Diagnostics Summary Modification This document contains the diagnostics instructions for the elevator control Miconic MX-GC with SMLCD Rel. 4.0 and higher. 01 02 03 04 Prepared 17.05.2005 eberhaer KA No. 107022 107045 107049 160255 Reviewed 17.05.2005 ferreite KA Date 13.06.03 14.11.03 12.12.03 20.05.05 Norms Chkd 13.05.2005 plattle Released Miconic MX-GC with SMLCD 19.05.2005 Format Diagnostics INVENTIO AG CH-6052 Hergiswil barriosre A4 Classification Lead Office 11220 LO1 K 604454 E This Manual is the property of INVENTIO AG and shall only be used by SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. This design and information is our intellectual property. Without written consent, it must neither be copied in any manner, nor used for manufacturing, nor communicated to third parties. Application for such consent should be addressed to: INVENTIO AG, Postfach, CH-6052 Hergiswil NW Page 1/33 Table of Contents 1 Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 * General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5 *Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1 *Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1.1 ASIXA PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1.2 * User Interface MX-UI with SMLCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.1.3 GCIOB 360 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.1.4 EBBIO PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.1.5 * BCM3 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 5.1.6 * BCM420 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 5.1.7 Ethernet Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.1.8 Gateway PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.2 Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.1 LONIC PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.2 LONIBV PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.3 Hoistway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3.1 LONCUB PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3.2 NWRIO4 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6 Fault Rectification According to Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 A.1 System- and Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 7 Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 2/33 Safety Requirements 1 Safety Advice 1.1 General All persons involved must know and follow all company and local safety regulations, with special attention to the following: • • • • Make sure that there is enough light to work safely. Immediately replace damaged or lost safety equipment. Keep all tools in good condition. Follow instructions when using tools. In addition to protective clothing, the following safety equipment must be used: Description Safety Shoes Safety Equipment Hardhat Safety Goggles Full Body Safety Harness Protective Gloves 1.2 Symbols Used Danger This symbol indicates a high risk of serious injury. Follow instructions to prevent serious injury or even death. Caution This symbol indicates a risk of personal injury or property damage. Follow instructions to prevent injury or property damage. Caution This symbol indicates components that are sensitive to electrostatic discharge (ESD). Follow precautions for handling electrostatic sensitive devices. Note This symbol indicates special or additional information. Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 3/33 2 HW and SW Versions * General Notes HW/SW Location Components Base Software GCIOB 360 SW ≥ V 2.43 Hardware Control Cabinet Base Module ASIXA 31 (QA) GCIOB 360 (QB) FS 213255 (QA) EBBIO1 (QB) EBFAN 1 (QA) * NGL BATNSG Power Module PDB 3 (QA) Brake Module BCM 2 (QD) BCMM 1 (QD) * BCMZA 1 (QB) *** BCM420 1 (QB) Options Module GW HUB Others NGO 2NGO NGO1 2NGO1 LDBCS (only with Hong Kong) RMVE 1 (QA) * DM236 (only for Italy) MX-Fixtures LONCUS 2 (QB) ** LONCUB 1 (QA) LONPBD 2 (QA) ** NWPBU/D 2 (QA) ** NWSL 2 (QA) ** NWLC 2 (QB) ** NWPBC 2 (QA) ** LONDI 2 (QD) ** LONDY 2 (QC) ** LONDYH 1 (QA) LONDYIO 3 (only with S300P MRL) Z-Line Fixtures (Miconic 10) ZRTM10 BIO2 Fixtures BIODCE 1 (QA) BIOPCSE 1 (QA) BIB (= Building Interface Box) NWRIO 4 (QB) LONCUB 1 (QA) Hardware Hoistway Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 4/33 HW/SW Hardware Car Location Components OKR LONIC 1 (QA) RECPCB 1 (QA) MX-Fixtures LONCOP 2 (QB) ** LONCOPE 1 (QA) NWDB 2 (QA) ** NWPB5 2 (QA) ** NWSL 2 (QA) ** NWLC 2 (QB) ** NWPBC 2 (QA) ** NWDY 2 (QA) ** Z-Line Fixtures (Miconic 10) HBOX AZRC Varidor 30 CME LONIBV 1 (QC) * As for diagnostics instructions, refer to the manual "Diagnostics VF30/50/85BR for Asynchronous Motors with Miconic MX-GC (without SMLCD)", K 604072. ** As for diagnostics instructions, refer to the manual "Diagnostics MX Fixtures", K 604331. *** As for diagnostics instructions, refer to the manual "Diagnostics VF11/22/33/44BR (VARIOSYS) for PMS/PMA/SM250 Synchronous Motors with Miconic MX-GC (SMLCD)", K 604442. Hardware and Software Versions Reset Variodyn Switch JH OFF - wait 3 seconds - switch JH ON. Reset MX-GC Press "Reset" on GCIOB 360 PCB once. Wait until the elevator control has booted. Double Reset on MX-GC Press "Reset" on GCIOB 360 PCB once. Wait until the red LED is no more lit. Press "Reset" once more. Wait until the elevator control has booted and reinitialized. Reset Travel Control With Recall Control Station STOP Recall Control Station 1 2 JRH on position "RECALL" Press both push buttons DRH-D and DRH-U With Inspection Control Station The procedure with the Inspection Control station is similar to the procedure with the Recall Control station. Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 5/33 3 Tools Prerequisites Tool Multimeter Description • • • • > 25 kΩ/V Sensitivity up to 1000 VDC measuring range Diode test and continuity test Test leads with insulated probe tips Tools Related Documents Number Document Customer specific Installation Wiring Diagram K 604262 TABA/Dispo Miconic MX-GC with SMLCD K 604265 Installation Miconic MX-GC with SMLCD K 604453 Commissioning Miconic MX-GC with SMLCD K 604454 Diagnostics Miconic MX-GC with SMLCD (this document) K 604266 Maintenance Miconic MX-GC with SMLCD K 604437 Diagnostic LON Interfaces K 604447 Diagnostic BIO2 Interfaces K 604455 Training Miconic MX-GC with SMLCD K 604331 Diagnostics MX Fixtures K 604072 Diagnostics VF30/50/85BR for Asynchronous Motors with Miconic MX-GC (without SMLCD) Related Documents Danger • • • Switch off the main switch JH before starting work on the elevator control. Do not plug in or unplug connectors unless the devices concerned are switched off. Bypassing the safety circuit without express instruction is prohibited. Caution Exercise great care when traveling by Recall Control Station since the hoistway limit switches are bridged during this mode of travel. Note • • Only those personnel that are familiar with the product and qualified through training are authorized to carry out the diagnostics procedures. The procedures must be carried out in sequence. Do not go to the next step before the step in progress has been fully completed. Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 6/33 4 Summary Procedure The following flowchart shows one possible procedure for diagnostics (searching for and clearing of faults/errors). In addition, reference is made to the relevant sections in this document, which will provide useful information. Overview Chapter in Diagnostics Is the Power supply OK? Is the Safety circuit OK? Is a Travel initation possible? Abnormal Displays on PCBs? Does the elevator shows other Fault Symptoms ? Overview Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 7/33 5 Summary *Power Supply This chapter deals with rectification of faults, which can be determined by reading the display on MX-UI with SMLCD or LEDs on PCBs. 5.1 Summary *Control Cabinet This chapter deals with hardware components in the control cabinet, which are relevant for diagnostics. Note For the diagnostics of the following PCBs refer to the manual "Diagnostics VF30/50/85BR for Asynchronous Motors with Miconic MX-GC (without SMLCD)", K 604072: • • • EBFAN PCB RMVE PCB BCMM PCB 5.1.1 ASIXA PCB Summary The ASIXA PCB as "Backplane PCB" forms the interface between the GCIOB 360 processor PCB and the control peripherals. The heart of the ASIXA PCB is the User Interface MX-UI with SMLCD, which provides the major part of the information for diagnostics. Overview ASIXA PCB Overview Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 8/33 Pos. Designation Description 1 a) EB3 b) EBFAN c) EBBIO a) Extension board 3 b) Extension board motor fan c) Extension board BIO Bus 2 GCIOB 360 GCIOB Controller board 3 LONC LON car 4 LONS LON hoistway 5 2LONS LON hoistway (2. Side) 6 AGSI Absolute encoder hoistway information 7 LUET Lamp overbridging door 8 ETHERNET Ethernet group connector 9 GNT RS232 RS232 communication to device telealarm 10 DRIVE RS422 RS422 communication to drive 11 BAT Battery 12 GNT Telealarm device 13 ZQF Travel counter 14 POW 236 Power alarm device for Italy 15 KTHM Contact thermal machine room 16 KKSA Contact supervision rope Aramid 17 BCM Brake control module 18 Safety circuit: a) SK1 b) SKS c) SKC d) KTS e) KV f) RH g) SK2 a) Phase Control Relay b) Hoistway c) Car d) Hoistway Doors e) Door locking (manual doors) f) Bypass Operation (only Hong Kong) g) Reserve 2 19 MGB Magnetic brake 20 X15A Logic signals to drive 21 X15B Logic signals to drive 22 PSW Not yet used 23 GW Gateway building bus 24 2NGO Power supply options 25 NGO Power supply options 26 NGL Power supply unit elevator ASIXA PCB Overview Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 9/33 LEDs LED Status RSK(1) not lit VRSK RB Description Fault Rectification RSK(1) inactive None lit RSK(1) active Travel initiation not lit VRSK inactive None lit VRSK active Travel initiation not lit Normal status None Brake is released Travel initiation lit LEDs ASIXA PCB Jumper Jumper ABC Pos. Pin B-C Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG Description Normal status Fault Rectification None K 604454 04 10/33 5.1.2 * User Interface MX-UI with SMLCD Summary The User Interface MX-UI with SMLCD on ASIXA PCB was developed for commissioning, parameter adjustment, test execution and diagnostics. Note This chapter describes the components of the User Interface as well as the "Status Elevator Display" and the menu tree of the four-line SMLCD. User Interface with SMLCD 3 2 6 5 4 1 7 8 User Înterface with SMLCD 1 2 3 4 5 6 7 8 Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG Status voltage supply and LED door trigger Safety circuit Chip Card, Elevator-ID Direction- and floor level LEDs Installation travel mode switch JMOF Status information group communication and LON Bus Four-line SMLCD (Service Module LCD) Operation keys SMLCD K 604454 04 11/33 LED Signalization LED Status BATT lit CCS blinking lit not lit Description Status emergency power: On when the capacity of the battery is below 10 % of rated value Data being read from the chip card, PCT/SCT being generated There is a valid chip card available. Normal status No or not valid chip card available DUEISK-A lit Short circuit in safety circuit. Reset switch must be pressed after clearing short circuit. JMOF lit Installation travel is activated LON not lit blinking blinking irregularly LON application not functioning Blinks four times (repeated): LON communication not functioning LON application/communication OK LR-U lit Car is traveling upwards LR-D lit Car is traveling downwards LTRT lit Door trigger is active LUET lit Car on floor level (information KUET) NGL lit 24 VDC from NGL available (2)NGO lit 24 VDC from (2)NGO available Rx/Tx T1 - T5 not lit No Ethernet communication available flickering Ethernet connections communicating lit Ethernet connections available, but no communication lit Safety circuit is closed LED Signalization Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 12/33 Status Elevator Display on SMLCD Pos. 1 Description Status LON/BIO Software download/Freeze: blinking "%" "?" Freeze for LON- or BIO Nodes necessary blinking "?" Executing Freeze Command blinking "!" Freeze not successful "!" Missing or new LON/BIO nodes after Freeze blank Freeze done and no changes with LON/BIO nodes 2 Status Master (M = Master, blank = not Master) 3 Status Service Visit (service visit active if "*" is flashing) 4 Car load in % of nominal load (DMS) or load status with contacts 5 Elevator name or elevator number 6 Status Drive: 7 0 Drive at standstill + Drive accelerating = Drive at constant speed - Drive decelerating F Drive not available ? Status unknown Status Car: = Car at standstill inside door zone # Car at standstill outside door zone ↑ Traveling direction up ↓ ? Copyright © 2005 INVENTIO AG Traveling direction down Status unknown 8 Current group selector value (1 until n) 9 Status Travel Control (in error condition the error number of Travel Control will be shown alternating) 10 Indicates if car is below (-) or above (+) the closest floor during power fail-ure (supply from battery). The closest floor is indicated in point 8. If the car stands in the door zone two dashes appear. See also point 11 Miconic MX-GC with SMLCD Diagnostics Software download to LON/BIO node in progress K 604454 04 13/33 Pos. Description 11 Distance to closest floor during power failure (supply from battery). See also point 10 12 Status door: ½ Door Side Door Side Door Side Door Side Door Side Door Side Door Side Door Side I I 13 Speed of car (in error condition the error number of Motor Control will be shown alternated to the status of Motor Control) 14 Status Control Status Elevator Display on SMLCD Menu Tree SMLCD Menu Access Menu Level Menu Item Status Elevator S S -- 1 Login / Logout S S -- 1 Commands S P -- 2 Service Visit P P -- 2 Car Call S P -- 2 Terminal Call S P If M10 2 Floor Call S P If not M10 2 Door S P -- 2 Special Trips P PC -- 3 KFM P PC -- 3 DFM-U P PC -- 3 DFM-D P PC -- 3 JLF P PC -- P PC -- Services 3 Service JAB P PC -- 3 Service JRV P PC -- 3 Service SAB P PC -- 3 Service JBF P PC -- P PC -- P PC -- 2 LMS Commission 3 Miconic MX-GC with SMLCD Copyright © 2005 INVENTIO AG NA 1 2 Diagnostics Menu Tree Restriction EUAP Nominal Load K 604454 04 14/33 Menu Access Menu Level Menu Item 3 NA Empty Car P PC -- 3 Full Load P PC -- 3 System Check P PC -- 3 Empty Car Bot P PC LMS with parameter "Load Type" HP_xxx only 3 Empty Car Top P PC LMS with parameter "Load Type" HP_xxx only 3 Empty Car Mid P PC LMS with parameter "Load Type" HP_xxx only 2 Adj. Floor Lev P PC -- 2 Drv End Commis P PC -- 2 Freeze Node Tr P PC -- 2 Invalidate SDM - PC NA only 2 UnlockTerminal P PC If M10 2 Teach-in P PC If BIO2 bus 2 SMLCD Language P PC -- 3 US English P PC -- 3 French P PC -- 3 German P PC -- 3 Spanish P PC -- 3 Numeric P PC -- 2 EQ MidPointSet - PC NA only 2 Program IO Func P PC If BIO2 bus 2 MC CommissStat P PC -- 1 Tests P PC -- 2 Servitel Call P PC -- 3 Reg Center P PC -- 3 Aux Center P PC -- P PC -- 2 VF Test 3 DC Link Test P PC -- 3 CurrentLoopTst P PC -- 3 EstimMotorPara P PC (Modernization) 3 Direction Test P PC Asynchronous machine only 3 ZeroPositionTest P PC Synchronous machine only 3 EstimatInertia P PC (Modernization) 3 Memory Test P PC -- Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG Menu Tree Restriction EUAP K 604454 04 15/33 Menu Access Menu Level Menu Item 3 NA Fan Test P PC -- 3 LED Test P PC -- 3 ChargeDCLTest P PC -- 3 DischargDCLTst P PC -- 3 CapFormingTest P PC -- 3 FCR Test P PC -- 3 FCR IGBT Test P PC -- 2 Ck Empty Car P PC -- 2 Acceptance Tes P PC --- 3 Brake Test P PC 3 EN81 Test P - 3 Traction Test P PC -- 3 TRT Speed Test P PC If not MoSIS 3 Buffer Test P PC -- 3 Overspeed 1 Test P PC -- 3 Overspeed 2 Test P PC -- 3 TripTimeTest P PC -- 3 UpTermSlowDown P PC If NTSD 3 DownTermSlowDo P PC If NTSD 3 KNE Test P PC -- 3 DoorZoneTest P PC If MoSIS 3 LevelSpeedTst P PC If MoSIS 3 RelevelSpeedTst P PC If MoSIS 3 MonRelevelSpTest P PC If not MoSIS 3 UncontrMovemnt - PC NA only Copyright © 2005 INVENTIO AG EUAP only 1 Status S P -- 2 Status Group S P -- 2 Drive S P -- 2 Board I/Os S PC -- 2 Versions S PC -- 3 GC Software S PC -- 3 Drive Software S PC -- 2 PCT Type S P -- 2 Date & Time S P -- 2 Load S P -- Miconic MX-GC with SMLCD Diagnostics Menu Tree Restriction EUAP K 604454 04 16/33 Menu Access Menu Level Menu Item Position Abs. S P -- 2 Position Rel. S P -- 2 LON nodes CH 1 S PC -- 2 LON nodes CH 2 S PC -- 2 BIO nodes type S PC If BIO2 bus 2 Floor Enables S PC -- 3 Normal Floors S PC -- 3 Secured Floors S PC If not M10 S P If not M10 Calls 3 Floor Calls S P If not M10 3 Car Calls S P If not M10 2 LON SW-Dwnload S PC -- 2 Available Srv S P -- 2 Brake Test S P -- 2 Drive AMPS S P -- 2 DMC S P If DMC 2 MC CommissStat S P -- 2 CAN nodes S PC If CAN bus 1 Parameters S PC -- 2 Group P PC -- 3 Floor Markings P PC -- 3 Call Space P PC If M10 3 Walk Time Mult P PC If M10 3 Riser Car Dist P PC If M10 3 Walking Speed P PC If M10 3 Allocation Dir P PC If M10 S PC -- 2 Elevator 3 Over The Hill P PC If M10 3 Min Board Time P PC If M10 3 Min Exit Time P PC If M10 3 Parking Mode P PC -- S PC -- 2 Door 3 HoldOpen Exit S PC -- 3 HoldOpen Board S PC -- 3 Final Timer P PC -- Miconic MX-GC with SMLCD Copyright © 2005 INVENTIO AG NA 2 2 Diagnostics Menu Tree Restriction EUAP K 604454 04 17/33 Menu Access Menu Level Menu Item 3 Min Door Open 2 2. Door S PC -- S PC If second access side HoldOpen Exit S PC If second access side 3 HoldOpen Board S PC If second access side 3 Final Timer P PC If second access side 3 Min Door Open S PC If second access side P PC -- Car 3 Elevator PI markings P PC -- 3 Delay Cab Light P PC -- 3 Minimal Load P PC -- 3 Main Floor P PC -- 3 Gong Floor Pass P PC -- P PC -- 2 Services 3 JAB Floor P PC -- 3 JBF Alt Floor P PC -- 3 JBF Floor P PC -- 3 JNO Release P PC -- 3 KW Sel Elevator P PC -- 3 Access Codes P PC -- 3 NF Sel Elevator P PC -- 3 RNO Rec Floor P PC -- P PC -- 2 Drive General 3 V-Insp P PC -- 3 V-Recall P PC -- 3 V-Relevel P PC -- 3 V4 P PC -- 3 A2 P PC -- 3 A6 P PC -- 3 A-Relevel P PC -- 3 J1 P PC -- 3 J3 P PC -- 3 J5 P PC -- 3 J7 P PC -- 3 J-Relevel P PC -- 3 KSERE-Dist P PC -- Miconic MX-GC with SMLCD Copyright © 2005 INVENTIO AG NA 3 2 Diagnostics Menu Tree Restriction EUAP K 604454 04 18/33 Menu Access Menu Level Menu Item 3 NA Relevel Dist P PC -- 3 Max Door Zone P PC -- 3 Unbalance Bot P PC -- 3 Unbalance Top P PC -- 3 Break Start De P PC -- 3 Max Trip Time P PC -- 3 Win Auto Tacho P PC -- 3 Res Auto Tacho P PC -- 3 Pre Indice P PC -- 3 Hyd Switch Tim P PC -- 3 Hyd Pause Tim P PC -- 3 Early Brake P PC -- 3 KB Feedback P PC -- 3 FS_Nom P PC -- 3 US_Nom P PC -- 3 IS_Nom P PC -- 3 Pole Pairs P PC -- 3 P Gain Speed P PC -- 3 Ti Speed P PC -- 3 P-Ampli Accel P PC -- 3 P-Ampli Decel P PC -- 3 Dist-Stop Prec P PC -- 3 I Ampli Decel P PC -- 3 Min Distance P PC -- 3 On Level Dist P PC -- 3 TR (Zero Pos) P PC -- 3 LoadBalancing P PC -- 3 Mass Counterwgt. P PC -- 3 A-NTSD P PC -- P PC -- 2 Drive Settings 3 Tacho Factor P PC -- 3 Nominal Load P PC -- 3 Reeving Factor P PC -- 3 TachFactrMotor P PC -- 3 Gear Ratio P PC -- Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG Menu Tree Restriction EUAP K 604454 04 19/33 Menu Access Menu Level Menu Item 3 NA TractnDiameter P PC -- 3 Inertia P PC -- 3 Code Type P PC -- 3 ETSL Type P PC -- 3 Encoder Type P PC -- 3 Gear Type P PC -- 3 InvInputVoltage P PC -- 3 Nominal Speed P PC -- 3 Inverter Setting P PC -- 3 Id Motor P PC -- 3 ShaftInfoType P PC -- 3 Brake Type P PC -- 3 Load Type P PC -- 3 Phase Dir. P PC -- 3 Mass of Car P PC If DMC 3 SuspRope Setting P PC If DMC 3 CompRope Setting P PC If DMC 3 Numb. SuspRopes P PC If DMC 3 Numb. CompRopes P PC If DMC 3 DMC Control Type P PC If DMC P PC -- 2 Servitel 3 Install No P PC -- 3 Dir Call JAB P PC -- 3 Dir Call BR P PC -- 3 Dir Call JRV P PC -- 3 Dir Call SRE P PC -- 3 Dir Call NT P PC -- 3 Dir Call NS P PC -- 3 Dir Call EOS P PC -- 3 Test Trip P PC -- 3 Test Call P PC -- 3 Periodic Call P PC -- 3 Reg Center P PC -- 3 Al Center P PC -- 3 Pic Center P PC -- Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG Menu Tree Restriction EUAP K 604454 04 20/33 Menu Access Menu Level Menu Item 3 Menu Tree Restriction EUAP NA Aux Center P PC -- 3 Mini Center P PC -- 3 Reserve P PC -- 3 Own Dial Nbr P PC -- 3 Dial Prefix P PC -- 3 Dial Substr1 P PC -- 3 Dial Substr2 P PC -- 3 Ans Time Win P PC -- 3 Modem Baud P PC -- 3 Modem Init P PC -- P PC -- 2 System 3 Date P PC -- 3 Time P PC -- 3 LCD Password P PC -- 1 ErrorLog S P -- 2 Show S P -- 2 Show All P P -- 2 Clear Errors P P -- 1 Statistics S PC -- 2 Car Trips S PC -- 2 Door Trips S PC -- 2 2. Door Trips S PC If second access side 2 Run Hours S PC -- 2 Clear P PC -- Menu Tree SMLCD Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 21/33 5.1.3 GCIOB 360 PCB Summary The GCIOB 360 PCB is the central controller PCB for the elevator control. In addition to the microprocessor it contains the LON bus master, the elevator configuration and the base software. GCIOB 360 PCB GCIOB 360 PCB Pos. Designation Description 1 X 2-1-2 GCIOB I/Os 2 X 2-1-1 GCIOB microprocessor signals 3 MC68360 Microprocessor 4 Conf Flash PCT, SCT 5 Boot Flash Boot Software 6 Appl Flash module Base Software 7 Reset button Reset, double reset for booting 8 LEDs Status LEDs GCIOB 9 RS232 CADI GC/Software download GCIOB 360 PCB Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 22/33 Led Status ERROR (red) not lit WDOG (green) CPU (green) STATUS (green) Description Fault Rectification Normal Status None No valid configuration (PCT) Perform chip card or PCT download No valid SCT Perform chip card or SCT download Wrong Elevator-ID number Check Elevator-ID on user interface MX-UI with SMLCD blinking No or no valid base software Base software download blinking Normal status None not lit/lit CPU is not working properly Perform base software download Hardware fault Replace GCIOB 360 PCB Normal status None CPU is not working properly Perform base software download Hardware fault Replace GCIOB 360 PCB Normal status None lit flickering not lit not lit* * Perhaps LED may lit extremely dim (also normal status) LED Signalization on the GCIOB 360 PCB 5.1.4 EBBIO PCB Summary The EBIO PCB is used with BIO2 hoistway bus. The board is plugged into the ASIXA PCB. EBBIO PCB EBBIO PCB Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 23/33 Pos. Designation Description 1 LED1: HOSTCOM Lit if there is communication between EBBIO and GCIOB 2 LED2: BBUSCOM Lit if there is communication between EBBIO and the single BIO nodes 3 X1 BIOS 4 X2 2BIOS 5 X3 NGO 6 X4 2NGO 7 X5 CPU Bus connector EBBIO PCB 5.1.5 * BCM3 PCB Summary The brake control module BCM3 is responsible for the release and holding of the electromagnetic brake. In addition, feedback from the two brake contacts KB and KB1 is sent through to the elevator control. The BCM3 PCB is found on the brake control module. BCM3 PCB BCM3 PCB Overview LED Status KB (green) lit KB1 (green) not lit KB (green) not lit KB1 (green) lit Description Fault Rectification Normal status The elevator is in standstill The brake is released If the contactors do not switch as expected refer to chapter "Fault Rectification according to Symptoms" LED Signalization on the BCM3 PCB Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 24/33 5.1.6 * BCM420 PCB Summary The brake control module BCM420 is responsible for the release and holding of the electromagnetic brake. In addition, feedback from the two brake contacts KB and KB1 is sent through to the elevator control. The BCM420 PCB is a dedicated PCB for the PMS420 drive and is found on the brake control module. BCM420 PCB BCM420 PCB LED Status Signal Description N_KB (green) lit Normal status with the elevator at a standstill. KB1 (green) not lit Check the contacts KB, KB1, KB2 and KB3 as well as the wiring if this signal status is maintained during a trip. N_KB (green) not lit Normal status with the elevator traveling KB1 (green) lit Check the contacts KB, KB1, KB2 and KB3 as well as the wiring if this signal status is maintained at a standstill. BRK_OP (green) lit Brakes released Check the wiring if the signalled status does not correspond to the RB relay on ASIXA. Replace the PCB if the wiring is found to be correct. SB, SB1 (green) not lit lit not lit ZSB (green) lit not lit Brakes set Brake contactor not activated Brake contactor activated Timed brake contactor1) not activated Timed brake contactor1) activated Fault Rectification Replace the PCB if the signalled status does not correspond to the BRK_OP relay. Replace the PCB if the signalled status does not correspond to the SB/SB1 signal (see footnote). 1) The timed brake contactor, which effetcs the voltage change, is activated 0.5 seconds after the activation of SB and SB1. It is deactivated simultaneously with SB and SB1. LED Signalization on the BCM420 PCB Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 25/33 5.1.7 Ethernet Hub Summary The group telegrams (VCOM) between elevator controls are sent via Ethernet. With a duplex installation a direct connection between ASIXA PCBs can be made with a special cable. With triplex or more an Ethernet Hub is used to distribute the VCOM diagrams. An Ethernet Hub is also used to connect a Lobby 2000 via Gateway PCB. LED Signalization on the Ethernet Hub LED Status P1 lit (green) not lit P2 lit (green) not lit DA / STAT 1..4 (green / yellow) lit Signal Description Fault Rectification Normal status None Voltage supply 1 is not OK Check the 24 VDC power supply by using the Installation Wiring Diagram Normal status None Voltage supply 2 is not OK Check the 24 VDC power supply by using the Installation Wiring Diagram LED lit yellow: Ethernet Hub receives elevator control data None LED lit green: Ethernet Hub receives Idle data (Ethernet control data) blinking green not lit Port is segmented (no data transfer possible) Check Ethernet connections and wiring Ethernet Hub receives no Idle data (Ethernet control data) The connected elevator control is switched OFF The connection to the elevator control is cut off or there is a short circuit on wiring LED Signalization on the Ethernet Hub 5.1.8 Gateway PCB Summary The Gateway PCB "GW" is used as an interface to the Lobby Vision building monitoring system. It is connected to the Ethernet network. Refer to the corresponding manuals. Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 26/33 5.2 Summary Car This chapter deals with hardware components in the control car, which are relevant for diagnostics. Note For diagnostics instructions for • • • the MX Fixtures components refer to the manual K 604331. the LON Interface PCBs refer to the manual K 604437. the BIO Interface PCBs refer to the manual K 604447. 5.2.1 LONIC PCB Summary The LONIC PCB (LON Interface Car) is located in the OKR on the top of the car frame. It is the interface between the traveling cable and the car components. LONIC PCB LONIC PCB LED Status SERV (red) not lit lit blinking APPL (green) Description Normal status None Firmware is missing Replace PCB LON node is not configured, download is active After a defined time (download), the LED "SERV" switches OFF blinking, Normal status switching OFF every 2s not lit Fault Rectification Power supply missing None Check power supply Application software is missing Press the service pin. If not OK, perform a double reset on GCIOB 360 PCB not lit, switching ON every 2s Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG PCB defective Replace PCB LON Communication is not working properly Check the LON bus for correct wiring. Also check for short circuit K 604454 04 27/33 LED Status 24 V (green) lit not lit RLC-A (green) RVEC-A (green) Normal status Normal Status (car light reduction is active) not lit The car light reduction is not active None None Normal status (The car fan is inactive) not lit The car fan is active not lit Normal status lit Fault Rectification 24 VDC power supply is missing Check power supply by using the Installation Wiring Diagram. lit lit RUET (1) (green) Description Relays RUET/RUET1 are active LED Signalization on the LONIC PCB 5.2.2 LONIBV PCB Summary The LONIBV PCB (LON Interface Board Varidor) is located in the Varidor 30 door drive. It is the interface between the door drive and the LON bus. LONIBV PCB LONIBV PCB LED Status SERV (red) not lit APPL (yellow) Copyright © 2005 INVENTIO AG Fault Rectification Normal status None Firmware is missing Replace PCB blinking LON node is not configured, download is active After a defined time (download), the LED "SERV" switches OFF blinking Normal status None Power supply missing Check power supply Application software is missing Press the service pin. If not OK, perform a double reset on GCIOB 360 PCB PCB defective Replace PCB lit Miconic MX-GC with SMLCD Diagnostics Description not lit K 604454 04 28/33 LED Status P0 (green) lit not lit Description Normal status Fault Rectification None 24 VDC power supply is missing Check power supply by using the Installation Wiring Diagram LED Signalization on the LONIBV PCB Switch Position ACCESS SIDE SZ1/SZ2 Description Setting of door drive access side 1/2 Fault Rectification None Sliding Switch Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 29/33 5.3 Summary Hoistway This chapter deals with hardware components in the hoistway, which are relevant for diagnostics. Note For diagnostics instructions for • • • the MX Fixtures components refer to the manual K 604331. the LON Interface PCBs refer to the manual K 604437. the BIO Interface PCBs refer to the manual K 604447. 5.3.1 LONCUB PCB Summary The LONCUB PCB (LON Controller Unit Big) is the interface for the LON bus and the parallel I/Os of the building interface (NWRIO4 PCB). Overview LONCUB PCB LONCUB PCB LED Status SERV (red) not lit lit blinking APPL (green) Description Normal status None Firmware is missing Replace PCB LON node is not configured, download is active After a defined time (download), the LED "SERV" switches OFF blinking, Normal status switching OFF every 2s not lit Diagnostics Copyright © 2005 INVENTIO AG None Power supply missing Check power supply Application software is missing Press the service pin. If not OK, perform a double reset on GCIOB 360 PCB Print defective Replace PCB LON communication is not not lit, switching working properly ON every 2s Miconic MX-GC with SMLCD Fault Rectification Check the LON bus for correct wiring. Also check for short circuit K 604454 04 30/33 LED Status 24 V (green) lit Description Normal status not lit Fault Rectification None 24 VDC power supply is missing Check power supply by using the Installation Wiring Diagram LED Signalization on the LONCUB PCB Switch Position Description Fault Rectification ACCESS SIDE SZ1/Z2 Set according to the Installation Wiring Diagram None HIGH/LOW 2 rotary switch O-F Set according to the Installation Wiring Diagram If no setting required set rotary switch to position "01" Sliding Switch/Rotary Switch on the LONCUB PCB 5.3.2 NWRIO4 PCB Summary The NWRIO4 PCB serves as interface to external I/Os. Using the rotary switch integrated on the PCB sets the desired I/Os. For correct wiring and setting always refer to the Installation Wiring Diagram. NWRIO4 PCB NWRIO4 PCB Overview Switch Position Description HIGH/LOW 2 rotary switches O-F Setting of the function of an external signal according to the BMK list or the installation schematic Fault Rectification The setting is always a hexadecimal number. Example: building monitoring (RBF, RE-A, RIB, RSM): E2 (E = High, 2 = Low) Rotary Switches on the NWRIO4 PCB Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 31/33 6 Summary Symptoms Fault Rectification According to Symptoms In the following table, possible causes and recommendations for fault rectification will be given for fault symptoms from the field. Components Symptom Fault Rectification / Remark Elevator Control Load Measuring The car stands at the floor with doors open. The overload indicator on the car operating panel is ON, an alarm tone sounds Load measurement is not connected, was not put into operation or is defective. Elevator Control Travel Control After an Installation Travel control is blocked. Perform a reset. The Travel, the elevator elevator control does not need a further measuring control is blocked travel. After performing a reset the previous parameters will be reactivated Elevator Control Brake Control Module No travel initiation possible. Elevator Control Load Measuring The car stands with PI mode (Pick Up control) three minutes (default value) with opened doors on the floor (load measuring inaccuracy) Minimal load control is active (load measuring inaccuracy) Elevator Control Measuring Travel The measuring travel can not be terminated correctly Hoistway information/final limit switch has not been fixed correctly. Before executing the measuring travel, move the car using the recall control station (installation travel). Check that the LED "LUET" displays when traveling through the KUET-/KUET1 area. Check that the final limit switches KNE-U/D get activated 6..8 cm below/above the top/bottom floor level Install the load measurement and put into operation using SMLCD or CADI GC. If the elevator must be operated without load measurement, switch it OFF using SMLCD or CADI GC Brake contactors SB/SB1 are dirty/dusty. JH OFF. Operate SB and SB1 several time mechanically The safety circuit is (e.g. with a screwdriver) closed KB/KB1 contacts are not correct wired / adjusted. Check wiring acc. to the Installation Wiring Diagram. On the brake control module check LEDs "KB" (ON) and KB1 (OFF) when the car is at standstill 1) Execute a new commissioning of the load measuring system (the closer you get to 100 % the more accurate the load measuring will be) 2) If the load measurement is still inaccurate. Using CADI GC, increase the parameter "Minimal Load" Measuring travel has not been started from the uppermost floor level. Always start the measuring travel in the uppermost floor (within the KUET-Level) Elevator Control Installation Travel During installation The timer (ZSB) on the brake module is not working travel every 30 cm properly. an emergency stop 1) Check if contactor is dirty/dusty clean up occurs 2) Replace brake control modul Parameter "Overcurrent Factor" wrong. Correct according to "CADI Help" Symptoms Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 32/33 A.1 System- and Communication Overview System Overview with PMS/PMA Motors Ethernet (Group, Lobby V.) * only with LONS ** 2LONS with 2 Access Sides Options Module Base Module Power Supply Logic Signals X15 Communication RS422 VF22/33/44 BR THMH/ MVE PMS/ PMA Power Power Module Brake Module Power Input TDIV Brake Control Signals LONLMS 3* Standard Traveling Cable Hoistway Top LOP/ LIP (LIM*) KTS LOP/ LIP (LIM*) LONIC BIB* Car Light KTS COP (CIM) Hoistway Pit Door Drive (DIB) LMS AGSI System Overview Miconic MX-GC with SMLCD Communication Overview Control Cabinet Hoistway L O N L M S -3 A S IX A Next elevator LONS L IP s GCIOB360 E th e rn e t (V C O M ) B IO 2 LOPs LONC LIMs BIB LONT Varidor 30 CME/ DIB LONIC LIOPs* LONTC Car C O P s/ CIM * L IP /L O P Communication Overview Miconic MX-GC with SMLCD Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG K 604454 04 33/33
