DP0GN9-JA02-H1001-KB001-00-EN

LUBRICATION
TABLES
COLLECTION
Document code
LTC
Document number
DP0GN9-JA02-H1001-KB001
Customer
Danieli Morgårdshammar
Long Product Rolling Mills
Document
information
Document number:
DP0GN9-JA02-H1001-KB001
Revision:
Date: 14th May 2018
00
Compiled by
Danieli Manuals Department (MUM)
Checked by
Danieli Manuals Department (MUM)
Approved by
Danieli Morgårdshammar (DMH)
For any further information and support,
please contact Danieli Service:
Tel (39) 0432.1958729
Fax (39) 0432.1958736
Web: www.danieliservice.com
E-mail: [email protected]
This document is subject to Danieli & C. right of
ownership and cannot be reproduced.
The Company reserves the right to modify this manual
at any time without prior notice.
Index
 Danieli Morgardshammar
> Lubrication tables collection - LTC
1
LUBRICANTS QUANTITIES AND CONSUMPTION
1.1
LIST AND CODE OF THE LUBRICATED
MACHINE........................................................... 1
1.2
QUANTITY AND TYPE OF LUBRICANT........... 3
1.2.1
FIRST FILLING GREASE QUANTITY ............... 3
1.2.2
FIRST FILLING OIL QUANTITY ........................ 4
1.2.3
HYDRAULIC CENTRAL UNITS......................... 5
1.2.4
OIL LUBRICATION CENTRAL UNITS............... 6
1.2.5
GREASE LUBRICATION CENTRAL UNIT........ 7
1.3
LUBRICATION TABLES FOR EACH
MACHINE........................................................... 8
1.3.1
MACHINES TABLE.......................................... 10
1.3.2
HYDRAULIC AND LUBRICATION UNITS
TABLE.............................................................. 50
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
Index / 1 of 2
Index
Index / 2 of 2
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1
LUBRICANTS QUANTITIES
AND CONSUMPTION
1.1
LIST AND CODE OF THE LUBRICATED MACHINE
MACHINE
CODE
MACHINE TABLES
AREA JC12 - HOT CHARGE FURNACE ENTRY AREA
BILLET DEPOSIT DEVICE
DSB
PAWL TRANSFER ROLLER TABLE
VEF
ROLLER TABLE WITH WEIGHING SYSTEM
VEF
EMERGENCY COLLECTING BENCH
BAU
ENTRY FURNACE ROLLER TABLE
VEF
DISAPPEARING STOP
FLS
AREA JD12 - FURNACE EXIT AREA AND WELDING
EXIT FURNACE ROLLER TABLE
VUG
BILLETS DESCALER
DSH
EXIT FURNACE ROLLER TABLE WITH COVERS
VUG
BILLET STORING TABLE
BAU
PINCH ROLL AT FURNACE EXIT SIDE
TRU
PNEUMATIC SNAP SHEAR
CSP
AREA JD22 - ROUGHING ROLLING MILL
HORIZONTAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DOM 6548 IL
VERTICAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DVM 6548 IL
VERTICAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DVM 4838 IL
HORIZONTAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DOM 4838 IL
START-STOP CRANK FLYING SHEAR
CVS B
AREA JD32 - INTERMEDIATE ROLLING MILL
HORIZONTAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DOM 4838 IL
VERTICAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DVM 4838 IL
VERTICAL LOOPER
FAV
HORIZONTAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DOM 3830 FL
VERTICAL TWO-HIGH ROLLING UNIT WITH CARTRIDGE ROLL STAND
DVM 3830 FL
STAND CHANGING TABLE FOR DOM AND DVM
CGC
AREA JF12 - FINISHING BLOCK AREA
WATER BOX
BOX PRE
PARALLEL ROLLER CLOSING PINCH ROLL UNIT
TRH
CHOPPING SHEAR
CVR
VERTICAL LOOPER
FAV
WIRE ROD BLOCK
BGV
1.0 / 1 of 54
Lubricants
quantities and
consumption
1.
Lubricants quantities and consumption
MACHINE
CODE
MACHINE TABLES
AREA JF22 - HEAT TREATMENTS AREA
WATER BOX
BOX PRE
PINCH ROLL UNIT
TRH
PINCH ROLL UNIT FOR TURN FORMING HEAD
TRH
TURN FORMING HEAD
TFS
COOLING CONVEYOR
TAP
AREA JF42 - COILS FORMING
ROTATING DISTRIBUTOR
POZ
ELEVATOR EASY DOWN SYSTEM
ESD
LIFTING TABLE
TPO
AREA JF62 - COILS EVACUATION
ROTATING BENCH
BRA
REEL
ASPB
COILS TROLLEY
CRB
TILTER REELS
RTA
AREA JY11 - ROLL SHOP AND DAILY MAINTENANCE WORKSHOP
ROLLS CHANGING ROBOT
ROB
STAND TILTER
RBT
TRUCK FOR STANDS
CCR GCC
HYDRAULIC AND LUBRICATION UNITS TABLE
HYDRAULIC CENTRAL UNIT FOR FURNACE ENTRY AREA
CLO
HYDRAULIC CENTRAL UNIT FOR FURNACE AREA
CLO
HYDRAULIC CENTRAL UNIT ROLLING MILL AREA
CLO
HYDRAULIC CENTRAL UNIT FOR COIL FINISHING (PIT) AREA
CLO
HYDRAULIC CENTRAL UNIT FOR WORKSHOP AREA
CLO
LUBRICATION CENTRAL UNIT FOR ROUGHING STANDS
CLC
LUBRICATION CENTRAL UNIT FOR FINISHING STANDS
CLC
LUBRICATION CENTRAL UNIT FOR BGV AREA
CLC
LUBRICATION CENTRAL UNIT FOR TFS AREA
CLC
AIR OIL CENTRAL UNIT FOR BGV AREA
CLN
1.0 / 2 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
1.2
QUANTITY AND TYPE OF LUBRICANT
1.2.1
FIRST FILLING GREASE QUANTITY
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
DANIELI REF. ISO
Type
REF. DIN
1st FILLING LUBRICATED MACHINE
QUANTITY
(2)
4°
L-XBCEA 2
K2K-20
5
POZ, BRA
2
L-XBCEB 1
KP1K-20
500
3
L-XBCEB 2
KP2K-20
300
21
L-XBGEA 2
KHC2S-20
280
DSB, VEF, VEF, BAU, VEF, FLS, VUG, DSH, VUG, BAU,
TRU, CSP, DOM 6548 IL, DVM 6548 IL, DVM 4838 IL,
DOM 4838 IL, CVS B, DOM 4838 IL, DVM 4838 IL, FAV,
DOM 3830 FL, DVM 3830 FL, CGC, BOX PRE, TRH, CVR,
FAV, BGV, BOX PRE, TRH, TRH, TFS, TAP, POZ, ESD,
TPO, BRA, ASPB, CRB, RTA, ROB, RBT, CCR GCC
DOM 6548 IL, DVM 6548 IL, DVM 4838 IL,
DOM 4838 IL, DOM 4838 IL, DVM 4838 IL, DOM 3830 FL,
DVM 3830 FL, TFS, ESD, TPO, CRB
CVS-B, TAP
9
L-XBCEB 00
GPPG00K-20 600
8
L-XBCHAB2
OGPF2M-20
GREASE TYPE (1)
6
DOM 6548 IL, DVM 6548 IL, DVM 4838 IL,
DOM 4838 IL, DOM 4838 IL, DVM 4838 IL, DOM 3830 FL,
DVM 3830 FL,
FLS, DOM 6548 IL, DOM 4838 IL, CVS B, DOM 4838 IL,
DOM 3830 FL, BOX PRE, CVR, BGV, BOX PRE, POZ,
BRA, ROB
SPECIAL GREASE
22
Infusible past
0.5
TFS
--
Grease AC 2
AGIP
2
--
Mobilplex 47
Exxon Mobile
1
DOM 6548 IL, DVM 6548 IL, DVM 4838 IL,
DOM 4838 IL, DOM 4838 IL, DVM 4838 IL, DOM 3830 FL,
DVM 3830 FL
TRU, TRH, CVR, BGV, TRH, TRH, TFS
--
Mobilgrease XHP 222
Exxon Mobile
0.5
TRH
--
ARCANOL MULTITOP
FAG
3
DOM 6548 IL, DVM 4838 IL, DOM 4838 IL, DOM 4838 IL,
DVM 4838 IL, DOM 3830 FL, DVM 3830 FL,
--
ASONIC GHY 72
KLÜBER
1
DOM 6548 IL, DVM 6548 IL, DVM 4838 IL
--
Barrierta L55/1
KLÜBER
3
DOM 3830 FL, DVM 3830 FL,
--
Polimer 400
TECNOLUBE
4
--
LGWA2
SKF
0.5
DOM 6548 IL, DVM 6548 IL, DVM 4838 IL,
DOM 4838 IL, DOM 4838 IL, DVM 4838 IL, DOM 3830 FL,
DVM 3830 FL
CVS-B
(1)
(2)
For the grease type see standard DANIELI n. 0.000.001
Grease quantity in kg (calculated with specific weight 0.9 kg/dm 3)
1.0 / 3 of 54
Lubricants
quantities and
consumption
1.
Lubricants quantities and consumption
1.2.2
FIRST FILLING OIL QUANTITY
DANIELI REF. ISO
Type
REF. DIN
1st FILLING LUBRICATED MACHINE
QUANTITY
(2)
3
L-CKC-220
CLP 220
260
TFS, TAP, ESD, BRA, CRB, CCR
4
L-CKC-320
CLP 320
45
TRU
13
L-PBB-22
D22
30
DSH, CSP, CVS-B, FAV, FAV, BGV, TRH, TRH, TFS, TAP,
ESD
12
TAP, ESD, CRB, RBT, CCR
OIL TYPE (1)
SPECIAL OIL
--
Fin Lube TF
INTERFLON
--
Mobil Glygoyle HE 320
10
synthetic oil ( ) Exxon Mobile
RBT
--
Mobil DTE Oil medium
Exxon Mobile
480
BGV
1
TRH
SPECIAL FLUID
10
(1)
(2)
(*)
L-HM-46
HLP 46
For the oil type see standard DANIELI n. 0.000.001
Quantity oil in liters
Synthetic oil
1.0 / 4 of 54
1
 Danieli Morgårdshammar
1.2.3
> Lubrication tables collection - LTC
HYDRAULIC CENTRAL UNITS
Q.ty INTERLOCKED MACHINE
DWG N.
CENTRAL UNIT
1
1
1
1
1
1
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
HYDRAULIC FLUID TYPE (1)
Furnace entry area
6.359908.Z
CLO
Furnace area
6.359912.C
CLO
Rolling mill area
6.359908.Z
CLO
Finishing area
6.359908.Z
CLO
Workshop area
6.359914.E
CLO
For workshop
8.020950.L
COP
DANIELI REF. ISO
Type
REF. DIN
10
L-HM-46
HLP 46
2200
10
L-HM-46
HLP 46
3300
10
L-HM-46
HLP 46
2200
10
L-HM-46
HLP 46
2200
10
L-HM-46
HLP 46
385
--
HF95 HENERPAC
TOTAL QUANTITY
HYDRAULIC FLUID TYPE (1)
DANIELI REF. ISO
Type
REF. DIN
10
L-HM-46
HLP 46
--
HF95 HENERPAC
1st FILLING QUANTITY
(2)
CENTRAL
PIPING
UNIT
SUM OF 1st
FILLING (2)
2600
9
---
NOTES:
(1) See standard DANIELI n. 0.000.001.
(2) Quantity of hydraulic fluid in liters.
(*) Total quantity complete of piping fillings.
12885 (*)
9
IMPORTANT
It is advisable to carry out a periodical analysis of the fluid (approximately every 3 months for the first working year
and subsequently every 6 months).
For more detailed information, please refer to the “General Lubrication Rules - LUB” manual attached to the
present documentation.
1.0 / 5 of 54
Lubricants
quantities and
consumption
1.
Lubricants quantities and consumption
1.2.4
OIL LUBRICATION CENTRAL UNITS
Q.ty INTERLOCKED MACHINE
DWG N.
CENTRAL UNIT
1
1
1
1
1
OIL FLUID TYPE (1)
Roughing stands
6.390247.M
CLC
Pre-finishing stands
6.390247.M
CLC
BGV
6.390250.R
CLC
TFS area
6.390254.L
CLC
BGV area
6.390258.X
CLN
DANIELI REF. ISO
Type
REF. DIN
3
L-CKC-220
CLP 220
6300
3
L-CKC-220
CLP 220
6300
3
Mobil Vacuoline 525
Exxon Mobile
44000
6900
3
ISO VG 100
Danieli type 21
3400
200
3
L-CKC-220
525
---
200
TOTAL QUANTITY
SUM OF 1st
FILLING (2)
OIL TYPE (1)
DANIELI REF. ISO
Type
-
3
ISO VG 100
L-CKC-220
CLP 220
NOTES:
(1) See standard DANIELI n. 0.000.001.
(2) Quantity of hydraulic fluid in liters.
(*)Total quantity complete of piping fillings.
REF. DIN
Mobil Vacuoline 525
Exxon Mobile
21
1st FILLING QUANTITY
(2)
CENTRAL
PIPING
UNIT
CLP 220
50900 (*)
3600 (*)
13325 (*)
IMPORTANT
It is advisable to carry out a periodical analysis of the fluid (approximately every 3 months for the first working year
and subsequently every 6 months).
For more detailed information, please refer to the “General Lubrication Rules - LUB” manual attached to the
present documentation.
1.0 / 6 of 54
1
 Danieli Morgårdshammar
1.2.5
> Lubrication tables collection - LTC
GREASE LUBRICATION CENTRAL UNIT
Q.ty INTERLOCKED MACHINE
DWG N.
CENTRAL UNIT
1
2
1
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
GREASE TYPE (1)
Cooling conveyor area
8.677749.G
CLG
Charging furnace area
Roughing mill area
8.677749.G
CLG
Mobile unit
8.167657.N
CLG
DANIELI REF. ISO
Type
REF. DIN
21
L-XBGEA 2
KHC2S-20
200
450
2
L-XBCEB 1
KP1K-20
400
250
2
L-XBCEB 1
KP1K-20
12
---
TOTAL QUANTITY
SUM OF 1st
FILLING (2)
GREASE TYPE (1)
DANIELI REF. ISO
Type
REF. DIN
21
L-XBGEA 2
KHC2S-20
650 (*)
2
L-XBCEB 1
KP1K-20
662 (*)
1st FILLING QUANTITY
(2)
CENTRAL
PIPING
UNIT
NOTES:
(1) See standard DANIELI n. 0.000.001.
(2) Grease quantity in kg (calculated with specific weight
0.9 kg/dm3).
(*) Total quantity complete of piping fillings.
1.0 / 7 of 54
Lubricants
quantities and
consumption
1.
Lubricants quantities and consumption
1.3
LUBRICATION TABLES FOR EACH MACHINE
Lubrication is meant to guarantee the working efficiency of each machine and plant
component, and to prevent breakdowns and failures.
Lubrication operations are listed in the lubrication cards of this chapter.
Note: Should the lubricants suggested by the manufacturers of particular units (gear boxes,
couplings, fifth wheels, etc.) not be comparable with those indicated by DANIELI standard
classification, refer to the lubricants suggested by the manufacturers and listed below (see
the relevant catalogues collected in alphabetic order in the binder named “COMPONENTS
CATALOGUES COLLECTION - CCC”).
The customer is highly recommended to use suitable lubricants according to the intervals
indicated in the attached tables. As to recommend lubricant suppliers, see DANIELI
Standard n. 0.000.001.
Before using a hand pump, thoroughly clean the grease nipple area and pump in grease
according to the quantities indicated in the lubrication tables.
Remove any grease in excess.
If not otherwise indicated, the lubrication is to be carried out only with stopped
machine. Make sure that there is no risk of accidental start.
1.0 / 8 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
KEY FOR LUBRICATION TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease lubrication
Z/S =
Manual centralized grease lubrication
O
=
Surface lubrication
U
=
Oil circulation lubrication
SP
=
Splash lubrication
ON =
Oil mist lubrication
H
=
Oils and hydraulic fluids
E
=
Emulsion
K
=
Protection against corrosion
OL
=
Compressed air lubrication
OV =
Oil leakage lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001; refer to designations DIN 51502; ISO 6743/4/6/9/11;
ISO 4406)
4 - 1st FILLING QUANTITY AND TOP-UP QUANTITY
l
=
Liters for oil and hydraulic fluids
cm3 =
Cubic centimeters for greases
5 - LUBRICATION AND REPLACEMENT INTERVAL
H
=
Hourly
D
=
Daily
W
=
Weekly
M
=
Monthly
3M =
Quarterly
6M =
Six-monthly
Y
=
Yearly
2Y
=
Biennial
3Y
=
Triennial
1.0 / 9 of 54
Lubricants
quantities and
consumption
1.
Lubricants quantities and consumption
1.3.1
MACHINES TABLE
AREA JC12 - HOT CHARGE FURNACE ENTRY AREA
Type: DSB 12.0 200 01 II S
Dwg. n.: 8.502554.F
Machine quantity n.: 1
Automatic centralized grease
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
160
-
80
800 H
(4)
(5)
GREASE LUBRICATION
lubrication
Z/S =
Top-up
interval
=
REF. DIN
Top-up
interval
Z
REF. ISO
(5)
Top-up
Quantity
Grease nipple for lubrication
(4)
Combinated wheel bearings
16
S
L-XBCEB 1
Type: VEF 315 0400 1180 016
Dwg. n.: 8.739554.L
Machine quantity n.: 1
KP1K-20
LUBRICATION TABLE
PAWL TRANSFER ROLLER TABLE
(1)
(2)
(3)
(4)
(5)
Replace
interval
=
(5)
1St
fill up
quantity
S
LUBRICANTS
TYPE
(4)
Top-up
Quantity
2 - MODE OF LUBRICATION
(3)
Replace
interval
REFERENCE DRAWING N. ITEM
(2)
Lubric.
type
1 - LUBRICATION POINTS
Lubric.
points
(1)
KEY FOR LUBRICATION
TABLES
1St
fill up
quantity
LUBRICATION TABLE
BILLET DEPOSIT DEVICE
3 - LUBRICANT TYPE
REFERENCE DRAWING N. ITEM
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOP-
Lubric.
type
refer to designations DIN 51502; ISO
Lubric.
points
(See Danieli Standard N. 0.000.001;
LUBRICANTS
TYPE
REF. ISO
REF. DIN
UP QUANTITY
l
=
cm3 =
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
GREASE LUBRICATION
Litres for oil and hydraulic fluids
2Y =
Every 2 years
3Y =
Every 3 years
8.686592.W
Drive unit: electric motor bearings
for gear motor
8.614526.T
Grease system for roller table:
roller bearings
8.614526.T
Piping
12
S
See manufacturer documentation
24
Z
L-XBCEB 1
KP1K-20
4800
0.21 cm3/h
for each point
1
Z
L-XBCEB 1
KP1K-20
17000
-
OIL LUBRICATION
8.686592.W
12 SP
Long life lubrication (*)
Drive unit: gear box of gear motor
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
1.0 / 10 of 54
1
> Lubrication tables collection - LTC
Type: VEF 315 0400 1500 012
Dwg. n.: 8.612502.G
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Lubric.
type
Lubric.
points
(2)
Replace
interval
LUBRICATION TABLE
ROLLER TABLE WITH WEIGHING SYSTEM
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.683472.A/A02
Drive unit: electric motor bearings
for gear motor
8.502257.M
Grease system for roller table:
roller bearings
8.502257.M
Piping
8
S
See manufacturer documentation
16
Z
L-XBCEB 1
KP1K-20
3200
0.21 cm3/h
for each point
1
Z
L-XBCEB 1
KP1K-20
3700
-
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
OIL LUBRICATION
2 - MODE OF LUBRICATION
8.683472.A/A02
8
SP
Long life lubrication (*)
Drive unit: gear box of gear motor
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
Type: BAU 04 12.0 02.4
Dwg. n.: 8.502511.R/G01
Machine quantity n.: 1
LUBRICATION TABLE
EMERGENCY COLLECTING BENCH
REF. ISO
REF. DIN
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(5)
Top-up
Quantity
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
GREASE LUBRICATION
8.502542.B
Grease system: bushes
4
8.502542.B
Piping
1
Z
Z
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
250
800
0.46 cm3/h
for each point
-
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 11 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: VEF 315 0400 1180 004
Dwg. n.: 8.739553.K
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
ENTRY FURNACE ROLLER TABLE
GREASE LUBRICATION
4
2
1
S
Z
L-XBCEB 1
KP1K-20
1200
0.21 cm3/h
for each point
Z
L-XBCEB 1
KP1K-20
4200
-
2 - MODE OF LUBRICATION
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
OIL LUBRICATION
8.686592.W
3
SP
Long life lubrication (*)
Drive unit: gear box of gear motor
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
Type: FLS 0420
Dwg. n.: 8.465207.N
Machine quantity n.: 1
LUBRICATION TABLE
DISAPPEARING STOP
(1)
REFERENCE DRAWING N. ITEM
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
(2)
(3)
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
Automatic centralized grease
Top-up
Quantity
Grease nipple for lubrication
=
Lubric.
type
=
Z
Lubric.
points
S
See manufacturer documentation
Replace
interval
1 - LUBRICATION POINTS
3
1St
fill up
quantity
KEY FOR LUBRICATION
TABLES
8.686592.W
Drive unit: electric motor bearings
for gear motor
8.614527.R
8.614526.T
Grease system for roller table:
roller bearings
8.614527.R, 8.614526.T
Piping
20
/
20
600H
800
Y
As
required
6M
GREASE LUBRICATION
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Articulations
2
S
L-XBCEB 1
5 - REPLACEMENT & TOP-UP
Volute springs
2
O
L-XBCHB 2 OGPF2M-20
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
KP1K-20
Cubic centimetres for greases
2Y =
Every 2 years
3Y =
Every 3 years
1.0 / 12 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
AREA JD12 - FURNACE EXIT AREA AND WELDING
Type: VUG 315 0400 1500 034
Dwg. n.: 8.705135.F
(8.467900.L/A01, 8.161615.D)
Machine quantity n.: 1
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
EXIT FURNACE ROLLER TABLE
GREASE LUBRICATION
8.330100.R/A01
Drive unit: electric motor bearings
for gear motor
8.330100.R/A01
Drive unit for rolls: gear coupling
8.088358.V
Grease system for roller table: roller
bearings
2
S
2
S
KEY FOR LUBRICATION
TABLES
See manufacturer documentation
L-XBCEB 1 KP1K-20
200
As
required
Y
1 - LUBRICATION POINTS
3M
2 - MODE OF LUBRICATION
3
4
L-XBCEB 1 KP1K-20
Z
0.21 cm /h
for each point
1560
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
OIL LUBRICATION
8.330100.R/A01
2
SP
Long life lubrication (*)
Drive unit: gear box of gear motor
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
Type: DSH V 4 SC B
Dwg. n.: 8.229938.M
Machine quantity n.: 1
LUBRICATION TABLE
BILLETS DESCALER
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
(3)
(4)
(4)
(5)
Top-up
interval
Top-up
Quantity
REF. DIN
Replace
interval
REF. ISO
(5)
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
LUBRICANTS
TYPE
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
GREASE LUBRICATION
8.330100.R
Drive unit for rolls: electric motor
bearings for gear motor
8.330100.R
Drive unit for rolls: gear coupling
between motor to gear box
8.273594.A
Grease system for rolls: roller
bearings
Descaler pumps
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
2
2
S
S
See manufacturer documentation
L-XBCEB 1
KP1K-20
360
As
required
Y
3M
3
4
Z
L-XBCEB 1
3
KP1K-20
0.26 cm /h
for each point
1560
See manufacturer documentation
OIL LUBRICATION
8.330100.R
Drive unit for rolls: gear box of gear
motor
2
SP
Compressed air lubrication system
1
OL
Long life lubrication (*)
L-PBB 22
D22
1
/
0.003
24H
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
1.0 / 13 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: VUG 315 0400 1500 34
Dwg. n.: 8.705135.F
(8.090457.G/ISP, 8.078557.L/ISI)
Machine quantity n.: 1
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
EXIT FURNACE ROLLER TABLE WITH COVERS
GREASE LUBRICATION
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
L-XBCEB 1 KP1K-20
160
Z
L-XBCEB 1 KP1K-20
12450
0.21 cm3/h
for each point
Z
L-XBCEB 1 KP1K-20
5350
-
3M
8.090457.G/ISP, 8.078557.L/IS1
Covers: cylinder articulations
21
S
L-XBCEB 1 KP1K-20
210
-
210
400 H
8.090457.G/ISP, 8.078557.L/IS1
Covers: articulations
14
S
L-XBCEB 1 KP1K-20
280
-
280
400 H
OIL LUBRICATION
8.330100.R/A01
Drive unit for rolls gear box of gear 16
SP
Long life lubrication (*)
motor
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
Type: BAU 07 12.0 02.2
Dwg. n.: 8.170279.A/A01
Machine quantity n.: 1
LUBRICATION TABLE
BILLET STORING TABLE
(1)
(2)
(3)
(4)
(5)
(4)
Top-up
interval
S
Y
As
required
S
Top-up
Quantity
2 - MODE OF LUBRICATION
See manufacturer documentation
Replace
interval
1 - LUBRICATION POINTS
S
1St
fill up
quantity
KEY FOR LUBRICATION
TABLES
8.330100.R/A01
Drive unit: electric motor bearings
16
for gear motor
8.330100.R/A01
16
Drive unit for rolls: gear coupling
8.088228.K, 8.088230.H
Grease system for roller table: roller 32
bearings
8.088228.K, 8.088230.H
1
Piping
(5)
40
-
40
800 H
4 - 1st FILLING QUANTITY AND TOP-
cm3 =
Litres for oil and hydraulic fluids
REFERENCE DRAWING N. ITEM
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
Lubric.
type
=
Lubric.
points
UP QUANTITY
l
LUBRICANTS
TYPE
REF. ISO
REF. DIN
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
GREASE LUBRICATION
Cylinder articulations
1.0 / 14 of 54
4
S
L-XBCEB 1
KP1K-20
1
> Lubrication tables collection - LTC
Type: TRU 300 0270 I 1
Dwg n.: 8.161604.K/300
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Lubric.
type
Lubric.
points
(2)
Replace
interval
LUBRICATION TABLE
PINCH ROLL AT FURNACE EXIT SIDE
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.170111.A/S30
Drive unit: electric motor bearing
DE:
NDE:
8.170111.A/S30
Drive unit: gear coupling between
motor to gear box
Drive unit: gear coupling between
gear box and pinch roll
8.369655.D
Grease lubrication system for lower
roll: rolls bearings supports
8.369655.D
Grease lubrication system for upper
roll: rolls bearings supports and
bushes
8.369655.D
Grease lubrication system for upper
roll: lip seal
Pinch roll: cylinders articulation
1
1
Mobilplex 47
Exxon Mobile
S
25
25
-
5400 H
25
25
1
S
L-XBCEB 1
KP1K-20
180
6M
As
required
2W
1
S
L-XBCEB 1
KP1K-20
760
6M
As
required
2W
1
Z
L-XBCEB 1
KP1K-20
10000
1 - LUBRICATION POINTS
0.6 ÷ 1.06 cm3/h
for each point
2 - MODE OF LUBRICATION
3
2
Z
L-XBCEB 1
KP1K-20
0.6 ÷ 1.39 cm /h
for each point
14000
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
1
6
Z
L-XBCEB 1
S
L-XBCEB 1
KP1K-20
KP1K-20
0.02 cm3/h
for each point
50
60
/
30
400H
Pinch roll: guide sliding
2
S
L-XBCEB 1
KP1K-20
50
/
As
required
400H
Pinch roll: open roll articulations
2
S
L-XBCEB 1
KP1K-20
200
/
100
400H
1
SP
L-CKC 320
CLP 320
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
OIL LUBRICATION
Drive unit: gear box
KEY FOR LUBRICATION
TABLES
(See Danieli Standard N. 0.000.001;
36 (*)
4000H
As
required
refer to designations DIN 51502; ISO
800 H
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOP-
Note: (*) The quantity is indicative, for the correct level see the visual level indicator
UP QUANTITY
l
=
cm3 =
LUBRICATION TABLE
PNEUMATIC SNAP SHEAR
(2)
(3)
(4)
3
S
L-XBCEB 1
KP1K-20
30
/
30
400H
Arm oscillation: bushes
2
S
L-XBCEB 1
KP1K-20
4000
/
160
400H
Cross member: bushes
2
S
L-XBCEB 1
KP1K-20
20
/
20
400H
1
/
0.003
24H
Lubric.
type
Pneumatic cylinder: bushes
Lubric.
points
Top-up
interval
(5)
Top-up
Quantity
(4)
Replace
interval
LUBRICANTS
TYPE
(5)
INTERVAL
1St
fill up
quantity
(1)
REF. ISO
REF. DIN
GREASE LUBRICATION
OIL LUBRICATION
Compressed air lubricators
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
Type: CSP 200 350
Dwg n.: 8.125546.V
Machine quantity n.: 1
REFERENCE DRAWING N. ITEM
Litres for oil and hydraulic fluids
1
OL
L-PBB 22
D22
1.0 / 15 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.0 / 16 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
AREA JD22 - ROUGHING ROLLING MILL
Type: DOM B 6548 0800 IL
Dwg n.: DP0GN9-JD22-M1001-CD001
DP0GN9-JD22-M1001-CD003
DP0GN9-JD22-M1001-CD005
Stands: 1, 3, 5
Machine quantity n.: 3
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
(4)
LUBRICANTS
TYPE
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
GREASE LUBRICATION
8.651345.Z (St. 1)
Drive unit electric motor bearings
- D.E
- N.D.E
8.651346.S (St. 3-5)
Drive unit electric motor bearings
- D.E
- N.D.E
8.651345.Z, 8.651346.S
Drive unit: gear coupling
Cardan shafts:
splined section
journal cross
8.090804.D, 8.090795.C
Coupling box unit: sleeves' slides
8.347422.E
Spindles support: sliding guides
1
2
1
S
S
S
ASONIC GHY 72
KLÜBER
ARCANOL MULTITOP
FAG
L-XBCEB 1
L-XBCEB 2
4
S
S
L-XBCEB 1
L-XBCEB 1
200
144
1710
KP2K-20
Pump until
grease
outflow from
seals
4
2
100
72
KP1K-20
2
S
KEY FOR LUBRICATION
TABLES
KP1K-20
KP1K-20
250
70
-
-
Y
Y
(*)
/
100
72
200
144
As
required
3000 H
2 - MODE OF LUBRICATION
70
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
5000 H
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
3M
Pump until
First time
grease
500 H follow
outflow from
every M
seals
/
1 - LUBRICATION POINTS
/
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
M
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
8.347422.E
Spindle support: springs
2
O
L-XBCHB 2 OGPF2M-20
100
8.347422.E
Spindle support: balancing chains
2
O
L-XBCHB 2 OGPF2M-20
150
2
S
L-XBCEB 1
50
2Y
100
Y
150
M
50
M
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
8.347422.E
Spindle support: wheels for chain
8.433707.C
Spindle support: coupling box
bearings
8.433692.R
Ejection unit. Hydraulic cylinder
artic. Bushes
8.347413.D
Cartridge unit: grease lubrication
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
KP1K-20
/
l
=
cm3 =
2
Z
L-XBCEB 1
KP1K-20
450
1.2÷1.4 cm3/h for each point
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
2
27
S
S
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
10
3000
/
/
10
2Y
As
required
Every stand
change
(every W
max.)
8.341995.F
36000
Check the
Rolls gap adjustment unit: gears
2
O L-XBCEB00 GPPG00K
2Y
6M
quantity
(**)
and bearings
8.090614.D
Grease system of cartridge unit:
8
Z L-XBCEB 1 KP1K-20
10350
2.8÷3 cm3/h for each point
radial bearings
8.090614.D
Grease system of cartridge unit:
2
Z L-XBCEB 1 KP1K-20
450
2.8÷3 cm3/h for each point
axial bearings
8.090614.D
Grease system of cartridge unit:
4
Z L-XBCEB 1 KP1K-20
200
2.8÷3 cm3/h for each point
labyrinth flanges
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 17 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DOM B 6548 0800 IL
Dwg n.: DP0GN9-JD22-M1001-CD001
DP0GN9-JD22-M1001-CD003
DP0GN9-JD22-M1001-CD005
Stands: 1, 3, 5
Machine quantity n.: 3
(4)
(5)
Top-up
interval
REF. DIN
(5)
Top-up
Quantity
REF. ISO
(4)
Replace
interval
(3)
LUBRICANTS
TYPE
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
160
/
160
M
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
8.367999.N
Cartridge unit: rest bars
8.367999.N
Cartridge unit: rest bar screw
8.367999.N
Cartridge unit: rest bar surface
8.266753.Z
Container: ring nut articulations
8.090790.K
Docking unit: pin
8.090661.L
Hydraulic ring nut: ring nut and
sealing
8.703875.K, 8.454267.N,
Oil lubrication system: gear
box/pinion stand unit
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1
K
1
K
4
L-XBCEB 1 KP1K-20
Polimer 400
TECNOLUBE
Grease AC 2
AGIP
110
/
110
Every stand
change
As
required
/
As
required
Every stand
change
S
L-XBCEB 1 KP1K-20
40
/
40
M
1
S
L-XBCEB 1 KP1K-20
5
/
5
2Y
4
K
Polimer 400
TECNOLUBE
50
50
Every stand
change
1
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
6743/4/6/9/11; ISO 4406)
=
S
OIL LUBRICATION
refer to designations DIN 51502; ISO
l
4
1.0 / 18 of 54
1
> Lubrication tables collection - LTC
Type: DVM B 6548 0800 IL
Dwg n.: DP0GN9-JD21-M1001-CD002
DP0GN9-JD21-M1001-CD004
Stands: 2, 4
Machine quantity n.: 2
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
(2)
Replace
interval
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.651345.Z
Drive unit electric motor bearings
- D.E
- N.D.E
8.651345.Z
Drive unit: gear coupling
Cardan shafts:
splined section
journal cross
8.090803.C, 8.090802.B
Coupling box unit: sleeves' slides
8.090817.S
Spindles support: sliding guides
8.266964.M
Screw jack unit: gear coupling
8.266964.M
Screw jack unit:
screw jack
S
1
S
L-XBCEB 1
KP1K-20
1710
Y
S
L-XBCEB 2
KP2K-20
Pump until
grease
outflow
from seals
Y
250
(*)
2
4
2
4
3
Box
Threads screw
8.452862.G
Spindle support: coupling box
bearings
8.397196.Z
Ejection unit.. Cylinder artic.
Bushes
8.347413.D
Cartridge unit: grease lubrication
8.341995.F
Rolls gap adjustment unit: gears
and bearings
8.090614.D
Grease system of cartridge unit:
radial bearings
8.090614.D
Grease system of cartridge unit:
axial bearings
8.090614.D
Grease system of cartridge unit:
labyrinth flanges
8.367999.N
Cartridge unit: rest bars
8.367999.N
Cartridge unit: rest bar screw
ASONIC GHY 72
KLÜBER
1
S
S
S
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
O
L-XBCEB 1
70
KP1K-20
270
KP1K-20
4000
As
required
S
2
100
72
2
Z
L-XBCEB 1
KP1K-20
450
2
S
L-XBCEB 1
KP1K-20
10
-
100
72
As
required
Pump until
grease
outflow
from seals
/
/
3000 H
3M
First time
500 H
follow
every M
/
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
M
Y
As
required
Y
As
required
6M
M
1.2÷1.4 cm3/h for each point
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
/
10
2Y
As
required
Every stand
change
(every W
max.)
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
27
S
L-XBCEB 1
KP1K-20
3000
2
O
L-XBCEB00 GPPG00K
36000
(**)
8
Z
L-XBCEB 1
10350
/
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
2Y
Check the
quantity
6M
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
2
4
Z
Z
4
S
1
K
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
KP1K-20
KP1K-20
Polimer 400
TECNOLUBE
450
200
2.8÷3 cm3/h for each point
2.8÷3 cm3/h for each point
2.8÷3
cm3/h
for each point
160
/
160
M
110
/
110
Every stand
change
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 19 of 54
INTERVAL
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DVM B 6548 0800 IL
Dwg n.: DP0GN9-JD21-M1001-CD002
DP0GN9-JD21-M1001-CD004
Stands: 2, 4
Machine quantity n.: 2
(2)
(3)
(5)
Top-up
interval
(4)
Top-up
Quantity
REF. ISO
(5)
Replace
interval
LUBRICANTS
TYPE
(4)
1St
fill up
quantity
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
As
required
/
As
required
Every stand
change
KP1K-20
40
/
40
M
KP1K-20
5
/
5
2Y
50
Every stand
change
REF. DIN
GREASE LUBRICATION
8.367999.N
Cartridge unit: rest bar surface
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
8.266753.Z
Container: ring nut articulations
8.090790.K
Docking unit: pin
8.090661.L
Hydraulic ring nut: ring nut and
sealing
K
4
S
L-XBCEB 1
1
S
L-XBCEB 1
4
K
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
8.404761.L, 8.544206.L
Oil lubrication system: gear
box/pinion stand unit
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
50
1
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
(See Danieli Standard N. 0.000.001;
=
Polimer 400
TECNOLUBE
OIL LUBRICATION
3 - LUBRICANT TYPE
l
Grease AC 2
AGIP
1
1.0 / 20 of 54
1
> Lubrication tables collection - LTC
Type: DVM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD006
DP0GN9-JD22-M1001-CD008
Stands: 6, 8
Machine quantity n.: 2
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
(2)
Replace
interval
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.651345.Z (st 6)
Drive unit electric motor bearings
- D.E
- N.D.E
8.651346.S (st 8)
Drive unit electric motor bearings
- D.E
- N.D.E
8.651345.Z (st 6)
8.651346.S (st 8)
Drive unit: gear coupling
Cardan shafts:
splined section
journal cross
8.090783.F, 8.090779.T
Coupling box unit: sleeves' slides
8.090818.A
Spindles support: sliding guides
8.095976.T
Screw jack unit: gear coupling
8.095976.T
Screw jack unit:
screw jack
1
S
ASONIC GHY 72
KLÜBER
1
S
ARCANOL MULTITOP
FAG
1
8.433670.H
Spindle support: coupling box
bearings
8.372423.G
Ejection unit.. Cylinder artic.
Bushes
8.090966.F
Cartridge unit: grease lubrication
8.369480.T
Rolls gap adjustment unit: gears
and bearings
8.090599.F
Grease system of cartridge unit:
radial bearings
8.090599.F
Grease system of cartridge unit:
axial bearings
8.090599.F
Grease system of cartridge unit:
labyrinth flanges
8.368005.V
Cartridge unit: rest bars
8.368005.V
Cartridge unit: rest bar screw
L-XBCEB 1
KP1K-20
2
S
L-XBCEB 2
KP2K-20
4
100
72
1710
-
-
Y
Pump until
grease
outflow from
seals
Y
2
S
L-XBCEB 1
KP1K-20
200
(*)
4
S
L-XBCEB 1
KP1K-20
50
/
3
Box
Threads screw
S
100
72
S
L-XBCEB 1
KP1K-20
270
KP1K-20
2000
As
required
S
2
O
L-XBCEB 1
Y
Y
100
72
100
72
As
required
3000 H
1 - LUBRICATION POINTS
3M
Pump until
. First time
grease
500 H follow
outflow from
every M
seals
/
/
M
As
required
As
required
KEY FOR LUBRICATION
TABLES
3000 H
6M
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
M
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
2
Z
L-XBCEB 1
KP1K-20
290
2
S
L-XBCEB 1
KP1K-20
10
0.94÷1.1 cm3/h for each point
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOP-
/
10
2Y
UP QUANTITY
l
27
2
8
S
O
Z
L-XBCEB 1
KP1K-20
L-XBCEB00 GPPG00K
L-XBCEB 1
KP1K-20
3000
16730
(**)
5640
/
2Y
As
required
Check the
quantity
Every stand
change
(every W
max.)
6M
1.5÷1.9 cm3/h for each point
2
Z
L-XBCEB 1
KP1K-20
200
1.5÷1.9 cm3/h for each point
4
Z
L-XBCEB 1
KP1K-20
190
1.5÷1.9 cm3/h for each point
4
S
L-XBCEB 1
KP1K-20
160
/
160
M
1
K
110
/
110
Every stand
change
Polimer 400
TECNOLUBE
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 21 of 54
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DVM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD006
DP0GN9-JD22-M1001-CD008
Stands: 6, 8
Machine quantity n.: 2
(3)
(5)
K
Grease AC 2
AGIP
As
required
/
As
required
Every stand
change
4
S
L-XBCEB 1 KP1K-20
40
/
40
M
1
S
L-XBCEB 1 KP1K-20
5
/
5
2Y
4
K
Polimer 400
TECNOLUBE
50
50
Every stand
change
Lubric.
type
Top-up
interval
(4)
Top-up
Quantity
(5)
Replace
interval
LUBRICANTS
TYPE
(4)
1
Lubric.
points
REFERENCE DRAWING N. ITEM
(2)
1St
fill up
quantity
(1)
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
REF. ISO
REF. DIN
GREASE LUBRICATION
8.368005.V
Cartridge unit: rest bar surface
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
8.090776.Q
Container: ring nut articulations
8.090778.S
Docking unit: pin
8.090633.G
Hydraulic ring nut: ring nut and
sealing
OIL LUBRICATION
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
8.703877.M (st 6)
8.703878.V (st 8)
Oil lubrication system: gear
box/pinion stand unit
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
Protection against corrosion
OL =
1
1.0 / 22 of 54
1
> Lubrication tables collection - LTC
Type: DOM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD007
Stands: 7
Machine quantity n.: 1
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
(2)
Replace
interval
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.651346.S/A03
Drive unit electric motor bearings
- D.E
- N.D.E
8.651346.S/A03
Drive unit: gear coupling
Cardan shafts:
splined section
journal cross
1
S
ARCANOL MULTITOP
FAG
1
S
L-XBCEB 1
95
78
-
Y
95
78
As
required
KP1K-20
1710
Y
Pump until
grease
outflow
from seals
/
S
L-XBCEB 2
KP2K-20
Pump until
grease
outflow
from seals
2
S
L-XBCEB 1
KP1K-20
200
(*)
4
S
L-XBCEB 1
KP1K-20
50
/
2
O
L-XBCHB 2 OGPF2M-20
100
2Y
2
4
5000 H
3M
KEY FOR LUBRICATION
TABLES
. First time
500 H
follow
every M
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
8.090783.F
Coupling box unit: sleeves' slides
8.090784.G
Spindles support: sliding guides
8.090784.G
Spindle support: springs
8.090784.G
Spindle support: balancing chains
8.090784.G
Spindle support: wheels for chain
8.090735.F
Spindle support: coupling box
bearings
8.455856.B
Ejection unit. Hydr. Cylinder artic.
Bushes
8.090966.F
Cartridge unit: grease lubrication
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
M
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
2
2
O
S
L-XBCHB 2 OGPF2M-20
L-XBCEB 1
KP1K-20
150
50
2
Z
L-XBCEB 1
KP1K-20
290
2
S
L-XBCEB 1
KP1K-20
10
100
150
/
50
Y
M
M
0.94÷1.1cm3/h for each point
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
/
10
2Y
As
required
Every
stand
change
(every W
max.)
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
27
8.369480.T
Rolls gap adjustment unit: gears
and bearings
8.090599.F
Grease system of cartridge unit:
radial bearings
8.090599.F
Grease system of cartridge unit:
axial bearings
8.090599.F
Grease system of cartridge unit:
labyrinth flanges
8.368005.V
Cartridge unit: rest bars
8.368005.V
Cartridge unit: rest bar screw
/
S
L-XBCEB 1
KP1K-20
3000
/
Check
the
quantity
O
L-XBCEB00 GPPG00K
16730
(**)
2Y
8
Z
L-XBCEB 1
5640
1.5÷1.9 cm3/h for each
point
2
Z
L-XBCEB 1
KP1K-20
200
6M
UP QUANTITY
l
=
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.5÷1.9 cm3/h for each
point
1.5÷1.9 cm3/h for each
point
4
Z
L-XBCEB 1
KP1K-20
190
4
S
L-XBCEB 1
KP1K-20
160
/
160
M
1
K
110
/
110
Every
stand
change
Polimer 400
TECNOLUBE
4 - 1st FILLING QUANTITY AND TOP-
cm3 =
2
KP1K-20
6743/4/6/9/11; ISO 4406)
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 23 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DOM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD007
Stands: 7
Machine quantity n.: 1
(2)
(3)
(5)
Top-up
interval
(4)
Top-up
Quantity
REF. ISO
(5)
Replace
interval
LUBRICANTS
TYPE
(4)
1St
fill up
quantity
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
As
required
/
As
required
Every stand
change
KP1K-20
40
/
40
M
KP1K-20
5
/
5
2Y
50
Every stand
change
REF. DIN
GREASE LUBRICATION
8.368005.V
Cartridge unit: rest bar surface
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
8.090776.Q
Container: ring nut articulations
8.090778.S
Docking unit: pin
8.090633.G
Hydraulic ring nut: ring nut and
sealing
Grease AC 2
AGIP
1
K
4
S
L-XBCEB 1
1
S
L-XBCEB 1
4
K
Polimer 400
TECNOLUBE
50
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
OIL LUBRICATION
8.703876.L
Oil lubrication system: gear
box/pinion stand unit
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
Protection against corrosion
OL =
1
1.0 / 24 of 54
1
> Lubrication tables collection - LTC
Type: CVS B 030 0800 081.1
Dwg n.: 8.476676.P/A03
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Lubric.
type
Lubric.
points
(2)
Replace
interval
LUBRICATION TABLE
START-STOP CRANK FLYING SHEAR
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.651354.S
Drive unit: electric motor bearing
-D.E
-N.D.E
8.651354.S
Drive unit: Gear coupling
8.154228.H/0SX
Flywheel engagement unit: bushes
8.162019.C/A07
Flywheel unit: flywheel bearings
8.162019.C/A07
Flywheel unit: flywheel claw clutch
8.477071.D/SX1
Grease lubrication system
Bushes and bearings
8.188014.S
Entry side equipment: cylinder
articulation
8.188014.S
Entry side equipment: articulation
flap bushes
8.367192.D
Chute with close flap device:
cylinder articulation
8.367192.D
Chute with close flap device:
articulation flap bushes
1
1
S
1
S
L-XBCEB 1
KP1K-20
1050
Y
4
S
L-XBCEB-1
KP1K-20
80
/
80
M
2
S
L-XBCEB-1
KP1K-20
1500
/
200
400H
1
O
L-XBCHB 2 OGPF2M-20
100
/
100
400H
6
LGWA2
SKF
78
72
Z (*) L-XBGEA 2 KHC2S-20
-
78
72
As
required
5000 H
3M
1 cycle every
100 cuts
2000
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
3
1
2
2
S
S
S
S
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
KP1K-20
KP1K-20
30
50
20
50
/
/
/
/
30
50
20
50
400H
400H
M
M
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
OIL LUBRICATION
8.154239.M
Oil lubrication system: gears and
bearings
Compressed air lubricators
1
U
L-CKC-220
CLP220
6743/4/6/9/11; ISO 4406)
From oil lubrication central unit (CLC)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
2
OL
L-PBB 22
D22
2
/
0.006
D
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
NOTE: (*) Automatic pump - tank capacity 30+30 kg
INTERVAL
1.0 / 25 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
AREA JD32 - INTERMEDIATE ROLLING MILL
Type: DOM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD007
Stands: 9
Machine quantity n.: 1
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
8.651346.S/A05
Drive unit electric motor bearings
- D.E
- N.D.E
8.651346.S/A05
Drive unit: gear coupling
Cardan shafts: splined section
1
S
ARCANOL MULTITOP
FAG
1
S
L-XBCEB 1
KP1K-20
1710
Y
S
L-XBCEB 2
KP2K-20
Pump until
grease
outflow
from seals
Y
Pump until
grease
outflow
from seals
2
S
L-XBCEB 1
KP1K-20
200
(*)
/
4
S
L-XBCEB 1
KP1K-20
50
/
8.090784.G
Spindle support: springs
2
O
L-XBCHB 2 OGPF2M-20
100
2Y
8.090784.G
Spindle support: balancing chains
2
O
L-XBCHB 2 OGPF2M-20
150
2
S
L-XBCEB 1
KP1K-20
50
2
Z
L-XBCEB 1
KP1K-20
290
2
S
L-XBCEB 1
KP1K-20
10
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
journal cross
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
8.090783.F
Coupling box unit: sleeves' slides
8.090784.G
Spindles support: sliding guides
8.090784.G
Spindle support: wheels for chain
8.090735.F
Spindle support: coupling box
bearings
8.455856.B
Ejection unit. Hydr. Cylinder artic.
Bushes
8.090966.F
Cartridge unit: grease lubrication
8.369480.T
Rolls gap adjustment unit: gears
and bearings
8.090599.F
Grease system of cartridge unit:
radial bearings
8.090599.F
Grease system of cartridge unit:
axial bearings
8.090599.F
Grease system of cartridge unit:
labyrinth flanges
8.368005.V
Cartridge unit: rest bars
8.368005.V
Cartridge unit: rest bar screw
2
4
KP1K-20
95
78
-
/
5000 H
3M
. First time
500 H
follow
every M
/
M
100
Y
150
M
50
M
0.94÷1.1cm3/h for each point
/
10
2Y
3000
/
As
required
Every
stand
change
(every W
max.)
2Y
Check
the
quantity
6M
27
S
L-XBCEB 1
2
O
L-XBCEB00 GPPG00K
16730
(**)
8
Z
L-XBCEB 1
KP1K-20
5640
1.5÷1.9 cm3/h for each point
2
Z
L-XBCEB 1
KP1K-20
200
1.5÷1.9 cm3/h for each point
4
Z
L-XBCEB 1
KP1K-20
190
1.5÷1.9 cm3/h for each point
4
S
L-XBCEB
1
KP1K-20
160
/
160
M
1
K
110
/
110
Every
stand
change
Polimer 400
TECNOLUBE
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 26 of 54
95
78
As
required
1
> Lubrication tables collection - LTC
Type: DOM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD007
Stands: 9
Machine quantity n.: 1
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
(2)
(3)
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
As
required
/
As
required
Every stand
change
KP1K-20
40
/
40
M
KP1K-20
5
/
5
2Y
50
Every stand
change
REF. DIN
GREASE LUBRICATION
8.368005.V
Cartridge unit: rest bar surface
8.090776.Q
Container: ring nut articulations
8.090778.S
Docking unit: pin
8.090633.G
Hydraulic ring nut: ring nut and
sealing
Grease AC 2
AGIP
1
K
4
S
L-XBCEB 1
1
S
L-XBCEB 1
4
K
Polimer 400
TECNOLUBE
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
50
OIL LUBRICATION
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
8.703876.L
Oil lubrication system: gear
box/pinion stand unit
1
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 27 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DVM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD008
Stands: 10
Machine quantity n.: 1
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
8.651346.S
Drive unit electric motor bearings
- D.E
- N.D.E
8.651346.S
Drive unit: gear coupling
Cardan shafts:
splined section
1 - LUBRICATION POINTS
journal cross
1
S
ARCANOL MULTITOP
FAG
1
S
L-XBCEB 1
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
8.090779.T
Coupling box unit: sleeves' slides
8.090818.A
Spindles support: sliding guides
8.095976.T
Screw jack unit: gear coupling
8.095976.T
Screw jack unit:
screw jack
1710
8.433670.H
Spindle support: coupling box
bearings
8.372423.G
Ejection unit.. Cylinder artic.
Bushes
8.090966.F
Cartridge unit: grease lubrication
Y
Y
100
72
As
required
UP QUANTITY
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
8.369480.T
Rolls gap adjustment unit: gears
and bearings
8.090599.F
Grease system of cartridge unit:
radial bearings
8.090599.F
Grease system of cartridge unit:
axial bearings
8.090599.F
Grease system of cartridge unit:
labyrinth flanges
8.368005.V
Cartridge unit: rest bars
8.368005.V
Cartridge unit: rest bar screw
S
L-XBCEB 2
KP2K-20
2
S
L-XBCEB 1
KP1K-20
200
(*)
4
S
L-XBCEB 1
KP1K-20
50
/
3
S
L-XBCEB 1
KP1K-20
270
Y
As
required
6M
L-XBCEB 1
KP1K-20
2000
As
required
Y
As
required
M
4
S
2
O
/
/
M
0.94÷1.1 cm3/h for each point
2
Z
L-XBCEB 1
KP1K-20
290
2
S
L-XBCEB 1
KP1K-20
10
/
10
2Y
27
S
L-XBCEB 1
KP1K-20
3000
/
As
required
Every stand
change
(every W
max.)
2
O
L-XBCEB00 GPPG00K
16730
(**)
2Y
Check the
quantity
6M
8
Z
L-XBCEB 1
KP1K-20
5640
1.5÷1.9 cm3/h for each point
2
Z
L-XBCEB 1
KP1K-20
200
1.5÷1.9 cm3/h for each point
4
Z
L-XBCEB 1
KP1K-20
190
1.5÷1.9 cm3/h for each point
4
S
L-XBCEB 1
KP1K-20
160
/
160
M
1
K
110
/
110
Every stand
change
Polimer 400
TECNOLUBE
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 28 of 54
3M
Pump until
. First time
grease
500 H follow
outflow from
every M
seals
4 - 1st FILLING QUANTITY AND TOPl
3000 H
Pump until
grease
outflow from
seals
2
Box
Threads screw
-
KP1K-20
2 - MODE OF LUBRICATION
S
100
72
1
> Lubrication tables collection - LTC
Type: DVM B 4838 0700 IL
Dwg n.: DP0GN9-JD22-M1001-CD008
Stands: 10
Machine quantity n.: 1
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
(2)
(3)
(4)
(5)
Top-up
interval
(5)
Top-up
Quantity
REF. ISO
(4)
Replace
interval
LUBRICANTS
TYPE
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
As
required
/
As
required
Every
stand
change
KP1K-20
40
/
40
M
KP1K-20
5
/
5
2Y
50
Every
stand
change
REF. DIN
GREASE LUBRICATION
8.368005.V
Cartridge unit: rest bar surface
8.090776.Q
Container: ring nut articulations
8.090778.S
Docking unit: pin
8.090633.G
Hydraulic ring nut: ring nut and
sealing
Grease AC 2
AGIP
1
K
4
S
L-XBCEB 1
1
S
L-XBCEB 1
4
K
Polimer 400
TECNOLUBE
50
OIL LUBRICATION
8.703878.V
Oil lubrication system: gear
box/pinion stand unit
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
1
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
Type: FAV 2250 110 A F F S
Dwg n.: 8.362003.M/SGS
Machine quantity n.: 6
LUBRICATION TABLE
VERTICAL LOOPER
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(4)
REF. DIN
(5)
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
Top-up
interval
REF. ISO
(4)
Top-up
Quantity
LUBRICANTS
TYPE
(5)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
cm3 =
GREASE LUBRICATION
Pneumatic cylinder: articulation
Level: articular bushes
8.361991.F
Grease lubrication system: roller
bearings
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
1
1
3
S
S
Z
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
KP1K-20
10
10
250
/
/
10
10
M
M
0.36 cm3/h for each point
OIL LUBRICATION
Compressed air lubricators
=
1
OL
L-PBB 22
D22
1
/
0.003
D
NOTE: All the quantities refer to one machine only
1.0 / 29 of 54
INTERVAL
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DOM B 3830 0500 FL
Dwg n.: DP0GN9-JD32-M1001-CD011
DP0GN9-JD32-M1001-CD013
Stands: 11, 13, 15
Machine quantity n.: 3
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
8.651347.T
Drive unit electric motor bearings
- D.E
- N.D.E
8.651347.T
Drive unit: gear coupling
Cardan shafts:
splined section
1 - LUBRICATION POINTS
journal cross
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
8.081187.M
Coupling box unit: sleeves' slides
8.088198.E
Spindles support: sliding guides
8.088198.E
Spindle support: springs
8.088198.E
Spindle support: balancing chains
8.088198.E
Spindle support: wheels for chain
8.474916.W
Spindle support: coupling box
bearings
8.372432.A
Ejection unit. Hydr. Cylinder artic.
Bushes
8.356248.F
Basement: hydraulic / mechanical
clamp
8.078530.M
Cartridge unit: grease lubrication
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1
S
1
S
ARCANOL MULTITOP
FAG
L-XBCEB 1
L-XBCEB 2
-
KP1K-20
1710
Y
KP2K-20
Pump until
grease
outflow from
seals
Y
2
S
95
78
4
95
78
As
required
5000 H
3M
Pump until
. First time
grease
500 H follow
outflow from
every M
seals
2
S
L-XBCEB 1
KP1K-20
100
(*)
/
/
4
S
L-XBCEB 1
KP1K-20
50
/
50
M
2
O
L-XBCHB 2 OGPF2M-20
100
2Y
100
Y
2
O
L-XBCHB 2 OGPF2M-20
150
150
M
2
S
L-XBCEB 1
KP1K-20
50
50
M
2
Z
L-XBCEB 1
KP1K-20
210
2
S
L-XBCEB 1
KP1K-20
40
/
40
2Y
4
S
L-XBCEB 1
KP1K-20
100
/
50
M
28
S
L-XBCEB 1
KP1K-20
3000
/
As
required
Every stand
change
(every W
max.)
/
0.7÷0.8 cm3/h for each point
8.356114.B
Check
10400
Rolls gap adjustment unit: gears
2
O L-XBCEB00 GPPG00K
2Y
the
6M
(**)
and bearings
quantity
8.088347.K
Grease system of cartridge unit:
8
Z L-XBCEB 1 KP1K-20
180
1.1 cm3/h for each point
radial bearings
8.088347.K
Grease system of cartridge unit:
2
Z L-XBCEB 1 KP1K-20
180
1.1 cm3/h for each point
axial bearings
8.088347.K
Grease system of cartridge unit:
4
Z L-XBCEB 1 KP1K-20
120
1.1 cm3/h for each point
labyrinth flanges
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 30 of 54
1
> Lubrication tables collection - LTC
Type: DOM B 3830 0500 FL
Dwg n.: DP0GN9-JD32-M1001-CD011
DP0GN9-JD32-M1001-CD013
Stands: 11, 13, 15
Machine quantity n.: 3
LUBRICATION TABLE
HORIZONTAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
120
/
120
M
GREASE LUBRICATION
8.356235.L
Cartridge unit: rest bars
8.356235.L
Cartridge unit: rest bar screw
8.356235.L
Cartridge unit: rest bar surface
8.088209.Z
Container: ring nut articulations
8.308131.L
Docking unit: pin
Fast connecting plate
4
S
1
K
1
K
4
1
1
L-XBCEB 1 KP1K-20
Polimer 400
TECNOLUBE
Grease AC 2
AGIP
110
/
110
Every stand
change
As
required
/
As
required
Every stand
change
S
L-XBCEB 1 KP1K-20
40
/
40
M
S
L-XBCEB 1 KP1K-20
5
/
5
2Y
O
Barrierta L55/1
KLÜBER
200
Y
100
3000H
(6M
max.)
OIL LUBRICATION
8.703879.W
gear box/pinion stand unit
1
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 31 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: DVM B 3830 0500 FL
Dwg n.: DP0N9-JD32-M1001-CD012
DP0N9-JD32-M1001-CD014
DP0N9-JD32-M1001-CD016
Stands: 12, 14, 16
Machine quantity n.: 3
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
8.651346.S
Drive unit electric motor bearings
- D.E
- N.D.E
8.651346.S
Drive unit: gear coupling
Cardan shafts:
splined section
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
journal cross
8.081187.M
Coupling box unit: sleeves' slides
8.088203.K
Spindles support: sliding guides
8.088206.N
Screw jack unit: gear coupling
8.088206.N
Screw jack unit:
screw jack
8.474917.X
Spindle support: coupling box
bearings
8.372429.N
Ejection unit. Hydr. Cylinder artic.
Bushes
8.270120.T
Basement: hydraulic / mechanical
clamp
8.078530.M
Cartridge unit: grease lubrication
INTERVAL
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1
S
L-XBCEB 1
KP1K-20
1710
Y
S
L-XBCEB 2
KP2K-20
Pump until
grease
outflow from
seals
Y
2
S
L-XBCEB 1
KP1K-20
100
(*)
/
/
4
S
L-XBCEB 1
KP1K-20
50
/
50
M
3
S
L-XBCEB 1
KP1K-20
270
Y
AS
required
6M
L-XBCEB 1
KP1K-20
1100
As
required
Y
As
required
M
2
4
S
2
O
95
78
-
95
78
As
required
5000 H
3M
Pump until First time
grease
500 H
outflow from
follow
seals
every M.
0.7÷0.8÷ cm3/h
for each point
2
Z
L-XBCEB 1
KP1K-20
210
2
S
L-XBCEB 1
KP1K-20
10
/
10
2Y
4
S
L-XBCEB 1
KP1K-20
100
/
50
M
/
As
required
Every
stand
change
(every W
max.)
28
5 - REPLACEMENT & TOP-UP
H
S
Box
Threads screw
ARCANOL MULTITOP
FAG
1
S
L-XBCEB 1
KP1K-20
3000
8.356114.B
10400
Check the
Rolls gap adjustment unit: gears
2
O L-XBCEB00 GPPG00K
2Y
6M
(**)
quantity
and bearings
8.088347.K
Grease system of cartridge unit:
8
Z L-XBCEB 1 KP1K-20
180
1.1 cm3/h for each point
radial bearings
8.088347.K
Grease system of cartridge unit:
2
Z L-XBCEB 1 KP1K-20
180
1.1 cm3/h for each point
axial bearings
8.088347.K
Grease system of cartridge unit:
4
Z L-XBCEB 1 KP1K-20
120
1.1 cm3/h for each point
labyrinth flanges
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
1.0 / 32 of 54
1
> Lubrication tables collection - LTC
Type: DVM B 3830 0500 FL
Dwg n.: DP0N9-JD32-M1001-CD012
DP0N9-JD32-M1001-CD014
DP0N9-JD32-M1001-CD016
Stands: 12, 14, 16
Machine quantity n.: 3
LUBRICATION TABLE
VERTICAL TWO-HIGH ROLLING UNIT
WITH CARTRIDGE ROLL STAND
(3)
(4)
(5)
Top-up
interval
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
Replace
interval
(2)
Lubric.
type
Lubric.
points
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
120
/
120
M
110
/
110
Every stand
change
As
required
/
As
required
Every stand
change
KP1K-20
40
/
40
M
KP1K-20
5
/
5
2Y
200
Y
100
3000H
(6M max.)
REF. ISO
REF. DIN
GREASE LUBRICATION
8.356235.L
Cartridge unit: rest bars
8.356235.L
Cartridge unit: rest bar screw
8.356235.L
Cartridge unit: rest bar surface
8.088209.Z
Container: ring nut articulations
8.308131.L
Docking unit: pin
Fast connecting plate
4
S
L-XBCEB 1
1
K
1
K
4
S
L-XBCEB 1
1
S
L-XBCEB 1
1
O
KP1K-20
Polimer 400
TECNOLUBE
Grease AC 2
AGIP
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Barrierta L55/1
KLÜBER
OIL LUBRICATION
8.404693.G (st12),
8.420999.F (st. 14, 16)
Oil lubrication system: gear
box/pinion stand unit
KEY FOR LUBRICATION
TABLES
1
U
L-CKC-220
CLP220
From lubrication central unit CLC
Note: All the quantities refer to one machine only
(*) points to be greased in the workshop during the rolls changing operations
(**) make 1st filling on-site
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
Type CGC D 3830 6 0000 0 1
Stands n. 11H ÷ 16 V
Dwg n. 8.705104.Q
Machine quantity n. 1
LUBRICATION TABLE
STAND CHANGING TABLE FOR DOM and DVM
UP QUANTITY
l
(4)
REF. DIN
(5)
GREASE LUBRICATION
Hydraulic cylinder: ball joints
8.339826.C
Disengage unit: bushes and ball
joint (DOM)
8.339827.D
Horizontal stand changing cars:
wheel bearings (DOM)
8.312331.F
Vertical stand changing cars: wheel
bearings (DVM)
2
S
L-XBCEB 1
KP1K-20
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
Top-up
interval
REF. ISO
(4)
Top-up
Quantity
LUBRICANTS
TYPE
(5)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
Lubric.
points
(1)
REFERENCE DRAWING N. ITEM
4 - 1st FILLING QUANTITY AND TOP-
40
Y
40
200H
(*)
12
S
L-XBCEB 1
KP1K-20
240
Y
240
200H
(*)
12
S
L-XBCEB 1
KP1K-20
480
Y
480
200H
(*)
12
S
L-XBCEB 1
KP1K-20
480
Y
480
200H
(*)
NOTE: (*) Points to be greased at cartridge stand change.
1.0 / 33 of 54
INTERVAL
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
AREA JF12 - FINISHING BLOCK AREA
Type: BOX PRE 05.9 06 P
Dwg n.: 8.404722.D/A07
Machine quantity n.: 2
LUBRICATION TABLE
WATER BOX
Top-up
interval
KP1K-20
50
/
30
2W
Automatic centralized grease
lubrication
1
S
L-XBCEB 1
KP1K-20
20
/
10
2W
Z/S =
Manual centralized grease
4
O
L-XBCHB2 OGPF2M-20
Lubric.
type
L-XBCEB 1
REF. ISO
REF. DIN
GREASE LUBRICATION
8.404718.Q
Box unit: lifting cover cylinder
articulation
8.404718.Q
Box unit: cover articulations
Screws of inner elements
50
lubrication
Surface lubrication
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
NOTE: All the quantities refer to one machine only
Type: TRH 320 2 00
Dwg n.: DP0GN9-JF12-M1003-CD002
Machine quantity n.: 1
LUBRICATION TABLE
PARALLEL ROLLER CLOSING PINCH ROLL UNIT
(1)
(2)
(3)
REFERENCE DRAWING N. ITEM
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
Lubric.
type
(See Danieli Standard N. 0.000.001;
Lubric.
points
3 - LUBRICANT TYPE
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
Replace
interval
=
U
1St
fill up
quantity
O
At every disassembly of the
inner element
(4)
(5)
Top-up
interval
Grease nipple for lubrication
=
(5)
Top-up
Quantity
=
Z
(4)
Top-up
Quantity
S
LUBRICANTS
TYPE
(5)
Replace
interval
2 - MODE OF LUBRICATION
(4)
S
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
(3)
3
Lubric.
points
REFERENCE DRAWING N. ITEM
(2)
1St
fill up
quantity
(1)
st
4 - 1 FILLING QUANTITY AND TOP-
GREASE LUBRICATION
UP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
8.651514.B
Drive unit: electric motor bearings
DE:
NDE:
8.651514.B
Drive unit: gear coupling
8.396603.N
Pinch roll: articulation bushes
8.396607.K
Pinch roll: cylinder bushes, boll
joint
8.396621.F
Pinch roll: cardan shaft
1
1
S
Mobilplex 47
Exxon Mobile
36
30
-
36
30
As
required
2800 H
1
S
L-XBCEB 1
KP1K-20
300
Y
4
S
L-XBCEB 1
KP1K-20
60
Y
50
400H
4
S
L-XBCEB 1
KP1K-20
100
Y
50
400H
Pump until
4
S
-
grease outflow
12 M
max.
Mobilgrease XHP 222
Exxon Mobile
Pump until
grease outflow
from seals
from seals
3M
OIL LUBRICATION
8.511407.V
Oil lubrication system: gears and
bearings
Compressed air lubricators
1.0 / 34 of 54
1
U
1
OL
Vacuoline 525
Exxon Mobile
L-PBB 22
D22
From oil lubrication central unit
1
/
0.003
D
1
> Lubrication tables collection - LTC
Type: CVR 012 0450 1
Dwg n.: DP0GN9-JF12-M1002-CD002
Machine quantity n.: 1
LUBRICATION TABLE
CHOPPING SHEAR
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
(4)
LUBRICANTS
TYPE
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.651372.R
Drive unit: electric motor bearings
DE:
NDE:
8.651372.R
Drive unit: gear coupling
8.396645.P
Entry guide diverter drive unit:
electric motor bearings
8.396645.P
Entry guide diverter drive unit:
gear coupling
8.396645.P
Entry guide diverter drive unit:
shaft support bearings
8.396645.P
Entry guide diverter drive unit:
articulation arm bearing
8.126077.R
Locking device for diverter pipe:
bearing
8.498267.K
Flap device for chute: cylinder
articulation
8.498267.K
Flap device for chute: flap
articulations
8.728805.M
Shear protection drive unit: gear
motor electric motor bearings
8.728805.M
Shear protection drive unit: Rack
1
1
1
S
S
Mobilplex 47
Exxon Mobile
L-XBCEB 1
42
42
KP1K-20
1
780
-
Y
42
42
As
required
3300 H
3M
KEY FOR LUBRICATION
TABLES
Long life lubrication
1 - LUBRICATION POINTS
1
S
L-XBCEB 1
KP1K-20
100
Y
As
required
6M
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
1
S
L-XBCEB 1
KP1K-20
50
Y
25
400H
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
1
1
3
2
S
S
S
S
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
KP1K-20
KP1K-20
20
150
50
20
Y
Y
-
-
5
20
30
10
400H
400H
2W
2W
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
2
2
6743/4/6/9/11; ISO 4406)
Long life lubrication
O
L-XBCHB 2 OGPF2M-20
600
-
As
required
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
M
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
OIL LUBRICATION
5 - REPLACEMENT & TOP-UP
8.182221.X
Oil lubrication system: gears and
bearings
8.728805.M
Shear protection drive unit: gear
motor gear box
1
2
U
Vacuoline 525
Exxon Mobile
INTERVAL
From oil lubrication central unit
Long life lubrication
1.0 / 35 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: FAV 2250 110 A F F S
Dwg n.: 8.362003.M/BAS
Machine quantity n.: 1
LUBRICATION TABLE
VERTICAL LOOPER
REF. DIN
(4)
(5)
Top-up
interval
REF. ISO
(5)
Top-up
Quantity
(4)
LUBRICANTS
TYPE
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
10
/
10
M
GREASE LUBRICATION
Cylinder: articulation
1
S
L-XBCEB 1
KP1K-20
OIL LUBRICATION
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
8.188060.L
Air oil lubrication system: roller
bearings
1
ON
L-CKC-220
CLP 220
Compressed air lubricators
1
OL
L-PBB 22
D22
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.0 / 36 of 54
From air/oil lubrication central unit CLN
1
/
0.003
D
1
> Lubrication tables collection - LTC
Type: BGV 200S10 200L00
Dwg n.: DP0GN9-JF12-M1000-CD003
Machine quantity n.: 1
LUBRICATION TABLE
WIRE ROD BLOCK
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
5560
Y
As
required
3M
GREASE LUBRICATION
8.573699.P
Drive unit for module: gear
coupling
8.349676.E
Drive unit for movable guard:
electric motor bearings
DE:
- NDE:
8.349676.E
Drive unit for movable guard: gear
coupling between motor to gear
box
Box
8.349676.E
Movable guard:
Threads screw
screw jack
8.349676.E
Movable guard: gear coupling with
shaft between screw jacks
8.349676.E
Movable guard: articulations
bushes
8.290025.F
Movable guard: articulations boll
joint
8.702343.T
Snap shear type CSP 28:
articulations
8.450756.Z
Mandrel rotation device: rotation
bushes
8.450756.Z
Mandrel rotation device: worm
screw - gear wheel
1
S
S
1
1
L-XBCEB 1
KP1K-20
Mobilplex 47
Exxon Mobile
-
6400 H
15
15
15
15
90
As
required
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
1
S
L-XBCEB 1
KP1K-20
S
2
1
8
2
3
O
S
S
S
S
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
L-XBCEB 1
KP1K-20
KP1K-20
KP1K-20
KP1K-20
KP1K-20
Y
4000
As
required
Y
90
Y
250
20
180
-
-
Y
As
required
As
required
100
10
6M
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
M
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
6M
M
M
180
M
(2M)
20
M
(6M)
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
2
1
S
S
L-XBCEB 1
KP1K-20
L-XBCHB 2 OGPF2M-20
20
20
-
-
20
M
(2M)
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
OIL LUBRICATION
INTERVAL
8.573699.P
Drive unit for module: electric
motor bearings
8.404025.W
Oil lubrication system: overgear
unit gears and bearings
8.262152.H
Oil lubrication system: gears, roller
bearings, plain bearings
8.703883.B
Air oil lubrication system: roller
guides
Compressed air lubricators
1
1
U
U
Mobil DTE Oil medium
Exxon Mobile
Vacuoline 525
Exxon Mobile
Vacuoline 525
Exxon Mobile
1
U
1
ON
L-CKC-220
CLP 220
1
OL
L-PBB 22
D22
400
Y
From local oil
lubrication central
unit
From oil lubrication central unit
From oil lubrication central unit
From air/oil lubrication central unit CLN
1
/
0.003
D
NOTE: All the quantities refer to one machine only
(*) The total refill is only necessary in case of bearing changes.
1.0 / 37 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
AREA JF22 - HEAT TREATMENTS AREA
Type: BOX PRE 05.9 06 P
Dwg n.: 8.404722.D/A01
Machine quantity n.: 5
LUBRICATION TABLE
WATER BOX
Top-up
interval
KP1K-20
50
/
30
2W
Automatic centralized grease
lubrication
1
S
L-XBCEB 1
KP1K-20
20
/
10
2W
Z/S =
Manual centralized grease
4
O
L-XBCHB2 OGPF2M-20
O
=
Surface lubrication
U
=
Oiling
Lubric.
type
L-XBCEB 1
REF. ISO
REF. DIN
GREASE LUBRICATION
8.404718.Q
Box unit: lifting cover cylinder
articulation
8.404718.Q
Box unit: cover articulations
Screws of inner elements
50
lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
NOTE: All the quantities refer to one machine only
Type: TRH 320 2 HS
Dwg n.: 8.521504.Z
Machine quantity n.: 3
LUBRICATION TABLE
PINCH ROLL UNIT
(1)
(2)
(3)
REFERENCE DRAWING N. ITEM
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
Lubric.
type
(See Danieli Standard N. 0.000.001;
Lubric.
points
3 - LUBRICANT TYPE
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
Replace
interval
Splash lubrication
1St
fill up
quantity
SP =
At every disassembly of the
inner element
(4)
(5)
Top-up
interval
Grease nipple for lubrication
=
(5)
Top-up
Quantity
=
Z
(4)
Top-up
Quantity
S
LUBRICANTS
TYPE
(5)
Replace
interval
2 - MODE OF LUBRICATION
(4)
S
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
(3)
3
Lubric.
points
REFERENCE DRAWING N. ITEM
(2)
1St
fill up
quantity
(1)
st
4 - 1 FILLING QUANTITY AND TOP-
GREASE LUBRICATION
UP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
8.770853.T
Drive unit: electric motor bearings
DE:
NDE:
8.770853.T
Drive unit: gear coupling
1
1
1
S
S
Mobilplex 47
Exxon Mobile
L-XBCEB 1
KP1K-20
36
30
530
-
Y
36
30
As
required
2800 H
3M
OIL LUBRICATION
8.297855.F
Oil lubrication system: gears and
bearings
Compressed air lubricators
1.0 / 38 of 54
1
U
1
OL
Vacuoline 525
Exxon Mobile
L-PBB 22
D22
From oil lubrication central unit
1
/
0.003
D
1
> Lubrication tables collection - LTC
Type: TRH 320 2 HS
Dwg n.: 8.521504.Z
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Lubric.
type
Lubric.
points
(2)
Replace
interval
LUBRICATION TABLE
PINCH ROLL UNIT FOR TURN FORMING HEAD
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.770852.S
Drive unit: electric motor bearings
DE:
NDE:
8.770852.S
Drive unit: gear coupling
1
1
1
S
S
Mobilplex 47
Exxon Mobile
L-XBCEB 1
KP1K-20
36
30
530
-
Y
36
30
As
required
2800 H
3M
KEY FOR LUBRICATION
TABLES
OIL LUBRICATION
1 - LUBRICATION POINTS
8.297855.F
Oil lubrication system: gears and
bearings
Compressed air lubricators
1
1
U
OL
ISO VG 100
Danieli type 21
L-PBB 22
D22
From oil lubrication central unit
1
/
0.003
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
D
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
HYDRAULIC FLUID
Hydraulic system
1
H
L-HM 46
HLP 46
lubrication
1
On board central unit
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 39 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: TFS 22 M 1080 32
Dwg n.: 8.560117.F
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
TURN FORMING HEAD
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
8.606405.K
Drive unit: electric motor bearings
DE:
NDE:
8.606405.K
splined section
Drive unit:
Cardan shafts: journal cross
1
1
S
Mobilplex 47
Exxon Mobile
66
66
1
S
L-XBCEB 2
KP2K-20
2
-
Pump until
grease
outflow from
seals
Y
66
66
1700 H
Pump until
grease
outflow from
seals
1500 H
500 H
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
8.395167.G
Movable protection hydraulic
cylinders: ball joints
8.395167.G
Movable protection rotation
fulcrum: bushing
8.368936.P
Flap unit pneumatic cylinders:
Articulations
8.368936.P
Flap unit bushing
8.395167.G
Movable flap: electric motor
bearings for gear motor
Locking clamps of the turn forming
pipe Single pipe
8.703971.K (8.333687.B)
Motorized pipe template: electric
motor bearings for gear motor
8.333687.B
Motorized pipe template: shaft
bearings
8.600976.V
Protection guard unit: wheel
bearings
4
S
L-XBCEB 1
KP1K-20
40
--
40
M
2
S
L-XBCEB 1
KP1K-20
20
--
20
M
6
S
L-XBCEB 1
KP1K-20
320
--
30
M
4
S
L-XBCEB 1
KP1K-20
100
--
100
M
2
S
11
O
1
S
2
S
L-XBCEB 1
KP1K-20
320
-
80
600H
8
S
L-XBCEB 1
KP1K-20
100
--
80
M
Long life lubrication (*)
Infusible paste for high
temperature
200
At each replacement of the
turn forming pipe
Long life lubrication (*)
OIL LUBRICATION
8.450758.A
Oil lubrication system: gears and
bearings
8.395167.G
Movable flap: gear box for gear
motor
8.703971.K (8.333687.B)
Motorized pipe template: gear box
for gear motor
Compressed air lubricators
ISO VG 100
Danieli type 21
1
U
From oil lubrication central unit
2
S
1
S
L-CKC-220
CLP 220
13
10000H
max 2Y
As
required
6M
2
OL
L-PBB 22
D22
1
/
0.003
D
Long life lubrication (*)
Note: (*) Component already filled with lubricant for life lubrication. We recommend making sure there is lubricant
in the component according to the specification in the manufacturer’s catalogue
1.0 / 40 of 54
1
> Lubrication tables collection - LTC
Type: TAP
Dwg n.: DP0GN9-JF42-M1000-CD001
Machine quantity n.: 1
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
(2)
Replace
interval
LUBRICATION TABLE
COOLING CONVEYOR
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.225859.H, 8.225860.P
Drive unit for rollers: electric motor 19
bearings for gear motor
8.225859.H, 8.225860.P
19
Drive unit for rollers: gear coupling
8.140459.X
72
8.289872.P
672
8.290031.D
60
8.289872.P
48
8.306549.V
50
8.262011.F
24
Grease system for roller table:
roller bearings
8.140459.X, 8.289872.P,
8.290031.D, 8.306549.V
1
Piping
8.306342.V
Drive unit for screw jack at
adjustable roller table under TFS:
1
electric motor bearings for gear
motor
8.306342.V
Drive unit for screw jack at
adjustable roller table under TFS:
1
gear coupling between gear motor
and screw jack
8.368826.Q
Drive unit for screw jack at
2
adjustable roller table under TFS:
gear coupling between screw jacks
8.368826.Q
Box
Adjustable roller
2
table under TFS: Threads screw
screw jack
8.368826.Q
Adjustable roller table under TFS:
8
articulation bushes
8.132078.A (8.638849.V)
6
Roller table before jump: conic
rollers regulation system
8.262327.H
Drive unit for screw jack at pit
1
zone: electric motor bearings for
gear motor
8.262327.H
Drive unit for screw jack at pit
1
zone: gear coupling between gear
motor and screw jack
8.732100.K
Box
Roller table pit
1
zone: screw jack Threads screw
S
S
See manufacturer documentation
L-XBCEB 1
KP1K-20
5320
Y
As
required
3M
KEY FOR LUBRICATION
TABLES
Z
L-XBGEA-2 KHC2S-20
1 - LUBRICATION POINTS
0.12 cm3/h
for each point
125600
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z
L-XBGEA-2 KHC2S-20
S
S
65000
KP1K-20
100
Manual centralized grease
O
=
Surface lubrication
U
=
-
lubrication
See manufacturer documentation
L-XBCEB 1
Z/S =
Y
As
required
6M
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
S
L-XBCEB 2
KP2K-20
180
Y
As
required
refer to designations DIN 51502; ISO
6M
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOP-
S
L-XBCEB 1
KP1K-20
L-XBCEB 1
KP1K-20
O
S
S
L-XBGEA-2 KHC2S-20
S
S
UP QUANTITY
2000
As
required
150
600
Y
As
required
M
-
80
M
Y
As
required
KP1K-20
S
90
2W
Y
As
required
6M
560
As
Y
M
required
As
O
required
NOTE: (*) The oil quantity is approximate, the exact oil quantity is defined by the level plug.
(**) Already filled by the manufacturer for long life lubrication We recommend making sure there is
lubricant in the component according to the specifications in the manufacturer's catalogue
L-XBCEB 1
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
See manufacturer documentation
L-XBCEB 1
l
KP1K-20
1.0 / 41 of 54
INTERVAL
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: TAP
Dwg n.: DP0GN9-JF42-M1000-CD001
Machine quantity n.: 1
(3)
(5)
S
L-XBGEA-2 KHC2S-20
800
Y
As
required
2W
2
S
L-XBGEA-2 KHC2S-20
960
Y
70
2W
As
required
M
0.003
D
Lubric.
type
Top-up
interval
(4)
Top-up
Quantity
(5)
Replace
interval
LUBRICANTS
TYPE
(4)
8
Lubric.
points
REFERENCE DRAWING N. ITEM
(2)
1St
fill up
quantity
(1)
LUBRICATION TABLE
COOLING CONVEYOR
REF. ISO
REF. DIN
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
8.387326.F (8.732100.K)
Roller table pit zone: conic rollers
regulation system
8.387323.C (8.732100.K)
Roller table pit zone: counter
pressure roller support bearings
Fan
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
Fan electric motors
8
See manufacturer documentation
OIL LUBRICATION
lubrication
Z/S =
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
8.225859.H, 8.225860.P
Drive unit for rollers: gear box of
gear motor
8.306342.V
Drive unit for screw jack at
adjustable roller table under TFS:
gear box of gear motor
8.262327.H
Drive unit for screw jack at pit
zone: gear box of gear motor
Compressed air lubricators
3 - LUBRICANT TYPE
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
SP
L-CKC 220
CLP 220
1
SP
Long life lubrication (**)
1
SP
Long life lubrication (**)
2
OL
L-PBB 22
D22
106.4 (*) 4000 H
1
/
LUBRICATION
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
18
8.368826.Q
35
8.560196.F
322
8.368725.T
12
As
As
Fin Lube TF
8.560196.F
23 OS
800H
INTERFLON
required
required
8.638849.V
21
8.732100.K
13
Drive unit of rollers: chains
NOTE: (*) The oil quantity is approximate, the exact oil quantity is defined by the level plug.
(**) Already filled by the manufacturer for long life lubrication We recommend making sure there is
lubricant in the component according to the specifications in the manufacturer's catalogue
1.0 / 42 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
AREA JF42 - COILS FORMING
Type: POZ 1250
Dwg n.: 8.732475.E/A01
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
ROTATING DISTRIBUTOR
KEY FOR LUBRICATION
TABLES
GREASE LUBRICATION
8.763693.P
Drive unit for pit rotation: electric
motor bearings for gear motor
8.262227.M
Centralized lubrication equipments
for the thrust bearing system
8.262227.M
Centralized lubrication equipments
for levers rotation hands
Lubrication of the toothed wheel for
the rotation of the thrust bearing
1
S
1 - LUBRICATION POINTS
See manufacturer documentation
2 - MODE OF LUBRICATION
6
6
1
Z/S L-XBCEA 2
Z/S L-XBCEA 2
O
K2K-20
K2K-20
L-XBCHB2 OGPF2M-20
500
3600
400
Y
As
required
Y
-
500
400
W
2
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
W
M
Fan
Fan electric motors
S
See manufacturer documentation
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
OIL LUBRICATION
8.763693.P
Drive unit for pit rotation:: gear box 1
SP
Long life lubrication (*)
of gear motor
NOTE: (*) Already filled by the manufacturer for long life lubrication We recommend making sure there is lubricant
in the component according to the specifications in the manufacturer's catalogue
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 43 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: ESD 1250
Dwg n.: 8.421017.N
Machine quantity n.: 1
(3)
(4)
(5)
S
1
S
L-XBCEB 2
KP2K-20
180
Y
As
required
3M
1
S
L-XBCEB 2
KP2K-20
1000
Y
As
required
3M
6
S
L-XBCEB 1
KP1K-20
6350
-
380
W
8
S
L-XBCEB 1
KP1K-20
120
-
60
W
Lubric.
type
Top-up
interval
(5)
Top-up
Quantity
LUBRICANTS
TYPE
(4)
1
Lubric.
points
REFERENCE DRAWING N. ITEM
(2)
Replace
interval
(1)
1St
fill up
quantity
LUBRICATION TABLE
ELEVATOR EASY DOWN SYSTEM
REF. ISO
REF. DIN
GREASE LUBRICATION
8.225758.R
Drive unit: electric motor bearings
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
8.225758.R
Drive unit: gear coupling between
motor to gear box
Drive unit: gear coupling between
gear box to shaft
Shaft support bearings
Combinated wheel bearing
Long life lubrication
lubrication
Z/S =
LUBRICATION
Manual centralized grease
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
8.225758.R
Drive unit: gear box
1
SP
L-CKC 220
CLP 220
54 (*)
Compressed air lubrication
system
3
OL
L-PBB 22
D22
3
1st 500H
As
further
required
4000 H
/
3M
0.009
24H
As
required
M
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
LUBRICATION
Fin Lube TF
As
/
INTERFLON
required
Note: (*) The oil quantity is approximate, the exact oil quantity are detected by level plug
Chain
5
OS
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOP-
LUBRICATION TABLE
LIFTING TABLE
(1)
5 - REPLACEMENT & TOP-UP
(2)
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
REFERENCE DRAWING N. ITEM
Lubric.
type
H
Lubric.
points
INTERVAL
(3)
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
Cubic centimetres for greases
Type: TPO T R
Dwg n.: 8.262039.L
Machine quantity n.: 1
Top-up
Quantity
cm3 =
Litres for oil and hydraulic fluids
Replace
interval
=
1St
fill up
quantity
UP QUANTITY
l
1200
-
250
2W
GREASE LUBRICATION
Lifting guide wheels: bearings
6
S
L-XBCEB 2
KP2K-20
Note: (*) The oil quantity is approximate, the exact oil quantity are detected by level plug
1.0 / 44 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
AREA JF62 - COILS EVACUATION
Type: BRA 2500
Dwg n.: 8.404096.W
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
ROTATING BENCH
KEY FOR LUBRICATION
TABLES
GREASE LUBRICATION
1 - LUBRICATION POINTS
8.404498.D
Drive unit for rotation: electric
motor bearings for gear motor
Lubrication of the bearing for the
thrust bearing
Lubrication of the toothed wheel for
the rotation of the thrust bearing
1
6
1
S
See manufacturer documentation
S
L-XBCEA 2
O
K2K-20
L-XBCHB2 OGPF2M-20
500
400
Y
-
2 - MODE OF LUBRICATION
As
required
W
400
M
OIL LUBRICATION
8.404498.D
32 (*)
4000 H
Drive unit for rotation: electric gear
1
SP L-C KC 220 CLP 220
box of gear motor
Note: (*) The oil quantity is approximate, the exact oil quantity are detected by level plug
As
required
3M
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
Type: ASPB 2500 E
Dwg n.: 8.306285.M
Machine quantity n.: 1
LUBRICATION TABLE
REEL
(4)
REF. DIN
(4)
(5)
GREASE LUBRICATION
Bushes
20
S
L-XBCEB
1
KP1K-20
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
Top-up
interval
REF. ISO
6743/4/6/9/11; ISO 4406)
Top-up
Quantity
LUBRICANTS
TYPE
(5)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
refer to designations DIN 51502; ISO
200
-
100
W
1.0 / 45 of 54
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: CRB 2500 10 N
Dwg n.: 8.134504.V
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
COILS TROLLEY
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
8.275655.X
Drive unit for translation: electric
motor bearings
8.275655.X
Drive unit for translation: gear
coupling between motor to gear
box
8.544134.R
Drive unit for translation gear
coupling between gear box to
wheel
8.544134.R
Coil extraction trolley: center lifting
fulcrum bearings
8.544134.R
Coil extraction trolley: upper and
lower lifting fulcrum bearings
8.544134.R
Coil extraction trolley: cylinder
articulation
8.134503.R
Saddle with retaining hand: gear
coupling between motor to gear
box
8.134503.R
Saddle with retaining hand: shaft
support bearings
1
S
1
S
L-XBCEB 2
KP2K-20
100
Y
As
required
3M
2
S
L-XBCEB 2
KP2K-20
360
Y
As
required
3M
2
S
L-XBCEB 1
KP1K-20
300
-
50
W
2
S
L-XBCEB 1
KP1K-20
450
-
150
W
2
S
L-XBCEB 1
KP1K-20
50
-
20
2W
1
S
L-XBCEB 1
KP1K-20
90
Y
As
required
3M
S (*) L-XBCEB 1
KP1K-20
200
At every disassembly
1
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
See manufacturer documentation
OIL LUBRICATION
8.544134.R
Drive unit for translation: gear box
8.134503.R
Saddle with retaining hand: gear
box
1
SP
L-CKC 220
CLP 220
5.3 (**)
4000 H
As
required
3M
1
S
L-CKC 220
CLP 220
0.8
3Y
As
required
6M
As
required
800H
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
LUBRICATION
8.134503.R
Fin Lube TF
As
2
OS
Saddle with retaining hand chains
INTERFLON
required
Note: (*) Fill manually at assembly
(**) The oil quantity is approximate, the exact oil quantity are detected by level plug
1.0 / 46 of 54
1
 Danieli Morgårdshammar
> Lubrication tables collection - LTC
Type: RTA G 2500
Dwg n.: 8.088686.F
Machine quantity n.: 1
LUBRICATION TABLE
TILTER REELS
(2)
(3)
(5)
S
L-XBCEB 1
KP1K-20
20
-
10
2W
2
S
L-XBCEB 1
KP1K-20
900
-
180
2W
Lubric.
type
1
Lubric.
points
Top-up
interval
(4)
Top-up
Quantity
(5)
Replace
interval
LUBRICANTS
TYPE
(4)
1St
fill up
quantity
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
REF. ISO
REF. DIN
GREASE LUBRICATION
Bush for opening reels drive unit
Bearings for tilting drive unit
system
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 47 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
AREA JY11 - ROLL SHOP AND DAILY MAINTENANCE
WORKSHOP
Type: ROB B 6548 5
Dwg n.: 8.308190.R/ISO
Machine quantity n: 1
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
REF. DIN
(4)
(5)
Top-up
interval
Lubric.
type
REF. ISO
(5)
Top-up
Quantity
(4)
LUBRICANTS TYPE
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
(3)
Replace
interval
(2)
1St
fill up
quantity
(1)
Lubric.
points
REFERENCE
DRAWING N. ITEM
LUBRICATION TABLE
ROLLS CHANGING ROBOT
30
-
30
400 H
GREASE LUBRICATION
Hydraulic cylinder:
Ball joints
Centering pins and keys for
adapters
Centering pins for baskets
3
S
L-XBCEB 1
KP1K-20
6+6
S
L-XBCHB2 OGPF2M-20
30
At every removing operation
24
S
L-XBCHB2 OGPF2M-20
60
At every removing operation
24
S
L-XBCHB2 OGPF2M-20
60
At every removing operation
lubrication
O
=
Surface lubrication
U
=
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Eccentric pins of the rolling roll
baskets
Protection against corrosion
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
Type: RBT 6548 S 5
Dwg n.: 8.121560.B
Machine quantity n: 1
REFERENCE
DRAWING N. ITEM
LUBRICATION TABLE
STAND TILTER
(1)
(2)
(3)
LUBRICANTS TYPE
L-XBCEB 1
KP1K-20
90
Y
As
required
3M
Stand tilter device: gear coupling
between gear box and shaft
1
S
L-XBCEB 1
KP1K-20
530
Y
As
required
3M
Stand tilter device: bearing
support
2
S
L-XBCEB 1
KP1K-20
1400
-
100
400H
9.5
5Y
As
required
Y
As
required
-
As
required
M
Lubric.
type
Lubric.
points
REF. ISO
REF. DIN
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
(5)
S
UP QUANTITY
=
(4)
1
4 - 1st FILLING QUANTITY AND TOP-
cm3 =
(5)
Stand tilter device: gear coupling
between motor and gear box
6743/4/6/9/11; ISO 4406)
l
(4)
Top-up
interval
Drip-feed oiling
OS =
Top-up
Quantity
OV =
Replace
interval
Compressed air lubrication
1St
fill up
quantity
OL =
2Y =
Every 2 years
3Y =
Every 3 years
GREASE LUBRICATION
OIL LUBRICATION
Stand tilter device unit: gear box
1
SP
Mobil Glygoyle HE 320
synthetic oil
LUBRICATION
Drive chain
1.0 / 48 of 54
1
O
Fin Lube TF
INTERFLON
1
> Lubrication tables collection - LTC
Type: CCR GCC 6548 0900
Dwg n.: 8.467805.G
Machine quantity n: 1
LUBRICATION TABLE
TRUCK FOR STANDS
(4)
Lubric.
type
LUBRICANTS TYPE
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
(2)
Replace
interval
(1)
Lubric.
points
REFERENCE
DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
8.651361.Z/A01
Drive unit: electric motor
bearings for gear motor
Translation wheels support
bearings
1
S
8
S
See manufacturer documentation
L-XBCEB 1
KP1K-20
900
-
As
required
2W
KEY FOR LUBRICATION
TABLES
OIL LUBRICATION
8.651361.Z/A01
Drive unit: gear motor box
1
SP
L-CKC 220
CLP 220
7,1 (*)
4000 H
As
required
1 - LUBRICATION POINTS
M
2 - MODE OF LUBRICATION
LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Drive chain
1
O
Fin Lube TF
INTERFLON
As
required
-
As
required
M
Note: (*) The oil quantity is approximate, the exact oil quantity are detected by level plug
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 49 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
HYDRAULIC AND LUBRICATION UNITS TABLE
Type: CLO 55743D 01 A 1111
Dwg. n.: 8.727152.D (6.359908.Z)
Machine quantity n.: 1
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
(2)
Replace
interval
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
HYDRAULIC CENTRAL UNIT FOR FURNACE ENTRY AREA
Lubric.
type
1.3.2
GREASE LUBRICATION
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
Main motor drive unit: electric motor
bearings
Recirculation motor drive unit: electric
motor bearings
3
S
See the manufacturer documentation
1
S
See the manufacturer documentation
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
Hydraulic oils and fluids
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
(1)
REFERENCE DRAWING N. ITEM
(2)
(3)
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
=
E
Top-up
Quantity
H
LUBRICATION TABLE
HYDRAULIC CENTRAL UNIT FOR FURNACE AREA
Replace
interval
Air-oil lubrication
1St
fill up
quantity
ON =
Type: CLO 57744D 01 A 1111
Dwg. n.: 8.727151.C (6.359912.C)
Machine quantity n.: 1
Lubric.
type
Splash lubrication
Lubric.
points
SP =
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
GREASE LUBRICATION
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Main motor drive unit: electric motor
bearings
Recirculation motor drive unit: electric
motor bearings
4
S
See the manufacturer documentation
1
S
See the manufacturer documentation
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
Type: CLO 55743A 01 A 1111
Dwg. n.:8.727152.D (6.359908.Z)
Machine quantity n.: 1
LUBRICATION TABLE
HYDRAULIC CENTRAL UNIT ROLLING MILL AREA
(1)
REFERENCE DRAWING N. ITEM
(2)
(3)
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
Daily
Top-up
Quantity
=
W =
Replace
interval
D
1St
fill up
quantity
Every hour
Lubric.
type
=
Lubric.
points
H
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
Recirculation motor drive unit: electric
motor bearings
1.0 / 50 of 54
3
S
See the manufacturer documentation
1
S
See the manufacturer documentation
1
> Lubrication tables collection - LTC
Type: CLO 55743A 01 A 1111
Dwg. n.:8.727152.D (6.359908.Z)
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
1St
fill up
quantity
Lubric.
points
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
LUBRICATION TABLE
HYDRAULIC CENTRAL UNIT FOR COIL FINISHING (PIT) AREA
Lubric.
type
 Danieli Morgårdshammar
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
Recirculation motor drive unit: electric
motor bearings
3
S
See the manufacturer documentation
1
S
See the manufacturer documentation
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
Type: CLO 21431 C 01 A 1111
Dwg. n.:8.711859.Q (6.359914.E)
Machine quantity n.: 1
2 - MODE OF LUBRICATION
LUBRICATION TABLE
HYDRAULIC CENTRAL UNIT FOR WORKSHOP AREA
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
(4)
REF. DIN
(5)
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
1
S
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Top-up
interval
REF. ISO
(4)
Top-up
Quantity
LUBRICANTS
TYPE
(5)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
See the manufacturer documentation
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 51 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
Type: CLC 10700 2 2 0 0 0
Dwg. n.: 6.350247.M
Machine quantity n.: 1
REF. ISO
REF. DIN
(5)
(4)
(5)
Top-up
interval
LUBRICANTS
TYPE
(4)
Top-up
Quantity
(3)
Replace
interval
(2)
Lubric.
type
REFERENCE DRAWING N. ITEM
Lubric.
points
(1)
1St
fill up
quantity
LUBRICATION TABLE
LUBRICATION CENTRAL UNIT FOR ROUGHING STANDS
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
3
S
See the manufacturer documentation
KEY FOR LUBRICATION
TABLES
Grease nipple for lubrication
=
Automatic centralized grease
(1)
(2)
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
REFERENCE DRAWING N. ITEM
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
Lubric.
type
Z/S =
Lubric.
points
lubrication
(3)
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
=
Z
Top-up
Quantity
S
LUBRICATION TABLE
LUBRICATION CENTRAL UNIT FOR FINISHING STANDS
Replace
interval
2 - MODE OF LUBRICATION
Type: CLC 10700 2 2 0 0 0
Dwg. n.: 6.390247.M
Machine quantity n.: 1
1St
fill up
quantity
1 - LUBRICATION POINTS
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
3
S
See the manufacturer documentation
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
Cubic centimetres for greases
REFERENCE DRAWING N. ITEM
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
Lubric.
type
cm3 =
(2)
Litres for oil and hydraulic fluids
Lubric.
points
=
(3)
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(1)
UP QUANTITY
l
LUBRICATION TABLE
LUBRICATION CENTRAL UNIT FOR BGV AREA
Top-up
Quantity
4 - 1st FILLING QUANTITY AND TOP-
Type: CLC 22002 2 2 1 0 0
Dwg. n.: 6.390250.R
Machine quantity n.: 1
Replace
interval
6743/4/6/9/11; ISO 4406)
1St
fill up
quantity
refer to designations DIN 51502; ISO
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
1.0 / 52 of 54
6
S
See the manufacturer documentation
1
> Lubrication tables collection - LTC
Type: CLC 10214 1 2 0 0 0
Dwg. n.: 6.390254.L
Machine quantity n.: 1
LUBRICANTS
TYPE
REF. ISO
REF. DIN
(4)
(5)
(4)
(5)
Top-up
interval
(3)
Top-up
Quantity
Lubric.
type
Lubric.
points
(2)
Replace
interval
LUBRICATION TABLE
LUBRICATION CENTRAL UNIT FOR TFS AREA
(1)
REFERENCE DRAWING N. ITEM
Lubricants
quantities and
consumption
> Document number
DP0GN9-JA02-H1001-KB001 REV. 00
1St
fill up
quantity
 Danieli Morgårdshammar
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
2
S
See the manufacturer documentation
KEY FOR LUBRICATION
TABLES
Type: CLN N 0500 01
Dwg. n.: 8.588516.X (6.390258.X)
Machine quantity n.: 1
LUBRICATION TABLE
LUBRICATION CENTRAL UNIT FOR TFS AREA
2 - MODE OF LUBRICATION
REF. ISO
REF. DIN
(4)
(5)
GREASE LUBRICATION
Main motor drive unit: electric motor
bearings
2
S
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Top-up
interval
LUBRICANTS
TYPE
(5)
Top-up
Quantity
(4)
Replace
interval
(3)
1St
fill up
quantity
(2)
Lubric.
type
Lubric.
points
(1)
REFERENCE DRAWING N. ITEM
1 - LUBRICATION POINTS
See the manufacturer documentation
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
lubrication
Oiling
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
1.0 / 53 of 54
H
=
D
=
Every hour
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.
Lubricants quantities and consumption
KEY FOR LUBRICATION
TABLES
1 - LUBRICATION POINTS
2 - MODE OF LUBRICATION
S
=
Grease nipple for lubrication
Z
=
Automatic centralized grease
lubrication
Z/S =
Manual centralized grease
O
=
Surface lubrication
U
=
Oiling
lubrication
SP =
Splash lubrication
ON =
Air-oil lubrication
H
=
Hydraulic oils and fluids
E
=
Hydraulic emulsion
K
=
Protection against corrosion
OL =
Compressed air lubrication
OV =
Drip-feed oiling
OS =
Spray lubrication
3 - LUBRICANT TYPE
(See Danieli Standard N. 0.000.001;
refer to designations DIN 51502; ISO
6743/4/6/9/11; ISO 4406)
4 - 1st FILLING QUANTITY AND TOPUP QUANTITY
l
=
cm3 =
Litres for oil and hydraulic fluids
Cubic centimetres for greases
5 - REPLACEMENT & TOP-UP
INTERVAL
H
=
Every hour
D
=
Daily
W =
Weekly
M =
Monthly
3M =
Quarterly
6M =
Every 6 months
Y
Annual
=
2Y =
Every 2 years
3Y =
Every 3 years
1.0 / 54 of 54
Notes
Notes
DANIELI THE RELIABLE
AND INNOVATIVE PARTNER
IN THE STEEL INDUSTRY
Danieli Engineering
Since 1964
Turnkey Plants and Systems Engineering
Danieli Automation
Since 1969
Process Control Systems
Danieli Centro Metallics
Since 1987
Ore Processing and Direct Reduction Plants
Danieli Centro Met
Since 1914
Steelmaking Plants
Danieli Davy Distington
Since 1951
Slab Casters
Danieli Wean United
Since 1901
Flat Product Casting, Rolling and Processing
Danieli Kohler
Since 1959
Air Wiping Equipment for Metal Coating
Danieli Fröhling
Since 1947
Speciality Mills and Strip Finishing Lines
Danieli Morgårdshammar
Since 1856
Long Product Rolling Mills
Danieli Centro Tube
Since 2004
Tube Processing Plants
Danieli W+K IndustrieTechnik Since 1968
Longitudinal and Spiral Welded Pipe Plants
Danieli Centro Maskin
Conditioning, Drawing, Finishing Lines
Since 1953
Danieli Rotelec
Since 1977
EMS and Induction Heating Systems
Danieli Breda
Since 1950
Extrusion and Forging Plants
Danieli Centro Combustion
Since 1981
Reheating Systems
Danieli Environment
Since 1973
Ecological Systems
Danieli Construction
Since 2003
Turnkey Construction, Erection and Systems Engineering
Danieli Service
Since 1961
Technical Service and Spare Parts