FANUC WIRING DIAGRAM TABLE OF CONTENTS 1.0 WRG-0126 .............................................................................................................................................................................................................................. 3 1.1 MP12_OMM_FANUC_CNT ................................................................................................................................................................................................ 3 2.0 WRG-0127 ..............................................................................................................................................................................................................................4 2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4 3.0 WRG-0133 ..............................................................................................................................................................................................................................5 3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5 3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6 4.0 WRG-0136 ..............................................................................................................................................................................................................................7 4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7 5.0 WRG-0140 ..............................................................................................................................................................................................................................8 5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8 5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9 5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10 5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11 5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12 5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13 5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14 5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15 5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16 5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17 5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18 5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19 5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20 i MAN_0128_R1 FADAL MACHINING CENTERS 5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21 5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22 5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23 5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24 5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25 5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26 5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27 5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28 5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29 5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30 5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31 5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32 5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33 5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ......................................................................................................................................................34 5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35 5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36 5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37 5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38 5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39 SEPTEMBER 2005 ii FANUC WIRING DIAGRAM FANUC WIRING DIAGRAM 1.0 WRG-0126 2.0 WRG-0127 3.0 WRG-0133 4.0 WRG-0136 5.0 WRG-0140 1 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 1.0 WRG-0126_A 1.1 MP12_OMM_FANUC_CNT NOTE: 1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT TO THE AUTO START POSITION SEPTEMBER 2005 2 of 38 FANUC WIRING DIAGRAM 2.0 WRG-0127_A 2.1 TS27_PROBE_FANUC 3 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 3.0 WRG-0133_D 3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 850CR2 is added for CE. Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6 +24V RED 6 RED BLACK 3 BLACK 33 23 S34 Sentrol GE INT-22.5R1-24 MULTI #9 RED/BLK 20 AWG PINK 20 AWG WHITE BROWN GREEN YELLOW S22 850CR2 1 2 SAFETY RESET Fanuc DATC Arm - E855 5 6 180CR2 180K54 INTERFACE BOARD C004-1 4 855E19 855FU3 855J19 855M3 A1 OL 855M19A A2 96 This circuit has the following functions: OVERRIDE PRESSED 1. Estop shuts down: OVERRIDE PRESSED ENABLE all drives (180CR2 3&4), ENABLE all outputs to: motors, pumps, and air solenoids. 2. Do not allow door to unlock if: spindle is on or moving (standstill monitor and PLC), axes in motion (PLC), tool changer in motion (PLC), pallet changer in motion (PLC). 3. When door is open: drives and tool changer arm (or slide) are disabled. (drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC) Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds. No tool change allowed with door open (PLC and safety relay). Chip conveyor is off unless unless Enable is pressed and held. 4. When tool cage door is open, disables tool magazine (PLC). Requires manual override (PLC) to allow movement with door open. DATC TOOL ARM FORWARD 95 JUMPER 5 5 855E23 855FU4 855J23 855M4 A1 DATC TOOL ARM REVERSE A2 1 YELLOW 802DV2 4 GRN 802E11 25 25 X5.0 WHT 5 WHT 802E15 26 26 UNLOCK DELAY INPUT C001 BD SOURCING INPUTS GRN FRONT DOOR LOCK SPARE INTERFACE BOARD +24V DATC/ATC REV FRONT DOOR INPUTS E802 DATC/ATC FWD SPINDLE ROTATING 180F52 180J54 RED PCB-0321 Fadal 180F52 UNLOCK DOOR Y9.3 K5 FRONT DOOR N.C. FRONT DOOR N.C. WHITE/BLK 20 AWG RED/BLK 20 AWG +24V DOOR UNLOCK OUTPUT E856 OUTPUT C004-2 BOARD Y10.1 35 180K54 856SOL2 35 2A SEPTEMBER 2005 RED/BLK 20 AWG INTERFACE BOARD RED/BLK 20 AWG DOOR UNLOCK Standstill monitor: 1. Prevent opening of door while spindle is moving. 2. Second monitor could be set to stop machine if maximum rpm-while-doors-open is exceeded. 4 of 38 24V POWER ENABLE STATUS UNLOCK +24V J1 5V POWER R22 FRONT DOOR N.O. X5.1 FRONT DOOR N.O. DOOR 802DV1 BRN SPINDLE SENSOR 2 COM BLK MULTI #11 S35 34 Reduced Feeds and Speeds Limit: Spindle rpm and axis feed rates are limited when this input is open. OUTPUT C004-1 BOARD 4 MULTI #10 BLACK BELDEN 8451 OR EQUIV. 2-CONDUCTOR 2 Y9.2 14 Contacts shown in door open state. 180C8 GREEN Safety Relay Door Interlocks: Controlled by door interlock contacts. Outputs: Disables spindle and axis movement. (Can be bypassed by Door Override circuit.) Activates reduced feeds and speeds when door is open. Disables tool changer arm (or slide) when door is open. (Cannot be overridden.) WHITE/BLK 20 AWG WHITE 4 24 S14 S13 3 GREEN Do Not Use S14 & S33 Channel 1 input, active hi (closed) S22 Channel 2 input, active lo (open) S24 Channel 2 input, active hi (closed) A2 WHITE MULTI #8 S34 Falling edge Reset S35 Rising edge Reset Manual Start - S34 to S35 with a NO switch. Auto Start - connect S35 to S33. RED/BLK 20 AWG Fanuc side: 4-Pin Plug, Amp 350779-1 (WIR-1298) Sockets, Amp 350689-1 (WIR-1296) qty=4 Interlock side: 4-Pin Female Connector, Amp 350780-1 (WIR-1297) Pins, Amp 350690-1 (WIR-1299) qty=4 RED Do Not Use S13 + output S23 - output Euchner TP3-4121A024PG 1 S33 S24 S23 856SOL2 13 A1 Contacts shown in door closed state. BELDEN 8451 OR EQUIV. 2-CONDUCTOR Reference numbers are to Quad drawing 4365-CAD (21 Oct 04). J2 FWD REV SPARE FANUC WIRING DIAGRAM 3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 855FU1 2 855E11 855J11 855M1 A1 OL 855M11A A2 96 95 DATC TOOL MAGAZINE FORWARD 180F52 2 180C8 Y9.0 180J54 180K54 INTERFACE BOARD C004-1 OUTPUT C004-1 BOARD JUMPER Y9.1 3 855FU2 3 855E15 855J15 855M2 A1 1 5 9 2 6 10 3 7 11 4 8 12 14 13 DATC TOOL MAGAZINE REVERSE A2 +24V ATC CANNON PLUG ATC CANNON PLUG 805DV3 H 1 ATC FAULT SWITCH G C003 BREAKOUT BOARD 44 INPUT C003 BD SOURCING INPUTS 805E19 4 44 X7.2 ATC Fault When there is a DATC the ATC Fault input is not used and so may be used to signal the PLC that tool magzine is disabled. 4 Pole 24 VDC relay and socket Omron MY4N-DC24 and PY14-02 ELE-1110 and ELE-0406 or equivalent Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6 180F52 180J54 180F52 Fanuc ATC Fault Input - E805 180F52 Fanuc DATC Tool Magazine - E855 TOOL DOOR and REMOTE TURRET INPUTS E802 +24V 1 802SS1 INTERFACE BOARD Switch open when door is closed. 29 29 X5.4 5 802E31 30 30 X5.5 3 802E35 31 31 X5.6 32 32 X5.7 Tool Magazine Door Interlock ELE-1504 Omron D4DS-35FS or equivalent Switch closed when door is closed. INPUT C001 BD SOURCING INPUTS 802E27 2 802SS2 Tool Door Override Switch Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1) Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) White Switch Cap, Idec ABW-2B-W (ELE-1068) 802SS3 Turret CW and CCW Remote Switches Normally open contact, Idec HW-F10 (ELE-0093) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) Green Switch Cap, Idec ABW-2B-G (ELE-0669) 802SS4 6 802E39 Note changes in types of switches. 4 If Tool Inserter is in place, the tool magazine cannot be moved. If the Tool Door is open, the Override must be pressed to move the tool magazine. Tool Inserter Interlock Open when tool inserter is present. Reference numbers are to Quad drawing 4365-CAD (21 Oct 04). 5 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 4.0 WRG-0136_A 4.1 FANUC NC4 PROBE SET SWITCH 3 OF SW1 TO POSITION ON SET SWITCH 1 OF SW2 TO POSITION ON SEPTEMBER 2005 6 of 38 FANUC WIRING DIAGRAM 5.0 WRG-0140 5.1 OR 01_DRAWING STANDARDS AND INDEX 7 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW SEPTEMBER 2005 8 of 38 FANUC WIRING DIAGRAM 5.3 E01_230VAC POWER DISTRIBUTION 9 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL INPUT VOLTAGE 190 200 210 230 240 250 260 340 350 360 380 390 400 410 440 450 460 480 490 500 501 SEPTEMBER 2005 JUMPER AC INPUT NONE 2-7 2-5 2-6 2-6 2-5 2-5 NONE 3-7 3-5 3-6 3-6 3-5 3-5 NONE 4-7 4-5 4-6 4-6 4-5 4-5 2 8 6 7 8 7 8 3 8 6 7 8 7 8 4 8 6 7 8 7 8 NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET ACCORDING TO THE VOLTAGE SHOWED IN THE TABLE 1. 10 of 38 FANUC WIRING DIAGRAM 5.5 E170_115VAC POWER DISTRIBUTION_SHT1 11 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.6 E171_115VAC POWER DISTRIBUTION_SHT2 SEPTEMBER 2005 12 of 38 FANUC WIRING DIAGRAM 5.7 E172_115VAC POWER DISTRIBUTION_SHT3 13 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.8 E173_115VAC POWER DISTRIBUTION_SHT4 SEPTEMBER 2005 14 of 38 FANUC WIRING DIAGRAM 5.9 E180_24VDC POWER DISTRIBUTION 15 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL SEPTEMBER 2005 16 of 38 FANUC WIRING DIAGRAM 5.11 E350_DRIVES CNC CONTROL WIRING DETAIL 17 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL WYE-DELTA SEPTEMBER 2005 18 of 38 FANUC WIRING DIAGRAM 5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS 19 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS SEPTEMBER 2005 20 of 38 FANUC WIRING DIAGRAM 5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 21 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 SEPTEMBER 2005 22 of 38 FANUC WIRING DIAGRAM 5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 23 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.18 E804_C001 BOARD JUMPER SETUP DETAIL SEPTEMBER 2005 24 of 38 FANUC WIRING DIAGRAM 5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 25 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 SEPTEMBER 2005 26 of 38 FANUC WIRING DIAGRAM 5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 27 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.22 E808_C003 BOARD JUMPER SETUP DETAIL SEPTEMBER 2005 28 of 38 FANUC WIRING DIAGRAM 5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 29 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 SEPTEMBER 2005 30 of 38 FANUC WIRING DIAGRAM 5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 31 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 SEPTEMBER 2005 32 of 38 FANUC WIRING DIAGRAM 5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 33 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 SEPTEMBER 2005 34 of 38 FANUC WIRING DIAGRAM 5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 35 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.30 E855_OUTPUT CARD FOR C004-1 BOARD SEPTEMBER 2005 36 of 38 FANUC WIRING DIAGRAM 5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 37 of 38 MAN_0128_R1 FADAL MACHINING CENTERS 5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 SEPTEMBER 2005 38 of 38