Ethernet to the Field of Process Plants / Sites Benedikt Spielmann Endress+Hauser March 4, 2020 Jointly present Ethernet-APL Ethernet to the Field Improve the Value generated by your Process Plant/Site by using the Single Physical Layer for the Future: Ethernet-APL Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 2 Team work for your Advantage The largest collaboration effort in automation supported by: Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 3 Ethernet-APL for the Future of Process Automation … is a 2-wire Ethernet for process automation, based on IEEE and IEC standard Ethernet-APL … … enables the value generated by your process plant/site by bringing Ethernet technology and high-speed communication out into the field … dramatically simplifies installation, configuration and maintenance of instruments and automation technology Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 4 Agenda 1 Motivation, Benefits 2 Definition 3 Timeline and Milestones 4 Summary 5 Outlook Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 5 Network Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 6 Demands of Process Applications Long cable distances Easy and robust connection Power and communication via one cable Protection methods for explosion hazardous area Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 7 Ethernet to the Field – Single Network Connectivity is the key for digitalization in the Process Industry Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 8 Process Automation in a Digitized World Ethernet-APL enables access to data, which is dormant at the field level today Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 9 Reduction of System Design and Integration Time No need to scale and span for PV Required for 4-20mA No gateways and proxies Independence of the control structure from the network structure More devices per power supply Up to 60W Reduces complexity Fewer segments Use of well-known trunk & spur topology One pervasive communication for process automation Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. Reliable topology www.odva.org 10 Reduction of Startup Efforts One communication in all network levels Power and data on same cable Less testing Less training Standard means for IP based communication Auto-instantiation Easy vertical integration Fast device configuration 10 Mbit/s data transmission rate 300x faster than Profibus PA or FOUNDATION Fieldbus Less installation errors Polarity independent Trunk & spur topology Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 11 Reduction of Troubleshooting and Maintenance Simplified fault analysis Less installation errors Simple device replacement Guaranteed interoperability of products Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. Fast and automated device configuration after replacement www.odva.org 12 Agenda 1 Motivation, Benefits 2 Definition 3 Timeline and Milestones 4 Summary 5 Outlook Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 13 Just another Physical Layer: The ISO OSI Model 5-7: Session/ Presentation/ Application Layer EtherNet/IP, HART-IP, OPC UA, PROFINET, http, … Higher layers operate independent of the physical layer Network Layer IP 2: Data Link Layer Ethernet 1: Physical Layer Technical Track © 2020 ODVA, Inc. WIFI 3: Gigabit TCP Fast-Ethernet Transport Layer Ethernet 4: … EthernetAPL 2020 Industry Conference & 20th Annual Meeting All rights reserved. Ethernet-APL is one of many physical layers www.odva.org 14 Specifications for Ethernet-APL Parameter Specification Standards IEEE Std 802.3cg-2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power supply output (Ethernet-APL power switch) Up to 60 W Switched network Yes Redundant cable and switches Optional Reference cable type for intrinsic safety IEC 61158-2, Type A This cable meets the requirements as described in 2-WISE Maximum trunk length 1000 m / into Zone 1, Div. 2 Maximum spur length 200 m / into Zone 0, Div. 1 Speed 10 Mbit/s, full-duplex Hazardous area protection: Inspired by fieldbus For all zones and divisions With optional intrinsic safety at the device Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 15 Ethernet in the Field of Process Plants / Sites Plant-wide / Site-wide Industrial IoT Architecture Ethernet-APL Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 16 Explosion-Hazardous Areas Application Ignition Oxidizer Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. Fuel www.odva.org 17 Ethernet in Plants / Sites with Explosion Hazardous Areas Plant-wide / Site-wide Industrial IoT Architecture Ethernet-APL Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 18 Agenda 1 Motivation, Benefits 2 Definition 3 Timeline and Milestones 4 Summary 5 Outlook Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 19 Milestones and General Timeline IEEE Std 802.3cg-2019 Enhancements to IEEE completed IEC: New work item proposals for TS Foundations: Industrial Ethernet specification updated 2019 Technical Track © 2020 ODVA, Inc. 2020 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org Field device vendors: Infrastructure and devices expected 2021 20 Agenda 1 Motivation, Benefits 2 Definition 3 Timeline and Milestones 4 Summary 5 Outlook Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 21 Ethernet-APL for the Future Ethernet-APL improves the value generated by your process plant/site by adopting internet technology and high-speed communication. It dramatically simplifies installation, configuration, and maintenance of instruments and automation technology. Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 22 Agenda 1 Motivation, Benefits 2 Definition 3 Timeline and Milestones 4 Summary 5 Outlook Technical Track © 2020 ODVA, Inc. 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 23 Outlook Safety Applications Customer requests • Digitalization of all plant/site applications, also Safety • Use of one technology • No differentiation between SIL and non-SIL device (= one device fits it all) Requirements for device vendors • Consideration of CIP Safety Technical Track © 2020 ODVA, Inc. Ethernet-APL Evaluation Projects Background • Evaluation projects for an upcoming technology are useful: • Receive feedback during development • Creating awareness for technology Next steps • Get in contact with suitable customers in different industries to conduct such projects 2020 Industry Conference & 20th Annual Meeting All rights reserved. www.odva.org 24 THANK YOU