optional) ...........................................................................................
Cowl ....................................................................................................................
Insert ...................................................................................................................
Nut (Optional) .....................................................................................................
Washer (Optional) ...............................................................................................
Capscrew ............................................................................................................
2
2
1
7
7
7
7
FOOTNOTES:
a
Not Illustrated
1-80
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-81
UNIT CODE U005
EUROPE
10/2015
FLOOR PLATES AND COVERS (FIGURE 1-38)
SHEET 1 OF 2
1-82
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FLOOR PLATES AND COVERS
SHEET 1 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
PART NO.
1584135
1597410
1597412
1565962
1565964
1710006
1709980
1583581
1583582
1583583
1567329
1586762
1588766
1544413
1544415
1480237
1583611
1393879
1531558
1350215
1582072
2077209
1597837
1597838
1586627
1626734
1626735
2102514
2102513
1581851
239503
1581581
1517656
1584129
1584130
1480237
1583611
ab 1581079
DESCRIPTION
QTY
Panel (Rear RH) .................................................................................................
Panel (Front LH) .................................................................................................
Panel (Front RH) .................................................................................................
Cover (LH Fender) ..............................................................................................
Cover (RH Fender) .............................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Floorplate ............................................................................................................
Floorplate (LH) ....................................................................................................
Floorplate (RH) ...................................................................................................
Seal (Rubber) .....................................................................................................
Seal (Rubber) .....................................................................................................
Seal (Rubber) .....................................................................................................
Plate (LH) ............................................................................................................
Plate (RH) ...........................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Nut ......................................................................................................................
Trim Seal ............................................................................................................
Floormat ..............................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Flap (LH) .............................................................................................................
Flap (RH) ............................................................................................................
Step Panel (LH) ..................................................................................................
Step Panel (RH) ..................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Shield (Diesel) ....................................................................................................
Panel (Rear LH) (Diesel) ....................................................................................
Panel (Rear LH) (LPG) .......................................................................................
Nut (Diesel) .........................................................................................................
Capscrew (Diesel) ..............................................................................................
Plug .....................................................................................................................
1
1
1
1
1
6
6
1
1
1
2
2
1
1
1
12
16
8
2
4
2
1
1
1
6
1
1
1
1
8
4
4
1
1
1
2
2
4
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
b
Not Required With Fender Extensions
See Service Manual
for service procedures.
1-83
UNIT CODE U005
EUROPE
10/2015
FLOOR PLATES AND COVERS (FIGURE 1-39)
SHEET 2 OF 2
1-84
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FLOOR PLATES AND COVERS
SHEET 2 OF 2
KEY:
A: With Cab
B: Without Cab
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
2098330
2065666
1567328
1529428
1480237
1583611
1530135
2065667
2027655
2107957
2089201
2089202
a 2021395
1710007
1531001
1307737
1573597
1573598
2070975
2070726
2076204
1688244
1587872
1588247
353206
320158
1590332
1603285
1603893
1603959
2067475
2107958
a 1347045
1531558
1586495
1540643
1531001
QTY
A
B
DESCRIPTION
Cover (Steering Column Upper) .................................................................
1
Cover (Steering Column Lower) .................................................................
1
Cover Plate ................................................................................................
1
Seal ........................................................................................................ AR
Nut ..............................................................................................................
4
Capscrew ...................................................................................................
4
Grommet ....................................................................................................
1
Clip .............................................................................................................
8
Screw .........................................................................................................
2
Tail Light Base (RH) ...................................................................................
1
Seal (LH) ....................................................................................................
1
Seal (RH) ...................................................................................................
1
Cap .............................................................................................................
2
Capscrew ...................................................................................................
4
Insert ..........................................................................................................
5
Fastener .....................................................................................................
1
Dash Panel (Manual Hydraulics) ................................................................
1
Dash Panel (Electronic Hydraulics) ............................................................
1
Cup Holder .............................................................................................
1
Panel (Single Brake) ..................................................................................
1
Panel (Dual Brake) .....................................................................................
1
Cover (Assembly) .......................................................................................
..
Cover .....................................................................................................
..
Screw .....................................................................................................
..
Retaining Ring .......................................................................................
..
Washer ..................................................................................................
..
Trim Seal ...............................................................................................
..
Trim Seal ...............................................................................................
..
Seal (LH) ................................................................................................
..
Seal (RH) ...............................................................................................
..
Cover (Rear Crossmember) .......................................................................
1
Tail Light Base (LH) ...................................................................................
1
Fastener .....................................................................................................
6
Insert ..........................................................................................................
..
Capscrew ...................................................................................................
4
Capscrew ...................................................................................................
..
Insert ..........................................................................................................
..
1
1
1
AR
4
4
1
8
2
1
1
1
2
5
5
..
1
1
1
1
1
1
1
3
3
3
1
2
1
1
1
1
6
4
4
3
3
FOOTNOTES:
a
Located Top of Counter Weight
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-85
UNIT CODE U005
EUROPE
10/2015
FENDER EXTENSIONS (FIGURE 1-40)
1-86
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FENDER EXTENSIONS
KEY:
A: H4.0FT5, H4.0FT6, H4.5FTS5
B: H4.5FT6, H5.0FT, H5.5FT
C: H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0FT, H5.5FT, (Heavy Duty Standard Tread)
ITEM
1
1
2
2
3
4
5
6
7
7
8
8
PART NO.
DESCRIPTION
A
QTY
B
C
1578570
1578571
1578574
1578575
2076289
1586432
1613433
1613434
1578573
1578572
1578576
1578577
Fender (Wide Tread) (LH) .................................................................
Fender (Wide Tread) (LH) .................................................................
Fender (Wide Tread) (RH) ................................................................
Fender (Wide Tread) (RH) ................................................................
Capscrew ..........................................................................................
Nut .....................................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................
Fender (Dual Tread) (LH) ..................................................................
Fender (Dual Tread) (LH) ..................................................................
Fender (Dual Tread) (RH) .................................................................
Fender (Dual Tread) (RH) .................................................................
1
..
1
..
2
10
4
4
..
1
1
..
..
1
..
1
2
10
4
4
1
..
..
1
..
1
..
1
2
10
4
4
..
..
..
..
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-87
UNIT CODE U005
EUROPE
10/2015
MUD GUARDS (FIGURE 1-41)
KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread
ITEM
1
2
2
2
2
3
3
3
3
4
4
PART NO.
b 2071647
a 2074436
c 2074437
a 2074438
c 2074439
a 2074440
c 2074441
a 2074442
c 2074443
a 1544153
b 1544153
DESCRIPTION
A
Mud Flap ...........................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (RH) ...................................................................................
Mud Flap (RH) ...................................................................................
Mud Flap (RH) ...................................................................................
Mud Flap (RH) ...................................................................................
Locknut ..............................................................................................
Locknut ..............................................................................................
2
..
..
..
..
..
..
..
..
4
..
QTY
B
..
1
1
..
..
1
1
..
..
4
6
C
..
..
..
1
1
..
..
1
1
..
6
FOOTNOTES:
a
b
H4.0FT5, H4.0FT6, H4.5FTS5
H4.0FT5, H40FT6, H4.5FTS5, H4.5FT6, H5.0FT,
H5.5FT
1-88
c
H4.5FT6, H5.0FT, H5.5FT
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-89
UNIT CODE U005
EUROPE
10/2015
LOAD BACKREST EXTENSION (FIGURE 1-42)
1-90
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LOAD BACKREST EXTENSION
ITEM
1
1
1
1
1
2
3
3
4
5
PART NO.
DESCRIPTION
1387341
1387345
1387349
1387904
1387348
1387330
221771
296423
292683
292656
Load Backrest (1219 mm) (Class III) ..................................................................
Load Backrest (1524 mm) (Class III) ..................................................................
Load Backrest (1524 mm) (Class IV) ..................................................................
Load Backrest (1372 mm) (Class IV) ..................................................................
Load Backrest (1219 mm) (Class (IV)) ...............................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Washer (Optional) ...............................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
4
4
4
4
4
1-91
UNIT CODE U005
EUROPE
10/2015
FORKS (FIGURE 1-43)
CLASS III AND CLASS IV STANDARD TAPER
KEY:
A: Class III 120 mm x 50 mm
B: Class III 150 mm x 50 mm
C: Class IV 150 mm x 50 mm
D: Class IV 150 mm x 60 mm
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
4
5
1-92
PART NO.
DESCRIPTION
A
1385801
1385802
1385803
1385804
1519439
1519440
1519442
1479090
1519444
1479132
1479133
1479134
1362229
1362231
1362233
1362235
1523734
1523732
1500784
1500786
1523737
Fork (1000 mm) ........................................................................
Fork (1100 mm) ........................................................................
Fork (1200 mm) ........................................................................
Fork (1400 mm) ........................................................................
Fork (1200 mm) ........................................................................
Fork (1300 mm) ........................................................................
Fork (1500 mm) ........................................................................
Fork (1800 mm) ........................................................................
Fork (1200 mm) ........................................................................
Fork (1300 mm) ........................................................................
Fork (1500 mm) ........................................................................
Fork (1800 mm) ........................................................................
Fork (1200 mm) ........................................................................
Fork (1300 mm) ........................................................................
Fork (1500 mm) ........................................................................
Fork (1800 mm) ........................................................................
Pin .............................................................................................
Knob .........................................................................................
Spring .......................................................................................
Spring .......................................................................................
Pin .............................................................................................
See Service Manual
for service procedures.
2
2
2
2
..
..
..
..
..
..
..
..
..
..
..
..
1
1
1
..
1
QTY
B
C
..
..
..
..
2
2
2
2
..
..
..
..
..
..
..
..
1
1
1
..
1
..
..
..
..
..
..
..
..
2
2
2
2
..
..
..
..
1
1
..
1
..
D
..
..
..
..
..
..
..
..
..
..
..
..
2
2
2
2
1
1
..
1
..
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
KEY:
A: Class III 120 mm x 50 mm
B: Class III 150 mm x 50 mm
C: Class IV 150 mm x 50 mm
D: Class IV 150 mm x 60 mm
ITEM
5
DESCRIPTION
1523741
Pin .............................................................................................
..
..
1
1
4033435
1523742
Kit-Latch (Class III) ...................................................................
Kit-Latch (Class IV) ...................................................................
1
..
1
..
..
1
..
1
©2015 HYSTER COMPANY
A
QTY
B
C
PART NO.
See Service Manual
for service procedures.
D
1-93
UNIT CODE U005
EUROPE
10/2015
FORKS (FIGURE 1-44)
CLASS III AND CLASS IV STANDARD TAPER — OPTIONAL
KEY:
A: Class III 120 mm x 50 mm
B: Class III 150 mm x 50 mm
C: Class IV 150 mm x 50 mm
D: Class IV 150 mm x 60 mm
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
1-94
A
QTY
B
C
PART NO.
DESCRIPTION
4083681
4083682
4083683
4083684
4084034
4084035
4084037
4084038
4084046
4084047
4084048
4084049
4084061
4084063
4084066
4084069
.....
.....
.....
.....
Fork (1000mm) .........................................................................
Fork (1100mm) .........................................................................
Fork (1200mm) .........................................................................
Fork (1400mm) .........................................................................
Fork (1200mm) .........................................................................
Fork (1300mm) .........................................................................
Fork (1500mm) .........................................................................
Fork (1800mm) .........................................................................
Fork (1200mm) .........................................................................
Fork (1300mm) .........................................................................
Fork (1500mm) .........................................................................
Fork (1800mm) .........................................................................
Fork (1200mm) .........................................................................
Fork (1300mm) .........................................................................
Fork (1500mm) .........................................................................
Fork (1800mm) .........................................................................
Pin ........................................................................................
Lever .....................................................................................
Spring ...................................................................................
Pin ........................................................................................
2
2
2
2
..
..
..
..
..
..
..
..
..
..
..
..
1
1
1
1
..
..
..
..
2
2
2
2
..
..
..
..
..
..
..
..
1
1
1
1
..
..
..
..
..
..
..
..
2
2
2
2
..
..
..
..
1
1
1
1
..
..
..
..
..
..
..
..
..
..
..
..
2
2
2
2
1
1
1
1
4083889
Kit Fork Latch Mechanism ........................................................
2
2
2
2
See Service Manual
for service procedures.
D
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-95
UNIT CODE U005
EUROPE
10/2015
LABELS (FIGURE 1-45)
EXTERIOR
1-96
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LABELS
EXTERIOR
ITEM
1
2
3
3
3
4
5
5
6
7
7
8
9
10
11
12
13
14
15
16
17
17
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
b 2034460
1501259
170658
2308673
1365922
1354172
b 2074256
b 4613963
1677428
1503877
1503879
1300094
1354165
1345926
2093225
1375676
d 2075614
c 2076171
2082680
2075417
1594807
1628690
1594808
1594809
1601748
1586440
2073198
1339828
2075655
a. . . . .
1339832
316448
1562353
1343276
1359588
b 4616658
b 1689504
4625662
4625663
4100051
DESCRIPTION
QTY
Label (Ether Warning) .........................................................................................
Nameplate (LP Tank) ..........................................................................................
Rivet ....................................................................................................................
Rivet (Optional) ...................................................................................................
Gripnail ...............................................................................................................
Label (Flammable LPG) ......................................................................................
Label (Fuel Fill) ...................................................................................................
Label (Low or Ultra Low Sulfer Fuel Only) ..........................................................
Label (Hyster Logo) ............................................................................................
Label (Noise Level) (104 dba) ............................................................................
Label (Low Noise) (105 dba) ..............................................................................
Label (Fan Warning) ...........................................................................................
Label (Antifreeze) ...............................................................................................
Label (Fan Warning) ...........................................................................................
Label (Brake System Fluid Tag) .........................................................................
Label (Boron-Free Antifreeze) ............................................................................
Label (Hood Opening Warning) ..........................................................................
Label (Swivel Seat Caution) ...............................................................................
Label (Electronic Arm Caution) (MinI Levers) .....................................................
Label (Locking Gas Spring) ................................................................................
Label (Model 4.0) ................................................................................................
Label (Model 4.5) ................................................................................................
Label (Model 5.0) ................................................................................................
Label (Model 5.5) ................................................................................................
Label (Fortens) ...................................................................................................
Label (Hyster) .....................................................................................................
Label (Operator Warning) ...................................................................................
Label (No Riders) ................................................................................................
Label (Mast Warning) .........................................................................................
Inspection Plate ..................................................................................................
Label (Pinch Point) .............................................................................................
Label (Lifting Eye) ...............................................................................................
Label (Hyster) .....................................................................................................
Label (Mast Warning) .........................................................................................
Label (Operator Restraint) ..................................................................................
Label (Diesel Particulate Filter) ...........................................................................
Label (Turbo Diesel) ...........................................................................................
Label ...................................................................................................................
Label ...................................................................................................................
Label ...................................................................................................................
1
1
4
4
4
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
2
2
2
2
1
2
2
1
2
3
2
1
2
1
1
1
1
1
FOOTNOTES:
a
b
Contact Your Local Hyster Dealer
Diesel Only
©2015 HYSTER COMPANY
c
d
For Vehicles With Swivel Seat Only
LPG Only
See Service Manual
for service procedures.
1-97
UNIT CODE U005
EUROPE
10/2015
LABELS (FIGURE 1-46)
INTERIOR
1-98
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LABELS
INTERIOR
ITEM
1
1
1
2
3
4
4
5
6
6
7
8
9
PART NO.
b. . . . .
170658
2307400
389688
2038100
a 1589377
4052059
c 1589397
1589437
d 1627200
1534660
4612321
2074210
d 4603387
DESCRIPTION
QTY
Nameplate ..........................................................................................................
Rivet ....................................................................................................................
Rivet (Optional) ...................................................................................................
Nameplate Cover ................................................................................................
Label (Drive Train Protection) .............................................................................
Label (Basic Powershift Transmission) ...............................................................
Label (Basic Powershift 2 Transmission) ............................................................
Label (DuraMatch Transmission) ........................................................................
Label (DuraMatch Plus2 Transmission) ..............................................................
Label (DuraMatch 2 Transmission) .....................................................................
Label (Patents and Trademarks) ........................................................................
Label (Radial Tire Warning) ................................................................................
Label (Park Brake Warning) ...............................................................................
Label (Hydraulic Quick Disconnect) ....................................................................
1
4
4
1
1
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a
b
Basic Transmission
Contact Your Local Hyster Dealer
©2015 HYSTER COMPANY
c
d
Electric Transmission
Not Illustrated
See Service Manual
for service procedures.
1-99
UNIT CODE U005
EUROPE
10/2015
LABELS (FIGURE 1-47)
HYDRAULIC CONTROL LABELS — MANUAL HYDRAULIC
1-100
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LABELS
HYDRAULIC CONTROL LABELS – MANUAL HYDRAULIC
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
4034931
4034932
4034933
4034934
4034935
4034936
4034937
4034938
4034939
4034940
4034941
4034942
a 2070655
DESCRIPTION
QTY
Lens with label (Hoist) ........................................................................................
Lens with label (Tilt) ............................................................................................
Lens with label (Reach) ......................................................................................
Lens with label (Swing) .......................................................................................
Lens with label (Load Stabilizer) .........................................................................
Lens with label (Scoop) ......................................................................................
Lens with label (Upender) ...................................................................................
Lens with label ....................................................................................................
Lens with label (Clamp) ......................................................................................
Lens with label (Rotate) ......................................................................................
Lens with label (Side-Shift) .................................................................................
Lens with label (Fork Spread) .............................................................................
Lens (Blank) ........................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-101
UNIT CODE U005
EUROPE
10/2015
MINI LEVER MODULE LABELS (FIGURE 1-48)
HYDRAULIC CONTROL FUNCTIONS
1-102
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS
ITEM
1
PART NO.
DESCRIPTION
2102640
Label ...................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1-103
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD (FIGURE 1-49)
FRONT SCREEN WITH WIPER/WASHER — PAGE 1 OF 2
1-104
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
FRONT SCREEN WITH WIPER/WASHER – PAGE 1 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
DESCRIPTION
4092603
4108773
4108774
4108725
4108724
4108723
4108709
4108722
4108738
4108721
4108718
4108726
4108731
4108775
4108727
4108728
4108729
4108719
4108720
Kit-Front Screen With Wipers .............................................................................
Window ...........................................................................................................
Seal (4195mm) ...............................................................................................
Plug ................................................................................................................
Label Wiper/Washer .......................................................................................
Switch .............................................................................................................
Capscrew .......................................................................................................
Housing ..........................................................................................................
Wire Harness (Main) ......................................................................................
Cover ..............................................................................................................
Wiper Motor ....................................................................................................
Connector for Spray Hose (Elbow Fitting) ......................................................
Valve (Non Return) .........................................................................................
Hose (800mm) ................................................................................................
Hose (500mm) ................................................................................................
Clip .................................................................................................................
Window Washer (Spray Nozzle) ....................................................................
Wiper Arm ......................................................................................................
Wiper Blade ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1-105
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD (FIGURE 1-50)
FRONT SCREEN WITH WIPER/WASHER — PAGE 2 OF 2
1-106
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
FRONT SCREEN WITH WIPER/WASHER – PAGE 2 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
DESCRIPTION
4092603
4108737
4108736
4108735
4116826
4108734
4108733
4108739
4108709
4108712
4108711
4108710
4109479
4108770
4108772
4108771
4116835
Kit-Front Screen With Wipers .............................................................................
Kit Window Mounting Bolt ..............................................................................
Bracket (Front Light) .......................................................................................
1
4
2
Nut ..................................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Wire Harness (Light Jumper) .........................................................................
Capscrew .......................................................................................................
Window Washer Bottle Assembly with Pump .................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Seal (450mm) .................................................................................................
Window Frame (Bottom Crossmember) .........................................................
Seal (1518mm) ...............................................................................................
Window Frame (Top Crossmember) ..............................................................
Seal (1200mm) ...............................................................................................
2
2
2
2
2
1
2
2
1
1
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1-107
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD (FIGURE 1-51)
TOP SCREEN
1-108
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
TOP SCREEN
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
4092600
4108776
4108697
4108698
4108777
4108705
4108704
4108703
4108706
4108700
4108701
4108702
Kit-Top Screen ....................................................................................................
Frame (Window Top) ......................................................................................
Window (Top) .................................................................................................
Kit-Glue ..........................................................................................................
Seal (3915mm) ...............................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Bracket Assembly (Roof Rear) .......................................................................
Cap .................................................................................................................
Bracket (Roof Front) .......................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
2
2
2
4
2
2
2
1-109
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD (FIGURE 1-52)
REAR SCREEN WITH WIPER/WASHER — PAGE 1 OF 2
1-110
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
REAR SCREEN WITH WIPER/WASHER – PAGE 1 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NO.
DESCRIPTION
4092601
4119706
Kit-Rear Screen With Wipers ..............................................................................
Kit-Rear Screen Steel/Glass For High Overhead Guard with Jumper
Harness ..............................................................................................................
Rear Window ..................................................................................................
Seal (3228mm) ...............................................................................................
Wiper Arm ......................................................................................................
Wiper Blade ....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Bracket ...........................................................................................................
Washer ...........................................................................................................
Gas Spring .....................................................................................................
1
Nut ..................................................................................................................
Handle ............................................................................................................
Bolt .................................................................................................................
Plate ...............................................................................................................
Cap .................................................................................................................
Washer ...........................................................................................................
Spacer ............................................................................................................
Valve (Non Return) .........................................................................................
Fitting (T-Piece) ..............................................................................................
Cover ..............................................................................................................
Wire Harness (Rear) ......................................................................................
Wire Harness (Rear) (Alternate Part) .............................................................
Wiper Motor ....................................................................................................
Hose (2550mm) ..............................................................................................
Bracket (Handle) ............................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Window Frame (Rear) ....................................................................................
Seal (2930mm) ...............................................................................................
Seal (280mm) .................................................................................................
Spacer ............................................................................................................
Window Washer (Spray Nozzle) ....................................................................
Capscrew .......................................................................................................
O-Ring ............................................................................................................
Hinge ..............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Spacer ............................................................................................................
2
1
2
2
2
4
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
2
2
4
1
1
Nut ..................................................................................................................
Grommet ........................................................................................................
Wire Harness (Front/Rear Jumper) ................................................................
2
1
1
4109472
4109473
4108759
4108760
4108757
4108756
4108755
4108754
4108701
4108753
4108735
4116826
4108758
4108745
4108743
4108746
4108732
4108744
4108731
4108766
4108721
4108767
4141717
4108718
4108765
4108761
4108762
4108709
4109470
4109471
4108763
4108749
4108742
4116825
4108752
4108750
4108751
4109474
4109475
4108735
4116826
a 4141716
a 4126305
QTY
1
1
1
1
1
1
1
2
2
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1-111
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD (FIGURE 1-53)
REAR SCREEN WITH WIPER/WASHER — PAGE 2 OF 2
1-112
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
REAR SCREEN WITH WIPER/WASHER – PAGE 2 OF 2
ITEM
1
2
3
4
5
6
7
PART NO.
DESCRIPTION
4092601
4119706
Kit-Rear Screen With Wipers ..............................................................................
Kit-Rear Screen Steel/Glass For High Overhead Guard with Jumper
Harness ..............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
1
Nut ..................................................................................................................
Label Wiper/Washer .......................................................................................
Switch .............................................................................................................
Holder (Stick-On) ............................................................................................
Cover ..............................................................................................................
2
1
1
6
2
4108768
4108732
4108735
4116826
4108724
4108723
4108769
4112651
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
2
2
1-113
UNIT CODE U005
EUROPE
10/2015
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD (FIGURE 1-54)
PVC DOORS
ITEM
1
2
3
4
5
1-114
PART NO.
DESCRIPTION
QTY
4092602
4109476
4109477
4109478
4108694
4108695
Kit-Door (PVC RH and LH For High Overhead Guard) ......................................
Door Pvc (LH) .................................................................................................
Door Pvc (RH) ................................................................................................
Seal (Velcro 2900mm) ....................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................
See Service Manual
for service procedures.
1
1
1
2
10
10
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
2
ENGINE ASSEMBLY - DIESEL
10/2015
UNIT CODE U005
EUROPE
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION
PAGE
ALTERNATOR AND PULLEY
KUBOTA DIESEL ........................................................................................................................................
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L ..............................................................................................................................
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
COMPRESSOR ASSEMBLY AND ATTACHING PARTS
WITH CAB AND AIR CONDITIONING ........................................................................................................
COOLING
KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ................................................................................
KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE ..........................
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
CYLINDER BLOCK
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
CYLINDER HEAD
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
DIESEL PARTICULATE FILTER
ATTACHING PARTS - KUBOTA 3.8L DIESEL ...........................................................................................
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL .......................................................................................
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
EGR COOLER
KUBOTA DIESEL - 3.8L ..............................................................................................................................
EGR VALVE
KUBOTA DIESEL - 3.8L ..............................................................................................................................
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
3.6L KUBOTA DIESEL ................................................................................................................................
3.8L KUBOTA DIESEL ................................................................................................................................
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB - 3.6L DIESEL .................................................................................
COUNTERWEIGHT EXHAUST LWB - 3.8L DIESEL WITH DPF ...............................................................
COUNTERWEIGHT EXHAUST SWB - 3.6L ...............................................................................................
COUNTERWEIGHT EXHAUST SWB - 3.8L WITH DPF ............................................................................
OVERHEAD EXHAUST LWB - 3.6L ...........................................................................................................
OVERHEAD EXHAUST LWB - 3.8L DIESEL WITH DPF ...........................................................................
OVERHEAD EXHAUST SWB - 3.6L ...........................................................................................................
OVERHEAD EXHAUST SWB - 3.8L DIESEL WITH DPF ...........................................................................
FAN PULLEY
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-105
2-84
2-72
2-73
2-40
2-12
2-14
2-63
2-64
2-66
2-48
2-49
2-44
2-46
2-36
2-38
2-74
2-94
2-93
2-4
2-6
2-58
2-59
2-20
2-30
2-24
2-28
2-22
2-34
2-26
2-32
2-43
2-1
UNIT CODE U005
EUROPE
10/2015
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION
PAGE
FAN SHROUD WITH RADIATOR SCREEN
LONG WHEEL BASE ..................................................................................................................................
SHORT WHEEL BASE ...............................................................................................................................
FAN SHROUD WITHOUT RADIATOR SCREEN
SHORT WHEEL BASE ...............................................................................................................................
FLYWHEEL AND HOUSING
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
FUEL FILTER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L ..............................................................................................................................
FUEL PUMP
KUBOTA DIESEL - 3.6L ..............................................................................................................................
FUEL RAIL
KUBOTA DIESEL - 3.8L ..............................................................................................................................
GEAR CASE
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
GOVERNOR
KUBOTA DIESEL - 3.6L ..............................................................................................................................
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L ..............................................................................................................................
HYDRAULIC FAN DRIVE
DIESEL LWB ...............................................................................................................................................
KUBOTA 3.8L DIESEL/LPG - SWB ............................................................................................................
INJECTION PIPE
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INJECTION PUMP
KUBOTA DIESEL - 3.6L ..............................................................................................................................
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L ..............................................................................................................................
INJECTOR BODY
KUBOTA 3.6L DIESEL ................................................................................................................................
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L ..............................................................................................................................
INLET MANIFOLD
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L ..............................................................................................................................
OIL COOLER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
OIL SEPARATOR
KUBOTA DIESEL - 3.8L ..............................................................................................................................
2-2
See Service Manual
for service procedures.
2-18
2-17
2-16
2-42
2-100
2-89
2-99
2-90
2-60
2-62
2-102
2-104
2-8
2-10
2-92
2-96
2-95
2-98
2-91
2-53
2-54
2-56
2-97
2-80
2-81
2-75
2-85
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION
PAGE
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ............................................................
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L ..............................................................................................................................
SENSORS
KUBOTA DIESEL - 3.8L ..............................................................................................................................
STARTER
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L ..............................................................................................................................
TURBOCHARGER
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
WATER PUMP
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-68
2-70
2-50
2-52
2-106
2-107
2-86
2-82
2-83
2-87
2-88
2-77
2-79
2-76
2-78
2-3
UNIT CODE U005
EUROPE
10/2015
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER (FIGURE 2-1)
3.6L KUBOTA DIESEL
2-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
3.6L KUBOTA DIESEL
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
4129891
4129892
4129461
1504075
293698
1565453
4643563
296423
2088763
4615470
1660913
1623093
303150
292516
292515
292682
4060809
4024574
1529366
367224
16151
1566654
4020309
4020310
296420
4618189
293627
1541231
1560255
1527876
a 360387
a 251979
DESCRIPTION
QTY
Motor Mount (RH) ...............................................................................................
1
Motor Mount (LH) ................................................................................................
1
Washer ...............................................................................................................
4
Washer ...............................................................................................................
2
Capscrew ............................................................................................................
2
Nut (Flange) ........................................................................................................
2
Isolator ................................................................................................................
4
Washer ...............................................................................................................
8
Capscrew ............................................................................................................
8
Engine Assy-Diesel (3.6L) ..................................................................................
1
Bracket (Tube Retention) ....................................................................................
1
Bracket ................................................................................................................
1
Dowel ..................................................................................................................
2
Capscrew ............................................................................................................
4
Capscrew ............................................................................................................
6
Lockwasher ......................................................................................................... 10
Lifting Eye ...........................................................................................................
1
Dust Cover ..........................................................................................................
1
Capscrew ............................................................................................................
2
Adapter ...............................................................................................................
1
Fitting ..................................................................................................................
1
Pressure Transducer Sensor (Oil Pressure) .......................................................
1
Torque Converter ................................................................................................
1
Flex Plate ............................................................................................................
1
Washer ...............................................................................................................
8
Special Capscrew ...............................................................................................
4
Capscrew ............................................................................................................
4
Sensor (Input Speed, TISS) ................................................................................
1
Sensor (Coolant Temperature) ...........................................................................
1
Capscrew ............................................................................................................
1
Loctite ................................................................................................................. AR
Lubricant ............................................................................................................. AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-5
UNIT CODE U005
EUROPE
10/2015
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER (FIGURE 2-2)
3.8L KUBOTA DIESEL
2-6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
3.8L KUBOTA DIESEL
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
4018204
a 4093215
1557737
1504075
293699
1565453
2069951
296423
2088763
4620483
1660913
1623093
4049150
1527880
303150
292516
292515
292682
4060809
4024574
1529366
367224
16151
1566654
1500912
1531480
1582464
1394008
4020309
4020310
296420
4618189
293627
4047641
1527879
1582462
a 360387
a 251979
DESCRIPTION
QTY
Motor Mount (RH) ...............................................................................................
1
Motor Mount (LH) ................................................................................................
1
Washer ...............................................................................................................
4
Washer ...............................................................................................................
2
Capscrew ............................................................................................................
2
Nut (Flange) ........................................................................................................
2
Isolator ................................................................................................................
4
Washer ...............................................................................................................
8
Capscrew ............................................................................................................
8
Engine Assy-Diesel (3.8L) ..................................................................................
1
Bracket (Tube Retention) ....................................................................................
1
Bracket ................................................................................................................
1
Bracket (Lifting Eye) ...........................................................................................
1
Capscrew ............................................................................................................
4
Dowel ..................................................................................................................
2
Capscrew ............................................................................................................
4
Capscrew ............................................................................................................
6
Lockwasher ......................................................................................................... 10
Lifting Eye ...........................................................................................................
1
Dust Cover ..........................................................................................................
1
Capscrew ............................................................................................................
2
Adapter ...............................................................................................................
1
Fitting ..................................................................................................................
1
Pressure Transducer Sensor (Oil Pressure) .......................................................
1
Clip ......................................................................................................................
2
Clip ......................................................................................................................
1
Fastener ..............................................................................................................
3
Hose Clamp ........................................................................................................
1
Torque Converter ................................................................................................
1
Flex Plate ............................................................................................................
1
Washer ...............................................................................................................
8
Special Capscrew ...............................................................................................
4
Capscrew ............................................................................................................
4
Bracket (Breather Filter) .....................................................................................
1
Capscrew ............................................................................................................
2
Bolt ......................................................................................................................
2
Loctite ................................................................................................................. AR
Lubricant ............................................................................................................. AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-7
UNIT CODE U005
EUROPE
10/2015
HYDRAULIC FAN DRIVE (FIGURE 2-3)
DIESEL LWB
2-8
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
HYDRAULIC FAN DRIVE
DIESEL LWB
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
DESCRIPTION
4076791
1530243
1527881
1529787
1393879
4066321
4628472
221771
221355
1487061
222501
4076784
1527884
296128
1527880
4077036
4634121
1510113
4076790
1510117
1460477
4076676
302024
320154
1535257
1551663
Bracket ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Isolator ................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Hydraulic Motor ...................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Mount ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Adapter ...............................................................................................................
Fan (with Scalloped Blades) ...............................................................................
Capscrew ............................................................................................................
Bracket Wldmt ....................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Shroud ................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Clip ......................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
9
9
4
1
1
1
1
1
2
1
1
2
2
4
1
1
4
1
4
4
1
4
4
4
2
2-9
UNIT CODE U005
EUROPE
10/2015
HYDRAULIC FAN DRIVE (FIGURE 2-4)
KUBOTA 3.8L DIESEL/LPG — SWB
2-10
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
HYDRAULIC FAN DRIVE
KUBOTA 3.8L DIESEL/LPG – SWB
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
DESCRIPTION
4076791
1530243
1527881
1529787
1393879
4077826
4628472
221771
221355
1487061
222501
4076784
1527884
296128
1527880
4077036
4634121
1510113
4076676
302024
320154
1535257
1551663
Bracket ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Isolator ................................................................................................................
Nut ......................................................................................................................
Bracket (Lower Mount) .......................................................................................
Hydraulic Motor ...................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Mount ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Adapter ...............................................................................................................
Fan (with Scalloped Blades) ...............................................................................
Capscrew ............................................................................................................
Shroud ................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Clip ......................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
12
12
4
1
1
1
1
1
2
1
1
2
2
4
1
1
4
1
4
4
4
2
2-11
UNIT CODE U005
EUROPE
10/2015
COOLING (FIGURE 2-5)
KUBOTA DIESEL — WITH EXTERNAL OIL COOLER
2-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COOLING
KUBOTA DIESEL – WITH EXTERNAL OIL COOLER
KEY:
A: Short Wheelbase
B: Long Wheelbase
ITEM
1
1
1
1
1
1
1
2
3
3
4
4
5
5
6
7
8
8
9
10
11
12
12
13
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
QTY
A
B
PART NO.
DESCRIPTION
4603551
4038256
4038262
4038264
4038265
4038266
4038267
178899
4000086
1699135
1527881
1527881
1530243
1530243
1393879
1529787
1531404
14385
1643342
1581024
369815
.....
345454
345453
4127425
336550
1663877
4634121
293622
296418
4042107
4612849
4612850
4066325
4625947
119236
4625946
4066321
4067335
2076760
246108
Radiator (Assembly) ...................................................................................
1
Radiator .................................................................................................
1
Oil Cooler ...............................................................................................
1
Drain Valve ............................................................................................
1
Nut , Foldover ........................................................................................
2
Bolt (With Washer) .................................................................................
8
Bolt (With Washer) .................................................................................
4
Radiator Cap ..............................................................................................
1
Bracket (Optional) ......................................................................................
1
Bracket Wldmt ............................................................................................
1
Capscrew ...................................................................................................
4
Capscrew ...................................................................................................
..
Insert ..........................................................................................................
4
Insert ..........................................................................................................
..
Nut ..............................................................................................................
1
Isolator .......................................................................................................
4
Sensor (Low Coolant Level) .......................................................................
1
Fitting (Without Low Coolant Level Sensor) ...............................................
1
Reservoir ....................................................................................................
1
Hose ...........................................................................................................
1
Clamp .........................................................................................................
2
Outlet Assembly .........................................................................................
1
Cap ........................................................................................................
1
Outlet (Reservoir) ..................................................................................
1
Seal ........................................................................................................
1
Bushing ..................................................................................................
1
Hose ......................................................................................................
1
Fan (with Scalloped Blades) ......................................................................
1
Capscrew ...................................................................................................
4
Washer .......................................................................................................
4
Collar ..........................................................................................................
1
Shroud (Upper) (FFigure 2-7, FFigure 2-8).............................................
1
Shroud (Lower) (FFigure 2-7)...................................................................
1
Shroud (FFigure 2-9)................................................................................
..
Radiator Hose (Lower) ...............................................................................
..
Clamp .........................................................................................................
4
Radiator Hose (Upper) ...............................................................................
1
Bracket (Offset) ..........................................................................................
..
Spacer ........................................................................................................
..
Retainer ......................................................................................................
..
Sealant ....................................................................................................... AR
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1
1
1
1
2
8
4
1
1
1
..
5
..
5
1
4
1
1
1
1
2
1
1
1
1
1
1
1
4
4
1
..
..
1
1
4
1
1
2
2
AR
2-13
UNIT CODE U005
EUROPE
10/2015
COOLING (FIGURE 2-6)
KUBOTA DIESEL — WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE
2-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COOLING
KUBOTA DIESEL – WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE
ITEM
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
21
22
22
PART NO.
DESCRIPTION
2102313
1352140
4000086
1699135
1529787
1530243
1527881
1393879
4625946
119236
4616119
4634121
293622
296418
4042107
1643342
1581024
369815
.....
345454
345453
4127425
1663877
336550
4612849
4612850
Radiator ..............................................................................................................
Radiator Cap ..................................................................................................
Bracket ................................................................................................................
Bracket Wldmt ....................................................................................................
Isolator ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Radiator Hose (Upper) ........................................................................................
Clamp .................................................................................................................
Radiator Hose (Lower) ........................................................................................
Fan (with Scalloped Blades) ...............................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Collar ..................................................................................................................
Reservoir ............................................................................................................
Hose ...................................................................................................................
Clamp .................................................................................................................
Outlet Assembly ..................................................................................................
Cap .................................................................................................................
Outlet (Reservoir) ...........................................................................................
Seal ................................................................................................................
Hose ...............................................................................................................
Bushing ..........................................................................................................
Shroud (Upper) (FFigure 2-7, FFigure 2-8)......................................................
Shroud (Lower) (FFigure 2-7)............................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
4
4
1
1
4
1
1
4
4
1
1
1
2
1
1
1
1
1
1
1
1
2-15
UNIT CODE U005
EUROPE
10/2015
FAN SHROUD WITHOUT RADIATOR SCREEN (FIGURE 2-7)
SHORT WHEEL BASE
ITEM
1
2
3
4
5
6
7
8
9
2-16
PART NO.
DESCRIPTION
QTY
302024
1676093
320154
1535257
4612849
1476421
4612850
222036
1693705
Screw ..................................................................................................................
Cover (Shroud) ...................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Shroud (Upper) ...................................................................................................
Washer ...............................................................................................................
Shroud (Lower) ...................................................................................................
Rivet ....................................................................................................................
Clip ......................................................................................................................
See Service Manual
for service procedures.
4
1
4
4
1
4
1
4
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FAN SHROUD WITH RADIATOR SCREEN (FIGURE 2-8)
SHORT WHEEL BASE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
DESCRIPTION
302024
320154
1676093
4612849
4006020
222036
1535257
4003844
4006017
1476421
1684275
4612850
1693705
Screw ..................................................................................................................
Washer ...............................................................................................................
Cover (Shroud) ...................................................................................................
Shroud (Upper) ...................................................................................................
Channel (RH) ......................................................................................................
Rivet ....................................................................................................................
Nut ......................................................................................................................
Screen ................................................................................................................
Channel (LH) ......................................................................................................
Washer ...............................................................................................................
Bracket ................................................................................................................
Shroud (Lower) ...................................................................................................
Clip ......................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
4
4
1
1
1
8
4
1
1
4
1
1
1
2-17
UNIT CODE U005
EUROPE
10/2015
FAN SHROUD WITH RADIATOR SCREEN (FIGURE 2-9)
LONG WHEEL BASE
ITEM
1
2
3
4
5
6
2-18
PART NO.
DESCRIPTION
QTY
4066325
1551663
1535257
320154
302023
1574286
Shroud ................................................................................................................
Clip ......................................................................................................................
Nut (Clip) .............................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Screen ................................................................................................................
See Service Manual
for service procedures.
1
2
4
4
4
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-19
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-10)
COUNTERWEIGHT EXHAUST LWB — 3.6L DIESEL
2-20
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB – 3.6L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
21
22
23
PART NO.
4030620
4062685
30372
4024571
4025092
4027330
18515
1480237
1510113
1696451
1527880
4032888
1393879
4630519
1582222
320158
30372
30374
4076774
1347043
1347045
4052206
a 4052207
1527885
1460477
DESCRIPTION
QTY
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp .................................................................................................................
Heat Shield .........................................................................................................
Plate ....................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Gasket ................................................................................................................
Nut ......................................................................................................................
Muffler .................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
Clamp (Optional) .................................................................................................
Exhaust Pipe .......................................................................................................
Cover ..................................................................................................................
Fastener ..............................................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
1
1
3
1
1
4
4
3
6
1
3
1
4
1
2
2
2
2
1
1
3
1
1
6
6
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-21
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-11)
OVERHEAD EXHAUST LWB — 3.6L
2-22
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
OVERHEAD EXHAUST LWB – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
24
25
26
PART NO.
4030620
4062685
30372
4024571
4025092
4027330
18515
1480237
1510113
1696451
1527880
4032888
1393879
1664474
1664478
1510117
1668428
4630519
1582222
320158
30372
30374
4050187
1708540
4052206
a 4052207
1527885
1460477
DESCRIPTION
QTY
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp .................................................................................................................
Heat Shield .........................................................................................................
Plate ....................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Gasket ................................................................................................................
Nut ......................................................................................................................
Overhead Exhaust ..............................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Muffler .................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
Clamp (Optional) .................................................................................................
Exhaust Pipe (With A/C Cab) .............................................................................
Screw (With A/C Cab) .........................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
1
1
4
1
1
4
4
3
6
1
3
1
4
1
1
3
1
1
2
2
2
2
1
2
1
1
6
6
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-23
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-12)
COUNTERWEIGHT EXHAUST SWB — 3.6L
2-24
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST SWB – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
19
20
21
PART NO.
4020926
4062685
30372
4024571
4025092
1527880
1480237
1510113
18515
4027330
4032888
4630519
1582222
320158
30372
30374
4076774
1347043
1347045
4052206
a 4052207
1527885
1460477
DESCRIPTION
QTY
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp .................................................................................................................
Heat Shield .........................................................................................................
Plate ....................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Gasket ................................................................................................................
Muffler .................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
Clamp (Optional) .................................................................................................
Exhaust Pipe .......................................................................................................
Cover ..................................................................................................................
Fastener ..............................................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
1
1
2
1
1
3
3
2
2
4
1
1
2
2
2
2
1
1
3
1
1
6
6
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-25
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-13)
OVERHEAD EXHAUST SWB — 3.6L
2-26
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
OVERHEAD EXHAUST SWB – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
23
24
PART NO.
4020926
4062685
30372
4024571
4025092
1527880
1480237
1510113
18515
4027330
4032888
1664474
1664475
1510117
1668428
4630519
1582222
320158
30372
30374
4050187
1708540
4052206
a 4052207
1527885
1460477
DESCRIPTION
QTY
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp .................................................................................................................
Heat Shield .........................................................................................................
Plate ....................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Gasket ................................................................................................................
Overhead Exhaust ..............................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Muffler .................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
Clamp (Optional) .................................................................................................
Exhaust Pipe (With A/C Cab) .............................................................................
Screw (With A/C Cab) .........................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
1
1
3
1
1
3
3
2
2
4
1
1
1
3
1
1
2
2
2
2
1
2
1
1
6
6
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-27
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-14)
COUNTERWEIGHT EXHAUST SWB — 3.8L WITH DPF
2-28
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST SWB – 3.8L WITH DPF
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
DESCRIPTION
4054347
4053068
30375
4032888
1480237
1527880
4027330
4620363
4051527
1527885
1460477
4053250
1514429
1531001
1527876
1509890
1509888
4082219
18515
4066616
1347043
1347045
4082011
4082013
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp (Includes Hardware) ................................................................................
Gasket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Diesel Particulate Filter (FFigure 2-18, FFigure 2-19)......................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Mounting Weldment ............................................................................................
Washer ...............................................................................................................
Tail Pipe ..............................................................................................................
Cover ..................................................................................................................
Fastener ..............................................................................................................
Bracket (DPF Sensor) .........................................................................................
Mounting Plate ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
3
3
3
12
1
2
14
14
1
4
2
4
1
1
1
2
1
1
3
1
1
2-29
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-15)
COUNTERWEIGHT EXHAUST LWB — 3.8L DIESEL WITH DPF
2-30
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB – 3.8L DIESEL WITH DPF
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
DESCRIPTION
4052515
4053068
30375
4032888
1480237
1527880
4027330
4054231
1510113
4620363
4051527
1527885
1460477
4053250
1514429
1531001
1527876
1509890
1509888
4075462
18515
1393879
4066616
1347043
1347045
4082011
4082013
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp (Includes Hardware) ................................................................................
Gasket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Diesel Particulate Filter (DPF) (FFigure 2-18, FFigure 2-19)...........................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Mounting Weldment ............................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Tail Pipe ..............................................................................................................
Cover ..................................................................................................................
Fastener ..............................................................................................................
Bracket (DPF Sensor Bracket) ...........................................................................
Mounting Plate ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
3
3
3
12
1
4
1
2
12
12
1
4
2
4
1
1
1
4
4
1
1
3
1
1
2-31
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-16)
OVERHEAD EXHAUST SWB — 3.8L DIESEL WITH DPF
2-32
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
OVERHEAD EXHAUST SWB – 3.8L DIESEL WITH DPF
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
DESCRIPTION
4054347
4053068
30375
4032888
1480237
1527880
4027330
4620363
4051527
1527885
1460477
4053250
1514429
1531001
1527876
1509890
1509888
4082219
18515
1668428
4053065
4054352
30372
4032888
4027330
1664474
1510117
4082011
4082013
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp (Includes Hardware) ................................................................................
Gasket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Diesel Particulate Filter (FFigure 2-18, FFigure 2-19)......................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Mounting Weldment ............................................................................................
Washer ...............................................................................................................
Cover ..................................................................................................................
Exhaust Pipe .......................................................................................................
Exhaust Pipe .......................................................................................................
Clamp .................................................................................................................
Gasket ................................................................................................................
Locknut ...............................................................................................................
Overhead Exhaust ..............................................................................................
Capscrew ............................................................................................................
Bracket (DPF Sensor Bracket) ...........................................................................
Mounting Plate ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
2
3
3
8
1
2
14
14
1
4
2
4
1
1
1
2
1
1
1
1
1
4
1
3
1
1
2-33
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM (FIGURE 2-17)
OVERHEAD EXHAUST LWB — 3.8L DIESEL WITH DPF
2-34
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM
OVERHEAD EXHAUST LWB – 3.8L DIESEL WITH DPF
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
DESCRIPTION
4052515
4053068
30375
4032888
1480237
1527880
4027330
4054231
1510113
4620363
4051527
1527885
1460477
4053250
1514429
1531001
1527876
1509890
1509888
4075462
18515
1393879
4053065
4053055
30372
4032888
4027330
1664474
1510117
1668428
4082011
4082013
Exhaust Pipe .......................................................................................................
Bracket Wldmt ....................................................................................................
Clamp (Includes Hardware) ................................................................................
Gasket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Diesel Particulate Filter (DPF) (FFigure 2-18, FFigure 2-19)...........................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Mounting Weldment ............................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Exhaust Pipe .......................................................................................................
Exhaust Pipe .......................................................................................................
Clamp .................................................................................................................
Gasket ................................................................................................................
Locknut ...............................................................................................................
Overhead Exhaust ..............................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Bracket (DPF Sensor Bracket) ...........................................................................
Mounting Plate ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
2
3
3
8
1
4
1
2
12
12
1
4
2
4
1
1
1
4
4
1
1
1
1
4
1
3
1
1
1
2-35
UNIT CODE U005
EUROPE
10/2015
DIESEL PARTICULATE FILTER (FIGURE 2-18)
ATTACHING PARTS — KUBOTA 3.8L DIESEL
2-36
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DIESEL PARTICULATE FILTER
ATTACHING PARTS – KUBOTA 3.8L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
DESCRIPTION
.....
4074937
4074934
4054763
4074938
4074939
4074940
4074941
4054817
4042033
4054809
4054810
4060528
4054812
4054747
Diesel Particulate Filter Assembly (FFigure 2-19).............................................
Clamp .................................................................................................................
Bolt ......................................................................................................................
Bolt ......................................................................................................................
Pipe .....................................................................................................................
Pipe .....................................................................................................................
Tube ....................................................................................................................
Tube ....................................................................................................................
Hose Clamp ........................................................................................................
Hose Clamp ........................................................................................................
Sensor (Thermo, 0) .............................................................................................
Sensor (Thermo, 1) .............................................................................................
Sensor (Heat DPF) .............................................................................................
Sensor (Pressure) ...............................................................................................
Bolt ......................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
8
1
1
1
1
3
1
1
1
1
1
2
2-37
UNIT CODE U005
EUROPE
10/2015
DIESEL PARTICULATE FILTER (FIGURE 2-19)
MUFFLER ASSEMBLY — KUBOTA 3.8L DIESEL
2-38
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DIESEL PARTICULATE FILTER
MUFFLER ASSEMBLY – KUBOTA 3.8L DIESEL
ITEM
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
4074935
.....
4074936
4054805
4054806
4041932
4054807
4054808
Catalytic Converter Assy ....................................................................................
Filter Element ......................................................................................................
Body ....................................................................................................................
Collar ..................................................................................................................
Gasket ................................................................................................................
Bolt ......................................................................................................................
Bolt ......................................................................................................................
Nut ......................................................................................................................
1
1
1
1
3
8
8
16
4074188
Kit-Filter Element ................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-39
UNIT CODE U005
EUROPE
10/2015
COMPRESSOR ASSEMBLY AND ATTACHING PARTS (FIGURE 2-20)
WITH CAB AND AIR CONDITIONING
2-40
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COMPRESSOR ASSEMBLY AND ATTACHING PARTS
WITH CAB AND AIR CONDITIONING
ITEM
1
1
1
1
1
1
2
3
4
5
6
7
8
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
DESCRIPTION
4605389
.....
1329150
1329149
1329147
1329151
4614229
4614228
397676
4005338
1597448
4005339
4034724
4036744
4616174
293625
296418
1566505
4036761
1530244
2094420
4005619
4005596
1396781
1528888
4005608
1396780
4005607
296422
292531
1512403
292524
4034608
296423
399898
326488
Compressor Assembly, AC .................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Hose Assy (#10) .................................................................................................
Hose Assy (#8) ...................................................................................................
Strap Clamp ........................................................................................................
Adapter (#10) ......................................................................................................
Capscrew ............................................................................................................
Adapter (#8) ........................................................................................................
Bracket (3.8L) .....................................................................................................
Bracket (3.6L) .....................................................................................................
Capscrew (3.8L) .................................................................................................
Capscrew (3.6L) .................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ..............................................................................................................
V-Belt ..................................................................................................................
Plate Wldmt ........................................................................................................
Link .....................................................................................................................
Pulley ..................................................................................................................
Nut (Shoulder) ....................................................................................................
Spacer ................................................................................................................
Spacer ................................................................................................................
Bearing ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Pulley ..................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
5
1
2
1
1
1
3
3
5
2
1
2
1
1
1
1
3
1
1
1
1
1
1
1
1
3
3
4
2-41
UNIT CODE U005
EUROPE
10/2015
FLYWHEEL AND HOUSING (FIGURE 2-21)
KUBOTA DIESEL — 3.6L, 3.8L
ITEM
1
2
3
3
4
4
5
6
7
2-42
PART NO.
DESCRIPTION
QTY
4620483
4615470
4074580
4042207
4042208
4042208
4042209
4042317
4042210
4042211
4042212
Engine Assy-Diesel (3.8L) ..................................................................................
Engine Assy-Diesel (3.6L) ..................................................................................
Flywheel .........................................................................................................
Ring Gear ...................................................................................................
Bolt (3.8L) .......................................................................................................
Bolt (3.6L) .......................................................................................................
Housing (Flywheel) (3.8L) ..............................................................................
Housing (Flywheel) (3.6L) ..............................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Cover (Balancer) (3.6L) ..................................................................................
See Service Manual
for service procedures.
1
1
1
1
7
10
1
1
10
2
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FAN PULLEY (FIGURE 2-22)
KUBOTA DIESEL — 3.6L, 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
4620483
4615470
4042325
4042326
4042327
4042328
4041916
4041922
4041964
4042071
4041992
4042043
4042106
4042107
Engine Assy-Diesel (3.8L) ..................................................................................
Engine Assy-Diesel (3.6L) ..................................................................................
Pulley Assembly (Idle) ....................................................................................
Plate ...........................................................................................................
Shaft ...........................................................................................................
Pulley .........................................................................................................
Cover (Tensioner) ......................................................................................
Bolt .............................................................................................................
Nut ..............................................................................................................
Fan Pulley ......................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Washer ...........................................................................................................
Collar ..............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
2
4
4
1
1
2-43
UNIT CODE U005
EUROPE
10/2015
CYLINDER HEAD COVER (FIGURE 2-23)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2-44
PART NO.
DESCRIPTION
QTY
4615470
4042170
4042171
4042172
4042008
4042176
4042191
4042192
4042126
4042200
4042130
4042131
4042116
4042201
4042203
4042206
4042034
4042221
Engine Assy-Diesel (3.6L) ..................................................................................
Cover (Cylinder Head) ....................................................................................
Shield .........................................................................................................
Screw .........................................................................................................
Joint (Breather Pipe) ..................................................................................
Gasket (Cylinder Cover) .............................................................................
Valve (Breather) .........................................................................................
Cover (Breather) ........................................................................................
Screw .........................................................................................................
Cap .............................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Bolt .............................................................................................................
Pipe (Breather) ...............................................................................................
Band (Clamp) .................................................................................................
Clamp .............................................................................................................
Bolt .................................................................................................................
Washer ...........................................................................................................
1
1
3
6
1
1
1
1
6
2
1
1
10
1
1
1
1
1
4051069
Kit-Gasket Upper ................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-45
UNIT CODE U005
EUROPE
10/2015
CYLINDER HEAD COVER (FIGURE 2-24)
KUBOTA DIESEL — 3.8L
2-46
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
CYLINDER HEAD COVER
KUBOTA DIESEL – 3.8L
ITEM
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
PART NO.
DESCRIPTION
4620483
4054588
4042114
4042116
4042115
4054589
4042127
4042128
4074572
4042130
4042131
4042124
4042125
4042126
4042008
4054590
4042128
Engine Assy-Diesel (3.8L) ..................................................................................
Cover Assembly (Cylinder Head) ...................................................................
Gasket ........................................................................................................
Bolt .............................................................................................................
Seal (Injection Pipe) ...................................................................................
Cover Assembly (Cylinder Head) ...................................................................
Connector ...................................................................................................
Bolt .............................................................................................................
Plug Assembly (Assembly) ........................................................................
Plug ........................................................................................................
O-Ring ...................................................................................................
Valve (Breather) .........................................................................................
Cover (Breather) ........................................................................................
Screw .........................................................................................................
Joint (Breather Pipe) ..................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
10
4
1
1
1
1
1
1
1
1
4
1
1
13
2-47
UNIT CODE U005
EUROPE
10/2015
CYLINDER HEAD (FIGURE 2-25)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
8
8
9
10
11
12
13
14
2-48
PART NO.
DESCRIPTION
QTY
4615470
4042022
4041950
4041951
4042026
4041906
4041915
4041965
4042045
4042079
4042093
4041968
4042004
4041992
4042010
4041946
4042012
Engine Assy-Diesel (3.6L) ..................................................................................
Cylinder Head Assembly (FFigure 2-27).......................................................
Cap .............................................................................................................
Cap .............................................................................................................
Ball .............................................................................................................
Plug ............................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
Cylinder Head Gasket (Standard Two Notch) ................................................
Cylinder Head Gasket (One Notch Option) ....................................................
Cylinder Head Gasket (Not Notched Option) .................................................
Lifting Eye .......................................................................................................
Lifting Eye .......................................................................................................
Bolt .................................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Clamp .............................................................................................................
See Service Manual
for service procedures.
1
1
5
1
4
1
1
18
1
1
1
1
1
3
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
CYLINDER HEAD (FIGURE 2-26)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
PART NO.
DESCRIPTION
4620483
4041968
4054583
4054759
4042010
4041946
4041947
4041950
4041951
4041906
4041963
4054584
4041965
4041966
4048324
4048325
Engine Assy-Diesel (3.8L) ..................................................................................
Lifting Eye .......................................................................................................
Lifting Eye .......................................................................................................
Bolt .................................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Cylinder Head (FFigure 2-29, FFigure 2-28)................................................
Cap .............................................................................................................
Cap .............................................................................................................
Plug ............................................................................................................
Stud ............................................................................................................
Connector (Water Pipe) ..................................................................................
Bolt .................................................................................................................
Cylinder Head Gasket (with Two Notches) ....................................................
Cylinder Head Gasket (with One Notch) ........................................................
Cylinder Head Gasket (with No Notches) .......................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
4
1
1
1
5
1
1
4
1
18
1
1
1
2-49
UNIT CODE U005
EUROPE
10/2015
ROCKER ARM ASSEMBLY (FIGURE 2-27)
WITH INLET AND EXHAUST VALVES — KUBOTA DIESEL (3.6L)
2-50
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES – KUBOTA DIESEL (3.6L)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
DESCRIPTION
4615470
4042022
4041952
4042101
4042105
4042111
4041957
4042119
4041958
4042122
4041959
4042129
4041960
4042147
4041962
4042151
4042094
4042153
4042096
4042097
4042098
4042099
4042154
4042155
4042103
4042157
4042155
4042103
4042161
4042109
4042110
4042168
Engine Assy-Diesel (3.6L) ..................................................................................
Cylinder Head Assembly ................................................................................
Guide (Exhaust Valve) ...............................................................................
Guide (Exhaust Valve) ...............................................................................
Valve (Intake) .............................................................................................
Valve (Exhaust) ..........................................................................................
Spring (Intake) ............................................................................................
Spring (Exhaust) ........................................................................................
Retainer (Valve Spring Intake) ...................................................................
Retainer (Valve Spring Exhaust) ................................................................
Collar (Valve Spring Intake) .......................................................................
Collar (Valve Spring Exhaust) ....................................................................
Seal (Valve Stem) (Intake) .........................................................................
Seal (Valve Stem Exhaust) (Exhaust) ........................................................
Shaft (Valve) ..............................................................................................
Shaft Assembly (Rocker Arm) ........................................................................
Screw .........................................................................................................
Bracket (Rocker Arm) .....................................................................................
Pin (Spring) ....................................................................................................
Washer ...........................................................................................................
Retaining Ring ................................................................................................
Spring .............................................................................................................
Rocker Arm (Intake) .......................................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Rocker Arm (Exhaust) ....................................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Bolt .................................................................................................................
Arm .................................................................................................................
Pad .................................................................................................................
Cap .................................................................................................................
1
1
8
4
8
4
8
4
8
4
8
4
8
4
4
1
2
4
1
2
2
3
4
4
4
4
4
4
4
4
4
4
4051069
Kit-Gasket Upper ................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-51
UNIT CODE U005
EUROPE
10/2015
ROCKER ARM SHAFT (FIGURE 2-28)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2-52
PART NO.
DESCRIPTION
QTY
4620483
4042092
4042094
4042095
4042096
4042097
4042098
4042099
4042100
4042155
4042103
4042104
4042155
4042103
4042108
4042138
Engine Assy-Diesel (3.8L) ..................................................................................
Shaft Assy (Rocker Arm) ................................................................................
Screw .........................................................................................................
Bracket ...........................................................................................................
Pin (Spring) ....................................................................................................
Washer ...........................................................................................................
Retaining Ring ................................................................................................
Spring .............................................................................................................
Rocker Arm Assy (Intake) ..............................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Rocker Arm Assy (Exhaust) ...........................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Nut ..................................................................................................................
Ball .................................................................................................................
See Service Manual
for service procedures.
1
1
2
4
1
2
2
3
4
1
1
4
1
1
8
4
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
INLET AND EXHAUST VALVES (FIGURE 2-29)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
DESCRIPTION
4620483
4041952
4041955
4041956
4041957
4041958
4041959
4041960
4041962
4042109
4042110
Engine Assy-Diesel (3.8L) ..................................................................................
Guide (Exhaust Valve) ...................................................................................
Inlet Valve .......................................................................................................
Exhaust Valve ................................................................................................
Spring .............................................................................................................
Retainer ..........................................................................................................
Collar ..............................................................................................................
Seal (Valve Stem) ..........................................................................................
Shaft ...............................................................................................................
Arm .....................................................................................................................
Pad .....................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
16
8
8
16
16
16
16
8
8
8
2-53
UNIT CODE U005
EUROPE
10/2015
INLET MANIFOLD (FIGURE 2-30)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
2-54
PART NO.
DESCRIPTION
QTY
4615470
4051046
4051047
4051048
4050907
4041944
4042043
4042012
Engine Assy-Diesel (3.6L) ..................................................................................
Intake Manifold ...............................................................................................
Screw .............................................................................................................
Gasket ............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Clamp .............................................................................................................
1
1
1
1
1
5
3
1
4051069
Kit-Gasket Upper ................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-55
UNIT CODE U005
EUROPE
10/2015
INLET MANIFOLD (FIGURE 2-31)
KUBOTA DIESEL — 3.8L
2-56
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
INLET MANIFOLD
KUBOTA DIESEL – 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
DESCRIPTION
4620483
4054696
4054697
4054698
4042059
4054699
4042041
4041944
4042043
4074793
4042046
4074794
4042059
4054723
4074795
4074796
4042053
4054727
4054728
Engine Assy-Diesel (3.8L) ..................................................................................
Intake Manifold ...............................................................................................
Cover ..........................................................................................................
Gasket ........................................................................................................
Bolt .............................................................................................................
Bolt .............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Flange ............................................................................................................
Pipe (Boost) ...............................................................................................
Bracket .......................................................................................................
Bolt .............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Tube ...............................................................................................................
Hose Clamp ....................................................................................................
Throttle Body ..................................................................................................
Heater .............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
2
1
5
4
1
1
1
1
3
4
1
2
1
1
2-57
UNIT CODE U005
EUROPE
10/2015
EXHAUST MANIFOLD (FIGURE 2-32)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
2-58
PART NO.
DESCRIPTION
QTY
4615470
4051049
4042087
4042088
4042010
4051050
Engine Assy-Diesel (3.6L) ..................................................................................
Exhaust Manifold ............................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
1
1
1
2
6
6
4051069
Kit-Gasket Upper ................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST MANIFOLD (FIGURE 2-33)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
DESCRIPTION
4620483
4054741
4042010
4042087
4054738
4054742
4051050
4042088
4054739
4054740
Engine Assy-Diesel (3.8L) ..................................................................................
Stud ................................................................................................................
Stud ................................................................................................................
Gasket ............................................................................................................
Exhaust Manifold ............................................................................................
Collar ..............................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Cover ..............................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
4
2
1
1
4
6
2
1
2
2-59
UNIT CODE U005
EUROPE
10/2015
GEAR CASE (FIGURE 2-34)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2-60
PART NO.
DESCRIPTION
QTY
4615470
4042246
4041971
4041972
4041939
4041974
4041975
4041978
4041979
4041980
4041981
4041982
4041983
4041984
4042247
4041992
4041994
4041996
a 4041946
Engine Assy-Diesel (3.6L) ..................................................................................
Case (Gear Assembly) (3.6L) .........................................................................
Spring .........................................................................................................
Relief Valve ................................................................................................
Packing (O-Ring) ........................................................................................
Plug ............................................................................................................
Rotor Assembly (Oil Pump) ........................................................................
Cover (Oil Pump) .......................................................................................
Screw .........................................................................................................
Plug ............................................................................................................
Drain Plug ..................................................................................................
Oil Seal ...........................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Plate (Gear Case) ..........................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
1
1
1
1
2
1
1
1
8
2
1
1
1
1
1
3
15
2
2
4051070
Kit-Gasket Lower ................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-61
UNIT CODE U005
EUROPE
10/2015
GEAR CASE (FIGURE 2-35)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
2-62
PART NO.
DESCRIPTION
QTY
4620483
4054593
4054594
4054595
4042008
4041975
4041979
4041978
4041939
4041981
4041974
4041971
4041972
4041980
4041984
4041996
4041982
4054596
4041992
4041983
4042322
4074574
Engine Assy-Diesel (3.8L) ..................................................................................
Case (Gear) ....................................................................................................
Plug ............................................................................................................
Pipe ............................................................................................................
Joint (Breather Pipe) ..................................................................................
Rotor Assembly (Oil Pump) ........................................................................
Screw .........................................................................................................
Cover (Oil Pump) .......................................................................................
Packing (O-Ring) ........................................................................................
Drain Plug ..................................................................................................
Plug ............................................................................................................
Spring .........................................................................................................
Relief Valve ................................................................................................
Plug ............................................................................................................
O-Ring ............................................................................................................
Bolt .................................................................................................................
Oil Seal ...........................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
O-Ring ............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
8
1
2
1
1
1
1
2
1
1
1
2
9
1
1
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COVER BEARING CASE (FIGURE 2-36)
KUBOTA DIESEL — 3.6L, 3.8L
ITEM
1
2
3
PART NO.
DESCRIPTION
4615470
4620483
4042009
4042011
4041997
Engine Assy-Diesel (3.6L) ..................................................................................
Engine Assy-Diesel (3.8L) ..................................................................................
Cover (Bearing Case) .....................................................................................
Oil Seal .......................................................................................................
Bolt .................................................................................................................
1
1
1
1
8
4051070
Kit-Gasket Lower (3.6L) ......................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-63
UNIT CODE U005
EUROPE
10/2015
CYLINDER BLOCK (FIGURE 2-37)
KUBOTA DIESEL — 3.6L
2-64
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
CYLINDER BLOCK
KUBOTA DIESEL – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
DESCRIPTION
4615470
4041913
4041906
4041915
4041907
4041908
4041909
4041910
4041911
4041917
4041918
4041919
4041920
4041921
4041914
4041923
4041928
4041929
4041930
4041953
4041932
4041933
4042143
Engine Assy-Diesel (3.6L) ..................................................................................
Short Block .....................................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Cap (Sealing) .............................................................................................
Cap (Sealing) .............................................................................................
Cap (Sealing) .............................................................................................
Plug ............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Bolt (Bearing Case) ....................................................................................
Pipe (Oil) ........................................................................................................
Joint (Water) ...................................................................................................
Plug ................................................................................................................
Gasket ............................................................................................................
Block (Lower) .................................................................................................
Bolt .................................................................................................................
Pin ..................................................................................................................
Plug ................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
3
2
1
1
4
10
1
1
1
4
2
1
10
1
1
1
1
1
16
1
1
2-65
UNIT CODE U005
EUROPE
10/2015
CYLINDER BLOCK (FIGURE 2-38)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2-66
PART NO.
DESCRIPTION
QTY
4620483
4054580
4041907
4041908
4041909
4041910
4041911
4041917
4054581
4041919
4041920
4041921
4041914
4041923
4041925
4041928
4041929
4041930
4054582
4041932
4041933
4042220
4042222
4042223
4042010
Engine Assy-Diesel (3.8L) ..................................................................................
Short Block .....................................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Cap (Sealing) .............................................................................................
Cap (Sealing) .............................................................................................
Cap (Sealing) .............................................................................................
Plug ............................................................................................................
PIN .............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Bolt (Bearing Case) ....................................................................................
Pipe (Oil) ........................................................................................................
Pipe Joint ........................................................................................................
Joint (Water) ...................................................................................................
Plug ................................................................................................................
Gasket ............................................................................................................
Block (Lower) .................................................................................................
Bolt .................................................................................................................
Pin ..................................................................................................................
Flange Assembly ............................................................................................
Pipe ............................................................................................................
Gasket ............................................................................................................
Stud ................................................................................................................
See Service Manual
for service procedures.
1
1
2
1
2
6
1
1
1
4
2
1
10
1
1
1
1
1
1
16
1
1
1
1
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ITEM
25
PART NO.
4041946
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Nut ..................................................................................................................
See Service Manual
for service procedures.
2
2-67
UNIT CODE U005
EUROPE
10/2015
PISTON AND CRANKSHAFT (FIGURE 2-39)
KUBOTA DIESEL — 3.6L
2-68
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
PISTON AND CRANKSHAFT
KUBOTA DIESEL – 3.6L
ITEM
1
1
2
2
3
4
5
6
7
8
8
8
8
9
10
11
12
13
14
14
14
15
15
15
16
16
16
PART NO.
DESCRIPTION
4615470
4042252
4042263
4042269
4042282
4042173
4042174
4042175
4042229
4042180
4042181
4042182
4042163
4042165
4042283
4042185
4042287
4042189
4042193
4042186
4042177
4042178
4042187
4042204
4042215
4042188
4042219
4042224
Engine Assy-Diesel (3.6L) ..................................................................................
Piston (Standard) ...........................................................................................
Piston (+0.50mm) ...........................................................................................
Piston Ring (Standard) ...................................................................................
Piston Ring (+0.50mm) ...................................................................................
Pin ..................................................................................................................
Retaining Ring ................................................................................................
Rod Assy ........................................................................................................
Bushing ......................................................................................................
Bolt .............................................................................................................
Piston Rod Bearing (Standard/Blue) ..........................................................
Piston Rod Bearing (Standard) ..................................................................
Piston Rod Bearing (-0.20mm Green) ........................................................
Piston Rod Bearing (-0.40mm Red) ...........................................................
Crankshaft ......................................................................................................
Sleeve ........................................................................................................
Gear (Crankshaft) ......................................................................................
Key .............................................................................................................
Drive Gear ......................................................................................................
Crankshaft Bearing (Standard) .......................................................................
Crankshaft Bearing (-0.20mm) .......................................................................
Crankshaft Bearing (-0.40mm) .......................................................................
Thrust Washer (Standard) ..............................................................................
Thrust Washer (+0.20 mm) ............................................................................
Thrust Washer (+0.40mm) .............................................................................
Thrust Washer (Standard) ..............................................................................
Thrust Washer (+0.20 mm) ............................................................................
Thrust Washer (+0.40mm) .............................................................................
1
4
4
4
4
4
8
4
2
2
2
2
2
2
1
1
1
1
1
5
5
5
2
2
2
2
2
2
4042304
4042305
4042291
4042297
4042303
Kit-Piston (Standard) ..........................................................................................
Kit-Piston (+0.50mm) ..........................................................................................
Kit-Crankshaft Bearing (Standard) ......................................................................
Kit-Crankshaft Bearing (-0.20 mm) .....................................................................
Kit-Crankshaft Bearing (-0.40mm) ......................................................................
4
4
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-69
UNIT CODE U005
EUROPE
10/2015
PISTON AND CRANKSHAFT (FIGURE 2-40)
KUBOTA DIESEL — 3.8L
2-70
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
PISTON AND CRANKSHAFT
KUBOTA DIESEL – 3.8L
ITEM
1
1
2
2
3
4
5
6
7
8
8
8
8
9
10
11
12
13
14
14
14
15
15
15
16
16
16
PART NO.
DESCRIPTION
4620483
4042166
4042144
4042167
4042146
4042173
4042174
4042175
4042229
4042180
4042181
4042182
4042163
4042165
4042183
4042185
4042190
4042189
4042193
4042186
4042177
4042178
4042187
4042204
4042215
4042188
4042219
4042224
Engine Assy-Diesel (3.8L) ..................................................................................
Piston (Standard) ...........................................................................................
Piston (+0.50mm) ...........................................................................................
Piston Ring (Standard) ...................................................................................
Piston Ring (+0.50mm) ...................................................................................
Pin ..................................................................................................................
Retaining Ring ................................................................................................
Rod Assy ........................................................................................................
Bushing ......................................................................................................
Bolt .............................................................................................................
Piston Rod Bearing (Standard/Blue) ..........................................................
Piston Rod Bearing (Standard) ..................................................................
Piston Rod Bearing (-0.20mm Green) ........................................................
Piston Rod Bearing (-0.40mm Red) ...........................................................
Crankshaft ......................................................................................................
Sleeve ............................................................................................................
Gear (Crankshaft) ...........................................................................................
Key .................................................................................................................
Drive Gear ......................................................................................................
Crankshaft Bearing (Standard) .......................................................................
Crankshaft Bearing (-0.20mm) .......................................................................
Crankshaft Bearing (-0.40mm) .......................................................................
Thrust Washer (Standard) ..............................................................................
Thrust Washer (+0.20 mm) ............................................................................
Thrust Washer (+0.40mm) .............................................................................
Thrust Washer (Standard) ..............................................................................
Thrust Washer (+0.20 mm) ............................................................................
Thrust Washer (+0.40mm) .............................................................................
1
4
4
4
4
4
8
4
2
2
1
1
1
1
1
1
1
1
1
5
5
5
2
2
2
2
2
2
4042239
4042245
4042291
4042297
4042303
Kit-Piston (Each Kit Services Only One Piston Assembly) .................................
Kit-Piston (+0.50mm)(Each Kit Services Only One Piston Assembly) ...............
Kit-Crankshaft Bearing (Standard) ......................................................................
Kit-Crankshaft Bearing (-0.20 mm) .....................................................................
Kit-Crankshaft Bearing (-0.40mm) ......................................................................
4
4
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-71
UNIT CODE U005
EUROPE
10/2015
CAMSHAFT AND IDLE GEAR SHAFT (FIGURE 2-41)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2-72
PART NO.
DESCRIPTION
QTY
4615470
4042134
4042135
4042307
4042138
4042310
4042140
4042141
4041992
4042194
4042195
4042196
4042197
4042198
4042314
4042225
4042315
4042225
Engine Assy-Diesel (3.6L) ..................................................................................
Tappet ............................................................................................................
Push Rod ........................................................................................................
Camshaft Assembly .......................................................................................
Ball .............................................................................................................
Gear ...........................................................................................................
Key .............................................................................................................
Stop ............................................................................................................
Bolt .................................................................................................................
Shaft (Idle Gear) .............................................................................................
Pin ..................................................................................................................
Collar (Idle Gear) ............................................................................................
Collar ..............................................................................................................
Bolt .................................................................................................................
Idler Gear .......................................................................................................
Bushing ......................................................................................................
Idler Gear .......................................................................................................
Bushing ......................................................................................................
See Service Manual
for service procedures.
1
8
8
1
1
1
1
1
2
2
2
2
2
6
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
CAMSHAFT AND IDLE GEAR SHAFT (FIGURE 2-42)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
DESCRIPTION
4620483
4042135
4042134
4041992
4042136
4042141
4042140
4042138
4042139
4042145
4042040
4042198
4042197
4042194
4042195
4042199
4042225
4042196
Engine Assy-Diesel (3.8L) ..................................................................................
Push Rod ........................................................................................................
Tappet ............................................................................................................
Bolt .................................................................................................................
Camshaft Assembly .......................................................................................
Stop ............................................................................................................
Key .............................................................................................................
Ball .............................................................................................................
Gear ...........................................................................................................
Gear Pulser ....................................................................................................
Screw .............................................................................................................
Bolt .................................................................................................................
Collar ..............................................................................................................
Shaft (Idle Gear) .............................................................................................
Pin ..................................................................................................................
Idler Gear .......................................................................................................
Bushing ......................................................................................................
Collar (Idle Gear) ............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
8
8
2
1
1
1
1
1
1
4
3
1
1
1
1
1
2
2-73
UNIT CODE U005
EUROPE
10/2015
DIPSTICK (FIGURE 2-43)
KUBOTA DIESEL — 3.6L, 3.8L
ITEM
1
2
3
3
4
5
6
2-74
PART NO.
DESCRIPTION
QTY
4620483
4615470
4042232
4042230
4074569
4042231
4042233
4042234
4042035
Engine Assy-Diesel (3.8L) ..................................................................................
Engine Assy-Diesel (3.6L) ..................................................................................
Guide ..............................................................................................................
Dipstick ...........................................................................................................
Guide (Dipstick Tube) (3.8L) ..........................................................................
Dipstick Tube (3.6L) .......................................................................................
O-Ring ........................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
OIL PAN (FIGURE 2-44)
KUBOTA DIESEL — 3.6L, 3.8L
ITEM
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
4620483
4615470
4041936
4041938
4041939
4041940
4041941
4042213
4042214
4042035
Engine Assy-Diesel (3.8L) ..................................................................................
Engine Assy-Diesel (3.6L) ..................................................................................
Oil Pan ............................................................................................................
Drain Plug .......................................................................................................
Packing (O-Ring) ............................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Strainer (For Oil Pan) .....................................................................................
O-Ring ............................................................................................................
Bolt .................................................................................................................
1
1
1
2
2
20
4
1
1
2
4051070
Kit-Gasket Lower (3.6L) ......................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-75
UNIT CODE U005
EUROPE
10/2015
WATER PUMP FLANGE AND THERMOSTAT (FIGURE 2-45)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
2-76
PART NO.
DESCRIPTION
QTY
4615470
4042309
4042015
4041973
4041993
4042002
4042003
4042008
4042030
4042042
4042049
4042066
4042067
4051044
4051045
Engine Assy-Diesel (3.6L) ..................................................................................
Hose (Water Return) ......................................................................................
Hose Clamp ....................................................................................................
Cover (Thermostat) ........................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Flange ............................................................................................................
Joint (Breather Pipe) ..................................................................................
Gasket (Water Flange) ...................................................................................
Thermostat .....................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Drain Plug .......................................................................................................
Gasket ............................................................................................................
1
1
2
1
1
3
1
1
1
1
3
1
3
1
1
4051069
Kit-Gasket Upper ................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WATER PUMP (FIGURE 2-46)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
DESCRIPTION
4615470
4042313
4042318
4042319
4041928
4042008
4042321
4042322
4042323
4042324
4041997
Engine Assy-Diesel (3.6L) ..................................................................................
Water Pump ...................................................................................................
Gasket ............................................................................................................
Support ...........................................................................................................
Joint (Water) ...............................................................................................
Joint (Breather Pipe) ..................................................................................
Plug ............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
1
1
1
1
1
1
1
1
1
3
2
4051070
Kit-Gasket Lower (3.6L) ......................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-77
UNIT CODE U005
EUROPE
10/2015
WATER PUMP FLANGE AND THERMOSTAT (FIGURE 2-47)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
2-78
PART NO.
DESCRIPTION
QTY
4620483
4054677
4042015
4041973
4041993
4042002
4042003
4042008
4042030
4042042
4042049
4042066
4042067
Engine Assy-Diesel (3.8L) ..................................................................................
Hose (Water Return) ......................................................................................
Hose Clamp ....................................................................................................
Cover (Thermostat) ........................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Flange ............................................................................................................
Joint (Breather Pipe) ..................................................................................
Gasket (Water Flange) ...................................................................................
Thermostat .....................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
2
1
1
3
1
1
1
1
3
1
3
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WATER PUMP (FIGURE 2-48)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
DESCRIPTION
4620483
4042313
4042318
4042324
4042323
4041997
4054678
4054679
4042035
4042015
4054680
Engine Assy-Diesel (3.8L) ..................................................................................
Water Pump ...................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Tube ...............................................................................................................
Pipe (Water) ...................................................................................................
Bolt .................................................................................................................
Hose Clamp ....................................................................................................
Hose (EGR) ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
3
1
2
1
1
1
4
1
2-79
UNIT CODE U005
EUROPE
10/2015
OIL COOLER (FIGURE 2-49)
KUBOTA DIESEL — 3.6L
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
2-80
PART NO.
DESCRIPTION
QTY
4615470
4042217
4042218
4042131
4042236
4041927
4042240
4042237
4042311
4042312
4042015
4042238
4042035
4042216
Engine Assy-Diesel (3.6L) ..................................................................................
Plug ................................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Oil Cooler .......................................................................................................
Gasket ........................................................................................................
Joint (Oil Cooler) ............................................................................................
Hose ...............................................................................................................
Pipe ................................................................................................................
Pipe ................................................................................................................
Hose Clamp ....................................................................................................
Hose ...............................................................................................................
Bolt .................................................................................................................
Cartridge (Oil Filter) ........................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
1
6
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
OIL COOLER (FIGURE 2-50)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
DESCRIPTION
4620483
4054786
4054785
4042035
4042015
4054783
4054781
4041927
4054784
4054782
4042216
Engine Assy-Diesel (3.8L) ..................................................................................
O-Ring ............................................................................................................
Pipe (Oil Cooler) .............................................................................................
Bolt .................................................................................................................
Hose Clamp ....................................................................................................
Hose ...............................................................................................................
Oil Cooler .......................................................................................................
Gasket ........................................................................................................
Joint ................................................................................................................
Hose ...............................................................................................................
Cartridge (Oil Filter) ........................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
1
1
1
1
1
1
2-81
UNIT CODE U005
EUROPE
10/2015
TURBOCHARGER (FIGURE 2-51)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
2-82
PART NO.
DESCRIPTION
QTY
4615470
4051051
4042064
4051052
4051053
4051054
4051055
4051061
4051062
4051063
4051064
4042072
4051065
4100326
4051066
Engine Assy-Diesel (3.6L) ..................................................................................
Turbocharger Assembly .................................................................................
Gasket ............................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Stud ................................................................................................................
Flange ............................................................................................................
Gasket ............................................................................................................
Stud ................................................................................................................
Stud ................................................................................................................
Bolt .................................................................................................................
Bolt (Stud) ......................................................................................................
Hose ...............................................................................................................
Clamp .............................................................................................................
Band ...............................................................................................................
1
1
1
2
8
2
1
1
2
2
2
4
1
1
1
4051069
Kit-Gasket Upper ................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TURBOCHARGER (FIGURE 2-52)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
DESCRIPTION
4620483
4042063
4074802
4074803
4042069
4051063
4042068
4074804
4054763
4051062
4042064
4051052
4051050
4051054
Engine Assy-Diesel (3.8L) ..................................................................................
Turbocharger ..................................................................................................
Hose Assy ..................................................................................................
Clamp ....................................................................................................
Gasket ............................................................................................................
Stud ................................................................................................................
Flange (Muffler) ..............................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Stud ................................................................................................................
Gasket ............................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Stud ................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
2
1
3
1
2
4
1
1
2
8
2
2-83
UNIT CODE U005
EUROPE
10/2015
BREATHER AND SEPARATOR PIPES (FIGURE 2-53)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
2-84
PART NO.
DESCRIPTION
QTY
4620483
4042014
4042015
4074805
4042017
4042018
4074806
4042020
4041992
4042023
4100326
4074807
Engine Assy-Diesel (3.8L) ..................................................................................
Tube (Separator) ............................................................................................
Hose Clamp ....................................................................................................
Pipe ................................................................................................................
Tube (Separator) ............................................................................................
Hose Clamp ....................................................................................................
Tube ...............................................................................................................
Hose Clamp ....................................................................................................
Bolt .................................................................................................................
Tube (Intake Turbo) ........................................................................................
Clamp .............................................................................................................
Pipe ................................................................................................................
See Service Manual
for service procedures.
1
1
5
1
2
2
1
1
1
1
2
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
OIL SEPARATOR (FIGURE 2-54)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
DESCRIPTION
4620483
4042028
4047237
4042031
4042033
4041944
4054771
.....
4054772
4042034
4042032
Engine Assy-Diesel (3.8L) ..................................................................................
Separator (Crankcase Breather Filter) ...........................................................
Kit-Filter Element ........................................................................................
Tube (Oil Return) ............................................................................................
Hose Clamp ....................................................................................................
Bolt .................................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Hose Clamp ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
5
1
1
1
1
1
2-85
UNIT CODE U005
EUROPE
10/2015
TURBO INLET PIPE (FIGURE 2-55)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
2-86
PART NO.
DESCRIPTION
QTY
4620483
4074799
4042085
4042086
Engine Assy-Diesel (3.8L) ..................................................................................
Hose ...............................................................................................................
Band ...............................................................................................................
Hose Clamp ....................................................................................................
See Service Manual
for service procedures.
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TURBOCHARGER OIL PLUMBING (FIGURE 2-56)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
DESCRIPTION
4615470
4051067
4042075
4042076
4042226
4042227
4051068
4042078
4042059
4042228
4042020
4042080
4042081
Engine Assy-Diesel (3.6L) ..................................................................................
Pipe ................................................................................................................
Bolt .................................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Gasket ............................................................................................................
Pipe ................................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Pipe (Oil) ........................................................................................................
Hose Clamp ....................................................................................................
Pin ..................................................................................................................
Clamp .............................................................................................................
1
1
1
1
1
1
1
1
2
1
2
1
1
4051069
Kit-Gasket Upper ................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-87
UNIT CODE U005
EUROPE
10/2015
TURBOCHARGER OIL PLUMBING (FIGURE 2-57)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
2-88
PART NO.
DESCRIPTION
QTY
4620483
4042074
4042075
4042076
4042077
4042078
4042059
4042080
4042081
4042226
4042227
4042228
4042020
Engine Assy-Diesel (3.8L) ..................................................................................
Pipe (Oil) ........................................................................................................
Bolt .................................................................................................................
Gasket ............................................................................................................
Pipe (Oil) ........................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Pin ..................................................................................................................
Clamp .............................................................................................................
Bolt .................................................................................................................
Gasket ............................................................................................................
Pipe (Oil) ........................................................................................................
Hose Clamp ....................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
2
1
1
1
1
1
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FUEL INJECTION PUMP (FIGURE 2-58)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
4620483
4054599
4054600
4041988
4054601
4041946
4041944
4041995
4054602
4054603
.....
4054604
4094113
4094114
4042249
4054605
4042251
4054606
4074584
4042254
4054607
4042256
4041946
Engine Assy-Diesel (3.8L) ..................................................................................
Base (Supply Pump) ......................................................................................
Stud ................................................................................................................
Stud ................................................................................................................
Gasket ............................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Cover ..............................................................................................................
Gasket ............................................................................................................
Pipe ................................................................................................................
Pump ..............................................................................................................
Kit-Valve Suction Control ...........................................................................
Kit-Sensor Fuel Temperature .....................................................................
Screw .........................................................................................................
Gasket ........................................................................................................
Screw .........................................................................................................
Gasket ........................................................................................................
Woodruff Key .............................................................................................
Gasket ............................................................................................................
Gear (Supply Pump) .......................................................................................
Nut ..................................................................................................................
Nut ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
3
2
1
3
2
5
1
1
1
1
1
1
1
2
1
2
1
1
1
1
2
2-89
UNIT CODE U005
EUROPE
10/2015
FUEL RAIL (FIGURE 2-59)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
2-90
PART NO.
DESCRIPTION
QTY
4620483
4054646
.....
4042258
.....
4074585
4042274
4054648
4042275
4042276
4054647
Engine Assy-Diesel (3.8L) ..................................................................................
Bolt (Flange) ...................................................................................................
Joint (Banjo Connector) ..................................................................................
Rail .................................................................................................................
Gasket ........................................................................................................
Bolt .............................................................................................................
Clamp .............................................................................................................
Pipe (Injection) ...............................................................................................
Clamp .............................................................................................................
Screw .............................................................................................................
Pipe (Injection) ...............................................................................................
See Service Manual
for service procedures.
1
2
1
1
2
1
1
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
INJECTOR HARNESS (FIGURE 2-60)
KUBOTA DIESEL — 3.8L
ITEM
1
2
PART NO.
DESCRIPTION
4620483
4054654
4042120
Engine Assy-Diesel (3.8L) ..................................................................................
Wire Harness (Kubota 3.8L Diesel) (Injector) .................................................
Band ...............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
9
2-91
UNIT CODE U005
EUROPE
10/2015
INJECTION PIPE (FIGURE 2-61)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2-92
PART NO.
DESCRIPTION
QTY
4620483
4042241
4042242
4054618
4054619
4042265
4042266
4042267
4042268
4042227
4041946
4054620
4054621
4054622
4054623
4042274
4042275
4042276
4054624
4042226
Engine Assy-Diesel (3.8L) ..................................................................................
Pipe Assy (Over Flow) ....................................................................................
Bolt .................................................................................................................
Gasket ............................................................................................................
Injector ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Packing (Gasket) ............................................................................................
Clamp .............................................................................................................
Gasket ............................................................................................................
Nut ..................................................................................................................
Pipe (Injection) ...............................................................................................
Pipe (Injection) ...............................................................................................
Pipe (Injection) ...............................................................................................
Pipe (Injection) ...............................................................................................
Clamp .............................................................................................................
Clamp .............................................................................................................
Screw .............................................................................................................
Pipe ................................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
5
5
4
4
4
4
4
1
4
1
1
1
1
3
3
3
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EGR VALVE (FIGURE 2-62)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
DESCRIPTION
4620483
4054744
4050851
4054747
4042150
4041944
4054748
4054751
4054749
4054745
4042032
4054750
4054753
4054746
4042059
4042058
4054752
Engine Assy-Diesel (3.8L) ..................................................................................
Valve (EGR) ...................................................................................................
Nut (Flange) ...................................................................................................
Bolt .................................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Pipe (EGR) .....................................................................................................
Pipe ................................................................................................................
Gasket (EGR Pipe) .........................................................................................
Tube ...............................................................................................................
Hose Clamp ....................................................................................................
Tube ...............................................................................................................
Bolt (Flange) ...................................................................................................
Gasket (EGR Valve) .......................................................................................
Bolt .................................................................................................................
Valve ..............................................................................................................
Tube ...............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
2
1
4
1
1
1
1
6
1
1
1
2
1
1
2-93
UNIT CODE U005
EUROPE
10/2015
EGR COOLER (FIGURE 2-63)
KUBOTA DIESEL — 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
2-94
PART NO.
DESCRIPTION
QTY
4620483
4054755
4054756
4054757
4054749
4051050
4054761
4054740
4054759
4054760
4042150
4054758
4042015
4054762
Engine Assy-Diesel (3.8L) ..................................................................................
Flange (Assembly) .........................................................................................
Flange ........................................................................................................
Stud ............................................................................................................
Gasket (EGR Pipe) .........................................................................................
Nut ..................................................................................................................
Bracket (EGR Cooler) ....................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Flange ............................................................................................................
Gasket ............................................................................................................
Cooler (EGR) ..................................................................................................
Hose Clamp ....................................................................................................
Tube ...............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
2
1
2
4
1
2
1
2
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
INJECTION PUMP HOUSING (FIGURE 2-64)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
DESCRIPTION
4615470
4042337
4041988
4041989
4041944
4041995
4041991
4122916
4041999
4050841
4042256
4041979
4042351
4050840
4042340
4042343
4042342
4042352
4050839
4042350
4050838
4041946
Engine Assy-Diesel (3.6L) ..................................................................................
Base (Injection Pump) ....................................................................................
Stud ................................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Cover ..............................................................................................................
Gasket (Pump Cover) .....................................................................................
Gear (Injection Pump) ....................................................................................
Nut ..................................................................................................................
Screw .............................................................................................................
Stop ................................................................................................................
Gasket ............................................................................................................
Housing ..........................................................................................................
Pin ..............................................................................................................
Stud ............................................................................................................
Cover ..............................................................................................................
Bolt .................................................................................................................
Woodruff Key ..................................................................................................
Gasket ............................................................................................................
Nut ..................................................................................................................
1
1
3
1
1
6
3
1
1
1
1
4
1
1
1
2
3
1
4
1
1
3
4122906
4050844
4051070
Injection Pump ................................................................................................
Injection Pump (FFigure 2-65)..................................................................
Kit-Gasket Lower ................................................................................................
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-95
UNIT CODE U005
EUROPE
10/2015
INJECTION PUMP (FIGURE 2-65)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
2-96
PART NO.
DESCRIPTION
QTY
4615470
4050844
4042249
4050848
4050846
4050847
4041946
4042067
4050845
Engine Assy-Diesel (3.6L) ..................................................................................
Injection Pump ................................................................................................
Screw .........................................................................................................
Gasket ........................................................................................................
Joint Eye .........................................................................................................
Nozzle ............................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Shim ...............................................................................................................
1
1
1
2
1
1
3
3
1
4122906
Injection Pump (Assembly) .................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
NOZZLE HOLDER AND GLOW PLUG (FIGURE 2-66)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
DESCRIPTION
4615470
4050939
4050940
4050941
4050921
4050942
4050988
4050989
4051041
4051042
4050944
4050945
4050946
4050947
4042274
4042275
4042276
4050985
4050986
4050987
Engine Assy-Diesel (3.6L) ..................................................................................
Pipe ................................................................................................................
Pipe ................................................................................................................
Tube ...........................................................................................................
Clamp .........................................................................................................
Joint ................................................................................................................
Injector Body (FFigure 2-67).........................................................................
Nut ..................................................................................................................
Gasket ............................................................................................................
Seal ................................................................................................................
Pipe (Injection) ...............................................................................................
Pipe (Injection) ...............................................................................................
Pipe (Injection) ...............................................................................................
Pipe (Injection) ...............................................................................................
Clamp .............................................................................................................
Clamp .............................................................................................................
Screw .............................................................................................................
Glow Plug .......................................................................................................
Strip (Glow Plug) ............................................................................................
Nut ..................................................................................................................
1
1
2
2
4
1
4
4
4
4
1
1
1
1
3
3
3
4
1
4
4050943
4051069
Kit-Fuel Injector Nozzle .......................................................................................
Kit-Gasket Upper ................................................................................................
4
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-97
UNIT CODE U005
EUROPE
10/2015
INJECTOR BODY (FIGURE 2-67)
KUBOTA 3.6L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
QTY
4050943
4050988
4050990
4050991
4050992
4050993
4050994
4050995
4050996
4050989
4051041
4051042
Kit-Fuel Injector Nozzle .......................................................................................
Injector Body ..................................................................................................
Shim (0.9 mm) ............................................................................................
Spring .........................................................................................................
Spacer ........................................................................................................
Push Rod ...................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Nozzle ........................................................................................................
Nut ..................................................................................................................
Gasket ............................................................................................................
Seal ................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
a 4050997
Kit-Shim ..........................................................................................................
1
FOOTNOTES:
a
Optional shims for item 2
2-98
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FUEL PUMP (FIGURE 2-68)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
PART NO.
DESCRIPTION
4615470
4050849
4050850
4050851
Engine Assy-Diesel (3.6L) ..................................................................................
Fuel Pump ......................................................................................................
Gasket ............................................................................................................
Nut (Flange) ...................................................................................................
1
1
1
2
4051070
4042339
Kit-Gasket Lower ................................................................................................
Injection Pump (Assembly) .................................................................................
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-99
UNIT CODE U005
EUROPE
10/2015
FUEL FILTER (FIGURE 2-69)
KUBOTA DIESEL — 3.6L
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
11
12
2-100
PART NO.
DESCRIPTION
QTY
4615470
4050927
4050928
4050929
4041932
4050930
4050931
4050932
4050936
4050935
4050934
4050933
4050937
4050938
4050929
Engine Assy-Diesel (3.6L) ..................................................................................
Tube Assembly ...............................................................................................
Tube ...........................................................................................................
Clamp .........................................................................................................
Bolt .................................................................................................................
Fuel Filter .......................................................................................................
Element ......................................................................................................
Gasket ...................................................................................................
Drain Valve .................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Plug ............................................................................................................
Tube Assembly ...............................................................................................
Tube ...........................................................................................................
Clamp .........................................................................................................
See Service Manual
for service procedures.
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2-101
UNIT CODE U005
EUROPE
10/2015
GOVERNOR (FIGURE 2-70)
KUBOTA DIESEL — 3.6L
2-102
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
GOVERNOR
KUBOTA DIESEL – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
DESCRIPTION
4615470
4050852
4050854
4050860
4050861
4050862
4050864
4050865
4050866
4050869
4050870
4050871
4042076
4050872
4050873
4041946
4050922
4050923
4050868
4050867
4050863
4050856
4050857
4050858
4050855
4050859
.....
4041964
.....
4050885
Engine Assy-Diesel (3.6L) ..................................................................................
Cover (Governor Rod) ....................................................................................
Housing (Governor) ........................................................................................
Spring .............................................................................................................
Lever ..............................................................................................................
Pin ..................................................................................................................
Return Spring .................................................................................................
Lever (Engine Stop) .......................................................................................
Pin ..................................................................................................................
Joint ................................................................................................................
Pipe ................................................................................................................
Bolt (Eye) ........................................................................................................
Gasket ............................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Solenoid (Stop Solenoid) ................................................................................
Bolt .................................................................................................................
Pin ..................................................................................................................
Shaft ...............................................................................................................
Lever ..............................................................................................................
O-Ring ............................................................................................................
Lever ..............................................................................................................
Retaining Ring ................................................................................................
Lever ..............................................................................................................
Washer ...........................................................................................................
Sleeve ............................................................................................................
Nut ..................................................................................................................
FlyWheel ........................................................................................................
Gasket (Housing) ...........................................................................................
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
5
1
2
1
1
1
3
1
1
1
1
1
1
1
1
4051069
4042339
Kit-Gasket Upper ................................................................................................
Injection Pump (Assembly) .................................................................................
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2-103
UNIT CODE U005
EUROPE
10/2015
GOVERNOR ACTUATOR AND PLUG (FIGURE 2-71)
KUBOTA DIESEL — 3.6L
ITEM
1
2
3
4
5
2-104
PART NO.
DESCRIPTION
QTY
4615470
4050914
4050915
4050919
4050921
4042054
Engine Assy-Diesel (3.6L) ..................................................................................
Actuator (Boost) .............................................................................................
O-Ring ............................................................................................................
Pipe ................................................................................................................
Clamp .............................................................................................................
Clamp .............................................................................................................
1
1
1
1
2
1
4051069
4042339
Kit-Gasket Upper ................................................................................................
Injection Pump (Assembly) .................................................................................
1
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ALTERNATOR AND PULLEY (FIGURE 2-72)
KUBOTA DIESEL
ITEM
1
2
3
3
4
4
5
6
6
7
7
8
9
10
11
12
13
PART NO.
DESCRIPTION
4620483
4615470
4042286
4042288
4042289
4042289
4042070
4041997
4042290
4042295
4042295
4042292
4042292
4042293
4042294
4042123
4042133
4042142
4042108
Engine Assy-Diesel (3.8L) ..................................................................................
Engine Assy-Diesel (3.6L) ..................................................................................
Alternator ........................................................................................................
Bracket ...........................................................................................................
Washer (3.6L) .................................................................................................
Washer (3.8L) .................................................................................................
Bolt (3.8L) .......................................................................................................
Bolt (3.6L) .......................................................................................................
Bracket ...........................................................................................................
Bolt (3.8L) .......................................................................................................
Bolt (3.6L) .......................................................................................................
Nut (Clip) (3.6L) ..............................................................................................
Nut (Clip) (3.8L) ..............................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Pulley (Fan Drive) ...........................................................................................
Bolt .................................................................................................................
Belt (multi-ribbed flat) .....................................................................................
Nut (3.8L) .......................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2-105
UNIT CODE U005
EUROPE
10/2015
SENSORS (FIGURE 2-73)
KUBOTA DIESEL — 3.8L
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
4620483
4042061
4042056
4041944
4056498
4042143
4054653
7
8
9
10
11
12
12
12
4041991
4042050
4042048
4042000
4042001
4042005
4042006
4042007
Engine Assy-Diesel (3.8L) ..................................................................................
Washer ...........................................................................................................
Sensor (Water Temperature) .........................................................................
Bolt .................................................................................................................
Electronic Control Module ..............................................................................
Plug ................................................................................................................
Sensor (Manifold Absolute Pressure (MAP) Sensor/Boost Sensor)
(Boost) ............................................................................................................
Bolt .................................................................................................................
Packing (O-Ring) ............................................................................................
Sensor (Air Temperature) ...............................................................................
Sensor ............................................................................................................
O-Ring ........................................................................................................
Shim (0.25) .....................................................................................................
Shim (.050) .....................................................................................................
Shim (.100) .....................................................................................................
2-106
QTY
See Service Manual
for service procedures.
1
1
1
2
1
1
1
4
1
1
2
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
STARTER (FIGURE 2-74)
KUBOTA DIESEL — 3.6L, 3.8L
ITEM
1
1
2
3
4
PART NO.
DESCRIPTION
4620483
4615470
4042285
4054763
4042280
4042284
4042108
Engine Assy-Diesel (3.8L) ..................................................................................
Engine Assy-Diesel (3.6L) ..................................................................................
Bolt (3.6L) .......................................................................................................
Bolt (3.8L) .......................................................................................................
Starter .............................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
2-107
UNIT CODE U005
EUROPE
10/2015
NOTES
2-108
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
3
ENGINE ASSEMBLY - LPG
10/2015
UNIT CODE U005
EUROPE
SECTION 3
ENGINE ASSEMBLY - LPG
DESCRIPTION
PAGE
COOLING
KUBOTA LPG - WITH EXTERNAL OIL COOLER ......................................................................................
KUBOTA LPG - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE ...............................
ENGINE AND ATTACHING PARTS
KUBOTA 3.8L SI LPG .................................................................................................................................
ENGINE ASSEMBLY
ALTERNATOR AND PULLEY - KUBOTA 3.8L SI LPG ..............................................................................
CAMSHAFT AND IDLE GEAR SHAFT - KUBOTA 3.8L SI LPG ................................................................
CYLINDER HEAD - KUBOTA 3.8L SI LPG .................................................................................................
CYLINDER HEAD COVER - KUBOTA 3.8L SI LPG ...................................................................................
DIPSTICK AND GUIDE - KUBOTA 3.8L SI LPG ........................................................................................
ELECTRONIC CONTROL MODULE - KUBOTA 3.8L SI LPG ....................................................................
EXHAUST MANIFOLD - KUBOTA 3.8L SI LPG .........................................................................................
FAN DRIVE AND MOUNTING - KUBOTA 3.8L SI LPG .............................................................................
GEAR CASE - KUBOTA 3.8L SI LPG .........................................................................................................
IGNITION COIL - KUBOTA 3.8L SI LPG ....................................................................................................
INJECTION PUMP COVER - KUBOTA 3.8L SI LPG ..................................................................................
INTAKE MANIFOLD AND THROTTLE BODY - KUBOTA 3.8L SI LPG .....................................................
MAIN BEARING CASE - KUBOTA 3.8L SI LPG .........................................................................................
OIL COOLER - KUBOTA 3.8L SI LPG ........................................................................................................
OIL PAN - KUBOTA 3.8L SI LPG ................................................................................................................
PISTON AND CRANKSHAFT - KUBOTA 3.8L SI LPG ..............................................................................
SHORT BLOCK - KUBOTA 3.8L SI LPG ....................................................................................................
STARTER - KUBOTA 3.8L SI LPG .............................................................................................................
SUPPLY PUMP COVER - KUBOTA 3.8L SI LPG ......................................................................................
THERMOSTAT AND HOUSING - KUBOTA 3.8L SI LPG ...........................................................................
VALVE AND ROCKER ARM - KUBOTA 3.8L SI LPG ................................................................................
WATER PUMP - KUBOTA 3.8L SI LPG .....................................................................................................
ENGINE MOUNT .............................................................................................................................................
EXHAUST SYSTEM WITH CATALYTIC CONVERTER
KUBOTA 3.8L LPG - OVERHEAD SHORT WHEELBASE .........................................................................
KUBOTA 3.8L LPG - OVERHEAD LONG WHEELBASE ...........................................................................
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER
KUBOTA 3.8L LPG OVERHEAD LONG WHEELBASE ..............................................................................
KUBOTA 3.8L LPG OVERHEAD SHORT WHEELBASE ...........................................................................
FLYWHEEL AND HOUSING
KUBOTA 3.8L LPG .....................................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-2
3-4
3-14
3-46
3-39
3-25
3-24
3-36
3-49
3-35
3-30
3-22
3-43
3-42
3-28
3-38
3-37
3-21
3-40
3-20
3-48
3-44
3-32
3-26
3-34
3-16
3-10
3-12
3-8
3-6
3-18
3-1
UNIT CODE U005
EUROPE
10/2015
COOLING (FIGURE 3-1)
KUBOTA LPG — WITH EXTERNAL OIL COOLER
3-2
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COOLING
KUBOTA LPG – WITH EXTERNAL OIL COOLER
KEY:
A: Short Wheelbase
B: Long Wheelbase
ITEM
1
1
1
1
1
1
1
2
3
3
4
4
5
5
6
7
8
8
9
10
11
12
12
13
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
QTY
A
B
PART NO.
DESCRIPTION
4603551
4038256
4038262
4038264
4038265
4038266
4038267
178899
4000086
1699135
1527881
1527881
1530243
1530243
1393879
1529787
1531404
14385
1643342
1581024
369815
.....
345454
345453
4127425
336550
1663877
4634121
293622
296418
4042107
4612849
4612850
4066325
4625947
119236
4625946
4066321
4067335
2076760
246108
Radiator (Assembly) ...................................................................................
1
Radiator .................................................................................................
1
Oil Cooler ...............................................................................................
1
Drain Valve ............................................................................................
1
Nut , Foldover ........................................................................................
2
Bolt (With Washer) .................................................................................
8
Bolt (With Washer) .................................................................................
4
Radiator Cap ..............................................................................................
1
Bracket (Optional) ......................................................................................
1
Bracket Wldmt ............................................................................................
1
Capscrew ...................................................................................................
4
Capscrew ...................................................................................................
..
Insert ..........................................................................................................
4
Insert ..........................................................................................................
..
Nut ..............................................................................................................
1
Isolator .......................................................................................................
4
Sensor (Low Coolant Level) .......................................................................
1
Fitting (Without Low Coolant Level Sensor) ...............................................
1
Reservoir ....................................................................................................
1
Hose ...........................................................................................................
1
Clamp .........................................................................................................
2
Outlet Assembly .........................................................................................
1
Cap ........................................................................................................
1
Outlet (Reservoir) ..................................................................................
1
Seal ........................................................................................................
1
Bushing ..................................................................................................
1
Hose ......................................................................................................
1
Fan (with Scalloped Blades) ......................................................................
1
Capscrew ...................................................................................................
4
Washer .......................................................................................................
4
Collar ..........................................................................................................
1
Shroud (Upper) ..........................................................................................
1
Shroud (Lower) ..........................................................................................
1
Shroud ........................................................................................................
..
Radiator Hose (Lower) ...............................................................................
..
Clamp .........................................................................................................
4
Radiator Hose (Upper) ...............................................................................
1
Bracket (Offset) ..........................................................................................
..
Spacer ........................................................................................................
..
Retainer ......................................................................................................
..
Sealant ....................................................................................................... AR
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1
1
1
1
2
8
4
1
1
1
..
5
..
5
1
4
1
1
1
1
2
1
1
1
1
1
1
1
4
4
1
..
..
1
1
4
1
1
2
2
AR
3-3
UNIT CODE U005
EUROPE
10/2015
COOLING (FIGURE 3-2)
KUBOTA LPG — WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE
3-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COOLING
KUBOTA LPG – WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE
ITEM
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
21
22
22
PART NO.
DESCRIPTION
2102313
1352140
4000086
1699135
1529787
1530243
1527881
1393879
4625946
119236
4616119
4634121
293622
296418
4042107
1643342
1581024
369815
.....
345454
345453
4127425
1663877
336550
4612849
4612850
Radiator ..............................................................................................................
Radiator Cap ..................................................................................................
Bracket ................................................................................................................
Bracket Wldmt ....................................................................................................
Isolator ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Radiator Hose (Upper) ........................................................................................
Clamp .................................................................................................................
Radiator Hose (Lower) ........................................................................................
Fan (with Scalloped Blades) ...............................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Collar ..................................................................................................................
Reservoir ............................................................................................................
Hose ...................................................................................................................
Clamp .................................................................................................................
Outlet Assembly ..................................................................................................
Cap .................................................................................................................
Outlet (Reservoir) ...........................................................................................
Seal ................................................................................................................
Hose ...............................................................................................................
Bushing ..........................................................................................................
Shroud (Upper) ...................................................................................................
Shroud (Lower) ...................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
4
4
1
1
4
1
1
4
4
1
1
1
2
1
1
1
1
1
1
1
1
3-5
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER (FIGURE 3-3)
KUBOTA 3.8L LPG OVERHEAD SHORT WHEELBASE
3-6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER
KUBOTA 3.8L LPG OVERHEAD SHORT WHEELBASE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
1664474
4135721
1510117
30372
1668428
4131183
4131493
4027330
4643625
1510115
320158
1582222
63116
1709996
1532585
4124257
4052206
4052207
1527885
1460477
a 4104893
DESCRIPTION
QTY
Overhead Exhaust ..............................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Cover ..................................................................................................................
Exhaust Pipe .......................................................................................................
Gasket ................................................................................................................
Locknut ...............................................................................................................
Muffler .................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Clamp .................................................................................................................
Isolator ................................................................................................................
Washer ...............................................................................................................
Spacer ................................................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Sensor (O2) ........................................................................................................
1
1
3
2
1
1
1
4
1
2
2
2
1
4
2
2
1
1
6
6
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-7
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER (FIGURE 3-4)
KUBOTA 3.8L LPG OVERHEAD LONG WHEELBASE
3-8
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER
KUBOTA 3.8L LPG OVERHEAD LONG WHEELBASE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
1664474
4135722
1510117
30372
1668428
4131194
4131493
4027330
4643625
1510113
320158
1582222
63116
4052206
4052207
1527885
1460477
4124257
1709996
1532585
a 4104893
DESCRIPTION
QTY
Overhead Exhaust ..............................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Cover ..................................................................................................................
Exhaust Pipe .......................................................................................................
Gasket ................................................................................................................
Locknut ...............................................................................................................
Muffler .................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Clamp .................................................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Spacer ................................................................................................................
Isolator ................................................................................................................
Washer ...............................................................................................................
Sensor (O2) ........................................................................................................
1
1
3
2
1
1
1
4
1
1
2
2
1
1
1
6
6
2
4
2
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-9
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 3-5)
KUBOTA 3.8L LPG — OVERHEAD SHORT WHEELBASE
3-10
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITH CATALYTIC CONVERTER
KUBOTA 3.8L LPG – OVERHEAD SHORT WHEELBASE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
1650668
1581072
1510117
1351178
30370
4105239
2078353
4131493
4027330
1460477
1578873
4098977
4098976
4070380
1402189
1709996
4124257
1510115
1582222
320158
292683
1469405
1532585
4639014
4052206
4052207
1527885
a 4104893
a 4041292
a 1582464
DESCRIPTION
QTY
Tail Pipe ..............................................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Clamp .................................................................................................................
Exhaust Pipe .......................................................................................................
Muffler .................................................................................................................
Gasket ................................................................................................................
Locknut ...............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Gasket ................................................................................................................
Gasket ................................................................................................................
Exhaust Pipe .......................................................................................................
Gasket ................................................................................................................
Isolator ................................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Catalytic Converter .............................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Sensor (O2) ........................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
1
1
3
1
2
1
1
1
4
10
1
1
1
1
1
4
2
2
2
2
2
2
1
1
1
1
6
2
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-11
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 3-6)
KUBOTA 3.8L LPG — OVERHEAD LONG WHEELBASE
3-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
EXHAUST SYSTEM WITH CATALYTIC CONVERTER
KUBOTA 3.8L LPG – OVERHEAD LONG WHEELBASE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
1650668
1581068
1510117
1351178
30370
4114090
2078353
4131493
4027330
1460477
1578873
4098977
4098976
4070380
1402189
1709996
4124257
1510115
1582222
320158
292683
1469405
1532585
4639014
4052206
4052207
1527885
a 4104893
a 4041292
a 1582464
DESCRIPTION
QTY
Tail Pipe ..............................................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Clamp .................................................................................................................
Exhaust Pipe .......................................................................................................
Muffler .................................................................................................................
Gasket ................................................................................................................
Locknut ...............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Gasket ................................................................................................................
Gasket ................................................................................................................
Exhaust Pipe .......................................................................................................
Gasket ................................................................................................................
Isolator ................................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Catalytic Converter .............................................................................................
Bracket (LH) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Sensor (O2) ........................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
1
1
3
1
2
1
1
1
4
10
1
1
1
1
1
4
2
2
2
2
2
2
1
1
1
1
6
2
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-13
UNIT CODE U005
EUROPE
10/2015
ENGINE AND ATTACHING PARTS (FIGURE 3-7)
KUBOTA 3.8L SI LPG
3-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE AND ATTACHING PARTS
KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
DESCRIPTION
4636102
1660913
1623093
4024574
367224
16151
1566654
1500912
1531480
1582464
292682
292516
1529366
303150
292515
Engine Assy (Kubota 3.8L LPG) .........................................................................
Bracket (Tube Retention) ....................................................................................
Bracket ................................................................................................................
Dust Cover ..........................................................................................................
Adapter ...............................................................................................................
Fitting ..................................................................................................................
Pressure Transducer Sensor (Oil Pressure) .......................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Dowel ..................................................................................................................
Capscrew ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
2
1
3
11
4
2
2
7
3-15
UNIT CODE U005
EUROPE
10/2015
ENGINE MOUNT (FIGURE 3-8)
ITEM
1
2
3
4
5
6
7
8
9
3-16
PART NO.
DESCRIPTION
QTY
4129891
4129892
4129461
1504075
293698
1565453
4643563
296423
2088763
Motor Mount (RH) ...............................................................................................
Motor Mount (LH) ................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Nut (Flange) ........................................................................................................
Isolator (Blue) .....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
See Service Manual
for service procedures.
1
1
4
2
2
2
4
8
8
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-17
UNIT CODE U005
EUROPE
10/2015
FLYWHEEL AND HOUSING (FIGURE 3-9)
KUBOTA 3.8L LPG
3-18
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FLYWHEEL AND HOUSING
KUBOTA 3.8L LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
4108193
4108520
4108523
296422
4630631
292682
292515
292516
303150
1623093
1660913
1582464
1500912
1531480
4024574
1529366
1527885
4112428
4112429
302473
2064554
Flywheel Housing (Kubota 3.8L SI) ....................................................................
1
Adapter (Kubota 3.8L SI) ....................................................................................
1
Flywheel (Kubota 3.8L SI) ..................................................................................
1
Washer ............................................................................................................... 17
Capscrew ............................................................................................................
7
Lockwasher ......................................................................................................... 10
Capscrew ............................................................................................................
6
Capscrew ............................................................................................................
4
Dowel ..................................................................................................................
2
Bracket (Harness) ...............................................................................................
1
Bracket (Tube Retention) ....................................................................................
1
Fastener ..............................................................................................................
3
Clip ......................................................................................................................
2
Clip ......................................................................................................................
1
Dust Cover ..........................................................................................................
1
Capscrew ............................................................................................................
2
Capscrew ............................................................................................................
2
Capscrew ............................................................................................................ 10
Capscrew ............................................................................................................
2
Roll Pin ...............................................................................................................
1
Loctite ................................................................................................................. AR
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
3-19
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-10)
SHORT BLOCK — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3-20
PART NO.
DESCRIPTION
QTY
4636102
4637418
4129101
4041907
4041908
4041909
4041910
4041911
4041917
4054581
4041919
4041920
4041921
4041914
4096809
4050843
4041928
4041929
4041930
4041932
4041933
4129102
.....
4129103
4042059
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Short Block (3.8L) ...........................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Cap (Sealing) .............................................................................................
Cap (Sealing) .............................................................................................
Cap (Sealing) .............................................................................................
Plug ............................................................................................................
PIN .............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................
Bolt (Bearing Case) ....................................................................................
Plug ................................................................................................................
Gasket ............................................................................................................
Joint (Water) ...................................................................................................
Plug ................................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Pin ..................................................................................................................
Plug ................................................................................................................
Gasket ............................................................................................................
Plate (Baffle) ...................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
1
2
1
2
8
1
1
1
4
1
1
10
1
1
1
1
1
10
1
1
1
1
6
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-11)
OIL PAN — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
4636102
4637418
4129104
4041938
4041939
4041940
4041941
4129105
4042214
4042035
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Oil Pan ............................................................................................................
Drain Plug .......................................................................................................
Packing (O-Ring) ............................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Strainer ...........................................................................................................
O-Ring ............................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
20
4
1
1
2
3-21
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-12)
GEAR CASE — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
3-22
PART NO.
DESCRIPTION
QTY
4636102
4637418
4129106
4041971
4041972
4041939
4041974
4041975
4041978
4041979
4041980
4041981
4042008
4054594
4129107
4041982
4041983
4041984
4042322
4041992
4129108
4041996
4129109
4041991
4042005
4042006
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Case (Gear Case) ..........................................................................................
Spring .........................................................................................................
Relief Valve ................................................................................................
Packing (O-Ring) ........................................................................................
Plug ............................................................................................................
Rotor Assembly (Oil Pump) ........................................................................
Cover (Oil Pump) .......................................................................................
Screw .........................................................................................................
Plug ............................................................................................................
Drain Plug ..................................................................................................
Joint (Breather Pipe) ..................................................................................
Plug ............................................................................................................
Pipe (Water Return) ...................................................................................
Oil Seal ...........................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Sensor (Revolution) ........................................................................................
Bolt .................................................................................................................
Shim (0.25) .....................................................................................................
Shim (.050) .....................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
2
1
1
1
8
2
1
1
1
1
1
1
1
1
10
3
1
2
2
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ITEM
23
PART NO.
4042007
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Shim (.100) .....................................................................................................
See Service Manual
for service procedures.
1
3-23
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-13)
CYLINDER HEAD COVER — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
17
18
3-24
PART NO.
DESCRIPTION
QTY
4636102
4637418
4129119
4129120
4097702
4129199
4129200
4129201
4042059
4129202
4129204
4129205
4096867
4042059
4096837
4129206
4129207
4074572
4042130
4042131
4096872
4129203
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Tube (Breather) ..............................................................................................
Hose Clamp ....................................................................................................
Hose Clamp ....................................................................................................
Tube (Breather) ..............................................................................................
Tube (Breather) ..............................................................................................
Pipe (Breather) ...............................................................................................
Bolt .................................................................................................................
Cover (Cylinder Head) ....................................................................................
Gasket ........................................................................................................
Cover (Breather) ........................................................................................
Element (Breather) .....................................................................................
Bolt .............................................................................................................
Pipe (Water Return) ...................................................................................
Gasket (Cylinder Head) ..............................................................................
Pcv Valve ...................................................................................................
Plug Assembly (Oil Fill) ..............................................................................
Plug ........................................................................................................
O-Ring ...................................................................................................
Bolt .............................................................................................................
Shield (Oil Breather) .......................................................................................
See Service Manual
for service procedures.
1
1
1
1
5
1
1
1
1
1
1
2
4
13
1
1
1
1
1
1
10
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-14)
CYLINDER HEAD — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
DESCRIPTION
4636102
4637418
4041968
4054583
4054759
4129110
4041946
4129111
4041950
4041951
4129112
4129113
4129114
4129115
4041906
4041915
4041965
4048325
4096825
4096826
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Lifting Eye .......................................................................................................
Lifting Eye .......................................................................................................
Bolt .................................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Cylinder Head Assembly ................................................................................
Cap .............................................................................................................
Cap .............................................................................................................
Guide Valve ................................................................................................
Guide Exhaust Valve ..................................................................................
Valve Seat (Intake) .....................................................................................
Valve Seat (Exhaust) .................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
Cylinder Head Gasket ....................................................................................
Sensor (Knock) ...............................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
1
1
1
5
1
4
4
4
4
1
1
10
1
1
1
3-25
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-15)
VALVE AND ROCKER ARM — KUBOTA 3.8L SI LPG
3-26
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY
VALVE AND ROCKER ARM – KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
4636102
4637418
4042168
4042151
4042094
4129247
4042096
4042097
4042098
4042099
4129248
4042155
4042103
4042161
a 4129116
a 4129117
a 4129118
a 4042122
a 4042129
a 4101858
a 4042147
a 4042026
DESCRIPTION
QTY
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Cap (Valve) ....................................................................................................
Shaft Assembly (Rocker Arm) ........................................................................
Screw .........................................................................................................
Bracket (Rocker Arm) .....................................................................................
Pin (Spring) ....................................................................................................
Washer ...........................................................................................................
Retaining Ring ................................................................................................
Spring .............................................................................................................
Rocker Arm Assembly ....................................................................................
Screw .........................................................................................................
Nut ..............................................................................................................
Bolt .............................................................................................................
Inlet Valve .......................................................................................................
Exhaust Valve ................................................................................................
Spring .............................................................................................................
Retainer ..........................................................................................................
Collar ..............................................................................................................
Seal (Valve Stem, Inlet) ..................................................................................
Seal (Valve Stem Exhaust) ............................................................................
Ball .................................................................................................................
1
1
8
1
2
4
1
2
2
3
1
2
1
4
4
4
8
8
16
4
4
4
FOOTNOTES:
a
Included in Cylinder Head Assembly
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-27
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-16)
INTAKE MANIFOLD AND THROTTLE BODY — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3-28
PART NO.
DESCRIPTION
QTY
4636102
4637418
4129249
4129250
4054747
4118621
4097497
4097498
4097499
4097500
4097632
4041992
4097690
4042059
4129251
4129252
4129259
4129260
4129261
4129262
4129263
4129264
4129265
4129266
4129267
4129268
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Intake Manifold ...............................................................................................
Gasket (Intake Manifold) ............................................................................
Bolt .............................................................................................................
Bolt .............................................................................................................
Joint (Breather Tube) .................................................................................
Sensor (TMAP) ...............................................................................................
O-Ring ............................................................................................................
Bolt .................................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Bracket (Fuse Holder) ....................................................................................
Throttle Body ..................................................................................................
Gasket (Throttle Body) ...................................................................................
Adapter ...........................................................................................................
O-Ring ............................................................................................................
Spacer ............................................................................................................
Bolt .................................................................................................................
Mixer-LPG ......................................................................................................
Seal ............................................................................................................
Joint (Breather) ...............................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
10
1
1
1
1
2
2
2
1
3
1
1
1
1
1
1
4
1
1
1
1
4
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ITEM
25
26
27
28
29
30
31
32
33
34
35
PART NO.
4097623
4097624
4097625
4097626
4097627
4097628
4097629
4129269
4042067
4129270
4041946
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Regulator ........................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Bolt .................................................................................................................
Flange ............................................................................................................
Screw .............................................................................................................
Gasket (Intake Manifold) ................................................................................
Bolt .................................................................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
4
1
4
1
6
2
2
3-29
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-17)
FAN DRIVE AND MOUNTING — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
3-30
PART NO.
DESCRIPTION
QTY
4636102
4637418
4042325
4042326
4042327
4042328
4041916
4041922
4041964
4042071
4041992
4042043
4042106
4042107
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Pulley Assembly (Idle) ....................................................................................
Plate ...........................................................................................................
Shaft ...........................................................................................................
Pulley .........................................................................................................
Cover (Tensioner) ......................................................................................
Bolt .............................................................................................................
Nut ..............................................................................................................
Fan Pulley ......................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Washer ...........................................................................................................
Collar ..............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
2
4
4
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-31
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-18)
THERMOSTAT AND HOUSING — KUBOTA 3.8L SI LPG
3-32
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY
THERMOSTAT AND HOUSING – KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
DESCRIPTION
4636102
4637418
4129242
4042015
4129243
4041993
4042002
4129244
4129245
4042030
4042042
4042049
4042066
4042067
4042056
4042061
4041909
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Hose (Water Return) ......................................................................................
Hose Clamp ....................................................................................................
Cover (Thermostat) ........................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Flange Assembly ............................................................................................
Pipe (Water Return) ...................................................................................
Gasket (Water Flange) ...................................................................................
Thermostat .....................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Sensor (Water Temperature) .........................................................................
Washer ...........................................................................................................
Cap (Sealing) .................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
2
1
1
3
1
1
1
1
2
1
3
1
1
1
3-33
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-19)
WATER PUMP — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
3-34
PART NO.
DESCRIPTION
QTY
4636102
4637418
4042313
4129246
4042318
4042323
4042324
4041997
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Water Pump ...................................................................................................
Seal ................................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
3
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-20)
EXHAUST MANIFOLD — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
PART NO.
DESCRIPTION
4636102
4637418
4129272
4042087
4129110
4051050
4129273
4129274
4054753
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Exhaust Manifold ............................................................................................
Gasket (Exhaust Manifold) .............................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Stud ................................................................................................................
Cover (Exhaust) .............................................................................................
Bolt (Flange) ...................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
8
8
4
1
10
3-35
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-21)
DIPSTICK AND GUIDE — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
3-36
PART NO.
DESCRIPTION
QTY
4636102
4637418
4042232
4129208
4129209
4042233
4042035
4042234
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Guide ..............................................................................................................
Dipstick ...........................................................................................................
Guide Assembly (Oil Gauge) ..........................................................................
O-Ring ........................................................................................................
Bolt .................................................................................................................
Plug ................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-22)
OIL COOLER — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
PART NO.
DESCRIPTION
4636102
4637418
4042216
4054781
4041927
4054782
4042015
4054784
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Cartridge (Oil Filter) ........................................................................................
Oil Cooler .......................................................................................................
Gasket ........................................................................................................
Hose (Oil Cooler) ............................................................................................
Hose Clamp ....................................................................................................
Joint (Fitting) ...................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
2
1
3-37
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-23)
MAIN BEARING CASE — KUBOTA 3.8L SI LPG
ITEM
1
2
3
3-38
PART NO.
DESCRIPTION
QTY
4636102
4637418
4042009
4042011
4041997
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Cover (Bearing Case) .....................................................................................
Oil Seal .......................................................................................................
Bolt .................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
8
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-24)
CAMSHAFT AND IDLE GEAR SHAFT — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
DESCRIPTION
4636102
4637418
4042134
4042135
4129210
4042138
4042139
4042140
4042141
4041992
4042194
4042195
4042196
4042197
4042198
4042199
4042225
4129211
4042040
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Tappet ............................................................................................................
Push Rod ........................................................................................................
Camshaft ........................................................................................................
Ball .............................................................................................................
Gear ...........................................................................................................
Key .............................................................................................................
Stop ............................................................................................................
Bolt .................................................................................................................
Shaft (Idle Gear) .............................................................................................
Pin (Idler Gear) ...............................................................................................
Collar (Idle Gear) ............................................................................................
Collar (Idler Gear) ...........................................................................................
Bolt .................................................................................................................
Idler Gear .......................................................................................................
Bushing (Idler Gear) ...................................................................................
Gear (G-Pulser) ..............................................................................................
Screw .............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
8
8
1
1
1
1
1
2
1
1
1
1
3
1
1
1
4
3-39
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-25)
PISTON AND CRANKSHAFT — KUBOTA 3.8L SI LPG
ITEM
1
1
2
2
3
3
4
5
6
7
8
9
9
9
9
10
11
12
13
14
15
15
15
16
3-40
PART NO.
DESCRIPTION
QTY
4636102
4637418
4129221
4129222
4129212
4129213
4129214
4129215
4129216
4129217
4129218
4129219
4042180
4042181
4042182
4042163
4042165
4042183
4042185
4129220
4042189
4042193
4042186
4042177
4042178
4042187
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Kit-Piston (Standard) ......................................................................................
Kit-Piston (+0.50mm)(Each Kit Services Only One Piston Assembly) ...........
Piston (Standard) .......................................................................................
Piston (+0.50mm) .......................................................................................
Piston Ring (Standard) ...............................................................................
Piston Ring (+0.50mm) ..............................................................................
Pin ..............................................................................................................
Retaining Ring ............................................................................................
Rod Assy (Connecting) ..................................................................................
Bushing ......................................................................................................
Bolt .............................................................................................................
Piston Rod Bearing (Standard/Blue) ..........................................................
Piston Rod Bearing (Standard) ..................................................................
Piston Rod Bearing (-0.20mm Green) ........................................................
Piston Rod Bearing (-0.40mm Red) ...........................................................
Crankshaft ......................................................................................................
Sleeve ........................................................................................................
Gear (Crankshaft) ...........................................................................................
Key .................................................................................................................
Drive Gear (Oil Pump) ....................................................................................
Crankshaft Bearing (Standard) .......................................................................
Crankshaft Bearing (-0.20mm) .......................................................................
Crankshaft Bearing (-0.40mm) .......................................................................
Thrust Washer (Standard) ..............................................................................
See Service Manual
for service procedures.
1
1
4
4
1
1
1
1
1
2
4
2
2
1
1
1
1
1
1
1
1
1
5
5
5
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ITEM
16
16
17
17
17
PART NO.
DESCRIPTION
QTY
4042204
4042215
4042188
4042219
4042224
Thrust Washer (+0.20 mm) ............................................................................
Thrust Washer (+0.40mm) .............................................................................
Thrust Washer (Standard) ..............................................................................
Thrust Washer (+0.20 mm) ............................................................................
Thrust Washer (+0.40mm) .............................................................................
2
2
2
2
2
4042291
4042297
4042303
Kit-Crankshaft Bearing (Standard) .................................................................
Kit-Crankshaft Bearing (-0.20 mm) .................................................................
Kit-Crankshaft Bearing (-0.40mm) ..................................................................
1
1
1
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-41
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-26)
INJECTION PUMP COVER — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
3-42
PART NO.
DESCRIPTION
QTY
4636102
4637418
4041995
4041944
4054602
4054603
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Bolt .................................................................................................................
Bolt .................................................................................................................
Cover ..............................................................................................................
Gasket ............................................................................................................
See Service Manual
for service procedures.
1
1
5
2
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-27)
IGNITION COIL — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
PART NO.
DESCRIPTION
4636102
4637418
4129223
4129238
4129239
4097211
4097212
4041991
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Bolt (Cylinder Head) .......................................................................................
Flange (Ignition Coil) ......................................................................................
Gasket ............................................................................................................
Spark Plug ......................................................................................................
Ignition Coil .....................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
8
4
4
4
4
4
3-43
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-28)
SUPPLY PUMP COVER — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
3-44
PART NO.
DESCRIPTION
QTY
4636102
4637418
4129240
4129241
4054601
4041946
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Cover (Supply Pump) .....................................................................................
Bolt (Stud) ..................................................................................................
Gasket ............................................................................................................
Nut ..................................................................................................................
See Service Manual
for service procedures.
1
1
1
3
1
3
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
3-45
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-29)
ALTERNATOR AND PULLEY — KUBOTA 3.8L SI LPG
3-46
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY
ALTERNATOR AND PULLEY – KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
DESCRIPTION
4636102
4637418
4042286
4042288
4042289
4042070
4042290
4042295
4042292
4042293
4042294
4042108
4042142
4042123
4042133
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Alternator ........................................................................................................
Bracket ...........................................................................................................
Washer ...........................................................................................................
Bolt .................................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Nut (Clip) ........................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Belt (multi-ribbed flat) .....................................................................................
Pulley (Fan Drive) ...........................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3-47
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-30)
STARTER — KUBOTA 3.8L SI LPG
ITEM
1
2
3
4
3-48
PART NO.
DESCRIPTION
QTY
4636102
4637418
4042280
4042284
4054763
4042108
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Starter .................................................................................................................
Bolt ......................................................................................................................
Bolt ......................................................................................................................
Nut ......................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ASSEMBLY (FIGURE 3-31)
ELECTRONIC CONTROL MODULE — KUBOTA 3.8L SI LPG
ITEM
1
1
2
3
4
5
6
PART NO.
DESCRIPTION
4636102
4637418
4129382
4129343
4097871
4097872
4129278
4097874
4042034
Engine Assy (Kubota 3.8L LPG) .........................................................................
Engine Assy (Kubota 3.8L LPG) (Without Catalytic Converter) ..........................
Electronic Control Module ..............................................................................
Electronic Control Module (Without Catalytic Converter) ...............................
Rubber Mount ............................................................................................
Spacer ........................................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
4
1
4
2
3-49
UNIT CODE U005
EUROPE
10/2015
NOTES
3-50
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
4
FUEL SYSTEM
10/2015
UNIT CODE U005
EUROPE
SECTION 4
FUEL SYSTEM
DESCRIPTION
PAGE
AIR FILTER ASSEMBLY
KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................................
KUBOTA LPG - 3.8L ...................................................................................................................................
AIR INTAKE AND FILTER
KUBOTA 3.8L LPG .....................................................................................................................................
KUBOTA DIESEL - 3.6L ..............................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL ................................................................................................................................
FUEL CAP
DIESEL ........................................................................................................................................................
FUEL SYSTEM
3.8L LPG - WITH LOW FUEL SENSOR .....................................................................................................
3.8L LPG - W/O LOW FUEL SENSOR .......................................................................................................
KUBOTA 3.6L DIESEL ................................................................................................................................
KUBOTA DIESEL - 3.8L ..............................................................................................................................
LPG BRACKET ASSEMBLY
SWING OUT DROP DOWN WITH TWIN STEEL STRAPS ........................................................................
SWING OUT WITH FABRIC STRAP ..........................................................................................................
SWING OUT, DROP DOWN WITH FABRIC STRAP .................................................................................
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................
DIESEL ENGINE - WITH AIR CONDITIONING ..........................................................................................
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL - 3.6L ..............................................................................................................................
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL ...................................................................................................................................
STANDARD PEDAL ....................................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-9
4-8
4-6
4-2
4-4
4-18
4-20
4-28
4-30
4-22
4-24
4-32
4-36
4-38
4-10
4-11
4-16
4-14
4-12
4-1
UNIT CODE U005
EUROPE
10/2015
AIR INTAKE AND FILTER (FIGURE 4-1)
KUBOTA DIESEL — 3.6L
4-2
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
AIR INTAKE AND FILTER
KUBOTA DIESEL – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
PART NO.
DESCRIPTION
1664489
4623007
4124888
4628377
4624325
1530243
115696
78286
1394008
4614144
4615967
119236
1583611
1527879
1502079
1650184
4045100
176453
1398062
1527880
165991
16151
Adapter (Air Intake) .............................................................................................
Air Filter (FFigure 4-5).......................................................................................
Bracket (Air Cleaner) ..........................................................................................
Hose (Clean Air) .................................................................................................
Hose (Dirty Air) ...................................................................................................
Insert ...................................................................................................................
Hose Clamp ........................................................................................................
Clamp .................................................................................................................
Hose Clamp ........................................................................................................
Tube (Air Intake) .................................................................................................
Hose (Clean Air) .................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Grommet .............................................................................................................
Retainer ..............................................................................................................
Bracket ................................................................................................................
Clamp .................................................................................................................
Nut (Fold Over) ...................................................................................................
Capscrew ............................................................................................................
Indicator (Restriction) ..........................................................................................
Fitting ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
1
3
1
2
2
1
1
1
3
4
1
1
1
2
2
2
1
1
4-3
UNIT CODE U005
EUROPE
10/2015
AIR INTAKE AND FILTER (FIGURE 4-2)
KUBOTA DIESEL — 3.8L
4-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
AIR INTAKE AND FILTER
KUBOTA DIESEL – 3.8L
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
PART NO.
DESCRIPTION
4626441
4626440
302019
4055658
4124888
1527879
1583611
1530243
78286
1394008
4614144
4062311
176453
4616151
296420
1527880
1398062
4614145
4628377
1502079
115696
4624325
1650184
1664489
165991
16151
Air Filter (Assembly) ...........................................................................................
Air Filter (FFigure 4-5)...................................................................................
Screw .............................................................................................................
Sensor (Mass Airflow) ....................................................................................
Bracket (Air Cleaner) ..........................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Clamp .................................................................................................................
Hose Clamp ........................................................................................................
Tube (Air Intake) .................................................................................................
Bracket ................................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Nut (Fold Over) ...................................................................................................
Hose (Clean Air) .................................................................................................
Hose (Clean Air) .................................................................................................
Grommet .............................................................................................................
Hose Clamp ........................................................................................................
Hose (Dirty Air) ...................................................................................................
Retainer ..............................................................................................................
Adapter ...............................................................................................................
Indicator (Restriction) ..........................................................................................
Fitting ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
1
1
4
3
3
2
3
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
4-5
UNIT CODE U005
EUROPE
10/2015
AIR INTAKE AND FILTER (FIGURE 4-3)
KUBOTA 3.8L LPG
4-6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
AIR INTAKE AND FILTER
KUBOTA 3.8L LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
4078122
4637273
4124577
4641691
4637271
1527879
1530244
115696
1583611
1502079
1650184
a. . . . .
DESCRIPTION
QTY
Elbow ..................................................................................................................
Air Filter Assembly (FFigure 4-4).......................................................................
Bracket ................................................................................................................
Hose (Clean Air Intake) ......................................................................................
Hose (Dirty Air) ...................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Hose Clamp ........................................................................................................
Capscrew ............................................................................................................
Grommet .............................................................................................................
Retainer ..............................................................................................................
End Plug (OHG Leg) ...........................................................................................
1
1
1
1
1
2
3
4
3
1
1
1
FOOTNOTES:
a
Not used on this application
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-7
UNIT CODE U005
EUROPE
10/2015
AIR FILTER ASSEMBLY (FIGURE 4-4)
KUBOTA LPG — 3.8L
ITEM
1
2
3
4
5
6
4-8
PART NO.
DESCRIPTION
QTY
4637273
374923
1462442
4125557
1462441
1462439
.....
Air Filter Assembly ..............................................................................................
Valve ..............................................................................................................
Plug ................................................................................................................
Body (Filter) ....................................................................................................
Cover ..............................................................................................................
Filter Element .................................................................................................
Label ...............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
AIR FILTER ASSEMBLY (FIGURE 4-5)
KUBOTA DIESEL — 3.6L, 3.8L
KEY:
A: 3.6L
B: 3.8L
ITEM
1
2
3
4
5
6
7
7
8
8
QTY
A
B
PART NO.
DESCRIPTION
4623007
4626440
141331
4068074
4068075
4072914
141331
.....
4072921
4072917
4072919
4072916
Air Filter ......................................................................................................
Air Filter ......................................................................................................
Cap ........................................................................................................
Filter Element (Primary) .........................................................................
Filter Element (Safety) ...........................................................................
Cover .....................................................................................................
Cap ........................................................................................................
Body .......................................................................................................
U.L. Plate ...............................................................................................
U.L. Plate ...............................................................................................
Data Plate ..............................................................................................
Data Plate ..............................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
1
..
1
1
1
1
1
1
1
..
1
..
..
1
1
1
1
1
1
1
..
1
..
1
4-9
UNIT CODE U005
EUROPE
10/2015
PRE-CLEANER AND MOUNT (FIGURE 4-6)
DIESEL
ITEM
1
1
2
3
4
5
4-10
PART NO.
DESCRIPTION
QTY
2102887
1678215
1677385
2071261
1506738
1531558
Pre-Cleaner ........................................................................................................
Clamp .............................................................................................................
Duct ....................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Insert ...................................................................................................................
See Service Manual
for service procedures.
1
1
1
2
2
2
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
PRE-CLEANER AND MOUNT (FIGURE 4-7)
DIESEL ENGINE — WITH AIR CONDITIONING
ITEM
1
2
3
4
5
6
PART NO.
DESCRIPTION
2102887
1678215
4019931
353144
1506738
1531558
Pre-Cleaner ........................................................................................................
Clamp .............................................................................................................
Air Duct ...............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Insert ...................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
2
2
2
4-11
UNIT CODE U005
EUROPE
10/2015
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-8)
STANDARD PEDAL
4-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
STANDARD PEDAL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
16
PART NO.
2071181
302443
4051924
1524267
1654754
1530971
1654156
1527879
1530311
329069
251099
2063842
296378
1564752
1582301
a 1582303
1582300
a 1582302
DESCRIPTION
QTY
Pedal (Standard) .................................................................................................
1
Roll Pin ...............................................................................................................
1
Base Assembly (Throttle) ...................................................................................
1
Bushing ..........................................................................................................
1
Shaft ...................................................................................................................
1
E-Ring .................................................................................................................
1
Shim .................................................................................................................... AR
Capscrew ............................................................................................................
3
Screw (Stop) .......................................................................................................
1
Nut ......................................................................................................................
1
Loctite ................................................................................................................. AR
Sensor (Hall Throttle Position) ............................................................................
1
Washer ...............................................................................................................
2
Capscrew ............................................................................................................
2
Spring (Inner) ......................................................................................................
1
Spring (Inner) ......................................................................................................
1
Spring (Outer) .....................................................................................................
1
Spring (Outer) .....................................................................................................
1
FOOTNOTES:
a
Kubota 3.6L Engine Only
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-13
UNIT CODE U005
EUROPE
10/2015
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-9)
MONOTROL PEDAL
4-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL
ITEM
1
2
3
4
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
32
PART NO.
4051938
2074702
1340470
4634485
.....
1489655
1330416
1531312
.....
.....
220428
53162
16865
325699
4040523
15931
16708
1500912
1582464
360387
302437
4031769
2063842
296378
1564752
4051924
1524267
1654754
1530971
1654156
1527879
1530311
329069
251099
1582301
a 1582303
1582300
a 1582302
DESCRIPTION
QTY
Pedal Assy (Monotrol) ........................................................................................
1
Pedal ..............................................................................................................
1
Pad .................................................................................................................
1
Wire Harness ..................................................................................................
1
Connector Assembly (To Cowl Harness) ...................................................
1
Connector (4 Way) .................................................................................
1
Connector ..............................................................................................
1
Terminal .................................................................................................
4
Switch (Reverse) ........................................................................................
1
Switch (Forward) ........................................................................................
1
Screw .............................................................................................................
4
Lockwasher ....................................................................................................
4
Nut ..................................................................................................................
4
Spring .............................................................................................................
2
Washer (Bonded) ...........................................................................................
2
Lockwasher ....................................................................................................
4
Screw .............................................................................................................
4
Clip .................................................................................................................
1
Fastener .........................................................................................................
1
Loctite ............................................................................................................. AR
Roll Pin ...............................................................................................................
1
Isolator (Throttle Pedal) ......................................................................................
1
Sensor (Hall Throttle Position) (To Cowl Harness) .............................................
1
Washer ...............................................................................................................
2
Capscrew ............................................................................................................
2
Base Assembly (Throttle) ...................................................................................
1
Bushing ..........................................................................................................
1
Shaft ...................................................................................................................
1
E-Ring .................................................................................................................
1
Shim .................................................................................................................... AR
Capscrew ............................................................................................................
3
Screw (Stop) .......................................................................................................
1
Nut ......................................................................................................................
1
Loctite ................................................................................................................. AR
Spring (Inner) ......................................................................................................
1
Spring (Inner) ......................................................................................................
1
Spring (Outer) .....................................................................................................
1
Spring (Outer) .....................................................................................................
1
FOOTNOTES:
a
Kubota 3.6L Engine Only
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-15
UNIT CODE U005
EUROPE
10/2015
THROTTLE CABLE ASSEMBLY (FIGURE 4-10)
KUBOTA DIESEL — 3.6L
4-16
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL – 3.6L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
DESCRIPTION
4621757
1609374
4047914
1538782
1527879
1480237
1399802
4048086
126
1517361
320156
1514429
302400
4038429
4047925
4038427
4047924
1527876
302399
128263
302422
1502066
1562088
1644398
1502061
1542440
Throttle Cable .....................................................................................................
Bracket ................................................................................................................
Bellcrank .............................................................................................................
Push Rod Assembly ...........................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bolt ......................................................................................................................
Bearing ...............................................................................................................
Pin .......................................................................................................................
Locking Ring Cotter Pin ......................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Spacer ................................................................................................................
Plate ....................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Pin .......................................................................................................................
Roll Pin ...............................................................................................................
Clamp (Swivel) ....................................................................................................
Clip ......................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
2
2
1
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4-17
UNIT CODE U005
EUROPE
10/2015
E-THROTTLE LINKAGE (FIGURE 4-11)
KUBOTA 3.6L DIESEL
4-18
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
20
21
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NO.
DESCRIPTION
4077586
1531558
4629892
4067297
2080376
4069932
1581741
4630631
4629890
2078335
302422
292502
302399
1626774
296378
1553897
296359
293774
313828
316835
4085741
4142399
4085742
4142401
4085743
4073575
4137167
302400
1531557
302153
4081358
4090191
320156
4085422
1593334
4077582
287816
4089962
320159
4038429
264134
Bracket Wldmt ....................................................................................................
1
Insert ...................................................................................................................
4
Actuator ..............................................................................................................
1
Bracket ................................................................................................................
1
Sensor (Hall Throttle Postion) .............................................................................
1
Plate ....................................................................................................................
1
Capscrew ............................................................................................................
4
Capscrew ............................................................................................................
3
Ball Joint .............................................................................................................
1
Rotor ...................................................................................................................
1
Roll Pin ...............................................................................................................
1
Capscrew ............................................................................................................
1
Nut ......................................................................................................................
3
Plate ....................................................................................................................
1
Washer ...............................................................................................................
2
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
1
Capscrew ............................................................................................................
2
Nut ......................................................................................................................
1
Nut (Alternate Part) .............................................................................................
1
Bracket ................................................................................................................
1
Bracket (Alternate Part) ......................................................................................
1
Bellcrank .............................................................................................................
1
Bellcrank (Alternate Part) ....................................................................................
1
Bearing ...............................................................................................................
2
Bolt ......................................................................................................................
1
Bolt (Alternate Part) ............................................................................................
1
Nut ......................................................................................................................
1
Insert ...................................................................................................................
1
Setscrew .............................................................................................................
1
Boot ....................................................................................................................
1
Shim ....................................................................................................................
1
Washer ...............................................................................................................
2
Rod End ..............................................................................................................
1
Nut ......................................................................................................................
1
Rod .....................................................................................................................
1
Capscrew ............................................................................................................
1
Rod End ..............................................................................................................
1
Washer ...............................................................................................................
1
Bracket ................................................................................................................
1
Loctite ................................................................................................................. AR
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
4-19
UNIT CODE U005
EUROPE
10/2015
FUEL CAP (FIGURE 4-12)
DIESEL
ITEM
1
1
2
3
3
4
5
6
7
4-20
PART NO.
DESCRIPTION
QTY
2081840
1579677
2021683
2021685
325549
1593391
1564392
1529366
1528608
Fuel Cap (Diesel) ................................................................................................
Fuel Cap (Protectoseal)(DS) ..............................................................................
Gasket (Diesel) ...................................................................................................
Gasket ( DS) .......................................................................................................
Shim (0,508 mm) ................................................................................................
Seal .....................................................................................................................
Pipe (Fill) .............................................................................................................
Capscrew ............................................................................................................
Grommet (DS) ....................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
2
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-21
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM (FIGURE 4-13)
KUBOTA 3.6L DIESEL
4-22
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM
KUBOTA 3.6L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
4054055
1584171
1371159
1638500
1571662
.....
16134
12855
17314
63163
192306
1527881
353000
1528893
168718
166857
2063255
209266
1527876
1566420
4620889
187129
4617767
1316496
1527879
1480237
a 89482
2058000
DESCRIPTION
QTY
Fuel Sender ........................................................................................................
1
Cover ..............................................................................................................
1
Fuel Sender ....................................................................................................
1
Tube ...............................................................................................................
1
Tube ...............................................................................................................
1
Fitting .........................................................................................................
2
Fitting ..............................................................................................................
2
Fitting ..............................................................................................................
2
Fitting ..............................................................................................................
1
Fitting ..............................................................................................................
1
Fitting ..............................................................................................................
2
Capscrew ............................................................................................................
2
O-Ring ................................................................................................................
2
Quad Ring ...........................................................................................................
1
Clamp .................................................................................................................
6
Clamp (Optional) .................................................................................................
6
Hose ...................................................................................................................
1
Clamp .................................................................................................................
2
Capscrew ............................................................................................................
2
Nut (Foldover) .....................................................................................................
2
Hose ...................................................................................................................
1
Hose ...................................................................................................................
1
Fuel Filter ............................................................................................................
1
Clamp .................................................................................................................
1
Capscrew ............................................................................................................
1
Nut ......................................................................................................................
1
Fitting (Attaches to Item 10) ................................................................................
1
Adhesive ............................................................................................................. AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-23
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM (FIGURE 4-14)
KUBOTA DIESEL — 3.8L
4-24
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM
KUBOTA DIESEL – 3.8L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
19
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
4054055
192306
17314
63163
12855
1584171
1371159
1571662
1638500
16134
1527881
353000
1528893
4620888
1527876
168718
166857
209266
1566420
4024527
4047982
4047983
4612789
1527883
1527879
4026040
222443
4619264
4025710
4032744
124359
1527880
1480237
4617767
4620889
1316496
274334
4619263
1378553
4032490
225465
1543842
1543691
1543698
1606544
1502054
a 89482
2058000
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Fuel Sender ........................................................................................................
1
Fitting ..............................................................................................................
2
Fitting ..............................................................................................................
1
Fitting ..............................................................................................................
1
Fitting ..............................................................................................................
2
Cover ..............................................................................................................
1
Fuel Sender ....................................................................................................
1
Tube ...............................................................................................................
1
Tube ...............................................................................................................
1
Fitting ..............................................................................................................
2
Capscrew ............................................................................................................
2
O-Ring ................................................................................................................
2
Quad Ring ...........................................................................................................
1
Hose ...................................................................................................................
1
Capscrew ............................................................................................................
3
Clamp ................................................................................................................. 14
Clamp (Optional) ................................................................................................. 14
Clamp .................................................................................................................
1
Nut (Foldover) .....................................................................................................
3
Water Separator .................................................................................................
1
Water Separator Mounting Head ....................................................................
1
Sensor Drain ..................................................................................................
1
Water Separator Fuel Filter ............................................................................
1
Capscrew ............................................................................................................
2
Capscrew ............................................................................................................
3
Fitting ..................................................................................................................
2
Fitting ..................................................................................................................
2
Hose ...................................................................................................................
1
Bracket ................................................................................................................
1
Lift Pump .............................................................................................................
1
Clamp .................................................................................................................
1
Capscrew (Optional) ...........................................................................................
1
Nut ......................................................................................................................
3
Fuel Filter ............................................................................................................
1
Hose ...................................................................................................................
1
Clamp .................................................................................................................
1
Hose ...................................................................................................................
1
Hose ...................................................................................................................
1
Hose ...................................................................................................................
1
T-Fitting ...............................................................................................................
1
Hose ...................................................................................................................
1
Clamp .................................................................................................................
1
Clamp (Swivel) ....................................................................................................
1
Clamp (Swivel) ....................................................................................................
4
Clamp (Swivel) ....................................................................................................
2
Clamp .................................................................................................................
1
Fitting (Attaches to Item 4) ..................................................................................
1
Adhesive ............................................................................................................. AR
See Service Manual
for service procedures.
4-25
UNIT CODE U005
EUROPE
10/2015
FOOTNOTES:
a
Not Illustrated
4-26
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-27
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM (FIGURE 4-15)
3.8L LPG — WITH LOW FUEL SENSOR
4-28
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM
3.8L LPG – WITH LOW FUEL SENSOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
DESCRIPTION
4109200
1530243
1527881
4624999
4636833
2092866
2104112
2090361
2090418
2105803
4064288
4019019
4099352
1502009
292500
320156
1501994
4084522
14349
17350
89482
296153
14358
1662253
1564426
1502061
1542436
1561759
1502053
Bracket (LPG Vaporizer) .....................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
LPG Converter ....................................................................................................
Hose (Fuel Vapor) ..............................................................................................
Hose ...................................................................................................................
Hose-Bulk (FT) ...................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Fuel Filter (LPG) .................................................................................................
Elbow ..................................................................................................................
Fitting ..................................................................................................................
LPG Lock-Off ......................................................................................................
Hose Clamp ........................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Hose Clamp ........................................................................................................
Plate ....................................................................................................................
Fitting (Pipe Plug) ...............................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Sensor ................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
2
2
1
1
1
1
1
1
1
2
1
1
2
2
2
4
1
1
1
1
2
3
1
1
3
3
1
1
4-29
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM (FIGURE 4-16)
3.8L LPG — W/O LOW FUEL SENSOR
4-30
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FUEL SYSTEM
3.8L LPG – W/O LOW FUEL SENSOR
ITEM
1
2
3
4
4
5
6
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
4109200
1530243
1527881
4624999
4040288
2092866
2090361
a 4641320
4636833
2090418
a 4635077
2104112
4064288
4019019
4099352
1502009
292500
320156
1501994
4084522
2105803
16151
1501970
17350
16134
296153
14358
1502061
1542436
1564426
1561759
1502053
DESCRIPTION
QTY
Bracket (LPG Vaporizer) .....................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
LPG Converter ....................................................................................................
Kit-Regulator Repair .......................................................................................
Hose ...................................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose (Fuel Vapor) ..............................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose-Bulk (FT) ...................................................................................................
Elbow ..................................................................................................................
Fitting ..................................................................................................................
LPG Lock-Off ......................................................................................................
Hose Clamp ........................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Hose Clamp ........................................................................................................
Plate ....................................................................................................................
Fuel Filter (LPG) .................................................................................................
Fitting ..................................................................................................................
Pressure Switch (Low Fuel) ................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
4
1
1
1
1
1
1
2
2
3
3
1
1
1
FOOTNOTES:
a
Manufacturing Option
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-31
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY (FIGURE 4-17)
SWING OUT DROP DOWN WITH TWIN STEEL STRAPS
4-32
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY
SWING OUT DROP DOWN WITH TWIN STEEL STRAPS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PART NO.
DESCRIPTION
4102140
1398099
1581556
1581583
1656325
1649565
4054932
4048941
101809
1584083
4031146
4032292
4032291
4029920
4029538
1568853
184451
1568839
34507
1525478
1581888
1402414
1581557
1525442
302468
1581887
1615956
1534672
1528903
1615671
1627827
1688719
1581848
1586022
4029506
1581739
1581733
1613749
1613755
1525451
1581579
1682752
1586013
1581400
16863
2071517
97999
4635043
16134
4635042
LPG Tank Bracket ..............................................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Latch ...............................................................................................................
Plate ...............................................................................................................
Capscrew .......................................................................................................
Fitting (LPG Bulkhead Rear) ..........................................................................
Relief Valve ....................................................................................................
Bracket Wldmt (Shaft) ....................................................................................
Capscrew .......................................................................................................
Spacer ............................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Thrust Washer ................................................................................................
Ball Bearing ....................................................................................................
Washer (Pivot) ................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Bushing ..........................................................................................................
Gas Spring .....................................................................................................
Washer ...........................................................................................................
E-Ring ............................................................................................................
Roll Pin ...........................................................................................................
Shaft ...............................................................................................................
Pin ..................................................................................................................
Ring ................................................................................................................
Spring .............................................................................................................
Pivot ...............................................................................................................
Pivot (Cast) (Optional) ....................................................................................
Pivot (Optional) ...............................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Pin (Alignment) ...............................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Strap ...............................................................................................................
Latch ...............................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Striker .................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Sleeve .................................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
4
1
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
5
4
2
2
1
1
1
3
3
1
1
1
1
1
1
4-33
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY
SWING OUT DROP DOWN WITH TWIN STEEL STRAPS
ITEM
49
50
51
52
53
PART NO.
63111
.....
340044
14385
16271
a 246108
a 264134
a 1687377
DESCRIPTION
QTY
Fitting ..................................................................................................................
1
Data Plate ...........................................................................................................
1
Gripnail ...............................................................................................................
4
Fitting ..................................................................................................................
1
Fitting ..................................................................................................................
1
Sealant ................................................................................................................ AR
Loctite ................................................................................................................. AR
Activator (Thread Sealant) .................................................................................. AR
FOOTNOTES:
a
Not Illustrated
4-34
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-35
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY (FIGURE 4-18)
SWING OUT WITH FABRIC STRAP
4-36
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY
SWING OUT WITH FABRIC STRAP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
4067505
1398099
1581556
1581583
101809
4048941
1656325
1649565
4054932
1584083
1525451
1581579
1568853
184451
1568839
34507
1534672
1615956
1528903
4032607
4029538
4029920
4032291
97999
4031146
1379455
1688803
4619094
4051434
1586013
1682752
4619095
16134
16863
2071517
a 1581739
a 246108
a 1687376
a 1687377
a 3043625
DESCRIPTION
QTY
LPG Tank Bracket (Swing Out) ..........................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Relief Valve ....................................................................................................
Fitting (LPG Bulkhead Rear) ..........................................................................
Latch ...............................................................................................................
Plate ...............................................................................................................
Capscrew .......................................................................................................
Bracket Wldmt ................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Thrust Washer ................................................................................................
Ball Bearing ....................................................................................................
Washer (Pivot) ................................................................................................
Snap Ring .......................................................................................................
Ring ................................................................................................................
Pin ..................................................................................................................
Spring .............................................................................................................
Pin (Alignment) ...............................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Strap (Retension) ................................................................................................
Shim ....................................................................................................................
Hose Assy ...........................................................................................................
Fitting (Elbow) .....................................................................................................
Capscrew ............................................................................................................
Striker .................................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Sleeve .................................................................................................................
Nut (Attaches to Item 3) ......................................................................................
Sealant ................................................................................................................
Sealant (Alternate Part) ......................................................................................
Activator (Thread Sealant) ..................................................................................
Loctite .................................................................................................................
1
4
1
1
1
1
1
1
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
6
1
1
2
1
1
1
AR
AR
AR
AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
4-37
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY (FIGURE 4-19)
SWING OUT, DROP DOWN WITH FABRIC STRAP
4-38
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY
SWING OUT, DROP DOWN WITH FABRIC STRAP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
PART NO.
4067507
1398099
1581556
1581583
1656325
1649565
4054932
4048941
101809
1584083
4031146
4032292
4032291
4029920
4029538
1568853
184451
1568839
34507
1525478
1581888
1402414
1581557
1525442
302468
1581887
1615956
1534672
1528903
1615671
1627827
1688719
1581848
1586022
4032607
4619574
16134
4619094
4051434
1525451
1581579
1682752
1586013
1581400
16863
2071517
97999
1379455
a 1581739
a 246108
©2015 HYSTER COMPANY
DESCRIPTION
QTY
LPG Tank Bracket (Swing/Drop Down) ..............................................................
1
Plug ................................................................................................................
4
Washer ...........................................................................................................
1
Capscrew .......................................................................................................
1
Latch ...............................................................................................................
1
Plate ...............................................................................................................
1
Capscrew .......................................................................................................
4
Fitting (LPG Bulkhead Rear) ..........................................................................
1
Relief Valve ....................................................................................................
1
Bracket Wldmt (Shaft) ....................................................................................
1
Capscrew .......................................................................................................
1
Spacer ............................................................................................................
1
Washer ...........................................................................................................
1
Washer ...........................................................................................................
1
Washer ...........................................................................................................
1
Thrust Washer ................................................................................................
1
Ball Bearing ....................................................................................................
2
Washer (Pivot) ................................................................................................
1
Snap Ring .......................................................................................................
1
Pin ..................................................................................................................
1
Bushing ..........................................................................................................
2
Gas Spring .....................................................................................................
1
Washer ...........................................................................................................
2
E-Ring ............................................................................................................
2
Roll Pin ...........................................................................................................
1
Shaft ...............................................................................................................
1
Pin ..................................................................................................................
1
Ring ................................................................................................................
1
Spring .............................................................................................................
1
Pivot ...............................................................................................................
1
Pivot (Cast) (Optional) ....................................................................................
1
Pivot (Optional) ...............................................................................................
1
Nut ..................................................................................................................
1
Capscrew .......................................................................................................
1
Pin (Alignment) ...............................................................................................
1
Hose Assy ...........................................................................................................
1
Fitting ..................................................................................................................
2
Hose Assy ...........................................................................................................
1
Fitting (Elbow) .....................................................................................................
1
Fitting ..............................................................................................................
1
Capscrew .......................................................................................................
1
Striker .................................................................................................................
1
Capscrew ............................................................................................................
6
Capscrew ............................................................................................................
3
Fitting ..................................................................................................................
1
Sleeve .................................................................................................................
1
Fitting ..................................................................................................................
1
Strap (Retension) ................................................................................................
1
Nut (Attaches to Item 3) ......................................................................................
1
Sealant ................................................................................................................ AR
See Service Manual
for service procedures.
4-39
UNIT CODE U005
EUROPE
10/2015
LPG BRACKET ASSEMBLY
SWING OUT, DROP DOWN WITH FABRIC STRAP
ITEM
PART NO.
a 1687376
a 3043625
DESCRIPTION
QTY
Sealant ................................................................................................................ AR
Loctite ................................................................................................................. AR
FOOTNOTES:
a
Not Illustrated
4-40
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
5
ELECTRICAL SYSTEM
10/2015
UNIT CODE U005
EUROPE
SECTION 5
ELECTRICAL SYSTEM
DESCRIPTION
PAGE
BATTERY CABLE
FUSED-STANDARD ALTERNATOR - KUBOTA 3.6L DIESEL, 3.8L DIESEL/LPG ...................................
BATTERY CABLES
KUBOTA 3.8L DIESEL/LPG ........................................................................................................................
CONTROL MODULE
DIESEL INTERFACE - KUBOTA V3800 .....................................................................................................
COWL ELECTRICAL
ELECTRO-HYDRAULIC .............................................................................................................................
MANUAL HYDRAULIC ................................................................................................................................
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS .............................................................................................................................
ENGINE ELECTRICAL SYSTEM
KUBOTA 3.6L DIESEL ................................................................................................................................
KUBOTA 3.8L DIESEL - WITH STANDARD ALTERNATOR HARNESS ...................................................
KUBOTA 3.8L LPG - WITH STANDARD ALTERNATOR HARNESS .........................................................
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS
KUBOTA 3.6L DIESEL ................................................................................................................................
KUBOTA 3.6L DIESEL - WITH ELECTRONIC THROTTLE .......................................................................
IMPACT SENSOR ...........................................................................................................................................
INSTRUMENT CLUSTER ...............................................................................................................................
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD .........
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB ....................................
LOAD WEIGH ELECTRICAL ..........................................................................................................................
MAST TILT SENSOR ......................................................................................................................................
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ......................................................................................................
WITH ARMREST - FOUR FUNCTION ........................................................................................................
POWER DISTRIBUTION MODULE ................................................................................................................
RELAY
KUBOTA DIESEL ........................................................................................................................................
SEAT BELT SWITCH ADAPTER ....................................................................................................................
TRANSMISSION HARNESS GROUP
WITH AND WITHOUT BRAKE TEMP .........................................................................................................
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE .........................................................................................................
AIR CONDITIONER ....................................................................................................................................
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL ..................................................................
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ...............................................................
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE .............................................................
DPF DISPLAY .............................................................................................................................................
ENGINE - KUBOTA 3.8L DIESEL ...............................................................................................................
ENGINE - KUBOTA DIESEL (3.6L) ............................................................................................................
ENGINE - KUBOTA 3.8L SI LPG ................................................................................................................
ENGINE WITH ELECTRONIC THROTTLE - KUBOTA DIESEL 3.6L ........................................................
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-28
5-26
5-24
5-8
5-6
5-20
5-4
5-10
5-16
5-18
5-12
5-14
5-34
5-29
5-42
5-44
5-32
5-30
5-38
5-40
5-22
5-25
5-36
5-46
5-47
5-48
5-96
5-100
5-104
5-108
5-94
5-52
5-58
5-62
5-66
5-112
5-1
UNIT CODE U005
EUROPE
10/2015
SECTION 5
ELECTRICAL SYSTEM
DESCRIPTION
PAGE
RH CHASSIS - KUBOTA 3.8L DIESEL AND LPG ......................................................................................
RH CHASSIS - KUBOTA DIESEL (3.6L) ....................................................................................................
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA 3.8L DIESEL AND LPG ..................
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA DIESEL (3.6L) ................................
TRANSMISSION - SINGLE SPEED ...........................................................................................................
TRANSMISSION - DUAL SPEED ...............................................................................................................
TRANSMISSION WITH BRAKE TEMP - SINGLE SPEED .........................................................................
TRANSMISSION WITH BRAKE TEMP - TWO SPEED ..............................................................................
WIRE HARNESS FOUR FUNCTION
ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP .......................................
WIRE HARNESS THREE FUNCTION
ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP .......................................
5-70
5-82
5-76
5-88
5-120
5-124
5-128
5-132
5-2
See Service Manual
for service procedures.
5-118
5-116
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-3
UNIT CODE U005
EUROPE
10/2015
ELECTRICAL SYSTEM (FIGURE 5-1)
RIGHT HAND CHASSIS
5-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: Kubota 3.8L Diesel/LPG
B: Kubota 3.6L
ITEM
1
2
3
4
5
5
5
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
20
21
22
23
24
25
26
PART NO.
1540805
1502543
296380
1641368
4630268
a 4635135
4629764
a 4635136
2097662
1480237
1527880
1559928
2090613
1534417
1402883
4601681
1527879
4601680
4077726
1582464
1582464
1500912
1611542
1399332
1643937
1529366
2065745
a 4102512
a 1672692
a 4634955
a 1537551
QTY
A
B
DESCRIPTION
Cap .............................................................................................................
Nut (Flange) ...............................................................................................
Washer .......................................................................................................
Link (Battery Hold Down) ...........................................................................
Wire Harness (RH Chassis) (3.8L Diesel and LPG) (FFigure 5-31).........
Wire Harness (RH Chassis) (3.8L Diesel and LPG) (FFigure 5-32).........
Wire Harness (RH Chassis) (3.6L Diesel) (FFigure 5-33)........................
Wire Harness (RH Chassis) (3.6L Diesel) (FFigure 5-34)........................
Battery Tray ................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Seal ............................................................................................................
Fuse Box (PDM) (FFigure 5-10)...............................................................
Capscrew ...................................................................................................
Fuse Puller .................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Shield .........................................................................................................
Horn (Electronic) ........................................................................................
Fastener .....................................................................................................
Fastener (3.6L Diesel) ................................................................................
Clip .............................................................................................................
Bracket .......................................................................................................
Start Battery Wet ........................................................................................
Start Battery Wet (Optional) .......................................................................
Capscrew ...................................................................................................
Link (Battery Hold Down) ...........................................................................
Bracket .......................................................................................................
Screw .........................................................................................................
Control Module (Seat Belt Sequence) .......................................................
Nut (Clip) ....................................................................................................
1
3
1
1
1
1
..
..
1
5
3
1
1
3
1
1
2
1
1
6
..
4
1
1
1
1
1
1
2
1
2
1
3
1
1
..
..
1
1
1
5
3
1
1
3
1
1
2
1
1
6
7
4
1
1
1
1
1
1
2
1
2
FOOTNOTES:
a
With Seat Belt Sequence Module
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-5
UNIT CODE U005
EUROPE
10/2015
COWL ELECTRICAL (FIGURE 5-2)
MANUAL HYDRAULIC
5-6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
ITEM
PART NO.
1
1
2
2
3
4
5
5
2111004
2111005
4614877
4614878
1582464
1500912
b 2068342
a 2068344
6
7
8
9
10
11
12
13
4035794
1510115
1528482
1398062
1684542
1562088
4011940
1554902
QTY
A
B
DESCRIPTION
Bracket (Left Hand) ....................................................................................
Bracket (Right Hand) ..................................................................................
Wire Harness (Cowl) (FFigure 5-36).........................................................
Wire Harness (Cowl) (FFigure 5-37).........................................................
Fastener .....................................................................................................
Clip .............................................................................................................
Vehicle System Manager (VSM) (w/ Manual Hydraulics) ..........................
Vehicle System Manager (VSM) (w/ Cab and with or without ElectroHydraulics) .................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Nut (Fold Over) ..........................................................................................
Bracket .......................................................................................................
Clip .............................................................................................................
Capscrew ...................................................................................................
Screw .........................................................................................................
1
1
1
..
5
5
1
1
1
..
1
4
4
1
1
1
3
1
1
1
1
2
2
1
1
3
1
1
1
1
2
2
FOOTNOTES:
a
With Cab
©2015 HYSTER COMPANY
b
With Overhead Guard
See Service Manual
for service procedures.
5-7
UNIT CODE U005
EUROPE
10/2015
COWL ELECTRICAL (FIGURE 5-3)
ELECTRO-HYDRAULIC
5-8
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
ITEM
PART NO.
1
1
2
3
3
4
5
6
6
7
7
4614879
4614880
1554902
2111004
2111005
4011940
1531975
4605072
4605073
c 2068343
b 2068344
8
9
10
11
12
13
14
1500912
1582464
4035794
1510115
2079326
1573549
1606544
a 1563841
QTY
A
B
DESCRIPTION
Wire Harness (Cowl) (With Return to Set Tilt) (FFigure 5-38)..................
Wire Harness (Cowl) (Without Return to Set Tilt) (FFigure 5-39).............
Screw .........................................................................................................
Bracket (Left Hand) ....................................................................................
Bracket (Right Hand) ..................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Wire Harness (Electronic Control Valve) (3 Function) (FFigure 5-41)......
Wire Harness (Electronic Control Valve) (4 Function) (FFigure 5-39)......
Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ...........................
Vehicle System Manager (VSM) (w/ Cab and with or without ElectroHydraulics) .................................................................................................
Clip .............................................................................................................
Fastener .....................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Wire Harness (Load Weigh) (FFigure 5-17)..............................................
Clamp .........................................................................................................
Clamp (Swivel) ...........................................................................................
Dust Cap ....................................................................................................
1
..
2
1
1
4
1
1
1
1
..
1
2
1
1
4
1
1
1
1
1
4
4
1
3
1
3
3
1
1
2
2
1
3
1
3
3
1
FOOTNOTES:
a
b
Not Illustrated
With Cab
©2015 HYSTER COMPANY
c
With Overhead Guard
See Service Manual
for service procedures.
5-9
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM (FIGURE 5-4)
KUBOTA 3.6L DIESEL
ITEM
1
2
3
4
5-10
PART NO.
DESCRIPTION
QTY
.....
.....
.....
.....
Relay (FFigure 5-12).........................................................................................
Engine Harness (FFigure 5-28).........................................................................
Electrical System (FFigure 5-1).........................................................................
Battery Cable (Fused) (FFigure 5-14)...............................................................
See Service Manual
for service procedures.
1
1
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-11
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS (FIGURE 5-5)
KUBOTA 3.6L DIESEL
5-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS
KUBOTA 3.6L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
DESCRIPTION
4615505
1500912
1582464
1542439
1502066
4040096
1543842
1527881
2781075
1527879
1480237
178119
1502061
4621031
4040097
1556623
4616151
1529366
Wire Harness (Engine) (FFigure 5-28)..............................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Bracket ................................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Hose (Conduit) ....................................................................................................
Bracket ................................................................................................................
Bolt ......................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
2
2
4
3
1
1
2
2
5
4
1
2
1
1
1
2
1
5-13
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS (FIGURE 5-6)
KUBOTA 3.6L DIESEL — WITH ELECTRONIC THROTTLE
5-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS
KUBOTA 3.6L DIESEL – WITH ELECTRONIC THROTTLE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DESCRIPTION
4629824
1500912
1582464
1531480
1542439
1502066
4040096
1527879
1527881
2781075
1480237
178119
1529366
4621031
4616151
4040097
1556623
1543842
1502057
4081548
1502061
Wire Harness (Engine) (FFigure 5-30)..............................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Clip ......................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Hose (Conduit) ....................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Bolt ......................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clip ......................................................................................................................
Clamp .................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
2
3
1
5
5
1
5
2
2
4
1
1
1
2
1
1
1
1
1
2
5-15
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM (FIGURE 5-7)
KUBOTA 3.8L DIESEL — WITH STANDARD ALTERNATOR HARNESS
5-16
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM
KUBOTA 3.8L DIESEL – WITH STANDARD ALTERNATOR HARNESS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
4620676
1502066
1561871
296380
1529366
1502061
1542439
1613324
4050610
1543698
1502054
4062255
1527879
4045621
1480237
1527880
1310611
1376782
1693371
1566420
325897
1514429
1502543
4074942
4616862
1606544
a 4075981
a 1509888
DESCRIPTION
QTY
Wire Harness (Engine) (FFigure 5-27)..............................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Nut (Foldover) .....................................................................................................
Clamp .................................................................................................................
Nut ......................................................................................................................
Nut (Flange) ........................................................................................................
Clamp .................................................................................................................
Battery Cable (FFigure 5-14).............................................................................
Clamp (Swivel) ....................................................................................................
Bracket (Hydraulic Sensor) .................................................................................
Clip ......................................................................................................................
1
2
2
2
1
1
1
4
1
4
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-17
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM (FIGURE 5-8)
KUBOTA 3.8L LPG — WITH STANDARD ALTERNATOR HARNESS
5-18
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ENGINE ELECTRICAL SYSTEM
KUBOTA 3.8L LPG – WITH STANDARD ALTERNATOR HARNESS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
DESCRIPTION
4639406
1520513
1509888
1561759
1543691
1502053
132972
1527876
325897
1310611
1561871
4054787
1542439
296380
1502543
.....
.....
4616862
.....
Wire Harness (Engine) (FFigure 5-29)..............................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Washer ...............................................................................................................
Nut (Flange) ........................................................................................................
Transmission Harness Group (FFigure 5-24)....................................................
RH Chassis (FFigure 5-1)..................................................................................
Battery Cable (FFigure 5-14).............................................................................
Battery Cables (FFigure 5-13)...........................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-19
UNIT CODE U005
EUROPE
10/2015
DPF DISPLAY (FIGURE 5-9)
3.8L KUBOTA DIESEL
5-20
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DPF DISPLAY
3.8L KUBOTA DIESEL
ITEM
1
2
3
4
5
6
7
7
7
7
8
9
10
11
12
PART NO.
b 4056988
b 1531558
b 1527877
a 4056983
a 1510113
a 1531557
4642932
4131266
4047442
4047443
4033057
4601386
4033056
1539584
4614617
DESCRIPTION
QTY
Bracket (With Overhead Guard) .........................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Bracket (With Cab) .............................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Display ................................................................................................................
Display ............................................................................................................
Lockring ..........................................................................................................
Nameplate ......................................................................................................
Base ....................................................................................................................
Grommet .............................................................................................................
Cover ..................................................................................................................
Grommet .............................................................................................................
Wire Harness (DPF Display) (FFigure 5-35).....................................................
1
2
2
1
2
2
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a
With Cab
©2015 HYSTER COMPANY
b
With Overhead Guard
See Service Manual
for service procedures.
5-21
UNIT CODE U005
EUROPE
10/2015
POWER DISTRIBUTION MODULE (FIGURE 5-10)
5-22
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
POWER DISTRIBUTION MODULE
ITEM
1
2
3
4
5
6
7
PART NO.
2090613
2044712
1528315
1528132
1528133
1528630
1528631
1544255
a 4046933
DESCRIPTION
QTY
Fuse Box (PDM) .................................................................................................
Relay (30 Amp) ..............................................................................................
Relay (20 Amp) ..............................................................................................
Fuse (20 Amp) ................................................................................................
Fuse (30 Amp) ................................................................................................
Semiconductor ...............................................................................................
Resistor (68 Ohm, 5 Watt) ..............................................................................
Fuse (25 Amp) ................................................................................................
Fuse Box Cover ..............................................................................................
1
2
5
6
2
1
1
2
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-23
UNIT CODE U005
EUROPE
10/2015
CONTROL MODULE (FIGURE 5-11)
DIESEL INTERFACE — KUBOTA V3800
ITEM
1
2
3
4
5
5-24
PART NO.
DESCRIPTION
QTY
4612918
1586495
1566420
1510113
1480237
Control Module ...................................................................................................
Capscrew ............................................................................................................
Nut (Foldover) .....................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
See Service Manual
for service procedures.
1
3
3
4
4
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
RELAY (FIGURE 5-12)
KUBOTA DIESEL
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
DESCRIPTION
4612882
1454967
1514429
296158
296379
1560678
4026759
1527877
1566420
Battery Cable ......................................................................................................
Relay (Starter or Glow Plug) ...............................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut (Foldover) .....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
2
2
2
1
2
2
5-25
UNIT CODE U005
EUROPE
10/2015
BATTERY CABLES (FIGURE 5-13)
KUBOTA 3.8L DIESEL/LPG
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
4
5
6
5-26
PART NO.
DESCRIPTION
QTY
4612884
148792
148798
4045322
1536304
321158
1566146
4044099
4043195
1357266
1357268
1539153
4612885
16078
1357533
148789
1616122
148796
1564044
275495
275497
806426
4027269
1527879
251994
1480237
Battery Cable (Positive) ......................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
Ring Terminal .................................................................................................
Boot ................................................................................................................
Boot ................................................................................................................
Boot ................................................................................................................
Boot (Alternate) ..............................................................................................
Boot ............................................................................................................
Battery Cable (Red) ........................................................................................
Battery Cable (Red) ........................................................................................
Conduit ...........................................................................................................
Battery Cable (Negative) ....................................................................................
Battery Cable (Black) .....................................................................................
Wire-Bulk ........................................................................................................
Terminal .........................................................................................................
Terminal (Part not replaceable service with assembly) (Battery) ...................
Terminal .........................................................................................................
E-Ring ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
E-Ring ............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Nut ......................................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
1
1
1
AR
AR
AR
1
AR
AR
1
1
1
1
AR
AR
1
1
3
1
3
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
ITEM
7
8
9
10
11
12
PART NO.
292683
4034828
1529366
296380
a 1502053
a 1502061
DESCRIPTION
QTY
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
1
1
1
1
1
1
FOOTNOTES:
a
With Gear Pump
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-27
UNIT CODE U005
EUROPE
10/2015
BATTERY CABLE (FIGURE 5-14)
FUSED-STANDARD ALTERNATOR — KUBOTA 3.6L DIESEL, 3.8L DIESEL/LPG
ITEM
1
2
3
4
5
6
7
5-28
PART NO.
DESCRIPTION
QTY
4616862
1606544
1543698
1502543
296380
1514429
4074942
Battery Cable ......................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Nut (Flange) ........................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
See Service Manual
for service procedures.
1
2
2
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
INSTRUMENT CLUSTER (FIGURE 5-15)
ITEM
1
2
2
3
4
4
5
6
6
7
8
9
10
11
12
13
PART NO.
4604594
2076695
2076696
2066485
2066483
2069431
2066484
2060032
a 4604595
1337197
2057948
1527879
1554902
2060033
b 2066482
2066485
DESCRIPTION
QTY
Lever (Detent Forward and Reverse) .................................................................
Display (With Overhead Guard) ..........................................................................
Display (With Cab) ..............................................................................................
Bezel (Display Cluster) ...................................................................................
Label (LH Display with Cab) ...........................................................................
Label (Blank) (LH Display with Overhead Guard) ..........................................
Label (RH Display, All Options) ..........................................................................
Cover (Without Turn Signals) .............................................................................
Lever (Turn Signal Lever) ...................................................................................
Key Set ...............................................................................................................
Ignition Switch .....................................................................................................
Capscrew ............................................................................................................
Screw ..................................................................................................................
Cover (Keyswitch) ...............................................................................................
Label (RH Display) ..............................................................................................
Bezel (Display Cluster) .......................................................................................
1
1
1
1
1
1
1
1
1
1
1
4
5
1
1
1
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
b
Remove Panels From Overlay as Required For
Truck Configuration.
See Service Manual
for service procedures.
5-29
UNIT CODE U005
EUROPE
10/2015
MAST TILT SENSOR (FIGURE 5-16)
ITEM
1
2
3
4
5
6
7
8
9
10
5-30
PART NO.
DESCRIPTION
QTY
1625255
1586430
1595731
1595234
1562088
1597451
302398
1553897
1626478
1658075
Bracket ................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Sensor (Mast Tilt Position) ..................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
1
1
2
2
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-31
UNIT CODE U005
EUROPE
10/2015
LOAD WEIGH ELECTRICAL (FIGURE 5-17)
5-32
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LOAD WEIGH ELECTRICAL
ITEM
1
2
2
2
2
3
3
3
3
4
5
6
7
PART NO.
DESCRIPTION
2079326
1525565
1500913
1330438
1484377
1603021
1603236
1548517
1548519
1606544
1573549
1606735
1648259
Wire Harness (Load Weigh) ...............................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Socket) ...........................................................................................
Plug ................................................................................................................
Connector .......................................................................................................
Connector (Secondary Lock) ..........................................................................
Terminal (Socket) ...........................................................................................
Seal ................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
Sensor (Load Sensing) .......................................................................................
Fitting ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
3
9
1
1
3
3
3
3
1
1
5-33
UNIT CODE U005
EUROPE
10/2015
IMPACT SENSOR (FIGURE 5-18)
5-34
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
IMPACT SENSOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DESCRIPTION
1535166
1500912
1582464
2079281
1489655
1330416
1330437
1489656
1489657
1330438
1561759
1542439
1502055
287851
320157
1489655
1330416
1330433
1502053
2100710
2079843
Bracket ................................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Wire Harness (Impact Sensor) ...........................................................................
Connector (4 Way) .........................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Connector (4-Way) .........................................................................................
Connector .......................................................................................................
Terminal (Socket) ...........................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Connector (4 Way) .........................................................................................
Connector .......................................................................................................
Terminal .........................................................................................................
Clamp (Swivel) ....................................................................................................
Fastener ..............................................................................................................
Sensor (Impact) ..................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
2
2
1
1
1
4
2
2
8
2
2
1
2
2
1
1
4
1
1
1
5-35
UNIT CODE U005
EUROPE
10/2015
SEAT BELT SWITCH ADAPTER (FIGURE 5-19)
ITEM
1
2
3
4
5
6
6
6
6
6
6
6
6
6
6
6
6
PART NO.
4083052
1566420
1693371
1500912
1582464
4629813
1493465
1330414
1363885
4047669
1514598
866401
4030503
1330283
1323581
4039364
1509888
a 4099377
DESCRIPTION
QTY
Bracket ................................................................................................................
Nut (Foldover) .....................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Wire Harness (Seat Belt Switch Adapter) ...........................................................
Connector (2 Pin) (Seat Belt Switch Harness) ...............................................
Connector (Secondary Lock) ..........................................................................
Terminal (Pin) .................................................................................................
Connector (RH Chassis Harness) ..................................................................
Connector (Lock) ............................................................................................
Terminal .........................................................................................................
Connector (Relay) ..........................................................................................
Terminal .........................................................................................................
Plug ................................................................................................................
Relay (With Diode) .........................................................................................
Clip .................................................................................................................
Wrap ...................................................................................................................
1
1
1
2
2
1
1
1
2
1
1
4
1
4
1
1
1
2
FOOTNOTES:
a
Not Illustrated
5-36
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-37
UNIT CODE U005
EUROPE
10/2015
MINI-LEVER CONTROLS (FIGURE 5-20)
WITH ARMREST — THREE FUNCTION
5-38
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
ITEM
PART NO.
1
1
1
1
1
1
2
2
3
3
3
4
4
4
5
6
6
7
8
9
10
11
11
11
12
12
13
4601093
b 4601097
c 4601099
4601101
b 4601105
c 4601107
.....
2110791
.....
2110791
b 2110793
.....
2110791
d 2110792
2108249
2111799
bd 4603439
2111769
1709587
1703513
4605336
ad 1704528
ac 1704528
ab 1704528
d 1705359
c 1705359
1704529
14
15
16
17
18
19
20
21
22
4605337
2111800
4601120
2111770
2110943
2110942
1698449
296380
296166
QTY
A
B
DESCRIPTION
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Lever Position 1 .....................................................................................
Lever (Single Function) .....................................................................
Lever Position 2 .....................................................................................
Lever (Single Function) .....................................................................
Lever (With Override) ........................................................................
Lever Position 3 .....................................................................................
Lever (Single Function) .....................................................................
Lever (Clamping) ...............................................................................
Plug ........................................................................................................
Armrest (Without Push Buttons) ............................................................
Armrest (With Push Buttons) .................................................................
Cushion (Armrest) ..................................................................................
Nut .....................................................................................................
Screw .....................................................................................................
Wire Harness .........................................................................................
Push Button (Position 3) ........................................................................
Push Button (Position 2 and 3) ..............................................................
Push Button (Position 2) ........................................................................
Cover (Push Button) ..............................................................................
Cover (Push Button) ..............................................................................
Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) .................................................................................................
Printed Circuit Board ..............................................................................
Cover (Bottom Armrest) .........................................................................
Plug ........................................................................................................
Horn Button ............................................................................................
Switch (Directional Control) ...................................................................
Plug (Directional Control Switch) ...........................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
1
1
1
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
5
9
1
1
2
1
1
1
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
9
1
1
2
1
1
1
1
1
1
1
1
..
1
8
2
2
1
1
1
1
1
1
..
8
2
2
FOOTNOTES:
a
b
Not all Lift Trucks may have all the switches and
buttons shown.
Return to Set Tilt
©2015 HYSTER COMPANY
c
d
Three Function Clamp with Return to Set Tilt
With Clamping
See Service Manual
for service procedures.
5-39
UNIT CODE U005
EUROPE
10/2015
MINI-LEVER CONTROLS (FIGURE 5-21)
WITH ARMREST — FOUR FUNCTION
5-40
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
ITEM
PART NO.
1
1
1
1
1
1
1
1
2
2
3
3
3
4
4
5
5
5
6
6
7
8
9
10
11
11
12
12
13
4601094
b 4601096
d 4601098
c 4601100
4601102
b 4601104
d 4601106
c 4601108
.....
2110791
.....
2110791
c 2110793
.....
2110791
.....
2110791
bc 2110792
2111799
bcd 4603439
2111769
1709587
1703513
4605336
abd 1704528
ac 1704528
bd 1705359
c 1705359
1704529
14
15
16
17
18
19
20
21
22
4605337
2111800
4601120
2111770
2110943
2110942
1698449
296380
296166
QTY
A
B
DESCRIPTION
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Lever Position 1 .....................................................................................
Lever (Single Function) .....................................................................
Lever Position 2 .....................................................................................
Lever (Single Function) .....................................................................
Lever (With Override) ........................................................................
Lever Position 3 .....................................................................................
Lever (Single Function) .....................................................................
Lever Position 4 .....................................................................................
Lever (Single Function) .....................................................................
Lever (Clamping) ...............................................................................
Armrest (Without Push Buttons) ............................................................
Armrest (With Push Buttons) .................................................................
Cushion (Armrest) ..................................................................................
Nut .....................................................................................................
Screw .....................................................................................................
Wire Harness .........................................................................................
Push Button ...........................................................................................
Push Button ...........................................................................................
Cover (Push Button) ..............................................................................
Cover (Push Button) ..............................................................................
Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) .................................................................................................
Printed Circuit Board ..............................................................................
Cover (Bottom Armrest) .........................................................................
Plug ........................................................................................................
Horn Button ............................................................................................
Switch (Directional Control) ...................................................................
Plug (Directional Control Switch) ...........................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
1
1
1
1
..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
5
9
1
1
2
2
1
..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
9
1
1
2
2
1
1
1
1
1
1
..
1
8
2
2
1
1
1
1
1
1
..
8
2
2
FOOTNOTES:
a
b
Not all Lift Trucks may have all the switches and
buttons shown.
With Clamping
©2015 HYSTER COMPANY
c
d
With Clamping and Return to Set Tilt
With Return to Set Tilt
See Service Manual
for service procedures.
5-41
UNIT CODE U005
EUROPE
10/2015
LIGHTS (FIGURE 5-22)
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH OVERHEAD GUARD
5-42
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD
ITEM
1
2
3
4
4
4
4
4
4
5
6
7
8
9
10
10
10
10
10
11
11
11
11
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DESCRIPTION
2056824
1537551
1565125
2098083
2107382
2098086
2107385
2098087
2107386
2098082
1654013
1608654
1608589
1608590
2070562
2070563
1493466
1330415
1330437
2070561
2070563
1493466
1330415
1330437
1560448
1565076
1302024
1586759
1586428
1531001
1586495
2101862
1539584
1560447
Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...........................................
Nut (Clip) .............................................................................................................
Screw ..................................................................................................................
Work Light (Rear) (Halogen) ...............................................................................
Worklight (Rear) (LED) .......................................................................................
Work Light (RH Front) (Halogen) ........................................................................
Head/Work Light (RH Front) (LED) .....................................................................
Work Light (LH Front) (Halogen) ........................................................................
Head/Work Light (LH Front) (LED) .....................................................................
Bulb (Halogen) ...............................................................................................
Strobe Light Assembly (FFigure 14-18).............................................................
Capscrew ............................................................................................................
Trim (Right Hand) ...............................................................................................
Trim (Left Hand) ..................................................................................................
Turn Signal Light (LH Front) ...............................................................................
Cap (Black Plastic) .........................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Turn Signal Light (RH Front) ...............................................................................
Cap (Black Plastic) .........................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Grommet (Left Hand Tail Light) ..........................................................................
Bracket Wldmt ....................................................................................................
Guard (Strobe Light) ...........................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Wire Harness (Lights) (FFigure 5-40)................................................................
Grommet (Vehicle System Manager) .................................................................
Grommet (Right Hand Tail Light) ........................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2
2
2
1
1
1
1
1
1
1
1
4
1
1
1
2
1
1
3
1
2
1
1
3
1
1
1
2
2
2
2
1
1
1
5-43
UNIT CODE U005
EUROPE
10/2015
LIGHTS (FIGURE 5-23)
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH CAB
5-44
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH CAB
ITEM
1
1
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
22
23
24
25
25
PART NO.
DESCRIPTION
2056824
2107957
2107958
1537551
1565125
1654013
2098083
2107382
2098082
1586428
1586759
1565076
1586495
1532775
1532759
1586495
1698541
1302024
1608592
2070562
1613324
1530243
1583611
1698542
2098084
2107383
2098085
2107384
2070561
1608591
1623382
2044712
Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...........................................
Tail Light Base (RH) (Not Shown) ......................................................................
Tail Light Base (LH) (Not Shown) .......................................................................
Nut (Clip) .............................................................................................................
Screw ..................................................................................................................
Strobe Light Assembly (FFigure 14-18).............................................................
Work Light (Rear) (Halogen) ...............................................................................
Worklight (Rear) (LED) .......................................................................................
Bulb (Halogen) ...............................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Bracket Wldmt ....................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Guard (Strobe Light) ...........................................................................................
Trim (LH) .............................................................................................................
Turn Signal Light (LH Front) ...............................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Work Light (RH Front) (Halogen) ........................................................................
Worklight (RH Front) (LED) ................................................................................
Work Light (LH Front) (Halogen) ........................................................................
Worklight (LH Front) (LED) .................................................................................
Turn Signal Light (RH Front) ...............................................................................
Trim (RH) ............................................................................................................
Wire Harness ......................................................................................................
Relay (30 Amp) ..............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2
1
1
2
2
1
1
1
1
2
2
1
2
1
1
2
1
1
1
1
4
4
4
2
1
1
1
1
1
1
1
1
5-45
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION HARNESS GROUP (FIGURE 5-24)
WITH AND WITHOUT BRAKE TEMP
ITEM
PART NO.
DESCRIPTION
1
2
2
2
.....
2085943
2085942
4604292
2
4604293
3
4
5
6
1500912
1582464
1561759
1542439
Transmission ......................................................................................................
Wire Harness (Transmission) (1 Speed) (FFigure 5-43)...................................
Wire Harness (Transmission) (2 Speed) (FFigure 5-44)...................................
Wire Harness (Transmission) (Transmission) (1 Speed W/ Brake Temp)
(FFigure 5-45).....................................................................................................
Wire Harness (Transmission) (Transmission) (2 Speed W/ Brake Temp)
(FFigure 5-46).....................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
5-46
QTY
See Service Manual
for service procedures.
1
1
1
1
1
2
2
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-25)
ADAPTER — LOW FUEL PRESSURE
ITEM
1
1
1
1
1
2
2
2
2
2
PART NO.
DESCRIPTION
4602843
.....
2795583
2787350
2069381
2060555
.....
1329152
1329151
1330281
1402888
Wire Harness ......................................................................................................
Connector Assembly (To LH Chassis Harness) .............................................
Connector (3 Way) .....................................................................................
Pin Terminal ...............................................................................................
Plug ............................................................................................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Low LPG Switch) ........................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
2
1
2
1
1
1
2
2
5-47
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-26)
AIR CONDITIONER
5-48
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
AIR CONDITIONER
ITEM
1
1
1
1
1
1
1
2
3
3
3
3
4
5
5
5
5
6
6
6
6
6
6
6
7
7
7
7
8
9
9
9
9
10
10
11
11
11
11
11
12
12
13
13
14
14
14
14
14
PART NO.
DESCRIPTION
4616123
.....
1461744
1327164
1375797
1323579
1329147
1503088
1461743
.....
1330292
1330283
1300134
1330293
.....
1330292
1330283
370646
.....
1461744
1327164
1375797
1323579
1329147
1503088
.....
4047669
1514598
866401
381919
.....
4060737
1480188
866401
.....
1310142
.....
4047669
1514598
866401
1330439
.....
148606
.....
148611
.....
1329152
1329151
1521989
1330281
Wire Harness ......................................................................................................
1
Connector Assembly (Condenser Relay) .......................................................
1
Connector Body .........................................................................................
1
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Seal ............................................................................................................
2
Seal ............................................................................................................
2
Lock ............................................................................................................
1
Relay ..............................................................................................................
2
Connector Assembly (Condenser Fuse Holder) .............................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Fuse (25 Amp) ...........................................................................................
1
Cover (Fuse) ..................................................................................................
2
Connector Assembly (Compressor Fuse Holder) ...........................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Fuse (5 Amp) .............................................................................................
1
Connector Assembly (Blower Relay) ..............................................................
1
Connector Body .........................................................................................
1
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Seal ............................................................................................................
1
Seal ............................................................................................................
3
Lock ............................................................................................................
1
Connector Assembly (RH Door Harness) ......................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Braiding .......................................................................................................... AR
Connector Assembly (Condenser) .................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Pressure Switch) .........................................................
1
Terminal Housing (Blue) ............................................................................
2
Connector Assembly (CPS 18) ......................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
1
Connector Assembly (B+ at Power Distribution Module) ...............................
1
E-Ring ........................................................................................................
1
Connector Assembly (B- at Power Distribution Module) ................................
1
E-Ring ........................................................................................................
1
Connector Assembly (Compressor Clutch) ....................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-49
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
AIR CONDITIONER
ITEM
14
14
5-50
PART NO.
1323579
1329147
DESCRIPTION
QTY
Seal ............................................................................................................
Seal ............................................................................................................
See Service Manual
for service procedures.
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-51
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-27)
ENGINE — KUBOTA 3.8L DIESEL
5-52
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
ITEM
1
1
1
1
1
2
2
2
2
2
3
3
3
3
3
4
4
5
5
5
6
6
7
7
7
7
8
8
8
8
8
9
9
9
9
10
10
10
10
11
11
11
11
12
12
12
12
13
13
PART NO.
DESCRIPTION
4620676
.....
4023719
1476598
4613011
1476599
.....
1603021
1603236
1548517
1548519
.....
4029384
4029116
4029117
4045249
.....
1402823
.....
806425
1520864
.....
1402823
.....
4028633
4612829
2061333
.....
4029383
4029116
4029117
4045249
.....
4043881
1476598
1476599
.....
4043882
1476598
1476599
.....
4043880
1476598
1476599
.....
4028634
4043877
1607745
.....
4029113
Wire Harness (Engine) .......................................................................................
Connector Assembly (Injector) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Seal ............................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Crank Sensor) .............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Boot ............................................................................................................
Connector Assembly (Contactor) ...................................................................
Connector ...................................................................................................
Connector Assembly (Contactor Out) ............................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Connector Assembly (Contactor) ...................................................................
Connector ...................................................................................................
Contactor Assembly (Coolant Temperature) ..................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Cam Sensor) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Boot ............................................................................................................
Connector Assembly (Exhaust Temperature, 0) ............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Exhaust Temperature, 1) ............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Exhaust Temperature, 2) ............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Differential Pressure) ..................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Mass Air Flow) ............................................................
Connector ...................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
8
2
8
1
1
1
3
3
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
2
1
1
3
3
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
3
3
1
1
5-53
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
ITEM
13
13
14
14
14
14
14
15
15
15
15
15
16
16
16
16
16
17
17
17
17
18
18
18
18
18
19
19
19
19
19
20
20
20
20
20
21
21
21
22
22
22
22
22
22
23
23
23
24
24
5-54
PART NO.
4043876
4029117
.....
4024084
4028286
4028287
4023786
.....
4023785
4028286
4028287
4029426
.....
1525564
1500913
1330438
4031497
.....
4030503
1323581
1330283
.....
4023784
4028286
4028287
4023786
.....
1490242
1490243
1330438
4031366
.....
4028289
4036068
4036069
4036070
.....
1308259
314775
.....
2314772
2314773
2314741
2061333
4031365
.....
1476077
1323576
.....
4613118
DESCRIPTION
QTY
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Engine Control Module) ..............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Cover ..........................................................................................................
Connector Assembly (Interface Module) ........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Cover ..........................................................................................................
Connector Assembly (Buss Bar) ....................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector .......................................................................................................
Connector Assembly (Latch Relay) ................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Engine Control Module) ..............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Cover ..........................................................................................................
Connector Assembly (Resistor) ......................................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Resistor ......................................................................................................
Connector Assembly (Forward Separator) .....................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Feed Pump) ................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly) (Can Service Tool) ......................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Resistor ..........................................................................................................
Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (SCV) ...........................................................................
Connector ...................................................................................................
See Service Manual
for service procedures.
5
5
1
1
34
46
1
1
1
13
43
1
1
1
1
12
1
1
1
1
4
1
1
44
36
1
1
1
1
2
1
1
1
1
2
2
1
1
2
1
1
1
4
4
1
1
1
2
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
ITEM
24
24
25
25
25
25
26
26
27
27
27
27
27
28
28
28
28
28
28
29
29
29
29
30
30
30
30
30
31
31
31
31
31
32
32
32
32
33
33
34
34
34
35
35
35
36
36
36
36
37
PART NO.
4613092
4613127
.....
4028633
4612829
2061333
.....
1402620
.....
4612835
2314770
2314741
2061333
.....
1531231
1476598
4613011
1476599
4616920
.....
1541988
1541989
1463138
.....
1623050
1330418
1330437
1363885
.....
4612971
4612978
2314800
4614516
.....
1514597
1514598
866401
.....
1521324
.....
1602431
1498046
.....
1602431
1498044
.....
4029337
4616920
1476599
.....
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Fuel Temperature) ......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Engine Ground) ...........................................................
Ring Terminal .............................................................................................
Connector Assembly (Rail Pressure) .............................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Intake Throttle) ............................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Seal ............................................................................................................
Terminal .........................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector (8 Pin) .......................................................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Housing (Connector) ..................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (EGR Valve) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Starter) ........................................................................
Connector ...................................................................................................
Connector Assembly (Ignition, 10A) ...............................................................
Fuse Holder ................................................................................................
Fuse (10 Amp) ...........................................................................................
Connector Assembly (Start, 5A) .....................................................................
Fuse Holder ................................................................................................
Fuse (5 Amp) .............................................................................................
Connector Assembly (Air Temperature) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Alternator) ...................................................................
See Service Manual
for service procedures.
2
2
1
1
2
2
1
1
1
1
1
3
3
1
1
2
1
5
3
1
1
1
8
1
1
1
6
2
1
1
4
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
2
1
5-55
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
ITEM
37
37
37
37
38
38
38
38
39
39
39
40
40
40
41
41
41
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
5-56
PART NO.
DESCRIPTION
QTY
1302907
1302908
1302912
1302909
.....
4029387
4616915
4614848
.....
806425
1520864
.....
1465468
1327164
.....
1465469
1323578
1402888
275493
1532778
1532759
275498
1509889
1532761
1532781
275494
4044397
275495
275496
.....
1532757
1540389
1646457
1509890
1509888
1530964
275499
275497
137852
1532776
1532777
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Boost Pressure) ..........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Grid Heater) ................................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Filter) .....................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Tape-Bulk (FT) ...............................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Sleeve ............................................................................................................
Bracket ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Strap Clamp ...................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
See Service Manual
for service procedures.
1
1
2
2
1
1
3
3
1
1
1
1
1
2
1
1
2
2
AR
3
2
AR
3
3
1
AR
AR
AR
AR
AR
1
AR
1
4
3
2
AR
AR
1
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-57
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-28)
ENGINE — KUBOTA DIESEL (3.6L)
5-58
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA DIESEL (3.6L)
ITEM
1
1
1
2
3
4
5
5
5
6
6
6
7
7
7
8
8
8
8
8
8
9
10
10
10
11
12
12
12
13
13
13
13
14
15
15
15
15
15
16
16
16
16
16
17
17
17
PART NO.
4615505
.....
1546673
1323576
1532776
1532759
1402624
.....
1476077
1323576
.....
1323586
1323576
.....
1327957
1532571
.....
1302907
1302908
1302912
1302910
1302909
1402823
.....
148614
1520864
1402823
.....
196196
1520864
.....
4612988
4612978
2314800
1558226
.....
4047669
1514598
1330439
1484709
.....
4047908
1352603
1330437
1330439
.....
4029099
4028288
a. . . . .
a 275493
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Wire Harness ......................................................................................................
1
Connector Assembly (Engine RPM Sensor) ..................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Clip .................................................................................................................
4
Clip .................................................................................................................
2
Clip .................................................................................................................
2
Connector Asssembly (Fuel Level) ................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Coolant Temp Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Low Engine Oil Pressure) ...........................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Alternator) ...................................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Terminal .....................................................................................................
2
Wire Seal ....................................................................................................
1
Wire Seal ....................................................................................................
1
Connector (Relay Ground 85) ........................................................................
1
Connector Assembly (Relay Power to Glow Plugs) .......................................
1
E-Ring ........................................................................................................
1
Boot ............................................................................................................
1
Connector (Relay Signal 86) ..........................................................................
1
Connector Assembly (Glow Plug) ..................................................................
1
E-Ring ........................................................................................................
1
Boot ............................................................................................................
1
Connector Assembly (Fuel Shut Off Solenoid) ...............................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Wire Seal ....................................................................................................
2
Clip .................................................................................................................
2
Connector Assembly (Engine to Chassis) ......................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal (Pin) .............................................................................................
3
Connector Assembly (Engine to Chassis) ......................................................
1
Connector ...................................................................................................
1
Secondary Lock .........................................................................................
1
Terminal (Pin) ............................................................................................. 10
Plug ............................................................................................................
2
Connector Assembly (Starter Solenoid) .........................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Conduit (Elbow) ..........................................................................................
1
Conduit ....................................................................................................... AR
See Service Manual
for service procedures.
5-59
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA DIESEL (3.6L)
ITEM
PART NO.
a 275494
a 275496
DESCRIPTION
QTY
Conduit ....................................................................................................... AR
Conduit ....................................................................................................... AR
FOOTNOTES:
a
Not Illustrated
5-60
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-61
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-29)
ENGINE — KUBOTA 3.8L SI LPG
5-62
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L SI LPG
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
6
6
6
6
6
7
7
8
8
8
8
9
9
9
9
10
10
10
10
11
11
11
11
12
12
13
PART NO.
DESCRIPTION
4639406
.....
1641949
1607549
4023295
4025685
.....
4074907
1402814
1562649
.....
1514597
1514598
1484709
866401
.....
1330413
1330418
1330437
1330439
.....
1541988
1541989
1463138
.....
1498424
1650797
1330355
1476108
1324311
4110373
.....
4612988
4612978
4614516
.....
4612988
4612978
4614516
.....
4612988
4612978
4614516
.....
4612988
4612978
4614516
.....
4074909
.....
Wire Harness (Engine) .......................................................................................
Connector Assembly (Engine Control Unit) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Knock Sensor) ............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Terminal .....................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector (8 Pin) .......................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector (8 Pin) .......................................................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector Assembly (Pre Cat O2 Sensor) ....................................................
Housing ......................................................................................................
Lock ............................................................................................................
Terminal .....................................................................................................
Wire Seal (White) .......................................................................................
Terminal (Starter Solenoid) ............................................................................
Terminal (Starter Solenoid) ............................................................................
Connector Assembly (Cylinder Coil #4) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Cylinder Coil #3) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Cylinder Coil #2) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Cylinder Coil #1) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (TMAP) .........................................................................
Connector ...................................................................................................
Connector Assembly (DEPR) .........................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
35
5
50
1
1
2
2
1
1
1
2
2
1
1
1
6
2
1
1
1
8
1
1
1
4
4
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
5-63
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L SI LPG
ITEM
13
13
13
13
13
14
14
14
14
15
16
16
16
16
16
17
18
18
18
18
19
19
19
19
20
20
20
20
20
21
21
21
21
22
22
22
22
23
23
23
23
23
23
23
23
23
23
23
24
24
5-64
PART NO.
4612836
4612844
2070512
2314741
2061333
.....
4043880
1476598
1476599
4027767
.....
1603021
1603236
1548517
1548519
1509888
.....
4043880
1476598
1476599
.....
4028633
2314741
2061333
.....
1302907
1302908
1302911
1302909
.....
1569973
1525596
1533810
.....
1641944
1641945
1641947
.....
1327959
1330297
1330281
1327164
1402888
1323579
1498044
1498046
1641937
1567333
.....
1465468
DESCRIPTION
QTY
Connector ...................................................................................................
Connector Lock ..........................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Crank Sensor) .............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Clamp .............................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (Cam Sensor) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Coolant Temp) ............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Throttle) .......................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (Diagnostic) ..................................................................
Connector ...................................................................................................
Spacer ........................................................................................................
Cap .............................................................................................................
Connector Assembly (Fuse Holder) ...............................................................
Connector ...................................................................................................
Lock ............................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Seal (Purple) ..............................................................................................
Seal ............................................................................................................
Fuse (5 Amp) .............................................................................................
Fuse (10 Amp) ...........................................................................................
Cap .............................................................................................................
Clip .............................................................................................................
End Cap (Air Filter Indicator) ..........................................................................
Connector ...................................................................................................
See Service Manual
for service procedures.
1
1
1
5
5
1
1
2
2
1
1
1
1
3
3
2
1
1
2
2
1
1
2
2
1
1
1
2
2
1
1
6
6
1
1
1
1
1
1
1
4
2
1
3
1
1
1
1
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE – KUBOTA 3.8L SI LPG
ITEM
24
25
25
25
25
26
26
26
26
26
27
27
27
27
28
28
28
28
29
29
29
29
30
31
32
PART NO.
1327164
.....
1465469
1323578
1402888
1498424
.....
1650797
1330355
1476108
.....
1483329
1487441
1482668
.....
1547629
1508232
2060555
.....
1539872
1476108
1330355
4110374
4027764
4027766
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Seal ............................................................................................................
Connector Assembly (Air Filter Indicator) .......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
Housing ......................................................................................................
Connector Assembly (Post Cat 02 Sensor) ....................................................
Lock ............................................................................................................
Terminal .....................................................................................................
Wire Seal (White) .......................................................................................
Cap (Post Cat Sensor) ...................................................................................
Connector Body .........................................................................................
Housing ......................................................................................................
Plug (Cavity Plug) ......................................................................................
Connector Assembly (Low LPG Pressure) .....................................................
Connector (3 Way) .....................................................................................
Terminal (Pin) .............................................................................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (LPG Lock Off) .............................................................
Connector ...................................................................................................
Wire Seal (White) .......................................................................................
Terminal .....................................................................................................
Ring Terminal (Ground) ..................................................................................
Clamp .............................................................................................................
Clamp .............................................................................................................
See Service Manual
for service procedures.
2
1
1
2
2
1
1
1
4
4
1
1
1
4
1
1
3
3
1
1
2
2
1
3
1
5-65
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-30)
ENGINE WITH ELECTRONIC THROTTLE — KUBOTA DIESEL 3.6L
5-66
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE WITH ELECTRONIC THROTTLE – KUBOTA DIESEL 3.6L
ITEM
1
1
1
2
2
2
3
4
5
6
7
8
9
9
9
10
10
10
11
11
11
11
11
11
12
13
13
14
14
14
15
15
16
16
16
17
17
17
17
18
18
18
18
19
20
20
20
20
20
PART NO.
DESCRIPTION
4629824
.....
1546673
1323576
.....
1476077
1323576
.....
1532776
1532759
1402624
275496
275493
.....
1323586
1323576
.....
1327957
1532571
.....
1302907
1302908
1302912
1302910
1302909
1532758
.....
1402823
.....
148614
1520864
.....
1402823
.....
196196
1520864
.....
4612988
4612978
2314800
.....
1490242
1490243
1330438
275494
.....
4047908
1352603
1330437
1330439
Wire Harness (Engine) .......................................................................................
1
Connector Assembly (Engine RPM Sensor) ..................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Fuel Level) ..................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Conduit ...........................................................................................................
1
Clip .................................................................................................................
4
Clip (Bracket) ..................................................................................................
2
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Coolant Temp Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Low Engine Oil) ...........................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Alternator Connector) ..................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Terminal .....................................................................................................
2
Wire Seal ....................................................................................................
1
Wire Seal ....................................................................................................
1
Clip (Bracket) ..................................................................................................
2
Connector Assembly (Relay Ground 85) ........................................................
1
Connector ...................................................................................................
1
Connector Assembly (Relay Power to Glow Plug 87) ....................................
1
E-Ring ........................................................................................................
1
Boot ............................................................................................................
1
Connector Assembly (Relay Signal 86) ..........................................................
1
Connector ...................................................................................................
1
Connector Assembly (Glow Plug) ..................................................................
1
E-Ring ........................................................................................................
1
Boot ............................................................................................................
1
Connector Assembly (Fuel Shut-Off Solenoid) ..............................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Wire Seal ....................................................................................................
2
Connector Assembly (Pull Actuator) ..............................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Engine to Chassis) ......................................................
1
Connector ...................................................................................................
1
Secondary Lock .........................................................................................
1
Terminal (Pin) ............................................................................................. 10
Plug ............................................................................................................
2
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-67
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
ENGINE WITH ELECTRONIC THROTTLE – KUBOTA DIESEL 3.6L
ITEM
21
21
21
21
21
22
22
22
22
23
23
23
24
24
24
25
5-68
PART NO.
.....
4047669
1514598
1330439
1484709
.....
1530960
1530961
1463138
.....
4029099
4028288
.....
1525584
1532571
1500901
DESCRIPTION
QTY
Connector Assembly (Engine To Chassis) .....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Plug ............................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (Engine to Chassis) ......................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal Pin ...............................................................................................
Connector Assembly (Starter Solenoid) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Throttle Position Sensor) ............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
3
1
1
1
6
1
1
1
1
1
6
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-69
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-31)
RH CHASSIS — KUBOTA 3.8L DIESEL AND LPG
5-70
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA 3.8L DIESEL AND LPG
ITEM
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
9
10
11
12
12
12
12
12
PART NO.
DESCRIPTION
4630268
.....
4060737
1330439
.....
4047664
1546697
1554359
.....
1525570
1530037
1463139
1484377
.....
1525569
1530037
1463139
1484377
.....
1525568
1530037
1463139
1484377
.....
1525567
1530037
1463139
1484377
4053052
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
275496
275497
.....
1525567
1529046
1463139
1484377
Wire Harness (RH Chassis) ................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (ACC 1) ........................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
9
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
2
Terminal .....................................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
8
Terminal (Socket) .......................................................................................
4
Connector Assembly (Cowl Harness) ............................................................
1
Connector (4 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
4
Connector Assembly (Cowl Harness) ............................................................
1
Connector (12-Way) ...................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 11
Plug ............................................................................................................
1
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
9
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-71
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA 3.8L DIESEL AND LPG
ITEM
13
13
13
13
13
13
14
14
14
14
14
15
15
15
15
15
15
15
15
16
16
16
16
16
16
16
17
17
17
17
17
18
18
18
19
20
21
22
22
22
22
23
24
24
24
24
24
25
25
25
5-72
PART NO.
.....
1476064
1476109
1330356
1330355
1476108
.....
1525569
1529046
1463139
1484377
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1632865
1514603
1330439
1554359
.....
4047669
1330439
275495
1534329
1540388
.....
1632865
1514603
1554359
275493
.....
1329152
1329151
1330281
1402888
.....
1329150
1329151
DESCRIPTION
QTY
Connector Assembly (Horn) ...........................................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Seal ............................................................................................................
2
Terminal .....................................................................................................
3
Wire Seal (White) .......................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
9
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
6
Seal ............................................................................................................
1
Terminal .....................................................................................................
5
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Terminal .....................................................................................................
3
Connector Assembly (ACC 2) ........................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
4
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (To Seat Switch Harness) ............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Conduit ........................................................................................................... AR
Connector Assembly (Hydraulic Filter) ...........................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA 3.8L DIESEL AND LPG
ITEM
25
26
26
26
26
26
26
27
27
27
27
27
27
28
28
28
28
29
29
30
30
30
30
31
31
32
32
32
32
33
33
34
35
35
35
36
37
38
39
39
39
40
40
40
40
40
41
41
41
41
PART NO.
1327164
.....
1521186
1521188
1323579
1327164
1521989
.....
1521185
1521188
1323579
1330281
1521989
.....
1490242
1490243
1330438
.....
1626727
.....
1490242
1490243
1330438
.....
1626727
.....
1489656
1489657
1330438
.....
4036523
1509890
.....
1402868
1323576
1587778
1402815
1699754
.....
1541988
1484377
.....
1541991
1541992
1463139
1484377
.....
1531973
1531974
1463139
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Seal ............................................................................................................
2
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
7
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
8
Terminal .....................................................................................................
5
Terminal .....................................................................................................
3
Connector Assembly (Hood Switch/Keyswitch) .............................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Alternate Horn Button) ................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Bus Terminal 2) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Endcap with Resistor) .................................................
1
Cap .............................................................................................................
1
Clip .................................................................................................................
5
Connector Assembly (Hydraulic Temperature) ..............................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Clip .................................................................................................................
1
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Endcap) .......................................................................
1
Connector (8 Pin) .......................................................................................
1
Plug ............................................................................................................
8
Connector Assembly (MLM Harness) ............................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
3
Connector Assembly (Seat Harness) .............................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
See Service Manual
for service procedures.
5-73
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA 3.8L DIESEL AND LPG
ITEM
41
42
42
42
42
43
43
44
44
44
44
45
45
45
45
45
46
47
47
47
47
48
48
48
48
49
49
49
49
50
51
51
52
52
52
52
53
53
53
53
53
54
54
54
54
55
56
57
57
57
5-74
PART NO.
1484377
.....
1490242
1490243
1330438
.....
1626727
.....
1329150
1329151
1327164
.....
4052151
1329151
1330281
1402888
1509888
.....
1525567
1529046
1463139
.....
1531973
1531974
1463139
.....
1541991
1541992
1463139
1500899
.....
1626727
.....
1490242
1490243
1330438
.....
1502625
1502626
1330438
1363886
.....
1632865
1514603
1554359
1560692
1534282
.....
4047669
1330439
DESCRIPTION
QTY
Plug ............................................................................................................
Connector Assembly (Backup Alarm) ............................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Coolant Level) .............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (Transmission Harness) ...............................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Transmission Harness) ...............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Engine Harness) .........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Engine Harness) .........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Engine Harness) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit (Elbow) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
See Service Manual
for service procedures.
2
1
1
1
2
1
1
1
1
1
2
1
1
1
2
2
3
1
1
1
12
1
1
1
6
1
1
1
8
1
1
1
1
1
1
2
1
1
1
7
1
1
1
1
4
3
4
1
1
4
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA 3.8L DIESEL AND LPG
ITEM
58
58
58
58
59
59
59
60
60
60
PART NO.
.....
1632865
1514603
1554359
.....
4047669
1330439
.....
1602431
1498044
a 275499
DESCRIPTION
QTY
Connector Assembly (Lights/Cab Harness) ...................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (End Cap) .....................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
4
Connector Assembly (Aux IGN 3 Fuse) .........................................................
1
Fuse Holder ................................................................................................
1
Fuse (5 Amp) .............................................................................................
1
Conduit ............................................................................................................... AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-75
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-32)
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE — KUBOTA 3.8L DIESEL AND LPG
5-76
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 3.8L DIESEL AND LPG
ITEM
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
9
10
11
12
12
12
12
12
13
PART NO.
DESCRIPTION
4635135
.....
4060737
1330439
.....
4047664
1546697
1554359
.....
1525570
1530037
1463139
1484377
.....
1525569
1530037
1463139
1484377
.....
1525568
1530037
1463139
1484377
.....
1525567
1530037
1463139
1484377
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
275496
275497
.....
1525567
1529046
1463139
1484377
.....
Wire Harness (RH Chassis) ................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (ACC 1) ........................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
9
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
8
Terminal (Socket) .......................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (4 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (12-Way) ...................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 11
Plug ............................................................................................................
1
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
9
Connector Assembly (Horn) ...........................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-77
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 3.8L DIESEL AND LPG
ITEM
13
13
13
13
13
14
14
14
14
14
15
15
15
15
15
15
15
15
16
16
16
16
16
16
16
17
17
17
17
17
18
18
18
19
19
19
20
21
22
22
22
22
23
24
24
24
24
24
25
25
5-78
PART NO.
1476064
1476109
1330356
1330355
1476108
.....
1525569
1529046
1463139
1484377
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1632865
1514603
1330439
1554359
.....
4047669
1330439
.....
1602431
1498044
1534329
1540388
.....
1493465
1330414
1330437
275493
.....
1329152
1329151
1330281
1402888
.....
1329150
DESCRIPTION
QTY
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Seal ............................................................................................................
2
Terminal .....................................................................................................
3
Wire Seal (White) .......................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
9
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
6
Seal ............................................................................................................
1
Terminal .....................................................................................................
5
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Terminal .....................................................................................................
3
Connector Assembly (ACC 2) ........................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
4
Connector Assembly (Aux IGN 3 Fuse) .........................................................
1
Fuse Holder ................................................................................................
1
Fuse (5 Amp) .............................................................................................
1
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (To Seat Switch Harness) ............................................
1
Connector (2 Pin) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Pin) .............................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Hydraulic Filter) ...........................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 3.8L DIESEL AND LPG
ITEM
25
25
26
26
26
26
26
26
26
27
27
27
27
27
27
28
28
28
28
29
29
30
30
30
30
31
31
32
32
32
32
33
33
34
35
35
35
36
37
38
39
39
39
40
40
40
40
40
41
41
PART NO.
1329151
1327164
.....
1521186
1521188
1323579
1330281
1521989
1402888
.....
1521185
1521188
1323579
1330281
1521989
.....
1490242
1490243
1330438
.....
1626727
.....
1490242
1490243
1330438
.....
1626727
.....
1489656
1489657
1330438
.....
4036523
1509890
.....
1402868
1323576
1587778
1402815
1699754
.....
1541988
1484377
.....
1541991
1541992
1463139
1484377
.....
1531973
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Terminal .....................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Terminal .....................................................................................................
1
Terminal .....................................................................................................
7
Seal (Purple) ..............................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
8
Terminal .....................................................................................................
5
Terminal .....................................................................................................
3
Connector Assembly (Hood Switch/Keyswitch) .............................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Alternate Horn Button) ................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Bus Terminal 2) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Endcap with Resistor) .................................................
1
Cap .............................................................................................................
1
Clip .................................................................................................................
5
Connector Assembly (Hydraulic Temperature) ..............................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Clip .................................................................................................................
1
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Endcap) .......................................................................
1
Connector (8 Pin) .......................................................................................
1
Plug ............................................................................................................
8
Connector Assembly (To MLM Harness) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
3
Connector Assembly (To Seat Harness) ........................................................
1
Connector ...................................................................................................
1
See Service Manual
for service procedures.
5-79
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 3.8L DIESEL AND LPG
ITEM
41
41
41
42
42
42
42
43
43
44
44
44
44
45
45
45
45
45
46
47
47
47
47
48
48
48
48
49
49
49
49
50
51
51
52
52
52
52
53
53
53
53
53
54
54
54
54
55
56
57
5-80
PART NO.
1531974
1463139
1484377
.....
1490242
1490243
1330438
.....
1626727
.....
1329150
1329151
1327164
.....
4052151
1329151
1330281
1402888
1509888
.....
1525567
1529046
1463139
.....
1531973
1531974
1463139
.....
1541991
1541992
1463139
1500899
.....
1626727
.....
1490242
1490243
1330438
.....
1502625
1502626
1330438
1363886
.....
1632865
1514603
1554359
1560692
1534282
.....
DESCRIPTION
QTY
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Backup Alarm) ............................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Coolant Level) .............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit (Elbow) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
See Service Manual
for service procedures.
1
4
2
1
1
1
2
1
1
1
1
1
2
1
1
1
2
2
3
1
1
1
12
1
1
1
6
1
1
1
8
1
1
1
1
1
1
2
1
1
1
7
1
1
1
1
4
3
4
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 3.8L DIESEL AND LPG
ITEM
57
57
58
58
58
58
59
59
59
59
59
60
60
60
PART NO.
4047669
1330439
.....
1632865
1514603
1554359
.....
1502625
1502626
1330438
1484377
.....
1602431
1498044
a 275499
a 275495
DESCRIPTION
QTY
Connector ...................................................................................................
1
Plug ............................................................................................................
4
Connector Assembly (To Lights/Cab Harness) ..............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (Seat Belt Sequence Module) ......................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
6
Plug ............................................................................................................
2
Connector Assembly (Batt+ 5A) .....................................................................
1
Fuse Holder ................................................................................................
1
Fuse (5 Amp) .............................................................................................
1
Conduit ....................................................................................................... AR
Conduit ....................................................................................................... AR
FOOTNOTES:
a
Not Illustrated
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-81
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-33)
RH CHASSIS — KUBOTA DIESEL (3.6L)
5-82
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L)
ITEM
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
9
10
11
12
12
12
12
PART NO.
DESCRIPTION
4629764
.....
4060737
1480188
1330439
.....
4047664
1546697
1554359
.....
1525570
1530037
1463139
1484377
.....
1525569
1530037
1463139
1484377
.....
1525568
1530037
1463139
1484377
.....
1525567
1530037
1463139
1484377
4053052
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
275496
275497
.....
1525567
1529046
1463139
Wire Harness (RH Chassis) (RH Chassis) .........................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Plug ............................................................................................................
2
Connector Assembly (ACC 1) ........................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal ..................................................................................................... 11
Plug ............................................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
8
Plug ............................................................................................................
4
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
2
Terminal .....................................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
8
Terminal (Socket) .......................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (4 Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Pin) .............................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (12-Way) ...................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) ....................................................................................... 10
Plug ............................................................................................................
2
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-83
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L)
ITEM
12
13
13
13
13
13
13
14
14
14
14
14
15
15
15
15
15
15
15
15
16
16
16
16
16
16
16
17
17
17
17
17
18
18
18
18
19
20
21
22
22
22
22
22
22
23
23
23
23
23
5-84
PART NO.
1484377
.....
1476064
1476109
1330356
1330355
1476108
.....
1525569
1529046
1463139
1484377
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1632865
1514603
1330439
1554359
.....
4047669
1514598
1330439
275495
1534329
1540388
.....
1521186
1521188
1323579
1327164
1521989
.....
1521185
1521188
1323579
1330281
DESCRIPTION
QTY
Plug ............................................................................................................ 10
Connector Assembly (Horn) ...........................................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Seal ............................................................................................................
2
Terminal .....................................................................................................
3
Wire Seal (White) .......................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
5
Seal ............................................................................................................
2
Terminal .....................................................................................................
5
Terminal .....................................................................................................
1
Seal (Purple) ..............................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Terminal .....................................................................................................
3
Connector Assembly (ACC 2) ........................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Plug ............................................................................................................
4
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
7
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
8
Terminal .....................................................................................................
6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L)
ITEM
23
24
24
24
24
25
25
26
26
26
26
27
27
28
29
30
31
31
31
31
31
32
32
32
32
32
33
33
33
34
35
36
37
37
37
37
37
38
38
38
38
39
40
40
40
40
41
41
41
41
PART NO.
1521989
.....
1490242
1490243
1330438
.....
1626727
.....
1489656
1489657
1330438
.....
1525577
1509890
1402815
1699754
.....
1531973
1531974
1463139
1484377
.....
1541991
1541992
1463139
1484377
.....
1541988
1484377
1587778
275493
1509888
.....
4052151
1329151
1330281
1402888
.....
1329150
1329151
1327164
1500899
.....
1525567
1529046
1463139
.....
1531973
1531974
1463139
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Terminal .....................................................................................................
2
Connector Assembly (Alternate Horn Button) ................................................
1
Connector (2 Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Bus Terminal 2) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Endcap with Resistor) .................................................
1
Connector (With Resistor) ..........................................................................
1
Clip .................................................................................................................
5
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (To Seat Harness) ........................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
4
Plug ............................................................................................................
2
Connector Assembly (To MLM Harness) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
3
Connector Assembly (Endcap) .......................................................................
1
Connector (8 Pin) .......................................................................................
1
Plug ............................................................................................................
8
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
3
Connector Assembly (Coolant Level) .............................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Seal ............................................................................................................
2
Clip .................................................................................................................
1
Connector Assembly (To Transmission Harness) ..........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal ..................................................................................................... 12
Connector Assembly (To Transmission Harness) ..........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
6
See Service Manual
for service procedures.
5-85
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L)
ITEM
42
42
42
42
42
43
43
43
43
43
44
45
46
46
46
47
47
47
47
48
48
48
48
49
49
50
50
50
51
51
51
51
51
52
52
52
52
53
53
53
53
54
54
55
55
55
56
56
56
56
5-86
PART NO.
.....
1632865
1514603
1330439
1554359
.....
1525563
1500913
1330438
1484377
1560692
1534282
.....
4047669
1330439
.....
1632865
1514603
1554359
.....
1490242
1490243
1330438
.....
1626727
.....
1530960
1484377
.....
1329152
1329151
1330281
1402888
.....
1329150
1329151
1327164
.....
1490242
1490243
1330438
.....
1626727
.....
4047669
1330439
.....
1632865
1514603
1554359
DESCRIPTION
QTY
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Conduit (Elbow) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Hydraulic Filter) ...........................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Hood Switch/Key Switch) ............................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Seat Switch Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
See Service Manual
for service procedures.
1
1
1
1
3
1
1
1
10
2
3
4
1
1
4
1
1
1
4
1
1
1
2
1
1
1
1
6
1
1
1
2
2
1
1
1
2
1
1
1
2
1
1
1
1
4
1
1
1
4
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L)
ITEM
57
57
57
57
58
58
59
59
59
60
60
60
60
PART NO.
.....
1490242
1490243
1330438
.....
1626727
.....
1402868
1323576
.....
1531973
1531974
1463139
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Connector Assembly (Back-Up Alarm) ...........................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector Assembly (Hydraulic Temperature) ..............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Engine Harness) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
See Service Manual
for service procedures.
1
1
1
2
1
1
1
1
2
1
1
1
6
5-87
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-34)
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE — KUBOTA DIESEL (3.6L)
5-88
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
ITEM
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
9
10
11
12
12
12
12
12
PART NO.
DESCRIPTION
4635136
.....
4060737
1480188
1330439
.....
4047664
1546697
1554359
.....
1525570
1530037
1463139
1484377
.....
1525569
1530037
1463139
1484377
.....
1525568
1530037
1463139
1484377
.....
1525567
1530037
1463139
1484377
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
275496
275497
.....
1525567
1529046
1463139
1484377
Wire Harness (RH Chassis) ................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Plug ............................................................................................................
2
Connector Assembly (ACC 1) ........................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
8
Plug ............................................................................................................
4
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal ..................................................................................................... 11
Plug ............................................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
8
Plug ............................................................................................................
4
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
8
Terminal (Socket) .......................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (4 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (12-Way) ...................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 10
Plug ............................................................................................................
2
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Plug ............................................................................................................ 10
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-89
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
ITEM
13
13
13
13
13
13
14
14
14
14
14
15
15
15
15
15
15
15
15
16
16
16
16
16
16
16
17
17
17
17
17
18
18
18
18
19
20
21
22
22
22
22
22
22
22
23
23
23
23
23
5-90
PART NO.
.....
1476064
1476109
1330356
1330355
1476108
.....
1525569
1529046
1463139
1484377
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1632865
1514603
1330439
1554359
.....
4047669
1514598
1330439
275495
1534329
1540388
.....
1521186
1521188
1323579
1330281
1521989
1402888
.....
1521185
1521188
1323579
1330281
DESCRIPTION
QTY
Connector Assembly (Horn) ...........................................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Seal ............................................................................................................
2
Terminal .....................................................................................................
3
Wire Seal (White) .......................................................................................
1
Connector Assembly (Vehicle Systems Manager) .........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
5
Seal ............................................................................................................
2
Terminal .....................................................................................................
5
Terminal .....................................................................................................
1
Seal (Purple) ..............................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Terminal .....................................................................................................
3
Connector Assembly (ACC 2) ........................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Plug ............................................................................................................
4
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Terminal .....................................................................................................
1
Terminal .....................................................................................................
7
Seal (Purple) ..............................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
8
Terminal .....................................................................................................
6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
ITEM
23
24
24
24
24
25
25
26
26
26
26
27
27
28
29
30
31
31
31
31
31
32
32
32
32
32
33
33
33
34
35
36
37
37
37
37
37
38
38
38
38
39
40
40
40
40
40
41
41
41
PART NO.
1521989
.....
1490242
1490243
1330438
.....
1626727
.....
1489656
1489657
1330438
.....
1525577
1509890
1402815
1699754
.....
1531973
1531974
1463139
1484377
.....
1541991
1541992
1463139
1484377
.....
1541988
1484377
1587778
275493
1509888
.....
.....
1329151
1330281
1402888
.....
1329150
1329151
1327164
1500899
.....
1525567
1529046
1463139
1484377
.....
1531973
1531974
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Terminal .....................................................................................................
2
Connector Assembly (Alternate Horn Button) ................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Bus Terminal 2) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Endcap with Resistor) .................................................
1
Connector (With Resistor) ..........................................................................
1
Clip .................................................................................................................
5
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (To Seat Harness) ........................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Plug ............................................................................................................
2
Connector Assembly (To MLM Harness) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
3
Connector Assembly (Endcap) .......................................................................
1
Connector (8 Pin) .......................................................................................
1
Plug ............................................................................................................
8
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
3
Connector Assembly (Coolant Level) .............................................................
1
4052121 .....................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Seal ............................................................................................................
2
Clip .................................................................................................................
1
Connector Assembly (To Transmission Harness) ..........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal ..................................................................................................... 11
Plug ............................................................................................................
1
Connector Assembly (To Transmission Harness) ..........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
See Service Manual
for service procedures.
5-91
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
ITEM
41
42
42
42
42
42
43
43
43
43
43
44
45
46
46
46
47
47
47
47
48
48
48
48
49
49
50
50
50
51
51
51
51
51
52
52
52
52
53
53
53
53
54
54
55
55
55
55
56
56
5-92
PART NO.
1463139
.....
1632865
1514603
1330439
1554359
.....
1525563
1500913
1330438
1484377
1560692
1534282
.....
4047669
1330439
.....
1632865
1514603
1554359
.....
1490242
1490243
1330438
.....
1626727
.....
1530960
1484377
.....
1329152
1329151
1330281
1402888
.....
1329150
1329151
1327164
.....
1490242
1490243
1330438
.....
1626727
.....
1493465
1330414
1330437
.....
1490242
DESCRIPTION
QTY
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Conduit (Elbow) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Hydraulic Filter) ...........................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal (Purple) ..............................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Hood Switch/Key Switch) ............................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector Assembly (To Seat Switch Harness) ............................................
Connector (2 Pin) .......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (Back-Up Alarm) ...........................................................
Connector (2 Way) .....................................................................................
See Service Manual
for service procedures.
6
1
1
1
1
3
1
1
1
10
2
3
4
1
1
4
1
1
1
4
1
1
1
2
1
1
1
1
6
1
1
1
2
2
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
ITEM
56
56
57
57
58
58
58
59
59
59
59
59
60
60
60
61
61
61
61
PART NO.
1490243
1330438
.....
1626727
.....
1402868
1323576
.....
1502625
1502626
1330438
1484377
.....
1602431
1498044
.....
1531973
1531974
1463139
©2015 HYSTER COMPANY
DESCRIPTION
QTY
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector Assembly (Hydraulic Temperature) ..............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Seat Belt Sequence Module) ......................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Batt+ 5A) .....................................................................
Fuse Holder ................................................................................................
Fuse (5 Amp) .............................................................................................
Connector Assembly (Engine Harness) .........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
See Service Manual
for service procedures.
1
2
1
1
1
1
2
1
1
1
6
2
1
1
1
1
1
1
6
5-93
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-35)
DPF DISPLAY
ITEM
1
1
1
1
2
3
4
4
4
4
4
5-94
PART NO.
DESCRIPTION
QTY
4614617
.....
1463184
1463193
1463138
381919
175944
.....
1493430
1529052
1330438
1484377
Wire Harness (DPF Display) ...............................................................................
1
Connector Assembly (To Cowl Harness) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal Pin ...............................................................................................
4
Braiding .......................................................................................................... AR
Heat Shrink ..................................................................................................... AR
Connector Assembly (DPF Display) ...............................................................
1
Connector (6 Way Housing) .......................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Plug ............................................................................................................
2
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-95
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-36)
COWL — MANUAL HYDRAULICS WITH MONOTROL PEDAL
5-96
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL
ITEM
1
1
1
1
2
3
4
4
4
4
5
6
6
6
6
7
7
7
8
9
9
9
9
10
11
12
12
13
13
13
14
14
14
15
15
15
16
17
18
18
18
18
18
19
19
19
20
21
22
PART NO.
DESCRIPTION
4614877
.....
1525568
1529046
1463139
1540388
1534282
.....
1484557
1484558
1463139
275493
.....
1484557
1484558
1463139
.....
1525584
1532571
1509888
.....
1489656
1489657
1330438
275496
1534828
.....
1525573
.....
1324310
1324309
.....
1324310
1324309
.....
1700460
1700461
1402816
275493
.....
1603021
1603236
1548517
1548519
.....
1700460
1700461
1500899
275497
.....
Wire Harness (Cowl) ...........................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 2) ....................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 1) ....................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (To FDC Harness) ........................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Endcap with Resister) .................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
12
AR
1
1
1
1
2
AR
1
1
1
2
1
1
6
2
1
1
1
4
AR
1
1
1
1
1
1
1
1
1
1
1
3
1
AR
1
1
1
3
3
1
1
3
2
AR
1
5-97
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL
ITEM
22
23
23
23
23
24
24
24
24
24
25
25
25
25
26
27
27
27
27
28
28
28
28
28
29
29
29
29
29
30
30
30
30
31
31
31
31
32
32
32
5-98
PART NO.
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1532664
1330438
1566117
.....
1490242
1490243
1330438
.....
1525570
1529046
1463139
1484377
.....
1500925
1352603
1330437
1484377
.....
1489656
1489657
1330438
.....
1463189
1463196
1463139
.....
1463184
1484377
DESCRIPTION
QTY
Connector (With Resistor) ..........................................................................
Connector Assembly (Bus Terminal 1) ...........................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap (For Diagnostic Cable) ...................................................................
Connector Assembly (Horn Button) ................................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Secondary Lock (Secondary Lock) ............................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (DPF Display) ...............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (DPF Display End Cap) ................................................
Connector ...................................................................................................
Plug ............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
4
1
1
1
5
7
1
1
1
3
1
1
1
1
2
1
1
1
7
5
1
1
1
8
4
1
1
1
4
1
1
1
4
1
1
4
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-99
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-37)
COWL — MANUAL HYDRAULICS WITH FORWARD/REVERSE
5-100
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
ITEM
1
1
1
1
1
2
3
4
4
4
4
5
5
5
5
6
7
7
7
8
9
9
9
9
9
10
10
10
11
12
13
13
13
14
14
14
15
16
17
18
19
19
19
19
20
20
20
20
20
PART NO.
DESCRIPTION
4614878
.....
1525568
1529046
1463139
1484377
1540388
1534282
.....
1484557
1484558
1463139
.....
1484557
1484558
1463139
275493
.....
1525584
1532571
1509888
.....
1603021
1603236
1548517
1548519
.....
1324310
1324309
275496
1534828
.....
1700460
1700461
.....
1700460
1700461
1402816
1500899
275497
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
Wire Harness (Cowl) ...........................................................................................
Connector Assembly (VSM) ...........................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 2) ....................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 1) ....................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector (With Resistor) ..............................................................................
Connector Assembly (Bus Terminal) ..............................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
8
4
AR
1
2
1
1
2
1
1
1
2
AR
1
1
6
2
1
1
1
3
3
2
2
2
AR
1
1
1
3
1
1
3
1
1
AR
1
1
1
1
4
1
1
1
5
7
5-101
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
ITEM
21
21
21
21
22
23
23
23
23
24
24
24
24
24
25
25
25
25
25
26
26
26
26
27
27
27
27
28
28
28
5-102
PART NO.
.....
1566116
1532664
1330438
1566117
.....
1490242
1490243
1330438
.....
1525570
1529046
1463139
1484377
.....
1500925
1352603
1330437
1484377
.....
1489656
1489657
1330438
.....
1463189
1463196
1463139
.....
1463184
1484377
DESCRIPTION
QTY
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap (For Diagnostic Cable) ...................................................................
Connector Assembly (Horn Button) ................................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (VSM) ...........................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis) ..............................................
Connector ...................................................................................................
Secondary Lock (Secondary Lock) ............................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (DPF Display) ...............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Endcap Assembly (DPF Display) ...................................................................
Connector ...................................................................................................
Plug ............................................................................................................
See Service Manual
for service procedures.
1
1
1
3
1
1
1
1
2
1
1
1
7
5
1
1
1
8
4
1
1
1
4
1
1
1
4
1
1
4
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-103
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-38)
COWL — ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
5-104
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
ITEM
1
1
1
1
2
2
2
2
2
3
4
5
5
5
5
6
6
6
7
8
9
9
9
9
10
11
11
11
11
11
12
13
13
13
14
15
15
15
16
16
16
17
18
19
20
21
22
22
22
PART NO.
DESCRIPTION
4614879
.....
1489656
1489657
1330438
.....
1525568
1529046
1463139
1484377
1540388
1525573
.....
1489656
1489657
1330438
.....
1525584
1532571
1509890
275495
.....
1484397
1463194
1330438
1351682
.....
1603021
1603236
1548517
1548519
275493
.....
1700460
1700461
1402816
.....
1700460
1700461
.....
1324310
1324309
1534828
275496
1500899
275497
1525577
.....
1489656
1489657
Wire Harness ......................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Connector (End Cap) .....................................................................................
Connector Assembly (FDC Harness) .............................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Mast Harness) .............................................................
Connector (3-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector (End Cap) .....................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector (With Resistor) (End Cap) .............................................................
Connector Assembly (Bus Term 1) ................................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
1
1
1
11
1
AR
1
1
1
1
4
1
1
6
2
AR
1
1
1
3
1
1
1
1
3
3
AR
1
1
3
1
1
1
3
2
2
2
1
AR
2
AR
1
1
1
1
5-105
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
ITEM
22
23
23
23
23
23
24
24
24
24
25
26
26
26
26
27
28
28
28
28
28
29
29
29
29
29
30
30
30
30
31
31
31
5-106
PART NO.
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1532664
1330438
1566117
.....
1490242
1490243
1330438
1534282
.....
1525570
1529046
1463139
1484377
.....
1500925
1352603
1330437
1484377
.....
1463189
1463196
1463139
.....
1463184
1484377
DESCRIPTION
QTY
Terminal (Socket) .......................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap (For Diagnostic Cable) ...................................................................
Connector Assembly (Horn Button) ................................................................
Connector (2 Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector ...................................................................................................
Secondary Lock (Secondary Lock) ............................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (DPF Display) ...............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Endcap (DPF Display) ....................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
See Service Manual
for service procedures.
4
1
1
1
5
7
1
1
1
3
1
1
1
1
2
1
1
1
1
7
5
1
1
1
11
1
1
1
1
4
1
1
4
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-107
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-39)
COWL — ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
5-108
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
ITEM
1
1
1
1
2
2
2
2
2
3
4
4
4
5
6
7
7
7
7
7
8
9
9
9
10
11
11
11
12
12
12
13
14
15
16
17
18
18
18
18
19
19
19
19
19
20
20
20
20
PART NO.
DESCRIPTION
4614880
.....
1489656
1489657
1330438
.....
1525568
1529046
1463139
1484377
1540388
.....
1525584
1532571
275495
1509888
.....
1603021
1603236
1548517
1548519
275493
.....
1700460
1700461
1402816
.....
1700460
1700461
.....
1324310
1324309
1534828
275496
1500899
275497
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1532664
1330438
Wire Harness ......................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector (With Resistor) (End Cap) .............................................................
Connector Assembly (Bus Term 1) ................................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
4
1
1
1
7
5
AR
1
1
6
AR
2
1
1
1
3
3
AR
1
1
3
1
1
1
3
2
2
2
1
AR
2
AR
1
1
1
1
4
1
1
1
5
7
1
1
1
3
5-109
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
ITEM
21
22
22
22
22
23
24
24
24
24
24
25
25
25
25
25
26
26
26
26
27
27
27
5-110
PART NO.
1566117
.....
1490242
1490243
1330438
1534282
.....
1525570
1529046
1484377
1463139
.....
1500925
1352603
1484377
1330437
.....
1463189
1463196
1463139
.....
1463184
1484377
DESCRIPTION
QTY
Dust Cap (For Diagnostic Cable) ...................................................................
Connector Assembly (Horn Button) ................................................................
Connector (2 Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector ...................................................................................................
Secondary Lock (Secondary Lock) ............................................................
Plug ............................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (DPF Display) ...............................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Endcap (DPF Display) ....................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
See Service Manual
for service procedures.
1
1
1
1
2
1
1
1
1
5
7
1
1
1
4
8
1
1
1
4
1
1
4
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-111
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-40)
LIGHTS — WITH OVERHEAD GUARD
5-112
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
LIGHTS – WITH OVERHEAD GUARD
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
7
8
8
8
8
9
9
9
9
10
10
10
10
10
10
10
11
11
11
11
12
PART NO.
DESCRIPTION
2101862
.....
1525566
1484377
1330438
1500913
.....
1514597
1514598
1484709
.....
1490242
1490243
1363886
.....
1484397
1463194
1330438
.....
1531486
930591
1330356
1482668
1330355
1476108
.....
1514602
1514603
1554359
1509890
.....
1484557
1484558
1463139
.....
1490242
1490243
1363886
.....
1531486
930591
1330355
1330356
1482668
1476108
.....
1330438
1463194
1484397
.....
Wire Harness (Lights) .........................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (RH Front Work Lights) ................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To RH Front Signal) ....................................................
Connector (3-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (RH Rear Signal Lights) ...............................................
Connector ...................................................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Plug (Cavity Plug) ......................................................................................
Terminal .....................................................................................................
Wire Seal (White) .......................................................................................
Connector Assembly (Work Light Resistor) ...................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Strobe) ........................................................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Rear Front Work Lights) ..............................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (LH Rear Signal) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Plug (Cavity Plug) ......................................................................................
Wire Seal (White) .......................................................................................
Connector Assembly (LH Front Signal) ..........................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (3-Way) .....................................................................................
Connector Assembly ......................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
7
5
1
1
1
1
4
1
1
1
2
1
1
1
3
1
1
1
1
1
5
4
1
1
1
4
2
1
1
1
2
1
1
1
2
1
1
1
5
1
1
4
1
3
1
1
1
5-113
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
LIGHTS – WITH OVERHEAD GUARD
ITEM
12
12
12
5-114
PART NO.
1363886
1490242
1490243
DESCRIPTION
QTY
Terminal (Socket) .......................................................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
See Service Manual
for service procedures.
2
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-115
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS THREE FUNCTION (FIGURE 5-41)
ELECTRONIC CONTROL VALVE — WITH VARIABLE DISPLACEMENT PUMP
5-116
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS THREE FUNCTION
ELECTRONIC CONTROL VALVE – WITH VARIABLE DISPLACEMENT PUMP
ITEM
1
1
1
1
1
2
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
8
8
8
8
9
9
9
9
9
10
10
10
10
PART NO.
DESCRIPTION
4605072
.....
1525564
1330438
1484377
1500913
275495
1402815
.....
1531162
1402814
1562649
190383
.....
1531162
1402814
1562649
190383
.....
1493435
1402814
1562649
190383
.....
.....
1490242
1330438
1490243
.....
1493435
1402814
1562649
190383
.....
1490242
1330438
1490243
Wire Harness (Electronic Control Valve) ............................................................
1
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
9
Plug ............................................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
4
Connector Assembly (2A Tilt) .........................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (2B Tilt) .........................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (3B Aux. 1) ...................................................................
1
Connector (2-Way) .....................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (1A Lift) .........................................................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector ...................................................................................................
1
Connector Assembly (3A Aux.1) ....................................................................
1
Connector (2-Way) .....................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (1B Lower) ....................................................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector ...................................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-117
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS FOUR FUNCTION (FIGURE 5-42)
ELECTRONIC CONTROL VALVE — WITH VARIABLE DISPLACEMENT PUMP
5-118
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS FOUR FUNCTION
ELECTRONIC CONTROL VALVE – WITH VARIABLE DISPLACEMENT PUMP
ITEM
1
1
1
1
2
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
10
10
10
10
11
11
11
11
11
12
12
12
12
PART NO.
DESCRIPTION
4605073
.....
1525564
1330438
1500913
275495
1402815
.....
1531162
1402814
1562649
190383
.....
1493447
1402814
1562649
190383
.....
1493447
1402814
1562649
190383
.....
1531162
1402814
1562649
190383
.....
1493435
1402814
1562649
190383
275494
.....
1490242
1330438
1490243
.....
1493435
1402814
1562649
.....
.....
1490242
1330438
1490243
Wire Harness (Electronic Control Valve) ............................................................
1
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 12
Connector (Secondary Lock) .....................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
4
Connector Assembly (2A Tilt) .........................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (4A Aux.2)) ...................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (4B Aux. 2) ...................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (2B Tilt) .........................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Connector Assembly (3B Aux. 1) ...................................................................
1
Connector (2-Way) .....................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Boot ............................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (1A Lift) .........................................................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (3A Aux.1) ....................................................................
1
Connector (2-Way) .....................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
190838 .......................................................................................................
1
Connector Assembly (1B Lower) ....................................................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-119
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-43)
TRANSMISSION — SINGLE SPEED
5-120
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION – SINGLE SPEED
ITEM
1
1
1
1
1
2
3
4
5
6
6
6
7
7
7
7
8
8
8
8
8
9
9
9
9
10
10
10
11
11
11
11
11
12
13
13
13
14
14
14
14
15
16
17
18
18
18
18
18
PART NO.
DESCRIPTION
2085943
.....
1623280
1623281
1463138
1484377
275497
1402816
275493
1509888
.....
1402868
1323576
.....
1490242
1490243
1330438
.....
1603021
1603236
1548517
1548519
.....
1490242
1490243
1330438
.....
1546673
1323576
.....
1603021
1603236
1548517
1548519
275495
.....
1558156
1323576
.....
1490242
1490243
1330438
1509890
275496
1402813
.....
1530960
1530961
1463138
1484377
Wire Harness (Transmission) .............................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Temperature) ..............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Clutch Forward 1) .......................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Forward 1 Pressure) ...................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Clutch Reverse 1) .......................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Turb Shaft RPM) .........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Reverse 1 Pressure) ...................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Tail Shaft RPM) ...........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Transmission Check Valve) ........................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal Pin ...............................................................................................
Plug ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
10
2
AR
1
AR
2
1
1
2
1
1
1
2
1
1
1
3
3
1
1
1
2
1
1
3
1
1
1
3
3
AR
1
1
4
1
1
1
2
1
AR
1
1
1
1
4
2
5-121
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION – SINGLE SPEED
ITEM
PART NO.
a 1500912
a 1582464
DESCRIPTION
QTY
Clip ......................................................................................................................
Fastener ..............................................................................................................
2
2
FOOTNOTES:
a
Not Illustrated
5-122
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-123
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-44)
TRANSMISSION — DUAL SPEED
5-124
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION – DUAL SPEED
ITEM
1
1
1
1
1
2
3
4
5
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
9
10
10
10
10
11
11
11
12
12
12
12
12
13
14
14
14
15
15
15
15
16
17
17
17
PART NO.
DESCRIPTION
2085942
.....
1623280
1623281
1463138
1484377
275497
1402816
275493
1509888
.....
1402868
1323576
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
.....
1603021
1603236
1548517
1548519
.....
1490242
1490243
1330438
.....
1546673
1323576
.....
1603021
1603236
1548517
1548519
275495
.....
1558156
1323576
.....
1490242
1490243
1330438
1509890
.....
1603021
1603236
Wire Harness (Transmission) .............................................................................
1
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal Pin ............................................................................................... 11
Plug ............................................................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
2
Connector Assembly (Temperature) ..............................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Clutch Forward 2) .......................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Clutch Forward 1) .......................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Forward 1 Pressure) ...................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector Assembly (Clutch Reverse 1) .......................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Turbine Shaft RPM) ....................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Reverse 1 Pressure) ...................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Conduit ........................................................................................................... AR
Connector Assembly (Tail Shaft RPM) ...........................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (Check Valve) ...............................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Clip .................................................................................................................
1
Connector Assembly (Forward 2 Pressure) ...................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-125
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION – DUAL SPEED
ITEM
17
17
18
19
20
20
20
20
PART NO.
1548517
1548519
275496
1402813
.....
1530960
1530961
1463138
a 1500912
a 1582464
DESCRIPTION
QTY
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal Pin ...............................................................................................
6
Clip ......................................................................................................................
2
Fastener ..............................................................................................................
2
FOOTNOTES:
a
Not Illustrated
5-126
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-127
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-45)
TRANSMISSION WITH BRAKE TEMP — SINGLE SPEED
5-128
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – SINGLE SPEED
ITEM
1
1
1
1
1
2
2
2
2
2
3
3
3
3
4
4
4
5
5
5
5
5
6
6
6
7
7
7
7
8
8
8
8
8
9
9
9
9
10
10
10
11
11
11
12
13
14
15
16
PART NO.
DESCRIPTION
4604292
.....
1623280
1463138
1484377
1623281
.....
1530960
1463138
1484377
1530961
.....
1490242
1330438
1490243
.....
1558156
1323576
.....
1603021
1548517
1548519
1603236
.....
1546673
1323576
.....
1490242
1330438
1490243
.....
1603021
1548517
1548519
1603236
.....
1490242
1330438
1490243
.....
1402868
1323576
.....
1402868
1323576
1402813
1509890
1509888
1402816
275497
Wire Harness (Transmission) (Transmission 1 Speed) ......................................
1
Connector Assembly (CRP85 To RH Chassis Harness) ................................
1
Connector ...................................................................................................
1
Terminal Pin ............................................................................................... 11
Plug ............................................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (CRP161 To RH Chassis Harness) ..............................
1
Connector ...................................................................................................
1
Terminal Pin ...............................................................................................
4
Plug ............................................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (CPS86 XMSN Check Valve) .......................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector ...................................................................................................
1
Connector Assembly (CPS62 Tail Shaft RPM (Toss)) ...................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (CPS60 REV 1 Pressure) .............................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (CPS63 TURB Shaft RPM (TISS) ................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (CPS58 Clutch REV 1) .................................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector ...................................................................................................
1
Connector Assembly (CPS61 FWD 1 Pressure) ............................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (CPS57 Clutch FWD 1) ................................................
1
Connector (2 Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector ...................................................................................................
1
Connector Assembly (CPS51 Brake Temp) ...................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (CPS64 XMSN Temp) ..................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Clip .................................................................................................................
1
Clip .................................................................................................................
1
Clip .................................................................................................................
2
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
5-129
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – SINGLE SPEED
ITEM
17
18
19
5-130
PART NO.
275496
275495
275493
DESCRIPTION
QTY
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
5-131
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS (FIGURE 5-46)
TRANSMISSION WITH BRAKE TEMP — TWO SPEED
5-132
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – TWO SPEED
ITEM
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
5
5
5
6
6
6
6
6
7
7
7
8
8
8
8
9
9
9
9
9
10
10
10
10
11
11
11
11
12
12
12
13
PART NO.
DESCRIPTION
4604293
.....
1623280
1463138
1623281
.....
1530960
1463138
1530961
.....
1603021
1548517
1548519
1603236
.....
1490242
1330438
1490243
.....
1558156
1323576
.....
1603021
1548517
1548519
1603236
.....
1546673
1323576
.....
1490242
1330438
1490243
.....
1603021
1548517
1548519
1603236
.....
1490242
1330438
1490243
.....
1490242
1330438
1490243
.....
1402868
1323576
.....
Wire Harness (Transmission) .............................................................................
Connector Assembly (CRP85 To RH Chassis Harness) ................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector ...................................................................................................
Connector Assembly (CRP161 To RH Chassis Harness) ..............................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (CPS59 FWD 2 Pressure) ............................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (CPS86 XMSN Check Valve) .......................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (CPS62 Tail Shaft RPM (TOSS)) .................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS60 REV 1 Pressure) .............................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (CPS63 TURB Shaft RPM (TISS)) ...............................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS58 Clutch REV 1) .................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (CPS61 FWD 1 Pressure) ............................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (CPS57 Clutch FWD 1) ................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (CPS56 Clutch FWD 2) ................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (CPS51 Brake Temp) ...................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS64 XMSN Temp) ..................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
12
1
1
1
6
1
1
1
3
3
1
1
1
2
1
1
1
4
1
1
3
3
1
1
1
3
1
1
2
1
1
1
3
3
1
1
1
2
1
1
1
2
1
1
1
2
1
5-133
UNIT CODE U005
EUROPE
10/2015
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – TWO SPEED
ITEM
13
13
14
15
16
17
18
19
20
21
5-134
PART NO.
1402868
1323576
1402813
1509890
1509888
1402816
275497
275496
275495
275493
DESCRIPTION
QTY
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
See Service Manual
for service procedures.
1
2
1
1
2
1
AR
AR
AR
AR
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
6
TRANSMISSION
10/2015
UNIT CODE U005
EUROPE
SECTION 6
TRANSMISSION
DESCRIPTION
PAGE
CHARGE PUMP ASSEMBLY .........................................................................................................................
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION ..............................................................................................................
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION .................................................................................................................
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION .................................................................................................................
REVERSE CLUTCH
DUAL SPEED TRANSMISSION .................................................................................................................
SINGLE SPEED TRANSMISSION ..............................................................................................................
TORQUE CONVERTER
KUBOTA 3.8L LPG .....................................................................................................................................
TRANSMISSION
DUAL SPEED - SHEET 1 OF 3 ..................................................................................................................
DUAL SPEED - SHEET 2 OF 3 ..................................................................................................................
DUAL SPEED - SHEET 3 OF 3 ..................................................................................................................
SINGLE SPEED - SHEET 1 OF 3 ...............................................................................................................
SINGLE SPEED - SHEET 2 OF 3 ...............................................................................................................
SINGLE SPEED - SHEET 3 OF 3 ...............................................................................................................
TRANSMISSION CONTROL VALVE ASSEMBLY ..........................................................................................
TRANSMISSION COOLING LINES
WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL ...........................................................
WITHOUT EXTERNAL OIL COOLER - DIESEL .........................................................................................
TRANSMISSION MOUNT ...............................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
6-34
6-14
6-28
6-26
6-30
6-16
6-7
6-18
6-20
6-22
6-8
6-9
6-12
6-32
6-4
6-2
6-6
6-1
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION COOLING LINES (FIGURE 6-1)
WITHOUT EXTERNAL OIL COOLER — DIESEL
6-2
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION COOLING LINES
WITHOUT EXTERNAL OIL COOLER – DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
DESCRIPTION
4616203
4616202
222503
130845
1673198
1562648
1527879
1480237
1502066
1542436
222512
1691525
222504
Hose ...................................................................................................................
Hose ...................................................................................................................
Fitting ..................................................................................................................
Clamp .................................................................................................................
Fitting ..................................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Fitting ..................................................................................................................
Adapter ...............................................................................................................
Fitting ..................................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
4
1
2
2
2
2
2
1
1
1
6-3
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION COOLING LINES (FIGURE 6-2)
WITH EXTERNAL OIL COOLER — GASOLINE, LPG AND DIESEL
6-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION COOLING LINES
WITH EXTERNAL OIL COOLER – GASOLINE, LPG AND DIESEL
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
DESCRIPTION
4625652
222504
17223
130845
4118329
1527879
1480237
222512
1691525
Hose ...................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Clamp .................................................................................................................
Heat Shield .........................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Fitting ..................................................................................................................
Adapter ...............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
2
1
2
4
1
2
2
1
1
6-5
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION MOUNT (FIGURE 6-3)
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
293697
320165
4129461
4643563
4129434
292683
292531
4092328
1527879
1380849
a 264134
DESCRIPTION
QTY
Capscrew ............................................................................................................
1
Washer ...............................................................................................................
1
Washer ...............................................................................................................
2
Isolator (Blue Stripe) ...........................................................................................
2
Bracket ................................................................................................................
1
Lockwasher .........................................................................................................
4
Capscrew ............................................................................................................
4
Shield ..................................................................................................................
1
Capscrew ............................................................................................................
1
Edge Protector ....................................................................................................
2
Loctite ................................................................................................................. AR
FOOTNOTES:
a
6-6
Not Illustrated
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TORQUE CONVERTER (FIGURE 6-4)
KUBOTA 3.8L LPG
ITEM
1
2
3
4
PART NO.
DESCRIPTION
4020309
296420
4618189
360387
Torque Converter ................................................................................................
1
Washer ...............................................................................................................
4
Special Capscrew ...............................................................................................
4
Loctite ................................................................................................................. AR
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
6-7
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION (FIGURE 6-5)
SINGLE SPEED — SHEET 1 OF 3
ITEM
1
2
3
4
5
6
7
6-8
PART NO.
DESCRIPTION
QTY
4103570
1665204
1640573
4618047
292681
1676908
320157
292509
Transmission Assy (High Pressure) ...................................................................
Valve (High Pressure) (FFigure 6-16)...........................................................
Fitting ..............................................................................................................
Charge Pump (FFigure 6-17)........................................................................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
See Service Manual
for service procedures.
1
1
1
1
4
4
11
11
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION (FIGURE 6-6)
SINGLE SPEED — SHEET 2 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
DESCRIPTION
4103570
1654651
86229
1654004
292515
292682
1652575
222444
233693
1570360
235691
292500
292680
1541231
1541232
1636643
1646888
1646887
1547447
43209
1638793
1636645
1525686
44309
213099
Transmission Assy (High Pressure) ...................................................................
Flange Head Capscrew ..................................................................................
Seal ................................................................................................................
Yoke ...............................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Bracket ...........................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Gasket ............................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Sensor (Input Speed, TISS) ...........................................................................
Sensor (Output Speed, TOSS) .......................................................................
Transmission Housing ....................................................................................
Clutch Pack (Reverse) (FFigure 6-9)............................................................
Clutch Pack (Forward) (FFigure 6-8)............................................................
Oil Seal ...........................................................................................................
Ball Bearing ....................................................................................................
Gear (Output) .................................................................................................
Spacer ............................................................................................................
Nut ..................................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
15
15
1
1
1
1
3
2
2
1
1
1
1
1
1
1
1
1
1
1
1
6-9
UNIT CODE U005
EUROPE
ITEM
25
6-10
PART NO.
1553403
10/2015
DESCRIPTION
QTY
O-Ring ............................................................................................................
See Service Manual
for service procedures.
2
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
6-11
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION (FIGURE 6-7)
SINGLE SPEED — SHEET 3 OF 3
6-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION
SINGLE SPEED – SHEET 3 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
PART NO.
DESCRIPTION
4103570
1636640
148962
292680
1627453
1622887
334560
292516
292682
1638799
1553403
1525677
1525679
1516826
16682
1544218
136985
44310
1541556
1544216
1544217
145481
43209
1529890
44307
1615804
303100
1494750
1624408
303150
233693
4043361
1624406
4103560
1632741
136681
292681
1699141
4020588
1558515
235691
1515654
292522
1627465
1550572
188210
292500
1550567
1653815
Transmission Assy (High Pressure) ...................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Shield (Lower) ................................................................................................
Baffle ..............................................................................................................
Magnet ...........................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Carrier ............................................................................................................
O-Ring ............................................................................................................
Stator ..............................................................................................................
Support .......................................................................................................
Bushing ......................................................................................................
O-Ring ............................................................................................................
Sealing Ring ...................................................................................................
Capscrew .......................................................................................................
Ball Bearing ....................................................................................................
Sprocket (Driving) ...........................................................................................
Bearing ...........................................................................................................
Oil Seal (Torque Converter) ...........................................................................
O-Ring ............................................................................................................
Ball Bearing ....................................................................................................
Sprocket (Driven) ...........................................................................................
Ball Bearing ....................................................................................................
Snubber ..........................................................................................................
Roll Pin ...........................................................................................................
Chain (Drive Pump) ........................................................................................
Shield (Upper) ................................................................................................
Dowel .............................................................................................................
Fitting ..............................................................................................................
Housing ..........................................................................................................
Dipstick Tube ..................................................................................................
Dipstick ...........................................................................................................
Breather ..........................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Cover Plate (Converter Housing) ...................................................................
Transmission Filter .........................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Temperature Sensor ......................................................................................
Capscrew .......................................................................................................
Screen ............................................................................................................
Spring .............................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Cover Plate .....................................................................................................
Gasket (Charge Pump) ..................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
4
6
1
1
1
4
10
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
4
1
1
4
1
1
1
1
1
2
2
1
1
1
4
1
2
1
1
1
2
1
1
6-13
UNIT CODE U005
EUROPE
10/2015
FORWARD CLUTCH (FIGURE 6-8)
SINGLE SPEED TRANSMISSION
6-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
1646887
.....
43207
4025492
.....
.....
2085129
1581108
1581098
1581099
1581100
.....
.....
.....
1537449
.....
1537450
124603
1581107
1651761
1537459
1652272
Clutch Pack .........................................................................................................
Ring Seal ........................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Ring Seal ........................................................................................................
Ring Seal ........................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
O-Ring ............................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Clutch Gear ....................................................................................................
Snap Ring .......................................................................................................
Kit-Repair 8 Plate ...........................................................................................
1
3
3
1
1
1
1
1
1
1
1
1
8
7
1
1
1
1
1
1
1
1
1571673
1595425
Kit-Clutch Pack Plates (Clutch Pack Plates) ..............................................
Kit-Clutch Pack Seals .................................................................................
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
6-15
UNIT CODE U005
EUROPE
10/2015
REVERSE CLUTCH (FIGURE 6-9)
SINGLE SPEED TRANSMISSION
6-16
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
1646888
.....
43207
4025493
.....
.....
2085129
1581108
1581098
1581099
1581100
.....
.....
.....
1537449
.....
1537450
124603
1581107
1537459
1651761
1652272
Clutch Pack .........................................................................................................
Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
O-Ring ............................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Snap Ring .......................................................................................................
Clutch Gear ....................................................................................................
Kit-Repair 8 Plate ...........................................................................................
1
3
3
1
1
1
1
1
1
1
1
1
8
7
1
1
1
1
1
1
1
1
1571673
1595425
Kit-Clutch Pack Plates (Clutch Pack Plates) ..............................................
Kit-Clutch Pack Seals .................................................................................
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
6-17
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION (FIGURE 6-10)
DUAL SPEED — SHEET 1 OF 3
ITEM
1
2
3
4
5
6
7
6-18
PART NO.
DESCRIPTION
QTY
4103571
1665204
1640573
4618047
292681
1676908
320157
292509
Transmission Assy (High Pressure) ...................................................................
Valve (High Pressure) (FFigure 6-16)...........................................................
Fitting ..............................................................................................................
Charge Pump (Without Auxiliary Pump) (FFigure 6-17)...............................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
See Service Manual
for service procedures.
1
1
1
1
4
4
11
11
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
6-19
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION (FIGURE 6-11)
DUAL SPEED — SHEET 2 OF 3
6-20
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION
DUAL SPEED – SHEET 2 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
DESCRIPTION
4103571
1636630
292682
292515
233693
293741
1660500
222444
1654004
1654651
86229
1545546
2070263
235691
1570360
1541231
292500
292680
1541232
1646886
1646884
1646885
44306
1585750
43209
1547447
1638793
1636645
1525686
213099
44309
Transmission Assy (High Pressure) ...................................................................
Transmission Housing ....................................................................................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Solenoid Valve ...............................................................................................
Fitting ..............................................................................................................
Yoke ...............................................................................................................
Flange Head Capscrew ..................................................................................
Seal ................................................................................................................
Fitting ..............................................................................................................
Pressure Transducer ......................................................................................
Fitting ..............................................................................................................
Gasket ............................................................................................................
Sensor (Input Speed, TISS) ...........................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Sensor (Output Speed, TOSS) .......................................................................
Clutch Pack (Reverse) (FFigure 6-15)..........................................................
Clutch Pack (Input/Forward-Low) (FFigure 6-13)..........................................
Clutch Pack (Forward-High) (FFigure 6-14)..................................................
Ball Bearing ....................................................................................................
Gear (Idler) .....................................................................................................
Ball Bearing ....................................................................................................
Oil Seal ...........................................................................................................
Gear (Output) .................................................................................................
Spacer ............................................................................................................
Nut ..................................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
14
14
1
2
1
1
1
1
1
1
1
3
1
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
6-21
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION (FIGURE 6-12)
DUAL SPEED — SHEET 3 OF 3
6-22
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION
DUAL SPEED – SHEET 3 OF 3
ITEM
1
2
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
PART NO.
DESCRIPTION
4103571
1636640
148962
292680
1627453
1622887
1624408
292516
292682
1636626
1525677
1525679
1516826
16682
1544218
136985
44310
1541556
1544216
1544217
145481
1494750
43209
1529890
44307
303100
1615804
292515
1553403
1652575
303150
1624406
4103560
1632741
136681
292681
1699141
4020588
1558515
1515654
292522
1627465
1550572
188210
1550567
292500
1653815
235691
233693
334560
Transmission Assy (High Pressure) ...................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Shield (Lower) ................................................................................................
Baffle ..............................................................................................................
Shield (Upper) ................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Carrier ............................................................................................................
Stator ..............................................................................................................
Support .......................................................................................................
Bushing ......................................................................................................
O-Ring ............................................................................................................
Sealing Ring ...................................................................................................
Capscrew .......................................................................................................
Ball Bearing ....................................................................................................
Sprocket (Driving) ...........................................................................................
Bearing ...........................................................................................................
Oil Seal (Torque Converter) ...........................................................................
O-Ring ............................................................................................................
Chain (Drive Pump) ........................................................................................
Ball Bearing ....................................................................................................
Sprocket (Driven) ...........................................................................................
Ball Bearing ....................................................................................................
Roll Pin ...........................................................................................................
Snubber ..........................................................................................................
Capscrew .......................................................................................................
O-Ring ............................................................................................................
Bracket ...........................................................................................................
Dowel .............................................................................................................
Dipstick Tube ..................................................................................................
Dipstick ...........................................................................................................
Breather ..........................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Cover Plate (Converter Housing) ...................................................................
Transmission Filter .........................................................................................
Fitting ..............................................................................................................
Temperature Sensor ......................................................................................
Capscrew .......................................................................................................
Screen ............................................................................................................
Spring .............................................................................................................
Fitting ..............................................................................................................
Cover Plate .....................................................................................................
Capscrew .......................................................................................................
Gasket ............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Magnet ...........................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
4
6
1
1
1
7
14
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
4
2
1
4
1
4
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
4
1
1
6-23
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION
DUAL SPEED – SHEET 3 OF 3
ITEM
48
6-24
PART NO.
4043361
DESCRIPTION
QTY
Housing (Torque Converter) ...........................................................................
See Service Manual
for service procedures.
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
6-25
UNIT CODE U005
EUROPE
10/2015
FORWARD CLUTCH, LOW (FIGURE 6-13)
DUAL SPEED TRANSMISSION
6-26
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
1646884
.....
43207
4025480
.....
.....
2085129
1581108
1581098
1581099
1581100
.....
.....
.....
1537449
1537450
124603
1581107
.....
1639866
1537459
Clutch Pack (Input/Forward-Low) .......................................................................
Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Seal ................................................................................................................
Gear ...............................................................................................................
Snap Ring .......................................................................................................
1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1652269
1651852
1595425
Kit-Clutch Pack Plates/Seals ..........................................................................
Kit-Clutch Pack Plates ................................................................................
Kit-Clutch Pack Seals .................................................................................
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
6-27
UNIT CODE U005
EUROPE
10/2015
FORWARD CLUTCH, HIGH (FIGURE 6-14)
DUAL SPEED TRANSMISSION
6-28
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DESCRIPTION
1646885
.....
1651753
4025491
.....
.....
2085129
1581108
1581098
1581099
1581100
.....
.....
.....
1537449
1537450
124603
1581107
.....
1639864
43207
1537459
Clutch Pack (Forward-High) ...............................................................................
Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Seal ................................................................................................................
Gear ...............................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
1
3
2
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1
1652269
1651852
1595425
Kit-Clutch Pack Plates/Seals ..........................................................................
Kit-Clutch Pack Plates ................................................................................
Kit-Clutch Pack Seals .................................................................................
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
6-29
UNIT CODE U005
EUROPE
10/2015
REVERSE CLUTCH (FIGURE 6-15)
DUAL SPEED TRANSMISSION
6-30
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
1646886
.....
43207
4025491
.....
.....
2085129
1581108
1581098
1581099
1581100
.....
.....
.....
1537449
.....
1537450
124603
1581107
1537459
1639863
Clutch Pack (Reverse) ........................................................................................
Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
Seal ................................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Snap Ring .......................................................................................................
Gear ...............................................................................................................
1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1652269
1651852
1595425
Kit-Clutch Pack Plates/Seals ..........................................................................
Kit-Clutch Pack Plates ................................................................................
Kit-Clutch Pack Seals .................................................................................
1
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
6-31
UNIT CODE U005
EUROPE
10/2015
TRANSMISSION CONTROL VALVE ASSEMBLY (FIGURE 6-16)
ITEM
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
6-32
PART NO.
DESCRIPTION
QTY
1665204
.....
233693
1550561
1613470
1514138
1544759
1660500
1650819
293741
1520660
1590865
1590866
1545546
1590839
2070263
Valve (High Pressure) .........................................................................................
Body ...............................................................................................................
Fitting ..............................................................................................................
Spring .............................................................................................................
Spool (High Pressure) ....................................................................................
Spring .............................................................................................................
Spool ..............................................................................................................
Solenoid Valve ...............................................................................................
Kit-Seal .......................................................................................................
Capscrew .......................................................................................................
Solenoid (Transmission Enable Valve) ..........................................................
Spool (Cut-Off) ...............................................................................................
Return Spring .................................................................................................
Fitting ..............................................................................................................
Spool (Stop) ...................................................................................................
Pressure Transducer ..........................................................................................
See Service Manual
for service procedures.
1
1
3
1
1
1
1
2
1
6
1
1
1
2
1
2
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
6-33
UNIT CODE U005
EUROPE
10/2015
CHARGE PUMP ASSEMBLY (FIGURE 6-17)
6-34
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
CHARGE PUMP ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
DESCRIPTION
4618047
.....
.....
1703021
222697
4027880
.....
.....
.....
302377
.....
292681
293620
.....
.....
235691
Charge Pump ......................................................................................................
Base ...............................................................................................................
Drive Shaft ......................................................................................................
Bushing ..........................................................................................................
Pin ..................................................................................................................
O-Ring ............................................................................................................
Housing (Gerotor) ...........................................................................................
Rotor (Gerotor) ...............................................................................................
Snap Ring .......................................................................................................
Dowel .............................................................................................................
Cover ..............................................................................................................
Lockwasher ....................................................................................................
Screw .............................................................................................................
Spring (Charge Pump Relief) .........................................................................
Spool (Relief) ..................................................................................................
Fitting ..............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
2
1
2
1
1
2
2
1
2
2
1
1
1
6-35
UNIT CODE U005
EUROPE
10/2015
NOTES
6-36
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
7
DRIVE AXLE
10/2015
UNIT CODE U005
EUROPE
SECTION 7
DRIVE AXLE
DESCRIPTION
PAGE
DIFFERENTIAL ASSEMBLY
WET BRAKE (NMHG) .................................................................................................................................
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE - DANA ..................................................................................................................................
WET BRAKE (NMHG) .................................................................................................................................
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) - HOUSING AND HUB .............................................................................................
WET BRAKE (DANA) - DIFFERENTIAL .....................................................................................................
WET BRAKE (DANA) - BRAKE ASSEMBLY ..............................................................................................
WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS ..........................................................................
WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ............................................................................
WET BRAKE (NMHG) - INPUT PINION CARRIER ....................................................................................
DRIVE TIRE AND WHEEL
HEAVY DUTY .............................................................................................................................................
PNEUMATIC RADIAL .................................................................................................................................
SINGLE MOUNT WITH STANDARD TREAD .............................................................................................
SINGLE MOUNT WITH WIDE TREAD .......................................................................................................
SNAP-ON SOLID TIRE ...............................................................................................................................
WET BRAKE ASSEMBLY
NMHG .........................................................................................................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-20
7-2
7-12
7-4
7-6
7-10
7-14
7-16
7-18
7-30
7-26
7-24
7-25
7-28
7-22
7-1
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE AND ATTACHING PARTS (FIGURE 7-1)
WET BRAKE — DANA
7-2
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE – DANA
KEY:
A: H4.0FT5/H4.0FT6/H4.5FTS5/H4.5FT6
B: H5.0-H5.5FT
ITEM
QTY
A
B
PART NO.
DESCRIPTION
1
2099764
1
2099762
2
3
4
5
6
7
8
8
9
10
10
10
11
1510113
1626353
226430
296434
4112317
4094634
1638961
a 2028341
1581561
1569463
1501277
1501278
376026
Drive Axle (11.2 Overall Ratio) (FFigure 7-2, FFigure 7-3, FFigure
7-4)..............................................................................................................
Drive Axle (13.7 Overall Ratio) (FFigure 7-2, FFigure 7-3, FFigure
7-4)..............................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Drive Shaft .................................................................................................
Capscrew ...................................................................................................
Extension (Single Drive) .............................................................................
Extension (Valve Stem) (Dual Drive) .........................................................
Spacer ........................................................................................................
Wheel Stud (Single Drive) ..........................................................................
Wheel Stud (Dual Drive) ............................................................................
Wheel Stud (Dual Drive) ............................................................................
Wheel Nut ..................................................................................................
1
..
..
2
1
4
4
1
8
2
2
2
16
16
..
16
1
2
1
4
4
1
8
..
2
2
..
..
16
16
FOOTNOTES:
a
Radial Tires
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-3
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY (FIGURE 7-2)
WET BRAKE (DANA) — HOUSING AND HUB
7-4
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) – HOUSING AND HUB
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
36
37
38
39
40
41
42
PART NO.
DESCRIPTION
2099764
2099762
1644462
1627819
1623654
1623658
1627817
1623666
1644463
1627818
1649534
1627812
1627813
1623652
1627806
1627805
1627804
1627803
.....
1627820
1623645
1627802
1623545
1623544
1623643
1647656
1627814
1689459
1627800
1623640
1623639
1623638
1623636
1623635
1623637
1623634
1627799
1627815
1627816
1641353
1641355
1641354
1641356
1641352
1703573
1623671
Drive Axle (11.2 Overall Ratio) ...........................................................................
Drive Axle (13.7 Overall Ratio) ...........................................................................
Drive Axle Housing (RH) ................................................................................
Tube (Long) ....................................................................................................
O-Ring ............................................................................................................
Bolt .................................................................................................................
Support ...........................................................................................................
Bolt .................................................................................................................
Drive Axle Housing (LH) .................................................................................
Tube (Short) ...................................................................................................
Nut ..................................................................................................................
Stud ................................................................................................................
Plug ................................................................................................................
Bolt .................................................................................................................
Cap .................................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Wheel Hub ......................................................................................................
Wheel Stud .....................................................................................................
Washer (Hub Shaft) ........................................................................................
Bearing ...........................................................................................................
Ring (Oil Seal) ................................................................................................
Drain Plug (Fluid Drain) ..................................................................................
Plug (Fluid Check And Fill) .............................................................................
Bolt .................................................................................................................
Cover ..............................................................................................................
Carrier ............................................................................................................
O-Ring ........................................................................................................
Carrier ........................................................................................................
Bearing .......................................................................................................
Gear ...........................................................................................................
Retaining Ring ............................................................................................
Ring Gear ...................................................................................................
Thrust Washer ............................................................................................
Dowel .............................................................................................................
O-Ring ............................................................................................................
Pinion .............................................................................................................
Axle Shaft (Short) ...........................................................................................
Axle Shaft (Long) ............................................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Plug (Fluid Check And Fill) .............................................................................
Sealing Ring ...................................................................................................
1
1
1
1
1
4
1
4
1
1
14
14
2
2
2
2
2
2
16
2
4
2
2
2
24
2
2
2
2
4
4
4
1
1
8
2
2
1
1
1
2
2
2
Plug ................................................................................................................
O-Ring ............................................................................................................
1
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
7-5
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY (FIGURE 7-3)
WET BRAKE (DANA) — DIFFERENTIAL
7-6
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) – DIFFERENTIAL
ITEM
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
22
23
24
25
26
26
26
26
26
26
26
26
26
26
26
26
26
26
27
28
29
30
31
PART NO.
DESCRIPTION
2099764
2099762
1623593
1627793
1627794
1623590
1623591
1623592
1641362
1623575
1627925
1623578
1623580
1623581
1623587
1623586
1623584
1623585
1623583
1623579
1623582
1623574
1623573
1623572
1627788
1627789
1627790
1641361
1623576
1623568
1627792
1623553
1623554
1623555
1623556
1623557
1623558
1623559
1623560
1623561
1623562
1623563
1623564
1623565
1623566
1623552
1623551
1623550
1623549
1623548
Drive Axle (11.2 Overall Ratio) ...........................................................................
Drive Axle (13.7 Overall Ratio) ...........................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Seal ................................................................................................................
Snap Ring .......................................................................................................
O-Ring ............................................................................................................
Bearing ...........................................................................................................
Bushing ..........................................................................................................
Bevel Gear (11.2 Overall Ratio) .....................................................................
Gear and Pinion (13.7 Overall Ratio) .............................................................
Bolt .................................................................................................................
Thrust Washer ................................................................................................
Gear ...............................................................................................................
Thrust Washer ................................................................................................
Pinion .............................................................................................................
Pin ..................................................................................................................
Dowel .............................................................................................................
Pin ..................................................................................................................
Differential Carrier ..........................................................................................
Retainer ..........................................................................................................
O-Ring ............................................................................................................
Bearing ...........................................................................................................
Spacer ............................................................................................................
Shim (0.10 mm) ..............................................................................................
Shim (0.15 mm) ..............................................................................................
Shim (0.25 mm) ..............................................................................................
Shim (0.50 mm) ..............................................................................................
Plug (Ventilation) ............................................................................................
Cover ..............................................................................................................
Bolt .................................................................................................................
Spacer (5.0 mm) .............................................................................................
Spacer (5.1 mm) .............................................................................................
Spacer (5.2 mm) .............................................................................................
Spacer (5.3 mm) .............................................................................................
Spacer (5.4 mm) .............................................................................................
Spacer (5.5 mm) .............................................................................................
Spacer (5.6 mm) .............................................................................................
Spacer (5.7 mm) .............................................................................................
Spacer (5.8 mm) .............................................................................................
Spacer (5.9 mm) .............................................................................................
Spacer (3.02 mm) ...........................................................................................
Spacer (3.04 mm) ...........................................................................................
Spacer (3.06 mm) ...........................................................................................
Spacer (3.08 mm) ...........................................................................................
Bearing ...........................................................................................................
Nut ..................................................................................................................
Seal ................................................................................................................
Cover Plate .....................................................................................................
Retaining Ring ................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
2
2
2
2
2
2
1
1
12
2
2
4
4
2
3
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7-7
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) – DIFFERENTIAL
ITEM
32
33
7-8
PART NO.
1623547
1623546
DESCRIPTION
QTY
Flange (Input Yoke) ........................................................................................
Plug ................................................................................................................
See Service Manual
for service procedures.
1
1
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-9
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY (FIGURE 7-4)
WET BRAKE (DANA) — BRAKE ASSEMBLY
7-10
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) – BRAKE ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
PART NO.
DESCRIPTION
2099764
2099762
1627823
1623687
1623688
1644455
1623690
1623691
1627837
1627826
1627825
1644456
1627822
1623677
1623676
1623674
1623675
1623673
1627836
1623672
1623696
1623695
1646920
1623671
1623670
1623669
1623694
Drive Axle (11.2 Overall Ratio) ...........................................................................
Drive Axle (13.7 Overall Ratio) ...........................................................................
Disk ................................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Bolt (Adjusting) ...............................................................................................
Brake Disk ......................................................................................................
Bolt (Adjusting) ...............................................................................................
Spring .............................................................................................................
Disk (Intermediate) .........................................................................................
Dowel .............................................................................................................
Stud (Bleeding) ...............................................................................................
Plug ................................................................................................................
Bearing ...........................................................................................................
Lever (Brake) ..................................................................................................
O-Ring ............................................................................................................
Cover Plate (Reduction) .................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Bolt (Left) ........................................................................................................
Bolt (Right) .....................................................................................................
O-Ring ............................................................................................................
Lever ..............................................................................................................
Bolt .................................................................................................................
Spacer ............................................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
2
2
2
2
6
6
4
6
6
4
8
2
2
4
2
2
2
8
2
1
1
2
2
2
2
7-11
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE AND ATTACHING PARTS (FIGURE 7-5)
WET BRAKE (NMHG)
7-12
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE (NMHG)
ITEM
1
2
3
4
5
6
7
8
8
9
9
10
PART NO.
4641443
293734
292660
296434
4112317
1684429
4094634
a 1638961
a 2028341
1501277
1569463
376026
DESCRIPTION
QTY
Drive Axle (11.25 Overall Ratio) .........................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Drive Shaft ..........................................................................................................
Yoke ....................................................................................................................
Capscrew ............................................................................................................
Extension ............................................................................................................
Extension (Valve Stem) ......................................................................................
Wheel Stud (Dual Drive) .....................................................................................
Wheel Stud (Single Drive) ..................................................................................
Wheel Nut ...........................................................................................................
1
4
4
4
1
1
8
2
2
16
16
16
FOOTNOTES:
a
Radial Tires
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-13
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY (FIGURE 7-6)
WET BRAKE (NMHG) — RIGHT AND LEFT HAND HUBS
7-14
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (NMHG) – RIGHT AND LEFT HAND HUBS
ITEM
1
2
3
4
5
6
7
8
9
10
10
11
11
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
PART NO.
4641443
4057622
4030419
b 4122709
b 293619
109453
4049014
293762
1521809
1515654
222443
16483
222444
16486
14595
199524
16484
283149
4009853
4015348
4019194
4015349
4038253
122400
4019238
1683525
1675460
4122708
4030418
4013871
293646
4009606
4014257
1683374
4014258
.....
1669384
1683375
293734
a 292660
296434
376026
DESCRIPTION
QTY
Drive Axle ...........................................................................................................
Drive Axle Housing (LH) .................................................................................
Capscrew .......................................................................................................
Retainer Plate .................................................................................................
Capscrew .......................................................................................................
O-Ring ............................................................................................................
Drive Axle Housing .........................................................................................
Capscrew .......................................................................................................
Drain Plug .......................................................................................................
Temperature Sensor ......................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Plug Assembly ................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Capscrew .......................................................................................................
Bracket (Park Brake Cable) ............................................................................
Carrier Assembly (Planetary Gear) ................................................................
Snap Ring ..................................................................................................
Carrier (Planetary Gear) .............................................................................
Gear Assembly ...........................................................................................
Snap Ring ..................................................................................................
Thrust Block ...............................................................................................
O-Ring ............................................................................................................
Ring Gear .......................................................................................................
Support ...........................................................................................................
Capscrew .......................................................................................................
Bearing Cap ...................................................................................................
Capscrew .......................................................................................................
Coupler ...........................................................................................................
Wheel Hub ......................................................................................................
Bearing Set ................................................................................................
Wheel Hub .................................................................................................
Stud ............................................................................................................
Oil Seal .......................................................................................................
Bearing Set ................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Wheel Nut ...........................................................................................................
1
1
12
2
24
4
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
3
3
1
2
2
2
24
2
28
2
2
1
1
8
1
1
4
4
4
16
FOOTNOTES:
a
Attaches Drive Axle to Frame
©2015 HYSTER COMPANY
b
Not Illustrated
See Service Manual
for service procedures.
7-15
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY (FIGURE 7-7)
WET BRAKE (NMHG) — BRAKES AND DIFFERENTIAL
7-16
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (NMHG) – BRAKES AND DIFFERENTIAL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
DESCRIPTION
4641443
4049014
4055021
1678059
30076
1672068
1668854
301991
136749
4009616
265732
58950
14595
199524
16484
1521809
1683651
1660533
293646
4016756
1673002
1673001
4055018
4033638
230443
4055570
222443
16483
293762
4108804
4051921
4013888
4101617
4022812
4052485
296016
4014418
1672293
.....
Drive Axle ...........................................................................................................
Drive Axle Housing (RH) ................................................................................
Axle Shaft (LH) ...............................................................................................
Bearing Cone (Tapered Roller) ......................................................................
Bearing Cup ...................................................................................................
Nut ..................................................................................................................
Bushing (Park Brake Shaft) ............................................................................
O-Ring ............................................................................................................
Screw .............................................................................................................
Parking Brake Lever .......................................................................................
O-Ring ............................................................................................................
Snap Ring .......................................................................................................
Plug Assembly ................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Drain Plug .......................................................................................................
O-Ring ............................................................................................................
Gear ...............................................................................................................
Capscrew .......................................................................................................
Shaft (Park Brake) ..........................................................................................
Dowel .............................................................................................................
Pin ..................................................................................................................
Axle Shaft (RH) ..............................................................................................
Differential Assembly (FFigure 7-9)..............................................................
Bearing Cone .................................................................................................
Shim ...............................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Capscrew .......................................................................................................
Piston Seal .....................................................................................................
Piston Seal .....................................................................................................
Return Spring (Clutch Return) ........................................................................
Piston .............................................................................................................
Bolt .................................................................................................................
Housing (Piston) .............................................................................................
Capscrew .......................................................................................................
Dust Cap ........................................................................................................
Bleeder Screw ................................................................................................
Brake Assembly .............................................................................................
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
1
1
1
1
2
2
1
1
2
1
1
1
2
1
1
1
2
1
12
1
2
2
1
1
1
1
1
1
1
1
1
6
1
6
1
3
1
1
1
7-17
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY (FIGURE 7-8)
WET BRAKE (NMHG) — INPUT PINION CARRIER
7-18
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE AXLE ASSEMBLY
WET BRAKE (NMHG) – INPUT PINION CARRIER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
4641443
4049014
2101125
2101126
2101127
2101128
2101129
2101124
.....
1660452
230420
230419
1672691
39756
4057297
a 293632
a 1692643
a 4014761
1672693
2022352
2050732
2050733
1672069
1684429
1683530
1677255
4112317
4094634
DESCRIPTION
QTY
Drive Axle ...........................................................................................................
Drive Axle Housing .........................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Carrier Assembly (Input Pinion) .....................................................................
Pinion .........................................................................................................
Bearing Cone .............................................................................................
Bearing Cup ...............................................................................................
Washer .......................................................................................................
O-Ring ........................................................................................................
Carrier (Input Pinion) ..................................................................................
Capscrew ...................................................................................................
Plug ............................................................................................................
Washer (Sealing) .......................................................................................
Sleeve ........................................................................................................
Tapered Roller Bearing ..............................................................................
Lockwasher ................................................................................................
Nut ..............................................................................................................
Oil Seal .......................................................................................................
Yoke ....................................................................................................................
End Plug .........................................................................................................
Yoke ...............................................................................................................
Drive Shaft ..........................................................................................................
Capscrew ............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
1
1
1
1
1
1
1
1
1
1
1
8
FOOTNOTES:
a
Not Included with Input Pinion Carrier Assembly
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-19
UNIT CODE U005
EUROPE
10/2015
DIFFERENTIAL ASSEMBLY (FIGURE 7-9)
WET BRAKE (NMHG)
ITEM
1
2
3
4
5
6
7
7-20
PART NO.
DESCRIPTION
QTY
4033638
4068066
4033635
.....
.....
.....
1695326
302469
4006296
Differential Assembly ..........................................................................................
Kit (Differential) (Optional) ..................................................................................
Differential Housing ........................................................................................
Washer (Side Gear) .......................................................................................
Gear (Side Differential) ...................................................................................
Gear (Pinion Differential) ................................................................................
Shaft (Differential) ..........................................................................................
Roll Pin ...........................................................................................................
Washer (Pinion Gear) .....................................................................................
See Service Manual
for service procedures.
1
1
1
2
2
2
1
1
2
©2015 HYSTER COMPANY
10/2015
UNIT CODE U005
EUROPE
NOTES
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
7-21
UNIT CODE U005
EUROPE
10/2015
WET BRAKE ASSEMBLY (FIGURE 7-10)
NMHG
7-22
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
WET BRAKE ASSEMBLY
NMHG
ITEM
1
2
3
4
5
6
PART NO.
DESCRIPTION
4000912
.....
.....
.....
.....
.....
Brake Carrier ......................................................................................................
Separator Plate ...................................................................................................
Friction Disk ........................................................................................................
Separator Plate ...................................................................................................
Friction Disk ........................................................................................................
Separator Plate ...................................................................................................
1
1
3
2
2
4
4068069
Kit Brake Disks And Plates .................................................................................
1
©2015 HYSTER COMPANY
QTY
See Service Manual
for service procedures.
7-23
UNIT CODE U005
EUROPE
10/2015
DRIVE TIRE AND WHEEL (FIGURE 7-11)
SINGLE MOUNT WITH STANDARD TREAD
KEY:
A: 250 x 15-20 PR (H4.0-4.5FT5)
B: 300 x 15-20 PR (H4.5FT6-H5.5)
ITEM
PART NO.
1553144
1553152
1547342
1547348
2083537
2083540
1618588
321124
1618589
a 1618586
1
1
2
2
3
3
4
QTY
A
B
DESCRIPTION
Wheel And Tire (Assembly) .......................................................................
Wheel And Tire (Assembly) .......................................................................
Tire .........................................................................................................
Tire .........................................................................................................
Wheel Assy ............................................................................................
Wheel Assy ............................................................................................
Wheel Side Ring ................................................................................
Wheel Side Ring ................................................................................
Wheel Lock Ring ...............................................................................
Ring-Tapered Bead Seat ...................................................................
2
..
1
..
1
..
1
..
1
1
..
2
..
1
..
1
..
1
1
1
FOOTNOTES:
a
Not Illustrated
7-24
See Service Manual
for service procedures.
©2015 HYSTER COMPANY
UNIT CODE U005
EUROPE
10/2015
DRIVE TIRE AND WHEEL (FIGURE 7-12)
SINGLE MOUNT WITH WIDE TREAD
KEY:
A: 250 x 15-20PR (H4.0-4.5FT5)
B: 300 x 15-20PR (H40.5FT6-H5.5)
ITEM
1
1
2
2
3
3
4
QTY
A
B
PART NO.
DESCRIPTION
1553145
1553153
1547342
1547348
2083538
2083541
1618588
321124
1618589
1618586
Wheel And Tire (Assembly) .......................................................................
Wheel And Tire (Assembly) .......................................................................
Tire .........................................................................................................
Tire .........................................................................................................
Wheel Assy ............................................................................................
Wheel Assy ............................................................................................
Wheel Side Ring ................................................................................
Wheel Side Ring ................................................................................
Wheel Lock Ring ...............................................................................
Ring-Tapered Bead Seat ...................................................................
©2015 HYSTER COMPANY
See Service Manual
for service procedures.
2
..
1
..
1
..
1
..
1
1
..
2
..
1
..
1
..
1
1
1
7-25
UNIT CODE U005
EUROPE
10/2015
DRIVE TIRE AND WHEEL (FIGURE 7-13)
PNEUMATIC RADIAL
KEY:
A: 250/70 R15 Single Mount (H4.0-4.5FT5)
B: 7.00 R15 Dual Mount (H4.0-4.5FT5)
C: 315/70 R15 Single Mount (H4.5FT6-H5.5)
D: 8.25 x R15 PR Dual Mount (H4.5FT6-H5.5)
ITEM
1
1
1
1
2
2
2
2
7-26
PART NO.
DESCRIPTION
A
1553148
1553149
1553150
1553156
1553157
1553158
1471830
1471836
1471831
1471838
2083537
2083538
2083539
2083540
Wheel And Tire (Assembly) ......................................................
Wheel And Tire (Assembly) (Wide Tread) ................................
Wheel And Tire (Assembly) ......................................................
Wheel And Tire (Assembly) ......................................................
Wheel And Tire (Assembly) (Wide Tread) ................................
Wheel And Tire (Assembly) ......................................................
Pneumatic Tire Assembly (TBS) ..........................................
Pneumatic Tire .....................................................................
Pneumatic Tire Assembly (TBS) ..........................................
Pneumatic Tire .....................................................................
Wheel Assy ...........................................................................
Wheel Assy (Wide Tread) .....................................................
Wheel Assy ...........................................................................
Wheel Assy ....................................................................