Segment 001 de Fiche technique - Autoclave Selecta AUTESTER ST DRY PV III 80 - 341005 - Mode d%27emploi

INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
(It can be modified without notice)
Page: 20
1 Information for users
1.1 Legal requeriments
This autoclave have been manufactured according Directive 97/23/CE.
Follow this Instruction manual for installation, use and maintenace operations.
1.2 Autoclave incomming
Handle the equipment with care. Unpack and check that all items coincide with the
delivery note. If you see any discrepancy or damage of any kind, notify your distributor as soon as possible.
Keep original pakage some days, just in case of good returns.
1.3 Documentation
This documentation comes with the package or could be get from the manufacturer:
- Instruction manual:
Read this manual before using the equipment.
These instructions are an important part of the equipment and should be made
available to all users.
If you are in any doubt or want to clarify the use of this instrument, contact your
local or the service department of J.P. Selecta, s.a.u.
- Factory test:
Record from manufacturer checkings.
1.4 Other important information
The autoclaves sent to J.P. SELECTA, s.a.u. for repairs or maintenance must be
decontaminated.
Any unauthorized modification, lack of maintenance or deliverate damage to the
machine its not allowed by law. And could inhibit the warranty.
Do not use the equipment for fluids that can produce vapours which can form inflammable or explosive mixtures.
Use it only for the intended use of the equipment as specified in the catalogue, or
manuals, ...
2 Warranty
This product is guaranteed for one year. It does not cover damages caused by an
incorrect use or causes beyond the control of J. P. SELECTA, s.a.u.
Any manipulation of the equipment by personnel not authorized by J.P. SELECTA,
s.a.u. automatically cancels the guarantee.
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 21
3 Technical Specifications
Autoclave volume:
50L
80L
Mains Volt:
230V III /400V III 50/Hz
Electrical power: (W)
3000
Max. Current: (A)
4850
10
10
Fuse: (Fast. Type H, dimensions)
35
R,S,T, Neutral, Ground (sec.1mm2)
Mains wire
Weigth (Kg Net):
Vessel Dimension usable (cm Ø x high)
External Dimension: (cm Deep x Wide x High)
Vessel capacity: (L)
108
136
Ø30x70
Ø40x60
117x48x62
107x58x72
50
80
Max load: (Kg) (Metal)
50
2
Weigth x stand (Kg/cm ) Empty
65
2
Weight pero support (Kg/cm ) Load + Water
80
Total space + doors open
Add 1m at high
Tap Water in max. pressure allowable (bar)
2
Tap water in min. pressure allowable (bar)
0.5
Water vol. per cycle (L)
Water quality sugested
5
De-mineralized from 15 to 200 microS/cm; pH from 5 to 7
Thermal heat to ambient: (W/h)
850
Water reservoir volume: (Liter)
10
Water in connector
3/4’’
Air entry filter porosity
0.20 micres
Noise level: (1m)
Lower than 70 dBA
Operating time:
Continuous left 20 minutes between cycle.
Ambient:
Indoor use
High up to 2000m
Ambient operating range from 5ºC to 40ºC.
Maximum relative humidity 80% for temperatures up to 31ºC, linearly
decreasing to 50% relayive humidity at 40ºC
Over voltage level:
Category II
Contamination degree:
2
Vessel and steam contact material
Stainless Steel, Copper, Teflon
Furniture:
Coated steel.
Steam generator:
Stainless Steel
Serial RS-232:
9 pin male. Pin 2 and 3 crossed, pin 5 common. Speed 9600, no parity,
8 bits data, 1 bit stop.
4 Packing List
Autoclave delivered together with:
Instruction manual
Internal grid
Emergency open door device.
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
(It can be modified without notice)
Page: 22
5 Overview
The Autester ST DRY PV are versatile and suitable autoclaves for a wide range of
applications, sanitation, industrial processes and quality control. These autoclaves
can sterilize solids, with or without being wrapped, liquids, culture media. They also
have disinfecting drying cycles.
5.1 Purge
The purging operation is performed by the autoclave to remove air inside the boiler
to fill the vapor space. Where there is no air steam.
The purge system must be suitable to sterilize intended load.
5.2 Atmospheric purge
In atmospheric vented comes out gravimetrically, impulsed by steam for a certain time.
Suitable for solid unwrapped (Tweezers, needles, scalpels ...).
5.3 Pulsed vacuum purge
A vacuum pump is used to remove air from the boiler. During one or more extractions
purged air is produced.
Suitable for wrapped loads, catheters, ...
5.4 Bowie Dick test and Vacuum test
Bowie Dick test used to verify operation of the purging by vacuum fractional.
The vacuum test designed to verify the operation of the vacuum pump and sealing
the autoclave for a certain time.
5.6 Sterilization not wrapped material
Place the instruments on waterproof paper and they do not touch each other.
5.7 Sterilization of wrapped materials and pipes
Only one instrument per bag.
Placing the bags upright they do not touch one another nor the walls of the autoclave.
The tubes must be clean, rinsed and drained. Ensure that the tubes do not form
folds that obstruct the inner diameter.
5.8 Sterilization of vessels
Never place sealed containers.
Place the containers upside down to prevent water tanks.
5.9 Sterilization of Liquids
Placing fluids in suitable containers at a temperature and above trays so that they
can collect spills.
The containers were filled about 2/3 full. Not close tightly, they will be plugged with
cotton or some sort of cap to facilitate exhaust of the pressure vessel and not be
formed.
Avoid using containers with narrow necks.
At the end of the sterilization cycle, the autoclave was let cool freely (until pressure
is 0 kg / cm²).
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 23
6 Equipment description
6.1
Cycle types and temperature range
Heart probe
Solid load and atmosferic air removal:
105-134ºC
105-130ºC
Solid with two forzed vacuum pulses:
115-134ºC
-
Solid with three forzed vacuum pulses:
115-134ºC
-
Liquids load, atmosferic air removal:
105-134ºC
105-130ºC
Sterilizing time range:
From 3 to 59 minutes
Drying time range:
From 0 to 99 minutes
6.2
Pre-set cycles
Autoclave is delivered with 10 presset cycles, for sterilization and two test cycles.
Nr Name
Temperature
Dry
ºC
(minutes)
Time
Purge
0
Not warpped load
134
4
10 2x vacuum cycles
1
Wrapped load
134
12
30 3x vacuum cycles
2
Resistant
134
20
20 3x vacuum cycles
3
Plastic not wrapped
121
15
15 2x vacuum cycles
4
PLastic wrapped
121
30
30 3x vacuum cycles
5
Hollow devices
126
12
25 3x vacuum cycles
6
Desinfección
105
25
15
Atmosferic
7
Liquid (media)
121
30
-
Atmosferic
8
Metal not wrapped
121
15
30
Atmosferic
9
Metal not wrapped
134
4
30
Atmosferic
6.3
Test cycles
Test and validation cycles from EN 13060.
J.P. SELECTA s.a.u.
Test de Bowie Dick
134ºC
3’ 30’’
Vacuum Test
Lower vacuum level
5+ 10’
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
3
1
2
Mayo 2015
(It can be modified without notice)
Page: 24
6.4 Control panel elements
1. Touch screen
2. Opening and closing lid lever
3. Optional printer accommodation
6.5 Main elements location
4
4.
5.
6.
7.
Main power switch
Calibration probe inlet racord (thread 1/4’’G)
Tank water level viewer
Water tank drain valve
8.
9.
Door joint
Water tank filling hole
10.
11.
RS-232 connector (serial port)
External probe connector (Pt100)
5
6
7
8
9
10
11
12
13
14
15
16
12.
Safety valve
13.
Steam manual valve
14.
External water source inlet
15.
Mains connection cable
16.
Aeration filter
17.
Tank wastepipe valve
Selection of external drainage or recovery tank.
18.
19.
Condensed steam outlet
Liquids mode outlet
17
J.P. SELECTA s.a.u.
17
18
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
19
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 25
7 Installation
Place the autoclave near a power outlet suitable for the machine.
The autoclave will sit on a flat, horizontal, stable surface, leaving a space of 30 cm
around the machine.
Immobilize the autoclave, adjusting it to the ground, using the stops located on the
front of the computer, provided for this purpose.
Place the rack in the bottom of the boiler.
Attach a tube in the ear “OUT CONDENSED” to collect condensate formed during the
phases in which the vacuum pump works. Not placing the vessel at a higher level
of the nipple.
7.1
Tap water inlet
Connect the supplied 3/4’’ hose from a tap to «tap water inlet valve». See picture.
Water tap pressure must never exceed 4bars.
Configurate this water inlet on the control panel.
7.2
Water output to waste
Used water at the end of cycle could be:
• Re-used:
Water returns to water resrvoir.
Move the valve handle counterclockwise.
• Waste:
Water is drived to room waste.
Move the valve handle clockwise.
Place a hose on the valve output.
Fix this hose firmly.
Set firmly drain hoses
on these three outputs !!
Do not obstruct this hose.
ATTENTION DRAIN HOSE ITS AT HIGH TEMPERATURE
Do not use the emthy to waste configuration without hose to waste
drain.
Fix drain hose firmly.
Do not hold this hose by hand.
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
(It can be modified without notice)
Page: 26
8 Operation
The autoclave lid only opens with the autoclave
connected to the mains ( Main Switch lighted )
Do not force the opening lever
8.1 Load
Check tank water level.
Load the previously cleaned and settled material baskets.
Check that the seal is in place.
If it is installed and if it is necessary, place the heart probe in the choosed reference point.
Close the lid.
8.2 Select Program
Select the suitable program for sterilization and drying the load.
PROGRAMA 0
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m
To set the program (cycle) see 8.3.
Check the USB device registration and configuration.

RUN
ACTUAL: +0.00 bar 24ºC
Start the cycle.
HH:MM:SS DD/MM/YY
Tiempo de secado.
Shows running
programm status
8.2.1 Application of the cycle
During the cycle (also called software) autoclave screen will indicate the segment
that is being made.
PROGRAMM 0
-0.70 bar
24 ºC
Cycle Segments are:
STEP: WATER
TIME: 00:00:06
STOP
S2 - 134ºC - EST 4’ SEC 10’
HH:MM:SS DD/MM/YY
WATER:
VACUUM:
HEAT
STERILE.
EMPTY:
UNPRESS :
OK:
FAIL:
Water inlet to the boiler.
Removing the air.
Steam generation.
Sterilization of the load.
Draining the boiler steam and water.
Depressurization boiler.
Sterilization conditions have been achieved according to
cycle parameters.
Not achieved all the conditions for the sterilization.
STERILIZATION
CORRECT
DOOR OPEN IS ENABLED
OK
ACTUAL: +0.00BAR 23ºC
J.P. SELECTA s.a.u.
This is the “End of cycle” message.
HH:MM:SS DD/MM/YY
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 27
8.3
Quick guide for start autoclave cycle (program).
PROGRAMACIÓN

AJUSTES
SETTINGS
TRABAJO
TASK
1
Touch over «PROGRAMMING».
2
Select a cycle .
3
Confirm.
4
Touch over
5
Press over «TASK».
PROGRAMA O
SEL


PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

SETUP

SAVE
HH:MM:SS DD/MM/YY
PROGRAMA O
SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m


SAVE
SETUP
HH:MM:SS DD/MM/YY
PROGRAMA O
SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m


to go to main menu.

SAVE

SETUP
HH:MM:SS DD/MM/YY
PROGRAMACIÓN
AJUSTES
SETTINGS
TRABAJO
TASK

PROGRAMA 0
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

RUN
ACTUAL: +0.00 bar 24ºC
J.P. SELECTA s.a.u.
6

PRO.: SÓL. 2
Prees over «RUN» to initiate.
HH:MM:SS DD/MM/YY
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
8.4
(It can be modified without notice)
Page: 28
Main menu
The autoclave control panel its from the touch screen.
Press, with your finger or with a pointer, in the center of each icon.
IDIOMA
FECHA HORA
INTRODUCIR
CONTRASEÑA
IMPRESORA
UNIDADES
CAMBIAR CONTRASEÑA
SONDA
AGUA


CAL
SETUP
BACK
HH:MM:SS DD/MM/YY
Main menu
PROGRAMMING
SETTINGS
PROGRAMA O
SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m
OPERATION

SETUP

SAVE
HH:MM:SS DD/MM/YY
PROGRAMA 0
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

RUN
ACTUAL: +0.00 bar 24ºC
PROGRAMA 0
-0.00 bar
24 ºC
HH:MM:SS DD/MM/YY
FASE: AGUA
TIEMPO: 00:00:06
STOP
S2 - 134ºC - EST 4’ SEC 10’
HH:MM:SS DD/MM/YY
OPERATION SCREEN
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
8.5
PROGRAMACIÓN

AJUSTES
SETTINGS
(Sujetas a modificaciones sin previo aviso)
Pag.: 29
Setting parameters
Setting operation parameters as: Language, temperature units, ...
Point over «SETTINGS».
TRABAJO
TASK
LANGUAGE
DATE
ENTRY
PASSWORD
PRINTER
UNITS
CHANGE
PASSWORD
PROBE
WATER

Point over the parameter to modify
CAL
SETUP
Mayo 2015

BACK

Press
parameters.
to retun to main menu or press

to modify other

BACK
to modify other

BACK
to modify other

to modify other
BACK
HH:MM:SS DD/MM/YY
8.5.1
SELECT LANGUAGE:
Language:
Set language between:
Spanish.
English.
French.
ENGLISH


BACK
SETUP > LANGUAGE

Press
parameters.
to retun to main menu or press
HH:MM:SS DD/MM/YY
8.5.2
POINT TO SET TIME / DATE
Date and time:
Press over icons to modify day, month, ...
TIME
15
:
01
DATE
11
/
05
/
15


BACK
SETUP > FECHA / HORA
ACTIVATE
PRINTER
HH:MM:SS DD/MM/YY
Press

parameters.
8.5.3
NO
to retun to main menu or press
Printer:
Enables the record on the printer (or USB) recorder.
Printer Feed» Feed printer paper.
1 min
PRINTER
INTERVAL
PRINTER FEED

SETUP > FECHA / HORA


Press
parameters.
to retun to main menu or press
BACK
BACK
HH:MM:SS DD/MM/YY
8.5.4
PROBE
Select internal or external (heart) probe:
Internal probe: The autoclave controller takes the vessel water temperature
to control the cycle.
INTERNAL
External probe: (accesory). Also called «heart probe» , the autoclave takes
the sample temperature to control the cycle.

SETUP > SONDA

BACK
HH:MM:SS DD/MM/YY
TEM PERATURE
UNITS.
8.5.5
SETUP > UNITS
J.P. SELECTA s.a.u.
to retun to main menu or press

BACK
to modify other

to modify other
Temperature units:
Choose units between ºC or ºF.
ºC


Press
parameters.

BACK
HH:MM:SS DD/MM/YY
Press

parameters.
to retun to main menu or press
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
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INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
8.5.6
WATER
(It can be modified without notice)
Page: 30
Activates /disables the water entry
With this parameter set to «activate» the autoclave will take water from an
external network for the steam generation.
ACTIVATE
With this parameter set to «disabled», the autoclave will take water from the
tank itself, for the steam generation.


BACK
SETUP > PROBE
HH:MM:SS DD/MM/YY
LANGUAGE
TIME/DATE
PRINTER
UNITS
PROBE
WATER
8.5.7
PASSWORD

•
TEST
BACK
HH:MM:SS DD/MM/YY
Access to calibration and
configuration parameters.
PRINTER
UNITS
PROBE
WATER
•
to modify another
Parameters protected by a password
Test cycles (Vacumm test & Bowie Dick)
The autoclave has the EN13060 test cycles to made easy operation qualification:
• Vacumm test: Qualifies the autoclave tightness and its capabilty to get suitable
vacuum according to EN13060.
• BOWIE DICK test: Qualifies the steam quality and steam capability to penetrate
into wrapped loads.
PASSWORD
CHANGE
PASSWORD


CAL
SETUP
BACK
Calibration of meassuring devices:
PROBE: Offset value for heart temperature probe.
WATER: Offset value for autoclave water temperature probe.
Offset value for pressure sensor.
Temperature for strip heaters.
Set of parameters which configurates the autoclave operation.
8.5.8
TIME/DATE

There are two groups of parameters protected by a password:
CAL
LANGUAGE
to return to themain screen or
The password protects the parameters that may affect the operation of the autoclave. It is only accessible by contacting to J.P. Selecta, s.a.u. technical service.
CHANGE
PASSWORD

SETUP
Press 
parameter.
TEST
BACK
This test cycles should be run periodically, and results must be stored as quality
system records.
HH:MM:SS DD/MM/YY
Test
cycles
TRABAJO
TASK
PROGRAMACIÓN
PROGRAMMING

AJUSTES
SETTINGS
cycle
selection
icons
Cycle
number
8.7
Sterilization cycles (Programs)
Up to 8 cycles could be stored on the autoclave.
The cycle sets the treatement to apply over samples, by means of the setting
parameters.
8.7.1
Setting cycles:
- Select the cycle to modify by pointing over:
PROGRAMM O
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

SETUP
- The cycle (program) sets the treatement to apply over samples, by means of
the setting parameters.
Purge (air removal) type.
Sterilization temperature.
Sterilization time.
Drying time.

SEL

SAVE
HH:MM:SS DD/MM/YY
Note: Pointing over this icon
J.P. SELECTA s.a.u.
SEL
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
will use selected cycle as a default.
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MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
•
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 31
Setting air removal operation (purge).
PROGRAMA O

SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

SETUP
Set the air removal type:

SAVE
HH:MM:SS DD/MM/YY
Solid 1: 1 vacuum cycle. For not wrapped loads.
Solid 2: 2 vacuum cycles. For wrapped loads.
Solid 3: 3 vacuum cycles. For double wrapped loads,
catheters, hollow devices, ...
Liquid
Not vacuum.
Culture media in demi-close bottles.
Purge type
•
PROGRAMA O

SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

SETUP
Setting sterilization temperature.
Press over temperature label to set open the range from 115ºC ... 134ºC

SAVE
HH:MM:SS DD/MM/YY
Sterilization temperature
•
PROGRAMA O
Setting sterilization time.
SEL
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

PRO.: SÓL. 2

SETUP
Press over sterilization time to set time from 1 to 59 minutes.

SAVE
HH:MM:SS DD/MM/YY
Sterilization time
•
PROGRAMA O
Setting drying time.
SEL
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

SETUP
Drying time
Press over sterilization time to set time from 1 to 59 minutes.

PRO.: SÓL. 2

SAVE
HH:MM:SS DD/MM/YY
PROGRAMA O
SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m

•
Store programs.
•
Return to main menu.

SAVE
SETUP

HH:MM:SS DD/MM/YY
Save program changes
PROGRAMA O
SEL
PRO.: SÓL. 2
TEMP.: 134OC
T.EST.: 4m
T.SEC.: 10m


SETUP

SAVE
HH:MM:SS DD/MM/YY
Quit from main menu
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
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14/05/2015 09:52
========================
PROG: 0
MODE: SOLID2
TEMP: 134°C
TIME: 04’
DRY : 10’
========================
LOT: 000010
************************
TIME TEMP. PRESS. STATUS
023°C +0.0bar
021°C -0.2bar
021°C -0.4bar
021°C -0.5bar
022°C -0.5bar
023°C -0.5bar
023°C -0.5bar
025°C -0.5bar
060°C -0.3bar
071°C -0.1bar
080°C +0.0bar
089°C +0.2bar
095°C +0.3bar
100°C +0.5bar
095°C +0.0bar
090°C -0.1bar
086°C -0.3bar
083°C -0.4bar
081°C -0.4bar
078°C -0.5bar
076°C -0.5bar
079°C -0.4bar
088°C -0.2bar
095°C +0.0bar
101°C +0.1bar
106°C +0.3bar
110°C +0.5bar
114°C +0.7bar
119°C +0.9bar
122°C +1.2bar
126°C +1.4bar
129°C +1.7bar
133°C +2.0bar
134°C +2.0bar
03’ 134°C +2.0bar
02’ 134°C +2.1bar
01’ 134°C +2.1bar
00’ 134°C +2.1bar
132°C +1.9bar
124°C +1.1bar
112°C +0.4bar
104°C +0.1bar
00’ 099°C +0.0bar
01’ 093°C -0.2bar
02’ 089°C -0.3bar
03’ 085°C -0.4bar
04’ 082°C -0.4bar
05’ 079°C -0.5bar
06’ 076°C -0.5bar
07’ 073°C -0.6bar
08’ 071°C -0.6bar
09’ 069°C -0.6bar
068°C +0.0bar
RESULT: PASS
VACUUM
VACUUM
VACUUM
VACUUM
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
VACUUM
VACUUM
VACUUM
VACUUM
VACUUM
VACUUM
VACUUM
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
HEAT
STERIL
STERIL
STERIL
STERIL
EMPTY
EMPTY
EMPTY
EMPTY
DRY
DRY
DRY
DRY
DRY
DRY
DRY
DRY
DRY
DRY
UNPRES
Mayo 2015
(It can be modified without notice)
9. USB data recorder
The «USB DATA LINK» is a data acquisition device (datalogger) that generates a
report from the sterilization cycle and stores the readings on a USB storage device.
Logger mounted in the autoclave is product code:
4120132
Device formatting type (USB pen drive):
FAT 32
Operation
Installation:
• Follow the instructions in the autoclave to activate the printer and the sending
interval of the readings.
Operation:
• Connect the «USB pen drive» to the USB Data Link. Led «C» blinks and stays
fixed light. This indicates that there is a proper recognition of the USB pen drive.
Start the autoclave, and when sending the reading to the USB Data Link, led
«C» makes a quick blinking.
At the end of the autoclave cycle, press «Eject» to extract the «USB pen drive».
Connect the «USB pen drive» to a computer to download the data file.
Important note: The «USB pen drive» must have a device name. It cannot
be blank.
The file created is text type, that can be opened with WordPad or WORD.
Sugested operation mode:
Record of an autoclave cycle needs about 3Kbytes.
An USB device 3GB memory can store millions of records.
Tip : Never erase any record of the USB device, you will record the complete life
of the autoclave.
Name could not be blank
FAT32
Status LED «C»
Key «Eject»
J.P. SELECTA s.a.u.
Page: 32
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Panel «properties» device USB
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 33
10 Alarms
If a failure occurs during operation, a message will appear. These
failures are indicated by showing ERROR on the screen:
Screen
Error
ERROR 10
WATER RESERVOIR EMPTY
wait until pressure
and autoclave temperature
becomes low
Description
01
Error EEPROM faulty.
02
Pressure sensor error.
Error failure sensor or disconnected cable.
10
Water reservoir empty.
12
Lid / Door open.
13
The pressure has exceeded the maximum admissible
pressure of +2.5bar.
14
Vacuum error. Vacuum leackage or pump failure.
15
Pressure error during purge phase.
Insuficient water or water heater failure.
16
Overtemperature error. Internal temperature has
exceeded the maximum limit of 150ºC.
17
External heating element overtemp.
External 150ºC exceeded.
18
Sterilization error. Setpoint margins overcome or
there is air inside.
19
Error set value not reached. No water in the system
or heater failure.
20
Empty error, takes too long to empty the system.
Valves or drain blocked or failure.
21
Error no paper. Printer requires paper.
22
Printer error. Paper obstruction.
23
Power error, power failure (detected in the main
power source).
24
Vacuum test error.
and press OK
OK
ACTUAL: +0.00BAR 23ºC
J.P. SELECTA s.a.u.
HH:MM:SS DD/MM/YY
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
11
(It can be modified without notice)
Page: 34
Safety Systems
11.1 Safety pressure switch
When an abnormal overpressure is produced in the sterilization chamber, the safety pressure switch acts in a way to stop the autoclave and
it opens the aireation electrovalve.
11.2 Safety valve
If an abnormal overpressure is produced, the safety valve is opened
(10), expelling the steam.
This valve is calibrated to initiate the opening between 2.2 kg/cm²
and 2.5 kg/cm².
In case of safety valve reset, the machine must be prepared to advise
a technical personnel.
11.3 Safety thermostat
When an important increase or decrease of water level is produced
the safety thermostat (14) acts by stopping the heater.
In case of open lid blocked by a safety system failure make as follows:
1 Stop the machine.
2 Disconnect the machine from the mains.
3 Place an outlet and a tube in the aireation valve (11).
4 Carefully open the valve to avoid steam leackages. Be careful to
avoid possible burns.
5 Wait for the total steam emptying.
6 With the handle provided with the machine, proceed as follows (see
pictures).
See with a light through the opening lid internal hole; find the lock
mechanism and you will see the lid opening lever.
Once found the mechanism, insert the handle carefully into the hole
and move the lid opening lever to the external side. Hold the lever
in this position meanwhile simultaneously opening the lid with the
handle.
J.P. SELECTA s.a.u.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
MANUAL DE INSTRUCCIONES CODIGO 80311 REV 0
12
Mayo 2015
(Sujetas a modificaciones sin previo aviso)
Pag.: 35
Maintenance
Before removing the lid, disconnect the machine from the
mains.
The control board should only be changed by a technical service or authorized personnel.
CLEANING:
•
Wall panels and stainless steel: Use steel cleaning home products.
•
Limescale deposits: Use home cleaning products.
•
TFT Screen: use glasses cleaning products.
•
Cover and plastic areas: use non-abrasive cloth dipped in
alcohol.
Monthly operations:
•
Clean front bottom drainage filter.
•
Change re-used water from water reservoir.
•
Record results from vacuum test and Bowie dick test.
Three months operations:
•
Change air entry filter (Autoclave rear side)
•
Change re-used water from water reservoir.
Yearly operations:
•
Check and contrast temperature autoclave against traceable
temperature standard.
•
Check, visually the state of door silicone gasked.
•
Check safety valve operation.
ATTENTION: this operation should be run for qualified
personnel.
Dangerous contact with hot steam.
•
J.P. SELECTA s.a.u.
Check, visually the state of electrical wiring, ground and mains.
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62
INSTRUCTION MANUAL CODE 80311 REV 0
Mayo 2015
13
J.P. SELECTA s.a.u.
(It can be modified without notice)
Page: 36
Recambios / Spare parts
0015520
Filtro de aire
Air filter
0021206
Junta de cierre de silicona
Closing silicone gasked
0029471
Placa principal
Main board
0029472
Placa de control de la pantalla TFT
TFT Screen control board
0036035
Sensor de nivel superior
Top level sensor
0036028
Rele de estado sólido
Solid State Relay
0024228
Bomba de llenado de agua
Water dosing pump
0016057
0016067
0016227
Válvula N.A. Aire
Air N.O. valve.
Válvula N.C. Agua 3/4’ Water entry N.C.valve.
Válvula N.C. Vaciar 3/4’
Empty N.C Valve
0016055
Electroimán de cierre
Door look solenoid
0016212
Presostato de seguridad
Safety pressure switch
Autovía A-2 Km 585.1 Abrera 08630 (Barcelona) España
e-mail: [email protected] - website: http://www.jpselecta.es
Tel 34 93 770 08 77 Fax 34 93 770 23 62