IOM Manual Degassers RIG/PLANT REFERENCE REFERENCE DESCRIPTION Abraj 206 Rig CO P000208 Mud Equipment ADDITIONAL CODE SDRL CODE TOTAL PGS 104 REMARKS MAIN TAG NUMBER CLIENT PO NUMBER 12160 CLIENT DOCUMENT NUMBER www.nov.com DISCIPLINE This document contains proprietary and confidential information which belongs to National Oilwell Varco, it is loaned for limited purposes only and remains the property of National Oilwell Varco. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of National Oilwell. This document is to be returned to National Oilwell Varco upon request and in any event upon completion of the use for which it was loaned. © Copyright National Oilwell Varco - 2005 National Oilwell Varco-Brandt 2800 North Frazier Conroe, Texas 77303 Phone 936-756-4800 Fax 936-523-2589 DOCUMENT NUMBER REV BC- ABRAJ206-06-009 01 REVISION HISTORY 01 14.02.2011 Rev Date (dd.mm.yyyy) For Information CHANGE DESCRIPTION Revision 01 www.nov.com Change description For Information Reason for issue GMJ BB BB Prepared Checked Approved Place product image within graphic frame DG Series Degassers DG-5, DG-10, DG-12 & Dual Models Installation, Operation and Maintenance Manual REFERENCE REFERENCE DESCRIPTION This document contains proprietary and confidential information which belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This document is to be returned to NOV upon request and in any event upon completion of the use for which it was loaned. This document and the information contained and represented herein is the copyrighted property of NOV. © National Oilwell Varco www.nov.com/brandt NOV Brandt P.O. Box 2327 Conroe, TX 77305-2327 2800 N. Frazier Street Conroe, TX 77303 Phone: 936-756-4800 Fax: 936-523-2788 DOCUMENT NUMBER REV M9251 5 Document number Revision Page M9251 5 0 of 56 Revision History 5 18.11.2008 14217 LMC 4 26.03.2008 13816 JPW JMJ FM 3 15.02.2008 13752 JPW JMJ FM 2 05.03.2001 12153 SS JPW GS 1 04.12.1998 10959 OJM JPW GS 0 01.12.1998 Initial Release SS JPW GS Rev Date ECN Number Prepared Checked Approved www.nov.com/brandt RH Customer Survey Document number Revision Page M9251 5 1 of 56 Please take a few minutes to let us know your level of satisfaction with the NOV Brandt equipment you have recently purchased. Your comments will help identify potential areas of improvement. Please send this completed form to: NOV Brandt Attn.: Global Marketing 2800 N. Frazier St. Conroe, TX 77303 Phone: 936-523-2600 Fax: 936-788-7367 E-mail: [email protected] See Chapter 8, titled "Worldwide Locations" for your nearest NOV Brandt representavive. Equipment This survey is for the following NOV Brandt equipment: Type: ________________________________________________________________________ Model: _______________________________________________________________________ Serial number: _________________________________________________________________ Original equipment order Parts order Comments on this equipment: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Manual Comments on the manual for this equipment: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Purchasing experience My purchasing experience for this equipment was: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Service experience My service experience for this equipment was: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ www.nov.com/brandt Document number Revision Page M9251 5 3 of 56 Table of Contents Chapter 1: General Information Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Proper Use of Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 5 6 6 6 6 7 7 7 Chapter 2: Product Information Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Available models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Chapter 3: Installation Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vacuum pump motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jet pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12 12 12 13 Chapter 4: Operation Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Chapter 5: Troubleshooting Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 6: Maintenance & Repair Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Periodically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 hours of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 hours of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.nov.com/brandt 19 19 19 19 19 20 20 20 20 20 20 20 Document number Revision Page M9251 5 4 of 56 Table of Contents Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Vacuum gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Chapter 7: Parts and Drawings Parts identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Ordering replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 One-year recommended spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 DG-10 assembly A611 rev. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 DG-10 internal subassembly SA564 rev. 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 JP-10 jet pump A988 rev. 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 DG-5 degasser assembly A747 rev. 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 DG-5 internal subassembly SA487 rev. 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 JP-5 jet pump A1000 rev. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 DG-10 w/ Dual Vacuum Pump Assembly A20510 rev. 0. . . . . . . . . . . . . . . . . . . . . . . . . .44 Supporting Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Ingersol Rand Compressor Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 PI1266 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Chapter 8: Worldwide Locations Corporate offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Index www.nov.com/brandt Document number Revision Page M9251 5 5 of 56 General Information This manual contains installation, operation, maintenance and parts information. Information in this manual should enable qualified personnel to install, operate and troubleshoot this system. Every effort has been made to ensure the accuracy of the information contained herein. NOV Brandt will not be held liable for errors in this material, or for consequences arising from misuse of this material. Conventions Notes, Cautions, and War nings Notes, cautions, and warnings provide readers with additional information and advise the reader to take specific action to protect personnel from potential injury or lethal conditions. They may also inform the reader of actions necessary to prevent equipment damage. Please pay close attention to these advisories Note: The note symbol indicates that additional information is provided about the current topics. Caution: The caution symbol indicates that potential damage to equipment or injury to personnel exists. Follow instructions explicitly. Extreme care should be taken when performing operations or procedures preceded by this caution symbol. The warning symbol indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage. The ESD (Electrostatic Discharge) warning symbol indicates that static control precautions are needed. Warning: ESD Warning: Illustrations Illustrations (figures) provide a graphical representation of equipment components or screen snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn to scale. For component information specific to your application, see the technical drawings included with your NOV Brandt documentation. www.nov.com/brandt Document number Revision Page M9251 5 6 of 56 1: General Information Safety Requirements NOV Brandt equipment is installed and operated in a controlled drilling rig environment involving hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures outlined in NOV Brandt manuals are the recommended methods of performing operations and maintenance. To avoid injury to personnel or equipment damage, carefully observe requirements outlined in this section. Personnel Training All personnel performing installation, operations, repair, or maintenance procedures on the equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation, and maintenance to ensure their safety. Personnel should wear protective gear during installation, maintenance, and certain operations. Recommended Tools Service operations may require the use of tools designed specifically for the purpose described. NOV Brandt recommends that only those tools specified be used when stated. Ensure that personnel and equipment safety are not jeopardized when following service procedures or using tools not specifically recommended by NOV Brandt. General System Safety Practices The equipment discussed in this manual may require or contain one or more utilities, such as electrical, hydraulic, pneumatic, or cooling water. Read and follow the guidelines below before installing equipment or performing maintenance to avoid endangering exposed persons or damaging equipment. Isolate energy sources before beginning work. Avoid performing maintenance or repairs while the equipment is in operation. Wear proper protective equipment during equipment installation, maintenance, or repair. Always utilize properly rated, certified lifting equipment when installing or servicing unit. Replacing Components Verify that all components (such as cables, hoses, etc.) are tagged and labeled during assembly and disassembly of equipment to ensure correct installment. Replace failed or damaged components with genuine NOV Brandt parts. Failure to do so could result in equipment damage or injury to personnel. 8 www.nov.com/brandt 1: General Information Document number Revision Page M9251 5 7 of 56 Routine Maintenance Equipment must be maintained on a routine basis. See the service manual for maintenance recommendations. Failure to conduct routine maintenance could result in equipment damage or injury to personnel. Proper Use of Equipment NOV Brandt equipment is designed for specific functions and applications, and should be used only for its intended purpose. Warranty NOV Brandt warrants that, for a period of one year from the date of delivery equipment of NOV Brandt manufacture, the Equipment shall be free of defects in materials and workmanship under normal use and service, and provided the Equipment is used and maintained in accordance with instructions supplied by NOV Brandt. This is NOV Brandt's sole and exclusive warranty. If a defect in the Equipment appears within one year from the date of shipment, and Purchaser has given written notice of such defect within thirty days from the discovery thereof, NOV Brandt will repair or replace the part, at its option, by shipping a similar part FOB shipping point or, at its option, refund an equitable portion of the purchase price. NOV Brandt may require the return, to a designated NOV Brandt location, of the defective part, transportation prepaid to establish Purchaser's claim. No allowance will be made for repairs undertaken without NOV Brandt's written consent or approval. This warranty applies only to equipment manufactured by NOV Brandt. Warranties on equipment manufactured by others, if any, are assigned to Purchaser by NOV Brandt (without recourse) at time of delivery. Any description of Equipment, drawings, specifications, and any samples, models, bulletins, or similar material, used in connection with this sale are for the sole purpose of identifying the Equipment and are not to be construed as an express warranty that the Equipment will conform to such description. Any field advisory or installation support is advisory only. The foregoing warranties are in lieu of all other warranties, whether oral, written, express, implied or statutory. Implied warranties or merchantability and fitness for a particular purpose will not apply. NOV Brandt's warranty obligations and purchaser's remedies thereunder are solely and exclusively as stated herein. Purchaser's sole and exclusive remedy, whether based upon warranty, contract or tort, including negligence, will be to proceed under this warranty. All liability of NOV Brandt shall terminate one year from the date of delivery of the Equipment. www.nov.com/brandt Document number Revision Page M9251 5 8 of 56 1: General Information 8 www.nov.com/brandt Document number Revision Page M9251 5 9 of 56 Product Information Overview NOV Brandt DG Series Degassers are used to remove entrained gases from dilling muds. The units are reliable, easy to operate and maintain. The degasser system consists of a tank containing fiberglass leaves, a vacuum pump and a jet pump fed by a centrifugal pump. DG Series Degassers use three principles to remove gas from mud: Vacuum: reduced internal pressure enlarges the gas bubbles in the mud, allowing them to escape the mud more easily. Flow: flowing the mud in thin sheets increases the turbulence, bringing the gas bubbles to the surface to escape the mud. Velocity: the velocity at which the mud strikes the leaves and the sides of the tank encourages any remaining entrained gas to escape. DG Series Degassers are designed for minimal maintenance. Interior parts are corrosion resistant and the level float is made of stainless steel. www.nov.com/brandt Document number Revision Page M9251 5 10 of 56 2: Product Information Available models DG Series Degassers are available in three sizes: DG-5 for flow rates up to 500 gpm. DG-10 for flow rates up to 1000 gpm. DG-12 for flow rates up to 1200 gpm. Some units come with two vacuum pumps. High temperature leafs are available for operating temperatures above 140oF (60oC). Minimum operating temperature is -20oF (-29oC). Specifications DG-5 DG-10 DG-12 Standard Metric Standard Metric Standard Metric Flow rate 500 gpm 1893 lpm 1000 gpm 3785 lpm 1200 gpm 4542 lpm Leaf area 5688 in2 36,697 cm2 17,262 in2 111,367 cm2 17262 in2 111,367 cm2 Width 88 in 2235 mm 100 in 2540 mm 100 in 2540 mm Length 54 in 1372 mm 60 in 1524 mm 60 in 1524 mm Height 62 in 1575 mm 77 in 1956 mm 77 in 1956 mm Weight 2390 lb 1084 kg 3160 lb 1433 kg 3160 lb 1433 kg Specifications are subject to change without prior notice. 10 www.nov.com/brandt Document number Revision Page M9251 5 11 of 56 Installation Placement Place the DG Series Degasser directly downstream from any shale shakers and upstream from any secondary separation equipment such as desanders, desilters, mud cleaners or centrifuges. ≤ 5 ft. The gas-cut mud is pulled into the degasser by suction from the vacuum pump. To ensure proper operation of the degasser, the height from the top of the mud level in the suction compartment to the inlet of the degasser should not exceed 5 ft (1.52 m). Place the degasser suction line in the compartment downstream of the sand trap with the end of the suction line two to three feet from the bottom of the suction compartment. Run the discharge from the degasser level or with a slight downward slope to the jet pump. Locate the jet pump in the compartment downstream from the degasser suction. The jet pump is fed by a centrifugal pump drawing suction from the same tank into which the jet pump discharges. Submerge the mud discharge line one to two feet below the minimum mud level to ensure proper operation. The maximum horizontal pipe run between the degasser vessel and jet pump is 20 ft (6.1 m). Avoid all unnecessary turns and bends in mud lines. The gas discharge piping from the vacuum pump to waste (or flare, if used) must be adequately supported to prevent damage to the cast vacuum pump exhaust manifold. Underflow, or low equalizer lines, are preferred in all agitated compartments except the sand trap and degasser compartment. Contact your local NOV Brandt representative or check your agitator’s Installation, Operation, and Maintenance Manual for proper agitator sizing and installation. www.nov.com/brandt Document number Revision Page M9251 5 12 of 56 3: Installation Electrical connections Vacuum pump motor The vacuum pump has a 5 Hp (3.7 kW) 3 phase explosion-proof motor available for operation on several different voltages and frequencies. Contact your nearest NOV Brandt representative for available voltages and frequencies. Before operating the degasser check that the adjustable overload trip setting on the motor starter is set to the correct amperage. The trip setting should be the same as the Full Load Amp (FLA) value shown on the motor nameplate. Available Starters and Overloads Overload trip setting range Starter part number b Overload part number 3.5-5.0 14672 24SV 4.5-6.3 14673 24SW 6.5-8.0 14674 24SX 7.0-10.0 14675 24SY 9.0-12.0 14676 24SZ 11.0-16.0 14677 24TA 14.0-20.0 1480944 24VK 17.0-22.0 18849 24VE (amps) a a. Full load Amp (FLA) rating of the motor should be between minimum and maximum trip setting range of the overload. If the motor FLA is not available when ordering, give the motor Hp or kW rating, operating voltage and frequency. b. Starter includes overload and enclosure. Enclosure is NEMA 3,4,7, & 9 rated. The motor sheave rotates counterclockwise viewed from the motor shaft end. If it is necessary to reverse the direction of rotation, switch any two wires on the terminal side of the starter switch. Jet pump The jet pump is fed by a centrifugal pump sized to provide 75 ft. of head at the jet pump inlet for the DG-5 and DG-10 models, 100 ft. of head for the DG-12 model. Due to differences in piping design from one rig to another, the pump size, impeller and horsepower requirements may vary. Check for proper wiring and setting of the adjustable overload trip setting on the pump motor starter. The centrifugal pump should rotate clockwise if the discharge is on your left, counterclockwise if the discharge is on your right (see arrow on pump casing). If it is necessary to reverse direction of rotation, switch any two wires on the terminal side of the starter switch. 14 www.nov.com/brandt 3: Installation Document number Revision Page M9251 5 13 of 56 Commissioning procedure Install the DG Series Degasser according to the specifications contained in this manual and the following installation and commissioning checklist. Installation and commissioning checklist Item Y N Is the mud suction pipe ≤ 5 ft? Y N Is the end of the suction line 2 to 3 ft from bottom of suction compartment? Y N Is the mud discharge pipe (from degasser to jet pump) ≤ 20 ft? Y N Is the discharge from degasser run level or with slight downward slope to jet pump? Y N Is the jet pump downstream from degasser and fed by a centrifugal pump drawing suction from same tank as the jet pump is discharging? Y N Is the mud discharge line submerged 1 to 2 ft below minimum mud level? Y N Is the vacuum pump motor wired correctly? Y N Is the starter overload trip setting correct? Y N Is the vacuum pump oil level correct? Y N Does the vacuum pump motor sheave rotate counterclockwise (facing the motor shaft end)? Y N Does the centrifugal pump for the jet pump rotate clockwise if the discharge is on your left, counterclockwise if the discharge is on your right ? See arrow on pump casing. Y N Is the vacuum gage installed? Y N Are the amps read ≤ the recorded motor nameplate amps? Y N Does the float valve operate freely? Y N Is the vacuum between 15 and 24 in. Hg.? Y N Record the amps from the motor nameplate: After running 15 minutes www.nov.com/brandt Document number Revision Page M9251 5 14 of 56 3: Installation 14 www.nov.com/brandt Document number Revision Page M9251 5 15 of 56 Operation Operation 1. Turn the vacuum pump on. The vacuum created inside the vessel draws the fluid into the degasser just as a person draws soda into their mouth through a straw. The level in the vessel rises until the float valve depresses the three-way valve, and the vacuum pump draws suction from the atmosphere rather than the vessel. At this point, the vacuum in the degasser is just holding the fluid in the unit. 2. Open the centrifugal pump suction valve, close the pump discharge valve and start the pump. 3. Slowly open the centrifugal pump discharge valve until it is fully open. This supplies the needed pressure to the jet pump and pulls the degassed mud from the unit. Note: On units supplied with two (2) vacuum pumps, make sure that one of the pumps is isolated before turning on the other pump. Operating the degasser with both vacuum pumps will not lead to improved performance. Refer to drawing titled "DG-10 w/ Dual Vacuum Pump Assembly A20510 rev. 0" on page 44 for the vacuum pump flow diagram. www.nov.com/brandt Document number Revision Page M9251 5 16 of 56 4: Operation 16 www.nov.com/brandt Document number Revision Page M9251 5 17 of 56 Troubleshooting Troubleshooting Symptom Probable cause Action Inadequate vacuum indicated on gauge. Leak of vacuum to atmosphere. Check and tighten all connections to degasser body and piping to vacuum pump. Look for pinholes in piping. Three-way air valve drawing from atmosphere only. Drain liquid trap. Lubricate valve. Check float assembly. Faulty gauge. Replace gauge. Drawing air from secondary vacuum pump, if equipped. Check that secondary pump is isolated when not in use. Worn out impeller. Replace impeller. Worn out wear plate. Replace wear plate. Worn out housing. Replace housing. Centrifugal pump sucks air. Packing not tight. Repack or replace with mechanical seal. Vacuum pump does not run continuously. Overload trip setting incorrect. Check overload trip setting. Motor single phasing. Check phase to phase voltages. Voltages should be at motor rated voltage 5%. If not, find cause of single phasing and correct. Voltage or cycle fluctuations. Check electrical service. Motor overloaded. Check amps on each phase. Amps should be less than FLA on motor. If not, remove belt from motor to vacuum pump. Check for free rotation of vacuum pump. Centrifugal pump not operating efficiently. www.nov.com/brandt Document number Revision Page M9251 5 18 of 56 5: Troubleshooting Symptom Probable cause Action Vacuum pump motor does not run. Main power not present on line side of starter. Turn main power on. Check wiring to starter. Manual starter not engaged. Turn starter on. Make sure handle on outside of enclosure properly engages switch on inside of enclosure. No power at terminal side of starter. Replace starter overload. See table titled "Available Starters and Overloads" on page 12. Wires damaged between starter and motor. Check and repair wiring as required. Check wiring connections inside motor junction box. Vacuum pump locked up. Remove belts from motor to vacuum pump. Check for free rotation of vacuum pump. Replace or repair vacuum pump. Vacuum pump not running. Check vacuum pump and motor. Centrifugal pump not running. Check centrifugal pump and motor. Float valve assembly not working properly. Check floats and valve assembly. Buildup in liquid trap. Empty and clean liquid trap. Buildup in vessel. Clean vessel by running water through system. Worn out jet nozzle. Replace jet nozzle. Vaccum leak of to atmosphere. Cheack and tighten all connections to degasser body and piping to vacuum pump. Drawing air from secondary vacuum pump. Check that secondary pump is isolated when not in use. Inadequate vacuum. Check vacuum pump and motor. No mud flowing from degasser. Not degassing. Check connections from vacuum pump to vessel. Check float valve assembly. 18 www.nov.com/brandt Document number Revision Page M9251 5 19 of 56 Maintenance & Repair Maintenance All maintenance to be performed on the DG Series Degasser should be done while the unit is removed from service. Routine maintenance of the equipment can prolong the service life and ensure optimum operational performance. Perform maintenance on the equipment immediately after conclusion of functional operations. No special tools are required to work on the unit. Routine maintenance Startup 1. Check for proper vacuum of 15 to 24 in. Hg. 2. Check the oil level in the vacuum pump. Use ISO 150 oil (NOV Brandt P/N 46G) for normal operation. Use ISO 32 oil (NOV Brandt P/N 46CK) for operating in cold weather conditions of 40oF to -20oF (4oC to -29oC). Do not operate the vacuum pump at temperatures below -20oF (-29oC). 3. Turn the vacuum pump sheave through several revolutions by hand to see that everything is free and in working order. 4. Check that the belt tension is snug. 5. Check the float operated 3-way valve for free movement. 6. Check the motor rotation, which is counterclockwise viewed from the shaft end. 7. Check float valve in liquid trap for proper closure. 8. Check that the suction and discharge lines are submerged. Daily 1. Drain the liquid trap. 2. Lubricate the 3-way valve. 3. Drain the condensate trap. Periodically 1. Check the belt tension. 2. Remove and inspect the float valve in the liquid trap for wear or defect. Note: If the unit is equipped with a secondary vacuum pump, it should be run once a week to prevent seizing. Follow the startup maintenance instructions before bringing the unit permanently online. www.nov.com/brandt Document number Revision Page M9251 5 20 of 56 6: Maintenance & Repair Weekly 1. Check the vacuum pump oil level. Fill to the bottom of the fill plug threads. 2. Check the condensate traps. If an automatic drain trap is not used, drain at least weekly. 500 hours of operation 1. Change the oil. 2. Tighten all bolts. 1000 hours of operation 1. Inspect the vacuum pump valves. Clean, if necessary. 2. Inspect the motor. Clean, if necessary. 3. Clean the vacuum pump. 4. Clean the external surfaces of the cylinder and intercooler tubes, if necessary. Jet Pump The jet pump has no moving parts and requires no maintenance. Periodically check for piping leaks or obstructions lodged in the nozzle. Repair DG Series Degassers are designed for minimal maintenance. Interior parts are corrosion resistant and the level float is made of stainless steel. However, all mechanical parts may eventually need to be replaced. Replacing components Motor replacement 1. Lockout/tagout power to the unit. 2. Remove the two bolts attaching the belt guard to the unit and remove the belt guard. 30 www.nov.com/brandt 6: Maintenance & Repair Document number Revision Page M9251 5 21 of 56 3. Open the junction box and disconnect all wires. 4. Remove the four bolts attaching the motor to the unit. 5. Slide the motor toward the vacuum pump to increase slack in the belts. 6. Remove the belts from the motor and vacuum pump. www.nov.com/brandt Document number Revision Page M9251 5 22 of 56 6: Maintenance & Repair 7. Remove the three bolts that attach the pulley to the motor. 8. Place the three loose bolts into the three open holes in the pulley and push to separate the pulley from the motor. 9. Place the new motor on the unit frame. 30 www.nov.com/brandt 6: Maintenance & Repair Document number Revision Page M9251 5 23 of 56 10. Attach the pulley to the end of the motor using the three bolts you removed in step 7. 11. Place the belts (either new belts or the belts you removed in step 6) on the pulley and vacuum pump. 12. Slide the motor into place so that the belt tension is snug. 13. Attach the motor using the four bolts you removed in step 4. www.nov.com/brandt Document number Revision Page M9251 5 24 of 56 6: Maintenance & Repair 14. Open the junction box and connect all wires. 15. Replace the belt guard and replace the two bolts to attach the belt guard to the unit. 16. Undo lockout/tagout. 17. Start the unit to check motor rotation. 30 www.nov.com/brandt 6: Maintenance & Repair Document number Revision Page M9251 5 25 of 56 Vacuum Pump 1. Lockout/tagout all power to the unit. 2. Remove the two bolts attaching the belt guard to the unit and remove the belt guard. 3. Disconnect the inlet hose at the top of the t-valve. 4. Unscrew the t-valve from the vacuum pump. www.nov.com/brandt Document number Revision Page M9251 5 26 of 56 6: Maintenance & Repair 5. Loosen the four bolts attaching the motor to the unit. 6. Slide the motor toward the vacuum pump to increase slack in the belts. 7. Remove the belts from the motor and vacuum pump. 8. Remove the four bolts attaching the vacuum pump to the unit. 30 www.nov.com/brandt 6: Maintenance & Repair Document number Revision Page M9251 5 27 of 56 9. Remove the vacuum pump from the unit. 10. Place the new vacuum pump on the unit frame. 11. Place the belts (either new belts or the belts you removed in step 7) on the pulley and vacuum pump. 12. Slide the motor into place so that the belt tension is snug. 13. Tighten the bolts you loosened in step 5. 14. Attach the vacuum pump using the four bolts you removed in step 8. 15. Re-attach the t-valve you removed in step 4. www.nov.com/brandt Document number Revision Page M9251 5 28 of 56 6: Maintenance & Repair 16. Re-attach the hose you removed in step 3. 17. Replace the belt guard and replace the two bolts to attach the belt guard to the unit. 18. Undo lockout/tagout. 30 www.nov.com/brandt 6: Maintenance & Repair Document number Revision Page M9251 5 29 of 56 Vacuum gauge 1. Lockout/tagout all power to the unit. 2. Unscrew the gauge from the tank. 3. Screw the new vacuum gauge onto the tank. Be sure that the new gauge is a vacuum gauge. A pressure gauge or other gauge does not provide a meaningful reading. 4. Undo lockout/tagout. www.nov.com/brandt Document number Revision Page M9251 5 30 of 56 6: Maintenance & Repair Torque values National coarse Dia pitch Ft./lbs Mt/kg Min. Max Min. Max 1/4 in - 20 6 7 0.83 0.97 5/16 in - 18 12 14 1.66 1.93 3/8 in - 16 21 24 2.90 3.32 1/2 in - 13 52 59 7.20 8.15 5/8 in - 11 105 120 14.50 16.60 3/4 in - 10 170 190 23.50 26.20 National fine Dia pitch Ft./lbs Mt/kg Min. Max Min. Max 1/4 in - 28 5 6 0.69 0.83 5/16 in - 24 9 10 1.25 1.38 3/8 in - 24 14 16 1.93 2.21 1/2 in - 20 40 42 5.52 5.80 5/8 in - 18 60 70 8.30 9.55 3/4 in - 16 100 120 13.80 16.60 1. These values apply unless noted otherwise. 2. Values shall be obtained by turning the nut and holding the bolt whenever possible. 3. This chart does not include values for stainless steel. 4. Coefficient of 0.17 for cadmium and 0.22 for zinc and 70% of the proof load. 5. Preload does not include the use of a lock nut. 30 www.nov.com/brandt Document number Revision Page M9251 5 31 of 56 Parts and Drawings Parts identification All parts required for maintenance or repairs are available from NOV Brandt. Assembly drawings and exploded views correspond to the parts list that identifies each part by number. Using this part number and part name ensures procurement of the proper part when ordering spare parts. Ordering replacement parts All parts required for maintenance or repairs are available from NOV Brandt. When ordering replacement parts, please provide the following information: Part name as called out on the applicable drawing. Part number as called out on the applicable drawing. Quantity. Serial number as shown on the nameplate (if applicable). One-year recommended spare parts DG-5 DG-10/DG12 Quantity Part number Quantity Part number Description 1 2P 1 2P Belts (3 per set) 2 10AM 2 10AM Shaft seal 1 10AN 1 10AO Tank gasket 1 see page 12a 1 see page 12a Starter/Overload 1 46G 1 46G Oil, Vacuum pump (sold in 5 gallon pails) normal temperature 1 46CK 1 46CK Oil, Vacuum pump (sold in 5 gallon pails) cold temperature 1 53H 1 53H Filter element 1 75BM 1 75AZ Nozzle a. Provide the Hp, Hz, voltage, and brand of starter for accurate part ordering. www.nov.com/brandt 28 27 27 26 9 6 28 33 23 13/16" [0.61] 10 35 7 3 28 36 2 14 30 22 23 13 27 26 31 L C 21 28 0" ?6 17 2] 5 1. [? 32 L C 32 34 C FLOAT ASSY. L 25 40" [1.02] VACUUM PUMP EXHAUST 1 1/2" [0.04M] NPT 31 51" [1.30] 37" [0.94] PIPE L 6"FLANGE (FEED) C 24 51" [1.30] 16 PLAN VIEW 100" [2.54] 35 7/16" [0.90] 29 C.G. C.G. 32 27 34 8" PIPE 32 77 9/16" [1.97] L 22 13/16" [0.58] 20' [6.09M] MAX 7" [.177M] TANK & 8" PIPE C FLANGE DISCHARGE 8" FLANGE 15 5/16" [0.39] 6 13/16" [0.17] FURNISHED BY CUSTOMER 31 4 1/16" [0.10] 73 1/2" [1.87] 22 1/2° TYP 30" [0.76] 30" [0.76] 26 34 13/16" [0.88] W.O.# MODEL# DATE OF MANUF. P/N CUSTOMER/P.O.# JOB# MAX. UNIT WEIGHT DIMENSIONS LxWxH PATENT NO. 8" FLANGE L C L 60" [1.52] C 18 6" FLANGE CENTRIFUGAL PUMP DISCHARGE DISCHARGE TO TANK 87 5/8" [2.23M] FOUNDATION PLAN C6 X 13# C6 X 13# 100" [2.54] M9251 5 32 of 56 65" [1.65M] Document number Revision Page 7: Parts and Drawings DG-10 assembly A611 rev. 24 46 www.nov.com/brandt ROTATION Document number Revision Page 7: Parts and Drawings M9251 5 33 of 56 Parts list for A611 Item # Part # Description Qty 2 564 Tank assembly 1 3 577 Vacuum plumbing 1 6 34BA Belt guard 1 7 23L Vacuum pump 1 9 2P Belt 1 Motor (options) 1 10 13 29I Gauge 1 14 44AF 1″ x 1 1/ 4″ NPT street elbow 1 16 55N 6″ blind flange 1 17 10AB 6″ gasket 1 JP-10 jet pump Ref 18 21 01-1904 Gland 2 22 01-1903 Shroud 2 23 01-1688 Armored cable x 5 ft., 14-4 1 24 22AJ Bolts 8 25 35AV Bolts 8 26 22E Hex bolt 8 27 35M Hex nut 12 28 36AT Washer 24 29 01-2046 Terminal 4 30 22Z HHCS 1/2-13 UNC X 2" 4 31 35K Nut hex 1/2" 4 32 36F Washer flat 1/2" 16 33 22JP HHCS 3/8-16 UNC X 1 3/4" 4 34 22V HHCS 1/2-13 UNC X 2 1/2" 4 35 22NB HHCS 1/2-13 UNC X 3/4" 1 36 48F Hose suction 1" 28 in. www.nov.com/brandt 73 1/2" 24 3/16" 19" 12 1/8" 5 6 15 4 3 30"R. 1/8" REF. SEE NOTE 16 13 60"DIA. 2 37" 1 7 8 48 1/16" 9 66 9/16" M9251 5 34 of 56 NOTE: THE GAP BETWEEN ITEMS #3 AND #13 SHOULD BE 1/8" MAX. USE SPACERS (ITEM #16) AS NEEDED. 14 Document number Revision Page 7: Parts and Drawings DG-10 internal subassembly SA564 rev. 12 46 www.nov.com/brandt Document number Revision Page 7: Parts and Drawings M9251 5 35 of 56 Parts list for SA564 Item # Part # Description Qty 1 813 Tank top weldment Ref 2 5727 Skid and tank bottom weldment 1 3 43I Fiberglass leaf 7 4 75AW Detail 3 – tee weldment 1 5 575 Degasser float assembly 1 6 10A0 1/4″ THK BUNA-N gasket 63 1/2″ OD, 60″ ID 1 7 22Z 1/2″-13UNC x 2″ hex HD cap screw 24 8 36F 1/2″ plain washer 48 9 35K 3/4″-13UNC hex locknut 24 13 14B Victaulic clamp with gasket 1 14 42B Victaulic cap 1 15 44AY Elbow 45° –1″ NPT 1 16 5389 Spacer As many as required www.nov.com/brandt Document number Revision Page M9251 5 36 of 56 7: Parts and Drawings JP-10 jet pump A988 rev. 0 46 www.nov.com/brandt Document number Revision Page 7: Parts and Drawings M9251 5 37 of 56 Parts list for A988 Item # Part # Description Qty 1 75AY Venturi 1 2 75AZ Jet nozzle 1 www.nov.com/brandt 25 27 26 11 31 28 27 26 29 8 30 1 6 9 7 4 2 5 15 22 25 26 20 16 PUMP EXHAUST 13 1 [? 24 L 29 29 C FLOAT ASSEMBLY 17 150# RAISED FACE BOLT HOLES TO STRADDLE CENTER LINE (3) PLCS 32 30 TANK AND 6" PIPE 32 L 20' [6.09M] MAX Ø6" PIPE OR BELOW. OF 6" PIPE FLANGE (DISCHARGE) MUST L HORIZONTAL PLANE 54" [1.37M] C BE INSTALLED ON CUSTOMER FURNISHED 22.5° 7 3/16" [0.18M] Ø6" FLANGE CFLANGE DISCHARGE 2" [0.05M] 30 26 1/2" [0.67M] 22 11/16" [0.58M] 12 5/16" [0.31M] 29 1/2" [0.75M] 8" ?4 ] 2M .2 23 C 6" PIPE FLANGE (FEED) L 27" [0.69M] 21 88" 27 L NPT-VACUUM 19 C 1 1/2" [0.04M] 14 12 27" [0.69M] 27" [0.69M] 10 3 28 5/8" [0.73M] 33 62" [1.57M] 30 L C FOUNDATION PLAN 6" FLANGE (3) PLCS. CENTRIFUGAL DISCHARGE TO TANK 18 L C6 X 13# C6 X 13# 87 1/2" [2.22M] C PUMP DISCHARGE 57 1/4" [1.54M] M9251 5 38 of 56 79 5/8" [2.02M] Document number Revision Page 7: Parts and Drawings DG-5 degasser assembly A747 rev. 14 ROTATION 46 www.nov.com/brandt Document number Revision Page 7: Parts and Drawings M9251 5 39 of 56 Parts list for A747 www.nov.com/brandt ITEM QTY DESCRIPTION 1 1 SKID TANK C740 2 1 TANK ASSEMBLY SA487 3 1 VACUUM PLUMBING SA581 4 1 FLOAT ASSEMBLY SA521 5 1 HEATER, O.L. 6 1 BELT GUARD 7 1 VACUUM PUMP 23L 8 1 SHEAVE MOTOR 4I 9 3 BELT 2P 10 1 MOTOR 1HD 11 1 BUSHING, MOTOR 3AJ 12 1 STARTER & ENCLOSURE 13 1 GAUGE 14 1 1/4 NPT STREET ELBOW 44AF 15 1 1" - 1/4 NPT BUSHING 65AF 16 1 6" BLIND FLANGE 55N 17 1 6" GASKET - 1/8" THK 18 REF 19 1 SHROUD 01-1903 20 1 FTG, 3/4 NPT BICC 01-1904 21 1 TERMINAL, RING 14GA. - 1/4 01-2046 22 1 CABLE, ARMOR 14-4 01-1688 23 8 HHCS 3/4" 10UNC X 3 1/2" 22AJ 24 8 NUT HEX LOCK 3/4-10 UNC 35AV 25 7 HHCS 3/8" 16UNC X 1 1/2" 22E 26 11 NUT HEX LOCK 3/8-16 UNC 35M 27 24 WASHER FLAT 3/8" 36AT 28 4 HHCS 1/2" 13UNC X 2" 22Z 29 4 NUT HEX 1/2"-13 UNC 35K 30 16 WASHER FLAT 1/2" 36F 31 4 HHCS 3/8" 16UNC X 1 3/4" 22JP 32 4 HHCS 1/2" 13UNC X 2 1/2" 22V 33 1 HHCS 1/2" 13UNC X 3/4" JP-5 JET PUMP DWG. REF. PART NUMBER 13DK/DP C507 34BR 24BN 29I 10AB A1000 22NB Document number Revision Page M9251 5 40 of 56 7: Parts and Drawings DG-5 internal subassembly SA487 rev. 17 46 www.nov.com/brandt Document number Revision Page 7: Parts and Drawings M9251 5 41 of 56 Parts list for SA487 Item # Part # Description Qty 1 C809 Tank Top Weldment 1 2 C486 Tank Bottom Weldment 1 3 43H Fiberglass Leaf 4 4 C485 Detail 4 1 5 SA521 Degasser Float Assembly 1 6 10AN 1/4″ THK BUNA-N Gasket, 51 1/2″ OD 48″ ID 1 7 22AT 1/2″-13UNC x 1 1/2″ Hex Head Cap Screw 24 8 36F 1/2″ Plain Washer 48 9 35K 1/2″-13 UNC Hex Locknut 24 14 14B Victaulic Clamp with Gasket 1 15 42B Victaulic Cap 1 16 44AY Elbow, 45° 1″ NPT 1 17 5389 Spacer as required www.nov.com/brandt L C 2 22 3/8" 22.5° 79 5/8" 1 62" 57 1/4" 44 5/8" DEGASSER CONNECTION - 6" FLANGE 6" STD PIPE L C M9251 5 42 of 56 CENTRIFUGAL PUMP CONNECTION - 6" FLANGE. 22.5° 1/4" C.G. 7 3/16" Document number Revision Page 7: Parts and Drawings JP-5 jet pump A1000 rev. 2 46 www.nov.com/brandt Document number Revision Page 7: Parts and Drawings M9251 5 43 of 56 Parts list for A1000 Item # Part # Description Qty 1 75BL Venturi 1 2 75BM Jet Nozzle 1 www.nov.com/brandt 30" 4 11 7 15 5 30 FLOAT ASSY. 3 34 18 31 60" 96 1/4" A 7 31 8 4 31 ROTATION 30 13 18 6" INLET SEE 20 9 21 14 17 100" 35 3/16" NOTE 9. 2 ROTATION 18 EXHAUST SEE DETAIL-1 30 16 26 19 29 6 28 24 23 1 10 8" OUTLET 25 20 22 30 VACUUM PMP. EXHAUST 1 1/2" FNPT 42" GAS OUTLET 1 1/2" NPT 33 6" INLET 27 12 C L 5 32 16 11/16" REF 31 17 1/8" 73 1/16" 3 3/4" 34 13/16" 2800 N. Frazier ♦ Conroe, Texas 77303, U.S 15" 35 36 37 38 37 36 35 DETAIL-1 C6 X 13# X 62 3/8" 37 19 ALTERNATIVE VACUUM PUMP ?2 1/2" X 55 3/4" PIPE ANGLE 5" X 5" 6" PIPE. JP DISCH 16 30 20 31 MUST HAVE TOP BACK FLOW DISCHARGE MUST BE SUBMERGED BELOW MIN. MUD LEVEL BUT NO LESS THAN 16" ABOVE BOTTOM FLOW DIAGRAM GAS CUT MUD FOOTPRINT 100" JP-10 JET PUMP 8" DISCH. 44 6" PIPE CENTRIFUGAL PUMP 1000 GPM. @ 75 FT. HD. 6" PIPE DG SUCTION DG-10 DEGASSER 1 1/2" OUTLET VACUUM PUMP VIEW-A PUMP SUCTION 40 39 41 42 M9251 5 44 of 56 29 5/8" W.O.# MODEL# DATE OF MANUF. P/N CUSTOMER/P.O.# JOB# ISO CERT. NO. MAX. UNIT WEI DIMENSIONS PATENT NO 60" 8 12"-18" Document number Revision Page 7: Parts and Drawings DG-10 w/ Dual Vacuum Pump Assembly A20510 rev. 0 46 www.nov.com/brandt Document number Revision Page 7: Parts and Drawings M9251 5 45 of 56 Par ts list for A20510 ITEM QTY 1 1 SKID / TANK SUB-ASSEMBLY 2 1 VACUUM PLUMBING 3 1 FLOAT ASSEMBLY 4 2 BELT GUARD PART NUMBER 20524 577 575 34BA 5 2 VACUUM PUMP 23L 6 2 MOTOR OPTION - 7 2 BELT, SET (3) 8 3 ANGLE CLIP, BELT GUARD/LIQUID TRAP 2P 104-4 9 2 ANGLE CLIP F/TANK TOP 10 1 STICKER 36" NOV BRANDT 11 1 VACUUM GAUGE 12 1 MOUNTING BRACKET MTR/PUMP 13 1 FLANGE, BLIND 6" 14 1 GASKET, 6" 10AB 15 1 1/4" NPT STREET ELBOW 44AF 9 16 1017-4 76CN 29I 93AM 55N SHROUD 3/4" NPT 01-1903 17 12.5ft ARMORED CABLE, 14GA. 01-1688 18 12 HHCS 3/8" 16UNC X 1 1/2" 19 2 1" NPT STREET ELBOW 20 9 GLAND, 3/4" NPT 01-1904 01-2046 22E 44AH 21 9 TERMINAL, RING TONGUE 14GA. X 1/4" 22 1 NAME PLATE 23 4 HHCS 5/8" 11UNC X 1 3/4" 24 4 NUT HEX LOCK 5/8" 11UNC NYL-INSR 25 8 WASHER FLAT 5/8" 26 8 HHCS 1/2" 13UNC X 2" 22Z 27 8 NUT HEX LOCK 1/2" 13UNC NYL-INSR 35K 28 16 29 8 30 WASHER FLAT 1/2" 63L 22NO 35V 36AP 36F HHCS 3/8" 16UNC X 1 3/4" 22JP 36 WASHER FLAT 3/8" 36AT 31 20 NUT HEX LOCK 3/8" 16UNC NYL-INSR 35M 32 8 HHCS 3/4" 10UNC X 3 1/2" 22AJ 8 NUT HEX LOCK 3/4" 10UNC NYL-INSR 35AV 33 34 www.nov.com/brandt DESCRIPTION 10.5ft. HOSE SUCTION 1" 48F 35 2 36 2 VALVE BALL 1" #125 NPT BNZ 31AH 37 3 NIPPLE CLOSE 1" SCH 80 47EA 38 1 TEE 1" NPT 39 1 STARTER MOUNTING PLATE 40 2 HHCS 1/4" 20UNC X 1 1/4" 22AH 41 4 WASHER FLAT 1/4" 36BX 42 2 NUT HEX 1/4" 20UNC NYL-INSR 35CA 43 1 JUNCTION BOX 44 4 SHCS 3/8"-16UNC X 1 1/2" FLT HD NIPPLE 1" KC 47BB 49J 20532 69AD 04-536 Document number Revision Page M9251 5 46 of 56 7: Parts and Drawings Supporting Documents Ingersol Rand Compressor Manual PI1266 Replacement Par ts List 46 www.nov.com/brandt Document number Revision Page M9251 5 47 of 56 Worldwide Locations Corporate offices NOV CORPORATE HEADQUARTERS 7909 Parkwood Circle Drive Houston, Texas 77036 United States Phone: 713 375 3700 Fax: 713 346 7687 Far East 39 Gul Avenue Singapore 629679 Phone: 65 6862 1169 Fax: 65 6862 0183 [email protected] NOV BRANDT HEADQUARTERS 2800 N. Frazier Street Conroe, Texas 77303 United States Phone: 936 523 2600 Fax: 936 788 7367 [email protected] Middle East, Northern Africa & Caspian Al Quoz Industrial Area P.O. Box 22148 Dubai United Arab Emirates Phone: 971 4 347 2468 Fax: 971 4 347 2340 [email protected] Canada 1600, 540 - 5th Avenue SW Calgary, Alberta T2P 0M2 Canada Phone: 403 264 9646 Fax: 403 263 8488 Capital Sales, Leasing & Latin America 12950 West Little York Road Houston, Texas 77041 United States Phone: 713 856 4100 Fax: 713 856 4133 North Sea, Europe & Western Africa Badentoy Way Badentoy Park Portlethen, Aberdeen AB12 4YS Scotland Phone: 44 1224 787700 Fax: 44 1224 784555 [email protected] International Algeria Zone industrielle N° 2 Hassi Messaoud BP561 Algeria Phone: 21329731592 Fax: 21329731592 www.nov.com/brandt Angola AES Facility Sonils Base Luanda Angola Phone: 244 222 311 115 Fax: 244 222 311 058 Document number Revision Page M9251 5 48 of 56 8: Worldwide Locations Argentina Corrientes 330, 5to. Piso, Oficina 516 Buenos Aries Argentina C1043AAQ Phone: 54 114 130 1600 Fax: 54 114 130 1666 Parque Industrial Este Lote 3, Sector Este Neuquén Capital Provincia de Neuquén Argentina CP 8300 Phone: 54 299 441 3279 Phone: 54 299 441 3185 Phone: 54 299 441 3323 Phone: 54 299 441 3207 Fax: 54 299 441 3207 Brazil Rua Paulo Henrique Machado Pimentel No. 02 Bairro Ignacio Barbosa - DIA Aracaju, Sergipe Brazil CEP: 49.040.000 Phone: 55 79 3249 3510 Fax: 55 79 3249 1988 Av. Amaral Peixoto S/N Km 164.5 Bairro Imboassica Macaé Brazil CEP: 27.925-290 Phone: 55 22 2773 0600 Fax: 55 22 2773 0606 Canada Bay 2, 5402 - 55th Avenue Bonnyville, Alberta T9N 2K6 Canada Phone: 780 826 2263 Fax: 780 826 2296 Azerbaijan Kermur Plaza Basti Bagirova Street Baku Azerbaijan AZ1065 Phone: 994 12 4367712 Fax: 994 12 4367712 11453 - 97th Avenue Grande Prairie, Alberta T8V 5R8 Canada Phone: 780 538 1615 Fax: 780 538 1896 Australia 160 Welshpool Road Welshpool, Perth WA 6106 Australia Phone: 61 8 9358 0599 Fax: 61 8 9358 0577 6621 - 45th Street Leduc, Alberta T9E 7E3 Canada Phone: 780 986 6063 Fax: 780 986 6362 Bolivia KM. 6.5 Doble vía a la Guardia Casilla de Correo 3813 Santa Cruz de la Sierra Bolivia Phone: 591 3 3553500 Fax: 591 3 3553501 Bay 6, 4800 - 46th Avenue Fort Nelson, British Columbia V0C 1R0 Canada Phone: 250 775 6995 Fax: 250 775 6996 KM 1 Carretera a Santa Cruz Yacuiba - Tarija Phone: 591 4 6825981 Fax: 591 4 6825982 77 Escana Street Estevan, Saskatchewan S4A 2L7 Canada Phone: 306 634 3351 Fax: 306 634 1299 54 www.nov.com/brandt 8: Worldwide Locations China Suite 1603-1606, Air China Plaza No. 36 Xiaoyun Road Chaoyang District Beijing 100027 People's Republic of China Phone: 86 10 8447 5109 Ext. 366 Fax: 86 10 8447 5898 Colombia Carrera 9A No. 97A-53 4to. Piso, Edificio Siracusa Oficina #403 Bogota, D.C. Colombia Phone: 57 1 644 4510 Fax: 57 1 623 4455 Denmark Nederbyvej 12 DK 5800 Nyborg Denmark Phone: 45 62 251358 Fax: 45 62 251818 [email protected] Ecuador Ave. Amazonas No. 3655 y Juan Pablo Sanz Edificio Antisana 1, Piso 3 Quito Ecuador Phone: 593 2 224 3224 Fax: 593 2 224 4880 Egypt 23 Road 265 Maadi Cairo Egypt Phone: 202 2745 4050 Fax: 202 2745 4051 www.nov.com/brandt Document number Revision Page M9251 5 49 of 56 France Ancienne Gare 77151 Montceaux les Provins France Phone: 33 1 64 60 28 90 Fax: 33 1 64 60 28 99 [email protected] Gabon BP 1681 Port Gentil République du Gabon Phone: 241 56 20 15 Fax: 241 56 20 14 Germany Lanterstrabe 34C 46539 Dinslaken Germany Phone: 49 206 482 6358 Fax: 49 206 482 6358 India 413-416, 4th Floor Solaris 1 'C' Wing Opposite L&T Gate #6, Sakir Vihar Road Powai - Andheri (East) Mumbai 400 072 India Phone: 91 22 4005 8100 Fax: 91 22 4005 8102 Indonesia Jl. Kariangau No. 36 Kelurahan Batu Ampar Balikpapan Indonesia Ph: 62 542 758 8026 Fx: 62 542 758 8027 Jl. Ampera Raya No. 9-10 Cilandak, Jakarta 12550 Indonesia Ph: 62 217 827 383 Fx: 62 217 827 384 Document number Revision Page M9251 5 50 of 56 8: Worldwide Locations Kazakhstan 74A, Azattyk Avenue Atyrau 060005 Kazakhstan Phone: 0073122457190 Fax: 0073122457346 The Netherlands De Hulteweg 3b 7741 LE Coevorden The Netherlands Phone: 31 524 582718 Fax: 31 524 534814 Malaysia Block C-2-8 Megan Avenue 1 189 Jalan Tun Razak 50450 Kuala Lumpur Malaysia Phone: 60 3 2166 0095 Fax: 60 3 2166 0995 Nigeria Delta Environmental Facility Oil and Gas Free Zone Federal Lighter Terminal Onne, Rivers State Nigeria Phone: 234 084 236240 Fax: 234 084 236714 No. 15 Jalan Utarid U5/16 Mah Seng Integrated Industrial Park Section U5 40150 Darul Ehsan Shah Alam Selangor Darul Ehsan Malaysia Ph: 60 3 7845 9783 Fax: 60 3 7845 9738 Norway Myklabergveien 4 4314 Sandnes Norway Phone: 47 51 20 52 00 Fax: 47 51 20 52 01 Oman PO Box 1376 PC 133 - Al Khuwair Muscat Sultanate of Oman Phone: 00968 24 484070 Phone: 00968 24 483703 Phone: 00968 24 478122 Fax: 00968 24 487655 IR 10/10 Lusu Warehouse Jalan Patau - Patau 87000 Labuan F.T Malaysia Phone: 60 087 423 886 Fax: 60 087 423 885 WH No. 14 Door No. 2 & 3 Kemaman Supply Base 24007 Kemaman Supply Base Terengganu Darul Iman Malaysia Phone: 60 9 863 2398 Fax: 60 9 863 4755 Peru Mariano de los Santos 183 of 402 San Isidro Lima 27 Peru Phone: 511 219 1160 Fax: 511 219 1170 Mexico Lote 4, Manzana 1 Parque Industrial Deit Rancheria Anacleto Canabal Villahermosa, Tabasco Mexico 86500 Phone: 52993 310 3100 Fax: 52993 310 3109 54 www.nov.com/brandt 8: Worldwide Locations Document number Revision Page M9251 5 51 of 56 Russia rd Ulansky Lane 5, 3 Floor Moscow 101000 Russia Phone: 7 495 775 2540 Fax: 7 495 981 3470 [email protected] Trinidad Building 5A Edoo's Industrial Complex South Trunk Road La Romain, Trinidad Phone: 1 868 652 3707 Fax: 1 868 657 9771 Qatar Industrial Road #5, Gate #97 PO Box 4455 Doha Qatar Phone: 00974 446 2451 Fax: 00974 446 2451 Tunisia REGUS, Rue du Lac de Constance Imm. Carthage - Bloc A - 2eme Etage 1053 Les Berges du Lac - Tunis Tunisia Phone: 216 71 965 016 Fax: 216 71 965 100 Saudi Arabia Vetco Saudi Arabia Ltd. PO Box 4202 Al Khobar 31952 Kingdom of Saudi Arabia Phone: 966 3 881 1795 Fax: 966 3 881 1798 Venezuela Apartado 128 Carretera Negra Al Lado Campo Las Palmas Anaco, Estado Anzoátegui Venezuela Phone: 58 282 4222808 Fax: 58 282 4222473 Thailand 28 Sadao Road, Tambol Boryong Amphur Muang, Songkhla 90000 Thailand Phone: 074 441087 Fax: 074 441086 36/97 Moo. 5 Plutaluang Sattahip Cholburi 20180 Thailand Phone: 081 8558606 No. 18 SCB Park Plaza Building #2-West Tower, 15th Floor Zone A Ratchadapisek Road Kwang Chatuchak, Khet Chatuchak Bangkok 10900 Thailand Phone: 66 2 937 5657 Fax: 66 2 937 5660 www.nov.com/brandt Av. 58 No. 140-315 Zona Industrial, 1era. Etapa Maracaibo, Estado Zulia Venezuela Phone: 58 261 7379619 Fax: 58 261 7379624 Document number Revision Page M9251 5 52 of 56 8: Worldwide Locations United States Arkansas 600 S. German Lane, Building 2 Conway, Arkansas 72034 United States Phone: 501 327 2700 Fax: 501 327 2706 Louisiana 4178 Trailer Town Road Jennings, Louisiana 70546 United States Phone: 800 359 5951 Phone: 337 774 5951 Fax: 337 774 2347 California 7300 Downing Avenue Bakersfield, California 93308 United States Phone: 800 725 4977 Phone: 661 588 8503 Fax: 661 588 8506 201 Energy Parkway, Suite 310 Lafayette, Louisiana 70508 United States Phone: 337 235 5325 Fax: 337 235 3739 9711 Holland Street, Suite 2 Bakersfield, California 93312 United States Phone: 661 615 6456 Fax: 661 615 6457 618 N. Hangar Drive New Iberia, Louisiana 70560 United States Phone: 800 359 5935 Phone: 337 235 5935 Fax: 337 365 0375 430 Douglas Lane Woodland, California 95776 United States Phone: 530 666 6475 Fax: 530 666 4726 1515 Poydras Street, Suite 1850 New Orleans, Louisiana 70112 United States Phone: 504 636 3660 Fax: 504 636 3670 Colorado 1630 Welton Street, Suite 300 Denver, Colorado 80202 United States Phone: 303 592 9250 Fax: 303 825 1578 North Dakota 4965 2nd Street S.W. Dickinson, North Dakota 58601 United States Phone: 800 584 3065 Phone: 701 227 8608 Fax: 701 227 8612 1936 CR 319 Rifle, Colorado 81650 United States Phone: 970 625 1201 Fax: 970 625 1302 Oklahoma 3214 Highway 270 East Wilburton, Oklahoma 74578 United States Phone: 940 683 6286 Phone: 918 448 8488 Fax: 918 465 5633 54 www.nov.com/brandt 8: Worldwide Locations Document number Revision Page M9251 5 53 of 56 919 S. 17th Street Yukon, Oklahoma 73099 United States Phone: 800 725 4986 Phone: 405 350 7077 Fax: 405 354 6749 4710 Andrews Highway Odessa, Texas 79762 United States Phone: 888 563 0663 Phone: 432 550 6802 Fax: 432 550 3190 1 3/4 Hwy 6 Elk City, Oklahoma 73644 United States Phone: 580 225 0590 Fax: 580 225 8410 8472 N. Highway 79 Palestine, Texas 75801 United States Phone: 800 725 4974 Fax: 903 584 0265 Texas 5764 Highway 380 Bridgeport, Texas 76426 United States Phone: 940 683 6286 Fax: 940 683 6236 1305 E. San Benito Street Rio Grande City, Texas 78582 United States Phone: 956 716 6561 Fax: 956 716 6561 426 Flato Road Corpus Christi, Texas 78405 United States Phone: 800 725 4974 Phone: 361 289 7794 Fax: 361 289 9058 2902 N. Mechanic Street El Campo, Texas 77437 United States Phone: 800 725 4974 Phone: 979 578 9076 Fax: 979 578 9098 421 E. Walnut Street Garland, Texas 75040 United States Phone: 972 272 4481 Fax: 972 276 9429 www.nov.com/brandt Wyoming 521 Winkleman Avenue Marbleton, Wyoming 83113 United States Phone: 307 276 4405 Fax: 307 276 4407 Document number Revision Page M9251 5 54 of 56 8: Worldwide Locations 54 www.nov.com/brandt Document number Revision Page M9251 5 55 of 56 Index A J Available models, 10 Jet pump, 12 Available Starters and Overloads, 12 M Safety Requirements, 6 Maintenance, 19 Specifications, 10 Motor replacement, 20 Startup, 19 N T Notes, 5 Torque values, 30 O U Operation, 15 United States, 52 P V Periodically Maintenance, 19 Vacuum gauge, 29 Personnel Training, 6 Vacuum Pump, 25 Proper Use of Equipment, 7 Vacuum pump motor, 12 R W Recommended Tools, 6 Warnings, 5 Replacing Components, 6 Warranty, 7 Replacing components, 20 Weekly Maintenance, 20 C Cautions, 5 Conventions, 5 D Daily Maintenance, 19 E Electrical connections, 12 G General System Safety Practices, 6 I Illustrations, 5 International, 47 Routine Maintenance, 7 S Worldwide Locations, 47 www.nov.com/brandt Document number Revision Page M9251 5 56 of 56 Index 56 www.nov.com/brandt
